Means To Simultaneously Assemble Multiple, Independent Conductors To Terminal Patents (Class 29/749)
  • Patent number: 7845859
    Abstract: A ferrule assembly for terminating at least one fiber of a ribbon cable in a ferrule, where the ferrule assembly is disposable in a housing of an optical connector, is provided. The ferrule assembly includes the ferrule having a mating face, at least one groove for receiving the fiber and at least one through-hole. The ferrule assembly also includes an alignment member holder having at least one alignment member and providing a first channel for the ribbon cable, the alignment member being insertable in the through-hole of the ferrule and having a first length such that an end of the alignment member extends beyond the mating face of the ferrule when the ferrule assembly is assembled.
    Type: Grant
    Filed: April 16, 2007
    Date of Patent: December 7, 2010
    Assignee: Amphenol Corporation
    Inventors: Richard F. Roth, Joseph J. George, Sepehr Kiani
  • Patent number: 7810230
    Abstract: A sealing member fitting apparatus includes a sealing member transfer device that switches between a sealing member receiving position where the sealing member transfer device faces a sealing member holding device provided with a hollow sealing member and a sealing member fitting position where the sealing member transfer device faces an electrical wire clamping device. The sealing member transfer device receives the sealing member in the sealing member receiving position and fits the sealing member on a covering end portion of the electrical wire in the sealing member fitting position. An electrical wire insertion guide device is disposed between the sealing member transfer device and the electrical wire clamping device and is slidable along the electrical wire from a lead-out member to the covering end portion. The sealing member transfer device positions a central axis of the covering end portion substantially coaxially with a central axis of the sealing member.
    Type: Grant
    Filed: December 20, 2007
    Date of Patent: October 12, 2010
    Assignee: Tyco Electronics Japan G.K.
    Inventors: Yuji Ikeda, Koji Imai, Minoru Abe, Jun Funakawa, Koichi Nakajima, Daisuke Toma, Hirohide Miyazaki
  • Patent number: 7797821
    Abstract: A connection portion of a z-axis interconnector is assembled into contact with a plurality of aligned vias in a corresponding plurality of stacked printed circuit boards by gripping and pulling a leader portion of the interconnector connected to the connection portion, to move the interconnector into the final position with the connection portion contacting the aligned vias. The leader portion is severed from the connection portion after the interconnector is moved into the final position. A single pulling and cutting tool which accomplishes these functions preferably does so by a single pinch and cut device having opposing blades which partially penetrate into the leader portion to grip the leader portion, which fully penetrated through the leader portion to sever the leader portion, and which are moved toward and away from the plurality of stacked printed circuit boards to pull the interconnector and to reposition for severing the leader portion.
    Type: Grant
    Filed: August 22, 2007
    Date of Patent: September 21, 2010
    Assignee: Medallion Technology, LLC
    Inventors: Steven E. Garcia, Randall J. Boudreaux
  • Patent number: 7788788
    Abstract: A drive tool that may be attached to a driven tool which has a drive head, a shank, a tool body, and a longitudinal slot in the drive head whose upper end portion is sloped to provide a ramp, the drive tool being adapted to be pushed downward into a hollow end of the driven tool to then become locked in place relative to the driven tool, both rotationally and longitudinally, so that the driven tool can then be driven forward and concurrently driven in either a clockwise or a counterclockwise rotation.
    Type: Grant
    Filed: March 27, 2007
    Date of Patent: September 7, 2010
    Inventor: Robert W Sullivan
  • Patent number: 7774927
    Abstract: A wire positioning device for a termination machine includes a support housing configured to be located proximate to a termination zone of the termination machine. A wire gripping mechanism is coupled to the support housing and defines a wire alignment axis. The wire gripping mechanism is configured to hold a wire along the wire alignment axis. The wire gripping mechanism and wire are movable with respect to the support housing along a linear transfer path that is oriented transverse to the wire alignment axis. An electric actuator is mounted to the support housing and is joined to the wire gripping mechanism. The actuator drives the wire gripping mechanism along the transfer path.
    Type: Grant
    Filed: July 27, 2007
    Date of Patent: August 17, 2010
    Assignee: Tyco Electronics Corporation
    Inventors: Christopher John Karrasch, Michael Morris
  • Patent number: 7765684
    Abstract: A corrugated tube mounting jig 5 for mounting a corrugated tube C, having a slit S formed in a longitudinal direction, on a wire bundle W, has a higher flexibility at its distal end portion, and has a larger restoring force at the other portion. This corrugated tube mounting jig 5 includes a folded-back portion 51 of a generally U-shape for gripping the wire bundle W, side plate portions 52 which are continuous with the folded-back portion 51, and extend to be disposed respectively at opposite sides of the wire bundle W, and are arranged parallel to each other, and have respective end edges slanting relative to the wire bundle W, and a flange portion 53 which is formed at the slanting end edges of the side plate portions, and extends outwardly of the side plate portions 52. At least that portion of the folded-back portion 51 which defines its distal end portion with respect to a direction X of insertion of the corrugated tube C is made smaller in thickness than the other portion.
    Type: Grant
    Filed: August 8, 2005
    Date of Patent: August 3, 2010
    Assignee: Yazaki Corporation
    Inventor: Hideyuki Kato
  • Patent number: 7730607
    Abstract: An apparatus for assembling cable to connector includes a jig holder and a cable jig. The jig holder has a basic board defining a mounting space capable of locating a connector in the front thereof. The cable jig located in the rear of the mounting space of the jig holder has an upper jig member and a lower jig member disposed beneath the upper jig member. One of the jig members protrudes to form first spaced-apart barriers. A first receiving passage is defined between each pair of adjacent first spaced-apart barriers. The other jig member defines second receiving passages for receiving the first spaced-apart barriers respectively. A second spaced-apart barrier is defined between every two adjacent second receiving passages to space the two adjacent second receiving passages apart. The second spaced-apart barriers are inserted in the first receiving passages respectively.
    Type: Grant
    Filed: November 6, 2007
    Date of Patent: June 8, 2010
    Assignee: Cheng Uei Precision Industry Co., Ltd.
    Inventors: Ming-Chia Chi, Chih-Cheng Wu, Yu-Tso Liu, Chin-Chiang Li, Yu-Hua Hsieh
  • Patent number: 7707718
    Abstract: Apparatuses and methods for preventing disengagement of electrical connectors in the assembly of computers. In one embodiment, a computer system includes a chassis, an electrical component contained within the chassis, an electrical connector engaged with a receptacle on the electrical component, and a retainer to prevent disengagement of the electrical connector from the receptacle. The retainer has a mounting portion that can attach to at least one of the electrical component or the computer chassis, and a connector interface adjacent to the electrical connector to prevent the connector from disengaging from the receptacle on the electrical component. In one aspect of this embodiment, the retainer is a one-piece retainer with a mounting portion that attaches to only one surface of the electrical component. In other embodiments, the retainer can be a two-piece retainer having a bracket and a movable retainer portion.
    Type: Grant
    Filed: September 8, 2006
    Date of Patent: May 4, 2010
    Assignee: Micron Technology, Inc.
    Inventor: Craig L. Boe
  • Patent number: 7685702
    Abstract: A wire insertion tool for a push-in wire connector has a frame and a slide assembly mounted for reciprocating motion on the frame. The frame includes a carriage on which a push-in wire connector is mounted. The slide assembly carries a wire holder which mounts an electric wire opposite the wire connector. An actuator extends to advance the slide assembly and carry a wire in the holder in a direction parallel to the axis of the wire. Advancement of the wire holder inserts the wire into the connector. The wire holder is then released and the slide assembly is retracted to prepare for the next insertion cycle.
    Type: Grant
    Filed: August 7, 2007
    Date of Patent: March 30, 2010
    Assignee: IDEAL Industries, Inc.
    Inventors: Robert W. Sutter, David Niemi, Jacob C. Ward
  • Patent number: 7665203
    Abstract: An insulator-combining apparatus which can correctly detects whether or not insulators are lined up in a predetermined sequence is provided. The plate-combining apparatus includes a plate-setting jig which includes a frame, holder, combining part and erroneous attaching-preventing part. The holders hold insulating plates and are provided being spaced from each other and supported by the frame capable of approaching and leaving each other. The combining part includes a pair of nipping members which positions the holder therebetween so as to cause the holders to approach each other. The erroneous attaching-preventing part prevents the holders from approaching each other until the insulators combine with each other when an incorrect insulating plate is attached on the holder.
    Type: Grant
    Filed: August 31, 2007
    Date of Patent: February 23, 2010
    Assignee: Yazaki Corporation
    Inventor: Hiroshi Hasegawa
  • Patent number: 7650689
    Abstract: A terminal inserting device is provided, by which pulling force to pull a terminal fitting can be changed after the terminal fitting is inserted. The terminal inserting device includes an inserting unit and a control device. The inserting unit includes a front chuck unit and electric wire chuck unit, by which an electric wire is chucked and a terminal fitting attached to the electric wire is inserted into a terminal-receiving chamber of a connector housing. The electric wire chuck unit includes a pair of electric wire chucks, an insertion motor and an air cylinder. The electric wire chucks chuck the electric wire therebetween. The insertion motor pulls the terminal fitting after the terminal fitting is inserted in the terminal-receiving chamber. The air cylinder changes force which brings the pair of the electric wire chucks close to the connector housing so that pulling force to pull the terminal fitting can be changed. The control device controls the air cylinder to change the pulling force.
    Type: Grant
    Filed: August 1, 2006
    Date of Patent: January 26, 2010
    Assignee: Yazaki Corporation
    Inventors: Hiroshi Furuya, Kazuhiko Sugimura
  • Patent number: 7621040
    Abstract: An user-friendly impact tool for wire end termination in which the pre-set compression of a main drive spring is adjusted by hand with an adjustment screw having a knurled knob that is both visible and hand-accessible through an opening in the housing wall, and also having a vernier scale formed partly on the outer housing wall surface and partly on the knurled knob itself to correctly indicate the pre-load adjustment position of the drive spring.
    Type: Grant
    Filed: July 5, 2005
    Date of Patent: November 24, 2009
    Inventor: Robert W. Sullivan
  • Patent number: 7617595
    Abstract: The present invention relates to an apparatus for producing a comb-like capacitor element member including a guide member and a plurality of rectangular metal foil pieces bonded to the guide member, comprising an automatic feed mechanism for feeding tape-like metal foil by a constant length toward the guide member, a bonding mechanism for bonding the metal foil to the guide member, and a cutting mechanism for cutting the bonded metal foil. According to the apparatus of the present invention, a comb-like capacitor element member having a plurality of rectangular metal foil pieces bonded can be produced efficiently, by bonding the elongated tape-like metal foil without damaging it.
    Type: Grant
    Filed: May 9, 2008
    Date of Patent: November 17, 2009
    Assignee: Showa Denko K.K.
    Inventors: Hiroshi Nitoh, Toshihiro Okabe, Kenji Ishii, Atsushi Sakai
  • Patent number: 7614149
    Abstract: Apparatuses and methods for preventing disengagement of electrical connectors in the assembly of computers. In one embodiment, a computer system includes a chassis, an electrical component contained within the chassis, an electrical connector engaged with a receptacle on the electrical component, and a retainer to prevent disengagement of the electrical connector from the receptacle. The retainer has a mounting portion that can attach to at least one of the electrical component or the computer chassis, and a connector interface adjacent to the electrical connector to prevent the connector from disengaging from the receptacle on the electrical component. In one aspect of this embodiment, the retainer is a one-piece retainer with a mounting portion that attaches to only one surface of the electrical component. In other embodiments, the retainer can be a two-piece retainer having a bracket and a movable retainer portion.
    Type: Grant
    Filed: August 7, 2006
    Date of Patent: November 10, 2009
    Assignee: Micron Technology, Inc.
    Inventor: Craig L. Boe
  • Patent number: 7607217
    Abstract: A wire processing unit has a crimp head moved in a ā€œzā€ direction by an eccentric drive and a crimping tool arranged on the crimp head moves with it. The crimp head also moves a pin connected to a lowering unit that has a C-shaped bracket on which the gripper unit is arranged. When a crimping punch moves, the gripper unit is moved with it, and the wire-end held by a gripper pair is inserted into an upwardly-open conductor crimp and an insulation crimp respectively. A cutting head of a cutting unit cuts off the leading wire-end, removes the insulation, and separates contacts with defective crimp fastening from the wire-end.
    Type: Grant
    Filed: October 21, 2004
    Date of Patent: October 27, 2009
    Assignee: Komax Holding AG
    Inventor: Nicolas Ruchti
  • Patent number: 7568283
    Abstract: A tool is provided for removing a circuit breaker from a mounting member or a housing. The tool includes a housing having a first end, a second end, a first side, a second side, a surface, and an axis. Disposed at the first end of the housing is a recess that is structured to receive the operating handle or actuator lever of the circuit breaker, while a number of apertures are disposed substantially adjacent to the second end of the housing. One or more mechanical fasteners extend through the apertures and secure the housing to the circuit breaker.
    Type: Grant
    Filed: November 10, 2006
    Date of Patent: August 4, 2009
    Assignee: Eaton Corporation
    Inventor: Lance Gula
  • Patent number: 7562441
    Abstract: A crimp press has a positioning unit for lowering a grip arm supplying a cable end to a crimp device. The positioning unit is arranged on a handle firmly connected with a tool holder. Vertical movement of the handle with the positioning unit corresponds to the vertical movement of the tool holder during the crimping operation. Adjustment to different crimp devices and/or different crimping contact types is provided by a bar of the positioning unit being adjustable in vertical direction and automatically lockable and releasable.
    Type: Grant
    Filed: March 13, 2003
    Date of Patent: July 21, 2009
    Assignee: Komax Holdings AG
    Inventor: Alois Conte
  • Publication number: 20090133250
    Abstract: A tool head assembly and method for ganged connection of insulated conductors to the IDC connectors of an IDC connector panel, in which the positions of wire insert blades inside the tool head are adjusted and then locked in place before forcing the tool head and connector panel together.
    Type: Application
    Filed: October 30, 2008
    Publication date: May 28, 2009
    Inventor: Robert W. Sullivan
  • Publication number: 20090113699
    Abstract: An apparatus for assembling cable to connector includes a jig holder and a cable jig. The jig holder has a basic board defining a mounting space capable of locating a connector in the front thereof. The cable jig located in the rear of the mounting space of the jig holder has an upper jig member and a lower jig member disposed beneath the upper jig member. One of the jig members protrudes to form first spaced-apart barriers. A first receiving passage is defined between each pair of adjacent first spaced-apart barriers. The other jig member defines second receiving passages for receiving the first spaced-apart barriers respectively. A second spaced-apart barrier is defined between every two adjacent second receiving passages to space the two adjacent second receiving passages apart. The second spaced-apart barriers are inserted in the first receiving passages respectively.
    Type: Application
    Filed: November 6, 2007
    Publication date: May 7, 2009
    Applicant: Cheng Uei Precision Industry Co., Ltd.
    Inventors: Ming-Chia Chi, Chih-Cheng Wu, Yu-Tso Liu, Chin-Chiang Li, Yu-Hua Hsieh
  • Publication number: 20090106971
    Abstract: A compression assembly hand tool for attaching a connector to a coaxial cable tool includes a sliding carriage driven by handles through multiple stages of mechanical advantage to provide a very high level of compression assembly force in order to compress large diameter connectors. The middle and the back of a connector are engaged between relatively closely spaced, parallel, and opposed compression surfaces on the front of the tool and on the sliding carriage. Adapter inserts that slide into openings in the compression surfaces allow different connector sizes to be compressed. the tool allows the cable to extend outward from either end so that splice connectors may be attached. In the preferred design, a ratcheting system using two pawls provides the very highest level of compression force.
    Type: Application
    Filed: October 31, 2007
    Publication date: April 30, 2009
    Applicant: CAPEWELL COMPONENTS COMPANY, LLC
    Inventors: Andrew J. Tarpill, Tadeusz Zagula
  • Publication number: 20090083973
    Abstract: A wiring assembly fixture and system, and a method for assembling wiring assemblies, are disclosed. A wiring assembly fixture includes at least two fixture blocks that are operable to retain wire adjacent a connector or a wire termination position to define lengths of wire extending between the fixture blocks. At least one of the fixture blocks is further operable to receive a wire cutting tool to cut the lengths of wire to form wire leads adjacent one of the connectors or wire termination positions. A method for assembling a wiring assembly may include positioning first and second wiring assembly connectors and weaving wire about the first and second wiring assembly connectors to define lengths of wire extending therebetween. The method may further include cutting the lengths of wire adjacent at least one of the wiring assembly connectors to form wire leads adjacent the wiring assembly connector.
    Type: Application
    Filed: September 27, 2007
    Publication date: April 2, 2009
    Inventors: David R. Peterson, Christopher E. Bindel, Nick M. Loprire
  • Patent number: 7490400
    Abstract: A wire-processing device has a swivel-arm with gripper and open gripper-jaws and is able to thread a wire into a guide-tube arranged on a holder of the gripper and which serves as feeder to feed wire-ends to processing stations. The swivel-arm with the gripper is swiveled with reduced torque from a neutral position toward a wire-guide that functions as a threading aid, a pipe of the gripper actuating the wire-guide from a rest position to a working position. To allow threading of the wire into the guide-tube, the wire-guide bridges a distance between the pipe and the holder. After threading, the swivel-arm swivels back into the neutral position, the gripper-jaws being thereby closed, and the wire-guide is returned to the rest position by a tension spring.
    Type: Grant
    Filed: December 16, 2004
    Date of Patent: February 17, 2009
    Assignee: Komax Holding AG
    Inventor: Heinz Zurkirchen
  • Patent number: 7484285
    Abstract: A system for mating and demating a plurality of connectors mounted on a socket board with and from a plurality of corresponding connectors mounted on a motherboard includes: an adapter that is arranged above a surface opposite to the socket board surface on which the connectors are arranged and is movable in a direction in which the connectors are mated and demated; pressing means which contacts the surface of the socket board on which the semiconductor components are placed to press the socket board to the motherboard by lowering the adapter; and pulling means each of which engages with an engaging hole formed in the socket board and pulls the socket board in the direction in which the socket board is separated from the motherboard by lifting the adapter.
    Type: Grant
    Filed: February 25, 2003
    Date of Patent: February 3, 2009
    Assignee: Advantest Corp.
    Inventors: Masanori Kaneko, Hiroyuki Hama, Takaji Ishikawa, Shigeru Matsumura
  • Publication number: 20080307638
    Abstract: A system and apparatus that removes and collects non-functional wire assemblies from dicorotron units is described. It has a removal tool with flexible levers mounted on the top of a storage box. The removal tool has an open top and bottom, the open bottom is aligned with an opening in the top of the box to permit a dislodged anchor and wire assembly to fall therethrough.
    Type: Application
    Filed: August 28, 2008
    Publication date: December 18, 2008
    Applicant: XEROX CORPORATION
    Inventors: Bruce J. Parks, Jamie S. Clayfield, Douglas S. Smith, James D. Walsh, Eliud Robles Flores, Gerald F. Daloia
  • Patent number: 7454830
    Abstract: The present invention relates to apparatus for manufacturing a harness of electrically conductive wire segments, the apparatus comprising a twisting tool (20) having at least two cavities (31 to 38), each cavity being associated with retaining means (43, 44) enabling at least a portion of a wire segment to be retained in the cavity, release means enabling said wire segment portion to be extracted from the cavity, and opening means (46) enabling said wire segment portion to be inserted into the cavity.
    Type: Grant
    Filed: December 16, 2005
    Date of Patent: November 25, 2008
    Assignee: Eurocopter
    Inventors: Serge Pittau, Christian Tourenq
  • Publication number: 20080280483
    Abstract: A locking marker cap has structural features to snap lock to various types of a tool-less insulation displacement connector (TIDC). When the cap is attached to the TIDC, additional structural features of the cap lock a latch of the TIDC in a closed position to protect the TIDC from being accidentally opened and coincidentally disconnecting the circuit served by the TIDC. In one embodiment, the cap must be removed before the TIDC can be unlatched and opened. At least a top surface of the cap can include indicia such as a color, letter(s) or symbol(s) to indicate a type of circuit served by the protected TIDC.
    Type: Application
    Filed: May 11, 2007
    Publication date: November 13, 2008
    Inventor: Brian L. Curtis
  • Patent number: 7441328
    Abstract: An insulator-combining apparatus which can correctly detects whether or not insulators are lined up in a predetermined sequence is provided. The plate-combining apparatus includes a plate-setting jig which includes a frame, holder, combining part and erroneous attaching-preventing part. The holders hold insulating plates and are provided being spaced from each other and supported by the frame capable of approaching and leaving each other. The combining part includes a pair of nipping members which positions the holder therebetween so as to cause the holders to approach each other. The erroneous attaching-preventing part prevents the holders from approaching each other when an incorrect insulating plate is attached on the holder.
    Type: Grant
    Filed: August 31, 2007
    Date of Patent: October 28, 2008
    Assignee: Yazaki Corporation
    Inventor: Hiroshi Hasegawa
  • Publication number: 20080256792
    Abstract: A terminal insertion apparatus having a wire holding unit holding two wires, each wire having a terminal, a connector holding unit holding a connector housing having at least two holes for receiving terminals, and a terminal insertion head is disclosed. The terminal insertion head has a wire gripping unit having a first holder and a second holder. The first holder and second holder are movable in a vertical direction toward and away from the wire holding unit and are movable in a horizontal direction toward and away from the connector holding unit. The first holder has an outer grip and an inner grip that together hold one of the two wires while the second holder has an outer grip and an inner grip that together hold the remaining of the two wires.
    Type: Application
    Filed: December 6, 2007
    Publication date: October 23, 2008
    Inventors: Koji Imai, Minoru Abe, Jun Funakawa, Koichi Nakajima, Daisuke Toma, Hirohide Miyazaki
  • Publication number: 20080235944
    Abstract: A method of making a corrugated electrode core terminal interface is disclosed.
    Type: Application
    Filed: March 31, 2007
    Publication date: October 2, 2008
    Inventor: John Miller
  • Patent number: 7428916
    Abstract: The present invention relates to apparatus for manufacturing a harness of segments of electrically conductive wire, the harness including a connector and the apparatus including a harness support that is elongate along an axis; the apparatus further includes a connector support (100) fitted with members (101, 102, 109) for fastening the connector to the connector support.
    Type: Grant
    Filed: December 16, 2005
    Date of Patent: September 30, 2008
    Assignee: Eurocopter
    Inventors: Serge Pittau, Christian Tourenq
  • Publication number: 20080216308
    Abstract: The present invention relates to an apparatus for producing a comb-like capacitor element member including a guide member and a plurality of rectangular metal foil pieces bonded to the guide member, comprising an automatic feed mechanism for feeding tape-like metal foil by a constant length toward the guide member, a bonding mechanism for bonding the metal foil to the guide member, and a cutting mechanism for cutting the bonded metal foil. According to the apparatus of the present invention, a comb-like capacitor element member having a plurality of rectangular metal foil pieces bonded can be produced efficiently, by bonding the elongated tape-like metal foil without damaging it.
    Type: Application
    Filed: May 9, 2008
    Publication date: September 11, 2008
    Inventors: Hiroshi Nitoh, Toshihiro Okabe, Kenji Ishit, Atsushi Sakai
  • Patent number: 7422675
    Abstract: A process for changing an anode of a cell for the production of aluminum by fused bath electrolysis including a plurality of anodes. According to the invention, an anode handling tool is used including a positioning device, a gripping device and a sensor detecting the vertical position of the gripping device, and the position sensor is used to measure the vertical distances traveled by the gripping device with respect to a reference level N. At least one sound or electromagnetic waves beam is then produced in a determined reference line or plane and the passage of the anode in the beam is used to measure the distances. The vertical position of the replacement anode in the cell is determined starting from the values obtained for the traveled distances and the replacement anode is put into this position in the place initially occupied by the spent anode.
    Type: Grant
    Filed: August 26, 2005
    Date of Patent: September 9, 2008
    Assignee: E.C.L.
    Inventors: Alain Van Acker, Patrick Marchand
  • Publication number: 20080201941
    Abstract: A multistage compression tool for attaching a coaxial cable connector to a coaxial cable includes a sliding bolt which moves in response to a lever arm. The sliding bolt includes a plunger and a sliding ring attached to a spring. First stage compression is complete when the sliding ring stops moving forward. Second stage compression begins as the compression force on the spring causes the plunger to move forward and ends when the lever arm is fully closed. The first stage of compression seizes an outer conductor of the coaxial cable connector, while the second stage of compression seizes an inner conductor of the coaxial cable connector.
    Type: Application
    Filed: February 22, 2007
    Publication date: August 28, 2008
    Inventor: Noah Montena
  • Patent number: 7415760
    Abstract: A wiring block pre-forms a cable end having twisted wires for subsequent installation of a plug on the cable end. A back end of the block leading to a cavity within the block receives the cable end such that a cable portion adjacent to the cable end sits inside the cavity. A front end of the block has pass holes leading to troughs extending through the block between the cavity and the front end. The troughs receive the wires at the cable end with the wires protruding from the holes. When the cable end is inserted into the block the wires at the cable end have a length within the troughs corresponding to the plug trough lengths and a configuration within the troughs corresponding to the plug trough configuration with the cable portion adjacent to the cable end having a length within the cavity corresponding to the plug cavity length.
    Type: Grant
    Filed: November 22, 2005
    Date of Patent: August 26, 2008
    Assignee: SBC Knowledge Ventures, L.P.
    Inventor: Mark Elias
  • Patent number: 7406760
    Abstract: The inventions presented herein provide an armor forming tool for use with an armor forming machine. The machine feeds a continuous strip of metal to a sub-assembly of a cable so as to wrap the continuous strip around the sub-assembly. The tool applies appropriate pressures to the wrapped continuous strip to form an interlocked armor.
    Type: Grant
    Filed: May 4, 2005
    Date of Patent: August 5, 2008
    Assignee: Southwire Company
    Inventor: Scotty Joe Ledbetter
  • Patent number: 7398593
    Abstract: The present invention relates to an apparatus for producing a comb-like capacitor element member including a guide member and a plurality of rectangular metal foil pieces bonded to the guide member, comprising an automatic feed mechanism for feeding tape-like foil by a constant lenght toward the guide member, a bonding mechanism for bonding the metal foil to the guide member, and a cutting mechanism for cutting the bonded metal foil. According to the apparatus of the present invention, a comb-like capacitor element member having a plurality of rectangular metal foil pieces bonded can be produced efficiently, by bonding the elongated tape-like metal foil without damaging it.
    Type: Grant
    Filed: August 31, 2001
    Date of Patent: July 15, 2008
    Assignee: Showa Denko K.K.
    Inventors: Hiroshi Nitoh, Toshihiro Okabe, Kenji Ishii, Atsushi Sakai
  • Patent number: 7383628
    Abstract: Disclosed is a punch tool which is used to create apertures at any desired location in a raceway duct. The punch tool has two opposed jaws. A first jaw has an angularly-truncated tubular blade. The other jaw has a tube-shaped blade receiving device which receives the blade when it cuts through the wall. The use of this tool with the methods of the present invention enables the user to make cable drops at any position along the duct in order to reach computing equipment below.
    Type: Grant
    Filed: November 18, 2004
    Date of Patent: June 10, 2008
    Assignee: Sprint Communications Company L.P.
    Inventors: Dough Robinett, Todd Daugherty
  • Publication number: 20080098586
    Abstract: The invention relates to a tool for connecting cable cores, in particular of insulated telecommunication and data cables, to an insulation-piercing contact element, with a ram, which is formed with a ram head, by means of which the cable cores can be pressed into the insulation-piercing contact, the ram head being shaped in such a way that at least two cable cores can be pressed in simultaneously into at least two insulation-piercing contact elements lying next to each other.
    Type: Application
    Filed: October 31, 2005
    Publication date: May 1, 2008
    Applicant: ADC GmbH
    Inventors: Manfred Muller, Heiko Neumetzler
  • Publication number: 20080098592
    Abstract: Provided is a coaxial cable connector compression tool comprising a resilient coaxial cable retaining mechanism, having a tool mounting portion, affixed to said compression tool and a compliant cable receiving portion configured to releasably retain a coaxial cable, wherein the cable retaining mechanism, which may be comprised or one or multiple pieces, bears minimal compression forces while positioned on said compression tool to hold said coaxial cable in proper alignment when said compression tool is operated. Moreover, a method is provided for retaining a coaxial cable in proper alignment during compression of a coaxial cable connector onto said coaxial cable.
    Type: Application
    Filed: October 25, 2006
    Publication date: May 1, 2008
    Inventor: Noah P. Montena
  • Patent number: 7334321
    Abstract: An automated wire harness machine is capable of manufacturing a wire harness in an automated process. The wire harness is generally a plurality of bundled, preferably un-stripped, insulated wires. Each un-stripped end portion of each wire is preferably terminated by an electrical terminal in one of a series of electrical connectors of the wire harness. Each connector has at least one wafer which houses a plurality of terminals. The wire harness machine utilizes a pallet that holds all of the wafers of one wire harness. A conveyor transports the pallet and wafers through a series of stations which perform automated manufacturing steps. The first station is a terminal inserter which inserts and locks the terminals within pre-assigned cavities of the wafers. The next station is an automated wire loader which measures, cuts and crimps the two ends of each wire into the respective terminals of the loaded wafer assembly.
    Type: Grant
    Filed: May 24, 2005
    Date of Patent: February 26, 2008
    Assignee: Delphi Technologies, Inc.
    Inventors: James A. Gourash, John Thomas Kightlinger, Nick M. Loprire, Robert Alan McFall, John C. McLane, Andrew F. Rodondi
  • Patent number: 7318271
    Abstract: A process and device for assembling a connector is provided, by which the production efficiency can be improved by preventing the problem of insertion error from occurring in a step of terminal insertion into a connector housing in the manufacturing process of the wiring harness by using an automatic assembly machine or in a step of the operation by the human hands. The process includes the steps of: provisionally locking the spacer in the connector housing; inserting a jig rod into the connector housing before inserting the terminal into the connector housing, the jig rod being for releasing the locking of the spacer which is completely locked in the connector housing; pulling the jig rod out from the connector housing; and inserting the terminal into the connector housing.
    Type: Grant
    Filed: September 12, 2006
    Date of Patent: January 15, 2008
    Assignee: Yazaki Corporation
    Inventors: Makoto Yamanashi, Shogo Suzuki
  • Patent number: 7305758
    Abstract: A terminal crimping device is used to manufacture an electric wire with terminal by crimping a terminal fitting onto an end portion of an electric wire. This device includes: an electric wire holding portion to hold the end portion of the electric wire at a predetermined crimping position; a terminal crimping portion to crimp the terminal fitting onto the end portion of the electric wire at the crimping position; and a crimping portion moving mechanism to move the terminal crimping portion along a crimping portion moving direction. The terminal crimping portion is provided to be movable with respect to the end portion of the electric wire held at the crimping position by the electric wire holding portion along the crimping portion moving direction that intersects with a direction along which the end portion of the electric wire extends.
    Type: Grant
    Filed: March 16, 2005
    Date of Patent: December 11, 2007
    Assignee: J. S. T. Mfg. Co., Ltd.
    Inventors: Kazuma Kurooka, Junji Onishi, Shigeo Minomura, Masataka Nishiura
  • Patent number: 7251879
    Abstract: An installation, insulation displacement, and terminating power tool, for inserting electrical wires into, and for electrically connecting the electrical wires to electrical contact members disposed within, an electrical connector, comprises a piston-cylinder driving assembly for inserting the electrical wires into the electrical connector. More particularly, the piston-cylinder driving assembly comprises a three-chamber pneumatic piston-cylinder driving assembly for developing an enhanced level of driving force necessary for inserting the electrical wires into the electrical connector.
    Type: Grant
    Filed: March 15, 2005
    Date of Patent: August 7, 2007
    Assignee: Illinois Tool Works Inc
    Inventors: Anatoly Gosis, James A. Turek
  • Patent number: 7243416
    Abstract: A structure of a press-contacting holding part is not complicated so that press-contacting operation of press-contacting an electric wire to the press-contacting terminal is easily and precisely performed. According to the invention, an apparatus of press-contacting of electric wire includes a case holding part for holding case provided with a press-contacting terminal, an electric wire holding part for holding the electric wire positioned by the positioning part, a press-contacting driving mechanism for driving the electric wire held by the electric wire holding part so that the electric wire is pushed into a slot part of the press-contacting terminal to provide pressure contact therebetween.
    Type: Grant
    Filed: March 23, 2004
    Date of Patent: July 17, 2007
    Assignees: Autonetworks Technologies, Ltd., Sumitomo Wiring Systems, Ltd., Sumitomo Electric Industries, Ltd.
    Inventor: Ryousuke Shioda
  • Patent number: 7243415
    Abstract: An equipping installation introduces fitted-out cable ends into plug housings and is arranged downstream from a fitting-out installation. A contact for the first plug housing is arranged at the leading cable end and a contact for the second plug housing is arranged at the trailing cable end. A feeder unit takes over the cable loop fitted-out to a finished state from a second transfer unit and transfers the leading cable end to a positioning unit and the trailing cable end either to a rotatable store or, after the positioning unit is again free of cable, to the positioning unit in accordance with a cable plan. An equipping unit takes over the cable ends in succession at the positioning unit and introduces the cable ends into the corresponding plug housings.
    Type: Grant
    Filed: October 27, 2004
    Date of Patent: July 17, 2007
    Assignee: Komax Holding AG
    Inventors: Jean Revel, Claudio Meisser
  • Patent number: 7222415
    Abstract: A manual machine for attaching an insulation displacement connector (10) has housing stoppers (34A,34B) for positioning it on a rest (33), a housing holder (35) for holding the connector on the rest, and a set block (36) disposed near the rest in order to position electric wires (11) at their ends or middle portions. The machine further has a wire holder (37) near the housing holder (35) so as to guide and hold the wires at a given pitch, and a wire stopper (38) pivoted to the set block (36) so as to swivel between an active position close to this block and an idle position remote from it. The wire stopper (38) has a collision portion (61) on which the wire ends (11) will impinge to be aligned one with another, and a biasing portion (63) that will urge the wires' middle portions towards the set block (36).
    Type: Grant
    Filed: September 16, 2004
    Date of Patent: May 29, 2007
    Assignee: J.S.T. MFG. Co., Ltd.
    Inventors: Keiichi Kinoshita, Kazuyuki Yamanaka
  • Patent number: 7204016
    Abstract: A ferrule assembly for terminating at least one fiber of a ribbon cable in a ferrule, where the ferrule assembly is disposable in a housing of an optical connector, is provided. The ferrule assembly includes the ferrule having a mating face, at least one groove for receiving the fiber and at least one through-hole. The ferrule assembly also includes an alignment member holder having at least one alignment member and providing a first channel for the ribbon cable, the alignment member being insertable in the through-hole of the ferrule and having a first length such that an end of the alignment member extends beyond the mating face of the ferrule when the ferrule assembly is assembled.
    Type: Grant
    Filed: December 20, 2002
    Date of Patent: April 17, 2007
    Assignee: Amphenol Corporation
    Inventors: Richard F. Roth, Joseph J. George, Sepehr Kiani
  • Patent number: 7200931
    Abstract: A cable management member for a telecommunications patch panel can include a horizontal cable bar including a first bar end and a second bar end, and a first side member with first and second ends. The first side member can be coupled to the first bar end, the second leg being coupled to the second bar end, and each of the first and second side members can include first and second protrusions extending toward an opposite one of the first or second side members, the first and second protrusions including a space therebetween. A patch panel can include a frame member and the cable management member.
    Type: Grant
    Filed: June 27, 2006
    Date of Patent: April 10, 2007
    Assignee: ADC Telecommunications, Inc.
    Inventors: Gordon P. Clark, Loren J. Mattson
  • Patent number: 7168159
    Abstract: In a wire termination apparatus, an anvil for placing a terminal thereon is mounted on a base plate, corresponding in position to a crimper of a ram. The terminal is crimped by a crimping portion, which includes the crimper and the anvil. An elongate link piece is mounted on the ram, and a guide member having a groove in which an elongate component, such as a fluorescent tube, is placed, is mounted on the tip of the link piece. The guide member is positioned to be aligned with the terminal placed on the anvil, when the ram is in its uppermost position. A conductive lead of the component and a conductor of an insulated wire are inserted into the terminal from directions perpendicular to each other, then the terminal is crimped by the crimper.
    Type: Grant
    Filed: September 26, 2003
    Date of Patent: January 30, 2007
    Assignee: Tyco Electronics AMP K.K
    Inventor: Kouji Imai
  • Patent number: 7159306
    Abstract: A modular rotary anvil for mounting on an ultrasonic welding machine. The modular rotary anvil includes a first end segment configured to attach to the ultrasonic welding machine, a second end segment configured to attach to the ultrasonic welding machine, and at least one insert having a first side and a second side. Each of the first side and the second side is configured to attach to at least one of other inserts, the first end segment, and the second end segment.
    Type: Grant
    Filed: October 29, 2004
    Date of Patent: January 9, 2007
    Assignee: Methode Electronics, Inc.
    Inventors: Tom Schilson, Steve Kamps