Abstract: The coil manufacturing apparatus includes: a bending device configured to bend each of a plurality of flat conductors; and a welding device configured to weld the plurality of flat conductors. The bending device is a unit configured to bend each of the flat conductors before being supplied to the welding device. The welding device includes a first holding portion and a second holding portion disposed facing each other, and a driving portion configured to move the first holding portion and the second holding portion. The helical structure body is formed by pressing end faces of the one flat conductor and the another flat conductor against each other along a strip longitudinal direction and joining the flat conductors through pressure welding while reducing a distance in the strip longitudinal direction. The coil manufacturing apparatus includes a removing device configured to remove an unwanted portion of the flat conductors generated by welding.

Abstract: A fully-automated terminal crimping device for facilitating cable positioning includes an upper pressing die crimping mechanism, cable positioning mechanisms, an ejection mechanism, a terminal pushing slider mechanism, and a terminal clamping mechanism, where the terminal pushing slider mechanism is arranged directly below the upper pressing die crimping mechanism, a lower pressing die base is arranged on the terminal pushing slider mechanism, the terminal clamping mechanism and the ejection mechanism are arranged at the left and right sides of the lower pressing die base respectively, and the two cable positioning mechanisms are arranged at the front and rear ends of the lower pressing die base respectively.

Abstract: A wire termination apparatus for terminating an electrical terminal to a wire or cable include an upper tooling member which is movable between an open position and a closed position. A lower tooling member is attached to a base member of a frame of the wire termination apparatus. A process analyzer determines if a crimped terminal is properly crimped to a wire or cable. If the process analyzer determines that the terminal has not been properly crimped to the wire cable, the removal of the defectively crimped terminal and wire or cable from the wire termination apparatus is prevented until a code or key is entered.

Abstract: A machine for inserting a tongue in an insertion groove in a panel. An operation of the machine involves displacing a first tongue to an end position of a tongue queue, which includes tongues under compression, in a tongue queue device, compressing the first tongue, displacing the tongues in the tongue queue by compression forces from the tongues under compression, displacing a second tongue, which is at a front position of the tongue queue, to an inserting device, displacing the second tongue into an insertion groove in a panel by the inserting device.

Abstract: Systems and methods are provided for wire processing. In certain examples, a wire processing system is disclosed. The wire processing system includes an electrical wire and solder sleeve joining system. The electrical wire and solder sleeve joining system includes an end effector configured to hold a solder sleeve and a split funnel configured to guide insertion of wire into the solder sleeve, allow movement of the solder sleeve through the split funnel in a second position, and prevent movement of the solder sleeve through the split funnel in a first position. The end effector can additionally be configured to remove a slug from the wire.

Abstract: A method for aligning a crimper of a first tool of a crimping press relative to an anvil of a second tool of the crimping press, wherein the crimper and the anvil make a crimp connection jointly by moving the crimper relative to the anvil in a first direction, includes: determining a lateral offset of a center line of the crimper to a center line of the anvil in a second direction perpendicular to the first direction, wherein the center line of the crimper runs through a center of the crimper and in the first direction and wherein the center line of the anvil runs through a center of the anvil and in the first direction; and moving the crimper relative to the anvil in the second direction for lowering the lateral offset.

Abstract: A device (10) for inverse crimping a terminal (12), held on an infeed belt (24), onto a core (14) includes: a crimp anvil (16) that supports the terminal (12) during the crimping process, a crimper (18) that reshapes to-be-reshaped regions (20) of the terminal (12) supported on the crimp anvil (16) during the crimping process when the crimp anvil (16) and the crimper (18) move relative to each other, and an infeed-belt guide device (46) for guiding the infeed belt (24). During the crimping process, the crimp anvil (16) is moved together with the terminal (12) supported in or on the crimp anvil (16), and the infeed-belt guide device (46) is moved at least temporarily relative to the crimper (18) before and/or during the crimping process.

Abstract: A cable processing apparatus has a crimping device loadable with an exchangeable crimping cassette, the cable processing apparatus including a crimping cassette exchanging device. The crimping cassette exchanging device includes carriages, each carriage having a crimping cassette holding device adapted to attach to and to detach from a crimping cassette; a horizontal carriage guide for providing a substantially horizontal guided movement of the carriages; a vertical carriage guide for providing a substantially vertical guided movement of a carriage from an initial vertical position to the crimping device or vice-versa, wherein the vertical carriage guide is arranged relative to the horizontal carriage guide such that one of the carriages is vertically movable at a time; a carriage shifting device adapted to controllably perform the horizontal guided movement; and a carriage lifting device adapted to controllably perform the vertical guided movement.

Abstract: A method for aligning a crimper of a first tool relative to an anvil of a second tool in a crimping press, wherein a crimp connection is made by jointly by moving the crimper relative to the anvil in a first direction, includes: moving the crimper relative to the anvil in the first direction until the anvil is partially inside a cavity of the crimper; moving the anvil relative to the crimper in a second direction transverse to the first direction until detecting contact between the anvil and the crimper; moving the anvil relative to the crimper opposite to the second direction until detecting contact between the anvil and the crimper for determining a gap width between the anvil and the crimper; and moving the anvil relative to the crimper in the second direction by a distance which is equal to half of the determined gap width.

Abstract: A connector fixture includes a fixture body and a positioning member. The fixture body includes a fixing portion, a retaining portion, and a contact portion. When the fixture body is attached to the first connector, the fixing portion determines the relative position between the fixture body and the first connector in a z-axis direction. The contact portion determines the relative position between the fixture body and the first connector in a y-axis direction. The positioning member determines the relative position between the fixture body and the first connector in an x-axis direction. The positioning member is configured to be separable from the fixture body.

Abstract: A method and device for inserting a tongue in an insertion groove in a panel. The method includes displacing a first tongue to an end position of a tongue queue, which comprises tongues under compression, in a tongue queue device, compressing the first tongue, displacing the tongues in the tongue queue by compression forces from the tongues under compression, displacing a second tongue, which is at a front position of the tongue queue, to an inserting device, displacing the second tongue into an insertion groove in a panel by said inserting device.

Abstract: A crimping tool, configured to crimp an electrical connector onto a conductor, includes a crimping body having an interior volume, a crimping head connected to the crimping body, a user interface installed on the crimping body, an identification tag reader provided in the crimping tool, a wireless module installed within the interior volume of the crimping body, and a microcontroller installed within the interior volume of the crimping body. The wireless module transmits/receives crimp connection data to/from a remote computing device, which is capable of communicating with one or more databases in a server. The microcontroller is configured to communicate with the identification tag reader and the wireless module.

Abstract: A splice terminal for connecting a magnet wire to a lead wire. The splice terminal includes a first closed section and a second open section. The first closed section has a first section bottom wall, first section side walls and a first section top wall. An opening is provided between the first section bottom wall, the first section side walls and the first section top wall. The opening is configured to receive the magnet wire therein. The opening has a height between the first section bottom wall and the first section top wall which is larger than the diameter of the magnet wire. The second open section has a second section bottom wall and second section side walls. The second section is configured to receive the magnet wire and the lead wire therein.

Abstract: Crimp tooling includes upper tooling for forming a terminal around a wire during crimping. The upper tooling includes a wire crimper and a wire crimper holder for holding the wire crimper. The wire crimper holder is removably coupled directly to a terminator ram of a terminal crimping machine and being driven by the terminator ram. The crimp tooling includes lower tooling assembly for supporting the terminal during crimping. The lower tooling assembly includes a base having a plate and an anvil supported by the plate. The base is removably coupled directly to the terminal crimping machine.

Abstract: A terminal crimping apparatus includes a terminal supply device configured to supply a terminal chain member including a plurality of crimping terminals, a first mold including a first edge portion provided at one end of a supporting surface supporting the crimping terminals, a second mold configured to crimp the crimping terminal onto a wire by sandwiching the crimping terminal between the second mold and the supporting surface, and a terminal cutting member including a second edge portion. The terminal cutting member cuts a boundary with the crimping terminal in a link portion using the second edge portion.

Abstract: A device forms and applies an edge protector to a corner of a load as strap is positioned and tensioned around the load, to position the edge protector between the strap and the load. The device includes a shuttle movable between a home position away from the load and an application position near the load. The shuttle includes a breaker assembly having a fixed portion and a movable portion. The movable portion is movable between a position in which it is generally planar with the fixed portion and another position in which it is transverse to the fixed portion. The breaker assembly includes a shoe that defines a receiving region between the shoe and the fixed and movable portions. The shuttle includes a load contact portion. Movement of the shuttle from the home position moves the movable portion from the first to the second position to fold the edge protector.

Abstract: The press-fitting device has: a base; a rear surface plate; and a vertical operation section and mounts PF terminals having a shoulder section and a PF section to the member to be mounted. Provided on the vertical operation section are: an insertion path wherein a continuous PF terminal body formed by consecutive PF terminals is inserted; a movable feeding means that feeds the continuous PF terminal body along; a dividing means that divides the continuous PF terminal body into individual PF terminals; and a mounting means that mounts the PF terminals to the mounting member. A fixed feeding means is fixed to the rear surface plate in a static state relative to the vertical operation section, and restricts continuous PF terminal body movement that is in conjunction with the vertical operation section. The PF terminals are mounted to the mounting member by the vertical movement of the vertical operation section.

Abstract: The present invention refers to an exchangeable crimping die insert for a crimping die for crimping electrical contact terminals to electrical cables. The exchangeable crimping die insert includes a first and second crimp profile integrated in one part, the first crimp profile having an essentially identical profiles with the second crimp profile. Furthermore, the exchangeable crimping die insert includes an indicator to differentiate the first crimp profile from the second crimp profile.

Abstract: An apparatus for applying an elastic tubular sleeve onto a splicing region between at least one pair of cables, wherein the tubular sleeve is supported in a radially expanded condition on at least one supporting element, may include axial-movement devices configured to axially move the at least one supporting element relative to the tubular sleeve at an adjustable speed, so as to cause a radial elastic shrinkage of the tubular sleeve capable of inducing an axial ejection thrust on the at least one supporting element, and counter devices configured to counteract the axial ejection thrust induced by the elastic shrinkage of the tubular sleeve.

Abstract: An electrical terminal applicator system includes a die connected to a press. A one-piece member including a stock guide portion is homogeneously connected to a tool receiving portion. The one-piece member is releasably secured to the die using a first fastener. A male member extends from the one-piece member, and a female slot is created in the die slidably receiving the male member to permit the one-piece member to be horizontally positioned on the die prior to securing the one-piece member using the single fastener. A tool assembly having a tool mount block is movable to a desired position. The tool assembly is releasably secured to the tool receiving portion using a second fastener after positioning the tool assembly in the desired position.

Abstract: A crimp tool for concurrently crimping and trimming includes a first jaw member and a second jaw member pivotally coupled to the first and second jaw members moveable between a crimp position and a release position. The crimp tool also includes a first crimp die coupled to the first jaw member and having a first recessed surface and a second crimp die coupled to the second jaw member and having a second recessed surface, the first and second recessed surfaces being complementary to each other and forming a crimping opening in the crimp position to receive a connector having a conductor received therein. The crimp tool includes cutting members that are spaced apart relative to the respective jaw members to trim an exposed inner conductor of the conductor when substantially abutting one another in the crimp position, and may be adjustable depending on the desired protrusion of the inner conductor.

Abstract: A crimping die includes a first die for constraining the wire crimping portion by a concave die surface shaped in conformity with the wire crimping portion, and a second die including a convex die surface paired with the concave die surface. A width of a recess on the concave die surface and that of a projection on the convex die surface are equal to an outer diameter of the wire crimping portion. The wire crimping portion is pressed by the concave die surface of the first die and the convex die surface of the second die, whereby the wire crimping portion and the wire inserted into the cylindrical interior of the wire crimping portion are crimped and fixed.

Abstract: A crimping station with a crimping press for producing a crimp connection, the crimping press including a drivable press part movable in vertical direction, with which a cable end of a cable can be connected with a crimp contact, a gripper for supplying the cable end to the crimping press, and a positioning unit for vertically positioning the cable end at the crimping press. During the process of moving the press part the gripper is moved by the positioning unit between a starting position and an end position. The positioning unit is connected via a variable gearbox with the press part whereby during the moving of the press part, the positioning unit is moved in relation to the press part at a speed reduced by a reduction ratio of the gearbox, and the reduction ratio can be adjusted by an adjusting device.

Abstract: Crimp tooling for crimping a crimp barrel of an electrical terminal to a wire includes an insulation crimper having an insulation crimp profile for crimping an insulation barrel segment of the crimp barrel to insulation of the wire, a wire crimper having a wire crimp profile for crimping a wire barrel segment of the crimp barrel to a conductor of the wire, and a transition crimper between the wire crimper and the insulation crimper. The transition crimper has a blended profile segueing from the wire crimp profile to the insulation crimp profile. The blended profile is used for crimping a transition segment of the crimp barrel between the insulation barrel segment and the wire barrel segment.

Abstract: In a holding portion of a contact fitting, in a state before crimping of core wires, the thickness of a first distal end portion and the thickness of a second distal end portion are both 70% or less of the thickness of the bottom portion. The thicknesses are both smaller than the diameter of core wires of a lead wire to be crimped. The first distal end portion and the second distal end portion are formed by compression processing. Using the holding portion, a first side portion and a second side portion are curved such that they face the bottom portion, and the plurality of core wires are surrounded and crimped with the bottom portion, the first side portion, and the second side portion.

Abstract: A water proof crimping terminal comprises a base plate part; and a pair of core wire crimping pieces integrally formed with the base plate part to form an annular core wire crimping part during crimping process of an electric wire; wherein an end side of one of the core wire crimping pieces is folded outward to form a folded part having an outward repelling force, an end side of the other of the core wire crimping pieces is arranged outside the folded part as a covering part, and an outer surface of the folded part is allowed to come into close contact with an inner surface of the covering part by the repelling force.

Abstract: An apparatus includes a spool configured to supply a wire, a cutting device configured to form a notch in the wire, and a capillary configured to bond the wire and to form a stud bump. The apparatus is further configured to pull the wire to break at the notch, with a tail region attached to the stud bump.

Abstract: A system for determining the quality of an electrical wire crimp between a wire and ferrule includes an ultrasonically equipped crimp tool (UECT) configured to transmit an ultrasonic acoustic wave through a wire and ferrule, and a signal processor in communication with the UECT. The signal processor includes a signal transmitting module configured to transmit the ultrasonic acoustic wave via an ultrasonic transducer, signal receiving module configured to receive the ultrasonic acoustic wave after it passes through the wire and ferrule, and a signal analysis module configured to identify signal differences between the ultrasonic waves. The signal analysis module is then configured to compare the signal differences attributable to the wire crimp to a baseline, and to provide an output signal if the signal differences deviate from the baseline.

Abstract: A terminal crimping device includes crimp tooling including an anvil and a ram movable toward the anvil. A crimp zone is defined between the anvil and the ram that receives a wire and a terminal configured to be crimped to the wire by the crimp tooling. An ultrasonic transducer assembly is held by at least one of the anvil and the ram. The ultrasonic transducer assembly is ultrasonically coupled to the terminal and is ultrasonically isolated from the crimp tooling. The ultrasonic transducer assembly may directly engage the terminal. The terminal crimping device may include an isolation member ultrasonically isolating the ultrasonic transducer assembly from the crimp tooling.

Abstract: A shear guide for a terminal crimping machine includes a body having a shear edge configured to face a terminal used to splice a magnet wire and a lead wire. A magnet wire channel is formed by the body and is configured to receive and hold the magnet wire. A lead wire channel is formed by the body and is configured to receive and hold the lead wire. The lead wire channel is vertically offset with respect to the magnet wire channel. The body may include a platform and a separating wall positioned vertically above the platform with a slot defined between the separating wall and the platform. The slot may receive the magnet wire and the separating wall may support the lead wire above the separating wall.

Abstract: Crimp tooling for crimping a crimp barrel of an electrical terminal to a wire includes an insulation crimper having an insulation crimp profile for crimping an insulation barrel segment of the crimp barrel to insulation of the wire, a wire crimper having a wire crimp profile for crimping a wire barrel segment of the crimp barrel to a conductor of the wire, and a transition crimper between the wire crimper and the insulation crimper. The transition crimper has a blended profile segueing from the wire crimp profile to the insulation crimp profile. The blended profile is used for crimping a transition segment of the crimp barrel between the insulation barrel segment and the wire barrel segment.

Abstract: A pulling head work station for attaching the lugs of pulling heads to cables, so that the cables may be pulled simultaneously through a conduit. The pulling head work station includes staggered cable receiving jigs, each jig having two clamps to hold a corresponding cable in place during attachment of a pulling lug. A chop saw to cut the cables and a crimper to secure a pulling lug to each stripped end portion of a cable may be slidably mounted to a work surface of the work station. A wire stripper may be removably attached to the work station.

Abstract: An electrical terminal applicator system includes a die connected to a press. A one-piece member includes a stock guide portion homogeneously connected to a tool receiving portion. The one-piece member is releasably secured to the die using only a single fastener. A male member extends from either one of the one-piece member or the die, and a female slot is created in the other one of the one-piece member or the die slidably receiving the male member to permit the one-piece member to be horizontally positioned on the die prior to securing the one-piece member using the single fastener.

Abstract: A terminal crimping device includes crimp tooling defining a crimp zone configured to receive a wire and a terminal. The terminal is configured to be crimped to the wire by the tooling during a crimp stroke of the crimp tooling to from a crimped terminal. The crimp tooling includes an ultrasound module ultrasonically coupled to the crimp tooling and the wire and the crimped terminal when present. The ultrasound module transmits acoustic signals through the crimped terminal and the wire. The ultrasound module also receives echo acoustic signals being reflected back to the ultrasound module. The ultrasound module generates echo signals based on the echo acoustic signals. The terminal crimping device also includes a crimp quality module that receives the echo signals from the ultrasound module and determines a crimp height of the crimped terminal based on the reflected echo acoustic signals received by the ultrasound module.

Abstract: A terminal crimping device includes crimp tooling including an anvil and a ram movable toward the anvil with a crimp zone being defined between the anvil and the ram configured to receive a wire and a terminal configured to be crimped to the wire by the crimp tooling. An ultrasonic transducer is coupled to at least one of the anvil and the ram that receives acoustic signals sent through the wire and terminal. A crimp quality module receives signals from the ultrasonic transducer. The crimp quality module determines a crimp height of the terminal based on the acoustic signal received by the ultrasonic transducer. Optionally, the crimp height may be determined based upon a transmission time of the acoustic signal from a transmitting transducer to a receiving transducer. The crimp height may be determined based upon a speed of sound transmission coefficient of the terminal and the wire.

Abstract: A feed mechanism for a terminal crimping machine includes a feed track and a strip locator. The feed track has a top plate and a side wall. The top plate extends from a front of the feed track to a rear of the feed track. The top plate is configured to receive thereon a terminal strip having a plurality of terminals arranged along a carrier strip. The terminal strip is configured to be moved from the rear to the front towards a crimping zone of the terminal crimping machine. The side wall has a fixed edge above the top plate. The strip locator is coupled to the feed track. The strip locator has a rail movably coupled to a support wall. The support wall is fixed relative to the feed track. The rail is biased against the terminal strip to force the terminal strip against the fixed edge of the side wall.

Abstract: A method and a press for crimping metal terminals onto electric cables, wherein the metal terminal is retained in the centered crimping position, during the entire crimping process. To this end, the press of the invention comprises a crimping assembly (3) provided with means of controlling the knife (7) for the conductor (18) of the electric cable (19) independently or separately from the remaining knives (8,9), respectively for crimping the insulation (20) of said cable (19) and for detaching the carrier strip (21) supporting the metal terminal (17). By comparison with the known art, the method and the press of the invention offer the advantage of ensuring that the metal terminal is kept centered in the correct position for crimping, without undergoing unwanted displacement during the process of attaching to it the conductor and the insulation of the electric cable.

Abstract: A method of monitoring a crimping process is disclosed, which determines whether an actual force stroke progression (Fa)/force-time progression is, a) above, or, b) below an ideal force stroke progression (Fi)/force-time progression in at least one point. The method shifts an upper border (Bu) and/or the lower border (Bl) of a tolerance band upwards in case a) and downwards in case b), utilizing four zones (Z1-Z4) of determined force progression. Additionally, there are is an absolute upper limit (Lu), at which an upward shifting of the upper border (Bu) is inhibited, and an absolute lower limit (Ll), at which a downward shifting of the lower border (Bl) is inhibited. Moreover, a crimping press and a computer program product embodying the method are disclosed.

Abstract: A coaxial connector for interconnection with a coaxial cable with a solid outer conductor by friction welding is provided with a monolithic connector body with a bore dimensioned for an interference fit with an outer diameter of the outer conductor. A friction groove may be formed around the leading end of the outer conductor by application of a friction weld support against the inner diameter and leading end of the outer conductor. The friction groove may include a material chamber formed between a radial friction protrusion of the bore and a bottom of the friction groove. The friction weld support may be provided with ceramic surfaces contacting the outer conductor, a stop shoulder dimensioned to abut a cable end of the bore and/or an elastic insert seated within an inner conductor bore.

Abstract: A wire stop assembly is provided for a terminal crimping machine that crimps a terminal to a wire. The terminal crimping machine includes a crimping zone. The wire stop assembly includes a wire stop member having a stop surface configured to engage the wire to limit an amount of travel of the wire in the crimping zone. The wire stop member is movable relative to the crimping zone in a floating direction. A biasing mechanism is configured to exert a biasing force on the wire stop. The biasing force provides a resistance to the movement of the wire stop member in the floating direction.

Abstract: A terminal crimping machine includes an applicator having a movable ram and an anvil. The anvil is located in a crimping zone and configured to receive a terminal thereon. The ram has crimp tooling that is configured to crimp the terminal on the anvil to a wire during a crimp stroke of the ram. An image acquisition device is positioned to acquire at least one image of the crimping zone. A display device is configured to display the at least one acquired image.

Abstract: A tool for compressing a connector onto a coaxial cable includes a pair of gates, a plunger for compressing the connector against the gates and onto the coaxial cable, and an actuator in communication with the gates and the plunger. When the actuator is moved from a first position to a second position, it causes the gates to move from an open to a closed position in which they retain the coaxial cable and brace the connector, and the plunger moves from a first position to a second position in which it engages the connector to compress the connector against the gates and onto the coaxial cable. When the actuator is moved back to its first position, the gates move to their open position thereby releasing the coaxial cable and the plunger moves to its first position thereby disengaging from the connector.

Abstract: Certain embodiments of the present invention provide a progressive crimping method. The method includes assembling a compression connector for crimping, the compression connector including a first section and a second section; crimping the compression connector to a first crimp depth; crimping the first section of the compression connector to a second crimp depth; and crimping the second section of the compression connector to the second crimp depth.

Abstract: The present invention aims to maximally reduce a projecting width of a projecting part formed on a terminal when the terminal is crimped to an exposed core part of an end part of a wire. To achieve this aim, a method for producing a terminal-equipped wire in which a crimping portion of a terminal is crimped to an exposed core part of an end part of a wire includes a) a step of arranging the exposed core part in the crimping portion, b) a step of sandwiching a part of the crimping portion between a lower die surface of a lower die and an upper die surface of an upper die and crimping the part of the crimping portion to the exposed core part, and c) a step of pressing an end part of the crimping portion protruding from the upper die surface from above.

Abstract: Wire positioning devices (1) for positioning an electrical wire (2) in a processing device, include a wire guide (4) for receiving the electrical wire (2) and a lowering device (5), movable vertically in relation to a first longitudinal axis (45) of the wire (2) received in the wire guide (4). The lowering device (5) has a press piece (6), spring-loaded via at least one spring element (15), and is provided so as to be contacted against the wire guide (4), the spring element (15) being arranged in a tube (16). Also disclosed are methods for lowering thin wires (2) and for positioning them in an oscillation-damped manner, wherein a wire positioning device (1) or a processing device are employed.

Abstract: A tool for pushing a wire termination head holder towards a connector holder, the tool including a first arm and a second arm; a first assembly mechanically coupling the head holder to the first arm, and a second assembly mechanically coupling the head holder to the second arm, wherein a relative movement of the first and second arms causes both of the first and second assemblies to push the head holder towards the connector holder.

Abstract: A pressing terminal includes an outer conductive member having a shield outer tube; an inner conductive member; and a dielectric member. The dielectric member includes a protruding portion fitted into the shield outer tube so that a signal line pressing portion of the inner conductive member is situated at a pressing tool insertion opening portion. The dielectric member is inserted into a shield outer tube with the protruding portion thereof sliding against the shield outer tube. A terminal pressing device includes an anvil unit and a crimper unit. Upon attaching the signal wire, a claw portion of a signal line crimper of the crimper unit is inserted into a claw insertion groove portion of a signal line anvil of the anvil unit. A terminal pressing anvil portion of the signal line anvil is ushered to a terminal pressing anvil insertion portion of the signal line crimper.

Abstract: An electrical terminal applicator system including a feed guide and tool support assembly defining a one-piece member includes a stock guide portion joined to a tool receiving portion. A motor is positioned adjacent to the feed guide and tool support assembly. A drive shaft received in a bore of the stock guide portion is rotated about a longitudinal axis of the drive shaft within the bore by operation of the motor. A tool assembly is mounted on the tool receiving portion and located downstream of the stock guide portion and the drive shaft. The drive shaft when rotated about the longitudinal axis of the drive shaft is positioned to engage a terminal holder strip having multiple electrical terminals to push the terminal strip holder toward the tool assembly.

Abstract: A crimping station with a crimping press for producing a crimp connection, the crimping press including a drivable press part movable in vertical direction, with which a cable end of a cable can be connected with a crimp contact, a gripper for supplying the cable end to the crimping press, and a positioning unit for vertically positioning the cable end at the crimping press. During the process of moving the press part the gripper is moved by the positioning unit between a starting position and an end position. The positioning unit is connected via a variable gearbox with the press part whereby during the moving of the press part, the positioning unit is moved in relation to the press part at a speed reduced by a reduction ratio of the gearbox, and the reduction ratio can be adjusted by an adjusting device.

Abstract: There is provided a terminal crimping apparatus which can detect a crimping failure mode which produces a transversely asymmetrical crimped shape in a crimped product. The terminal crimping apparatus includes an anvil (102A) which is a lower die on which a conductor crimping portion (11) of a terminal (10) is place and a crimper (101A) which is an upper die which bends inwards a pair of left and right crimping pieces (11L, 11R) of the conductor crimping portion (11), and the terminal crimping apparatus further includes a detection device which detects a transversely unbalanced load in the upper and lower dies (101A, 101B) in a crimping process in which the upper die (101A) is pressed down towards the lower die (102A) so as to crimp the pair of left and right crimping pieces (11L, 11R) on to a conductor (Wa) of an electric wire so as to crimp the conductor (Wa).