Means To Fasten By Deformation Patents (Class 29/753)
  • Patent number: 6694795
    Abstract: A crimping system comprises a frame having a plurality of plates with a clamp adjacent to the lower end. Applicator mechanisms are adapted to feed crimpable components coupled together by and releasably coupled to a carrier. A crimping mechanism has an anvil with at least one tooth and a nest with at least one recess associated with the anvil. A feeding mechanism coupled to the frame adapted to feed crimpable components between the anvil and the nest. An actuator arm coupled to the frame is adapted to move the anvil and nest toward each other.
    Type: Grant
    Filed: July 20, 2001
    Date of Patent: February 24, 2004
    Inventor: Robert Quinn
  • Patent number: 6658725
    Abstract: A method and an apparatus for forming a crimped joint in an electrical wire terminal. The apparatus forms a crimped joint and substantially simultaneously bends and/or twists the terminal and electrical wire about their respective longitudinal axes, effective to reduce electrical contact resistance within the formed joint.
    Type: Grant
    Filed: May 10, 2000
    Date of Patent: December 9, 2003
    Assignee: Ford Global Technologies, LLC
    Inventor: Dangrong Ronald Liu
  • Patent number: 6658726
    Abstract: A swing-down separating means (24) connected to the pivot arm (21) is provided for the initial separation of the two cables (3,4) of a double crimped cable (25). This separating means may be moved such that it is in detachable engagement with a guide and separating part (28) arranged in a first cable deposit trough (26) which may be emptied as a result of a lateral pivotal movement. To transfer the double crimped cables (25) in the separated condition in the emptying position of the first cable deposit trough (26), this first cable guide and separating part (28) may in turn be moved such that it is in detachable engagement with a second cable guide and separating part (29) arranged in a second cable deposit trough (27), which is located below the first cable deposit trough (26) and may be moved laterally in the longitudinal direction.
    Type: Grant
    Filed: August 18, 2000
    Date of Patent: December 9, 2003
    Assignee: Komax Holding AG
    Inventor: Alois Conte
  • Patent number: 6655025
    Abstract: The connector includes a first housing with a first engagement part. A holder is configured to be mounted to the first housing. The holder has a first mating part corresponding to the first engagement part. The holder has a second engagement part for engagement of the first engagement part and the first mating part.
    Type: Grant
    Filed: May 23, 2002
    Date of Patent: December 2, 2003
    Assignee: Yazaki Corporation
    Inventors: Motohisa Kashiyama, Junichi Hamamoto
  • Patent number: 6655013
    Abstract: A terminal applicator (50) for attaching an electrical flag terminal (2) to a wire (54) includes a wire guide (74) and crimping tooling (70, 72) attached to and carried by a ram (68). The wire guide has a wire guiding surface (100) that cooperates with lead in angled surfaces (92, 98) of the crimping tooling (70, 72) to guide the wire into alignment with the terminal. The lead in angled surfaces of the tooling are typically limited to the side of the terminal opposite the receptacle portion (4) while the wire guide surface is positioned on the same side as the receptacle portion.
    Type: Grant
    Filed: June 6, 2001
    Date of Patent: December 2, 2003
    Assignee: Tyco Electronics Corporation
    Inventors: Richard Orley Wilson, Russell Thomas Diven
  • Patent number: 6625884
    Abstract: A method of determining whether a metal terminal including a conductor clamping section for clamping a wire is satisfactorily connected to the wire. First, a first metal terminal including a first conductor clamping section for clamping a first wire thereto is provided. Next, one of a dimensional variation and a ratio of a dimensional change of the first conductor clamping section in an axial direction of the first metal terminal, which are caused by clamping the first conductor clamping section, is calculated. Compressibility comparison data is prepared by calculating, from a section of the first conductor clamping section after clamping the first conductor clamping section, compressibility of the first wire with respect to the first conductor clamping section based on the one of the dimensional variation and the ratio of the dimensional change.
    Type: Grant
    Filed: July 31, 2000
    Date of Patent: September 30, 2003
    Assignee: Yazaki Corporation
    Inventors: Yoshihiro Fukase, Toshihiro Maki
  • Patent number: 6618932
    Abstract: On a turntable are disposed a plurality of applicators and their respective terminal reels holding strings of terminals. A rail and a shank holder guide are provided between a press for operating one of the applicators and a waiting position on the turntable. One of the applicators alone moves between a set position in the press and the waiting position on the turntable.
    Type: Grant
    Filed: March 20, 2001
    Date of Patent: September 16, 2003
    Assignee: Yazaki Corporation
    Inventor: Hiroshi Hasegawa
  • Patent number: 6612026
    Abstract: A process and system for mounting terminals with electric wires in cavities of connector housings. Press-connecting terminals are initially loaded in cavities arranged in an upper surface of a connector jig and electric wires are press-connected on the terminals in the jigs. Then, the terminals with electric wires are transferred from the connector jig to cavities arranged in a lower surface of a inserting jig by pins arranged to contact and push the terminals from below in the transfer direction. Then, the terminals are loaded from the inserting jig to cavities of connector housings from the back by blades arranged to contact and push the terminals from one end in the inserting directing.
    Type: Grant
    Filed: February 25, 2000
    Date of Patent: September 2, 2003
    Assignee: Sumitomo Wiring Systems, Ltd.
    Inventors: Koji Fujita, Yoshinobu Ota, Junichi Shirakawa, Kenji Hashimoto
  • Patent number: 6607227
    Abstract: A gripping apparatus is disclosed. The gripping apparatus includes a first finger including a plurality of first sawteeth along a first longitudinal end and a receiving area being located between adjacent sawteeth and a second finger including a plurality of complementary sawteeth juxtaposed from the first sawteeth. One of the first and second fingers is movable relative toward the other of the first and second fingers such that an object to be gripped is positioned in the receiving area by one of the plurality of complementary sawteeth. The object is releasably retained against the receiving area by the second finger. A method of gripping an object is also disclosed.
    Type: Grant
    Filed: June 28, 2000
    Date of Patent: August 19, 2003
    Assignee: Siemens Automotive Corporation
    Inventor: Gregory R. Morton
  • Patent number: 6601290
    Abstract: A machine (10) for terminating a conductor to an electrical terminal (34) of a partially assembled connector (16) includes a frame (12) and an anvil (20) supported by the frame arranged to receive the partially assembled connector. The connector has an insulating housing (32) wherein the terminal is positioned against a constriction 38 within the insulated housing and the terminal tabs (42) and barrel (40) are extending outside the housing. A ram (22) carrying crimping tooling (28) is in sliding engagement with the frame and arranged to undergo reciprocating motion in a crimping direction (24) into crimping engagement with the terminal and in an opposite return direction (26) away from the terminal. A housing feed mechanism (80, 86, 108, 110, 114, 122, 124, 126) is coupled to the frame and effects the pushing of the insulating housing over the terminal.
    Type: Grant
    Filed: February 28, 2001
    Date of Patent: August 5, 2003
    Assignee: Tyco Electronics Corp.
    Inventor: Kerry Joseph Stakem
  • Patent number: 6598452
    Abstract: A crimping tool for crimping crimp contacts, in particular crimp contacts which are supplied to the crimping tool in the form of a strip, having a pressing device (1) and a feed device (2) for advancing the crimp contacts to the pressing device (1). The feed device (2) comprises an advancing element (3) and means (4) for reciprocating the advancing element (3), so as to provide a reliable supply of crimp contacts to the pressing device (1) in a constructionally simple manner. The means (4) for reciprocating the advancing element (3) comprises two cylinder-piston arrangements (5,6), which are independent of each other.
    Type: Grant
    Filed: February 11, 2002
    Date of Patent: July 29, 2003
    Inventors: Wolfgang Hanke, Paul Fleps
  • Patent number: 6594888
    Abstract: A squeezing tool for coaxial cable connector, to be used for a coaxial cable interconnected to a coupling means, which comprises a tilted module support, two tilted movable modules being coaxially deployed in the tilted module support to support the connector of the coupling means. The coupling means is assembled with one end of the cable in a manner free from compression, tension, or pressure, plus a grip brought to advance or regress along the surface of the module axialwise by means of a cranket means. The connector coupling section is eventually thrusted into the module, while application of force axialwise is permitted to bring the module compressed into the module support. Meanwhile the perimeter of one end of the connector coupling section is uniformly squeezing to shrink essentially conically to facilitate coupling to the cable.
    Type: Grant
    Filed: March 28, 2001
    Date of Patent: July 22, 2003
    Inventor: Chi-Fu Chang
  • Patent number: 6591487
    Abstract: The present invention providing a compressing tool for a joint body to compress and connect an insertion component to conjoin with the stiff-jacketed cable, includes a multistage propulsion mechanism, a replaceable molding structure situated on the axial line of the multistage propulsion mechanism and away from the multistage propulsion mechanism at an axial interval for supporting the stiff-jacketed coaxial cable, and a handle bar gradually moving along the direction of the axial line toward the surface of the molding structure through the multistage propulsion mechanism, so as to make the joint body and the insertion component conduct compression and connection between the multistage propulsion mechanism and the molding structure, and to enable one end of the coaxial connector to shrink and conjoin with the stiff-jacketed cable.
    Type: Grant
    Filed: April 18, 2001
    Date of Patent: July 15, 2003
    Inventor: Chi-Fu Chang
  • Patent number: 6581427
    Abstract: A method of adjusting the stroke of a press brake having a movable beam (1) supporting a punch (2), a fixed beam (3) supporting a die (4), means of displacing (5, 5′) the movable beam with respect to the fixed beam, said displacement means resting on side frames (6, 6′) immovably attached to the fixed beam, linear encoders (9, 9′) for measuring the displacement of the movable beam with respect to the side frames, at least one sensor (8, 8′) measuring a physical parameter (p) varying with the force exerted by said punch on a metal sheet placed on said die, and an electronic device for controlling (7) the bending movement controlling the speed of said displacement movement between top dead center and bottom dead center (BDC), provided with a calculation means for correcting the value of said bottom dead center depending on the measurement of said displacement and said physical parameter.
    Type: Grant
    Filed: January 24, 2001
    Date of Patent: June 24, 2003
    Assignee: Beyeler Raskin S.A.
    Inventor: Gerrit Gerritsen
  • Patent number: 6568075
    Abstract: Electrical terminal fastening dies are provided, which includes: an electric wire; an electrical terminal having the electric wire; a couple of dies to press the electrical terminal a substantially hexagon in cross section; an abutting plane provided on each of the couple of dies; a pressing groove provided on the abutting plane and having a section to be formed by dividing a hexagon symmetrically with a diagonal; a pair of terminal pressing planes formed on a surface of the pressing groove of at least either one of the couple of dies for pressing the electrical terminal; and a pair of flash preventing planes formed on the surface of the pressing groove having the pair of terminal pressing planes, and each connected to the abutting plane, for pressing the electrical terminal to form thin portions thereon so as to prevent a flash from arising on the electrical terminal.
    Type: Grant
    Filed: June 14, 2000
    Date of Patent: May 27, 2003
    Assignee: Yazaki Corporation
    Inventor: Nobuaki Yamakawa
  • Patent number: 6546618
    Abstract: A rivet coupling device 1 has a connector holder unit 250 which carries connectors 200 and a board 50. A supporting die 150 is disposed beneath the connectors 200, and an upper tool unit 92 is disposed above the connectors 200. The upper tool unit 92 can be lowered in order to couple rivets 220. In conjunction with this movement, a link mechanism 30 is actuated to move a cam plate 80, whereby the supporting die 150 is raised slightly by cam projections 148, so that the rivets 220 extending through the connector 200 are deformed between crimpers 134 on the upper tool unit 92 and the supporting die 150. Prior to rivet coupling, a slight gap is formed by the spring terminals between the board 50 and the connector 200. After rivet coupling is performed, this gap is eliminated without deforming the board 50.
    Type: Grant
    Filed: May 23, 2000
    Date of Patent: April 15, 2003
    Assignee: Tyco Electronics AMP K.K.
    Inventor: Hiroshi Yagawa
  • Patent number: 6543271
    Abstract: IMPROVEMENTS MADE UP FOR TOOLS USED IN CRIMPING MACHINES, wherein the said tools bring a technical advance while compared to their basic operations, that is, for instance, the tool “guillotine and crimping” has multiplied its lifetime by six, i.e., sextupled the crimping applications of this tool; the “profile and crimping matrix support”, which used to be a sole piece, brings a refill-blade; the assembly “hammer bar”, which cuts, bends and prints the metal band in the crimping tools, allows for its hammer to be sharpen up to six times before its replacement, expanding its lifetime by six times, lowering the relative cost. The “anvil” tool, which helps the bending of the metal band, used to be in a sole milled piece, now are composed by two pieces fastened by themselves, wherein the cutting blade is twofold, lowering the cost and duplicating the tool lifetime.
    Type: Grant
    Filed: March 23, 2001
    Date of Patent: April 8, 2003
    Assignee: Press Hold Industria E Comercio Ltda.
    Inventor: Adão Luiz do Nascimento
  • Publication number: 20030051337
    Abstract: A hand-held tool for terminating connectors onto a coaxial cable has an elongated body and an end stop and plunger on the body, the plunger being controlled by a lever arm which will axially advance the plunger toward and away from the end stop to radially compress a portion of the connector into firm crimping engagement with the end of the coaxial cable. To accommodate different lengths of connectors, a receiver is resiliently mounted on the plunger for insertion of different length adapter tips to vary the axial spacing between the receiver and the end stop according to the length of connector being terminated; and in still another form the body may include a hinged adapter adjacent to the end stop to vary the effective distance between the end stop and plunger according to the length of fitting being terminated.
    Type: Application
    Filed: September 20, 2001
    Publication date: March 20, 2003
    Applicant: International Communication Manufacturing Corp.
    Inventor: Randall A. Holliday
  • Patent number: 6530257
    Abstract: In order to easily, rapidly and precisely carry out a setting work after exchange of a pressuring unit, a shank module is provided that is capable of integrally exchanging a shank of a pressing unit. The shank module is configured to removably link a main body and a ram. By adopting the universal pressing unit, adjustment after exchange of the pressing unit becomes considerably easier. Additionally, in carrying out a universal design of a terminal-feeding mechanism, improved workability is implemented by linking the setting of press conditions with the feed conditions of a terminal belt. In order to accomplish this goal, an anvil unit of a press mechanism is configured to be detachable from a main body base. Furthermore, a positioning mechanism is provided on the anvil unit. The positioning mechanism positions the setting position of moving elements of a driving mechanism of a terminal-feeding mechanism corresponding to the terminal belt.
    Type: Grant
    Filed: April 9, 2001
    Date of Patent: March 11, 2003
    Assignee: Sumitomo Wiring Systems, Ltd.
    Inventors: Takahiro Ooji, Youji Nishiki, Yoshinori Suzuki, Kaoru Tadaki
  • Patent number: 6513235
    Abstract: In a mold for pressing an electric-wire clamping portion of a terminal, a lower side-wall mold part and an upper side-wall mold part are provided for pressing side walls connected to the electric-wire clamping portion. A pressure face substantially continuously connected to a pressure face of an upper conductor mold part is provided on one end side of the upper side-wall mold part. A taper face is provided on the other end side of the upper side-wall mold part so as to be enlarged toward the other end. Accordingly, side walls pressed between the lower side-wall mold part and the upper side-wall mold part are deformed so that the quantity of deformation at one end is near the quantity of compressive deformation of the electric-wire clamping portion and so that the quantity of deformation is reduced gradually toward the other end side. Thus, local stress concentration is not caused in the side walls so that cracks are prevented from occurring in the side walls.
    Type: Grant
    Filed: January 31, 2000
    Date of Patent: February 4, 2003
    Assignee: Yazaki Corporation
    Inventors: Hideki Ohsumi, Yoshimi Wada
  • Patent number: 6513215
    Abstract: An insulation displacement stand includes: a fixed rack in which a first surface for receiving a pressure-receiving surface of a connector housing and a second surface escaping from a locking portion are formed with a difference in level in a heightwise direction; a movable rack in which a third surface for receiving a connection surface having contact connection portions opened in the connector housing and a fourth surface for receiving the surface having electric wire insertion holes opened in the connector housing are formed; and a braking unit provided in the fixed rack and pressing the connector housing against the third surface by pressing a surface of the connector housing from which electric wires are drawn out. In the insulation displacement stand, the movable rack is provided so that the movable rack can be apart from the fixed rack in the heightwise direction.
    Type: Grant
    Filed: April 30, 2001
    Date of Patent: February 4, 2003
    Assignee: J.S.T. Mfg. Co., Ltd.
    Inventor: Hiroyuki Imaizumi
  • Patent number: 6513213
    Abstract: In a method of producing a microgripper including a grip finger 100 which has a coupling portion 100g that commonly owns one ends of three V-shaped edges 100v on an open end side, other ends of the V-shaped edges 100v being connected to a case 14, and in which the coupling portion 100g is connected to a moving portion of a translational driving section 12, and the coupling portion 100g is pulled on the basis of translational movement, whereby displacement amounts of the tip ends of the V-shaped edges 100v are inwardly magnified more than an amount of the translational movement, the method comprises the steps of: in a state where the grip finger 100 has three edge portions 101a in which the V-shaped edges 100v having the coupling portion 100g are developed in a substantially flat plane, outwardly bending the edge portions 101a at a substantially center; and inwardly bending the edge portions 101a at a vicinity of the coupling portion 100g.
    Type: Grant
    Filed: October 10, 2000
    Date of Patent: February 4, 2003
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Naoki Muramatsu, Tomoyosi Tada
  • Publication number: 20020189095
    Abstract: It is a terminal crimping die system for crimping a terminal (6) to an electric wire by fitting an anvil (4), in which a terminal receiving groove (5a) is provided in a crimping face part (5), into a recess (2) of a crimper (3). In this terminal crimping die system, the width of each of receiving surfaces (5b), each of which is provided between a corresponding one of both end parts of the terminal receiving groove (5a) and a corresponding one of both end parts of the crimping face part (5), is not more than ½ of the thickness of the terminal (6).
    Type: Application
    Filed: June 12, 2002
    Publication date: December 19, 2002
    Applicant: YAZAKI CORPORATION
    Inventors: Naoki Ito, Hironori Kitagawa, Tsutomu Takayama
  • Publication number: 20020184753
    Abstract: A terminal applicator (50) for attaching an electrical flag terminal (2) to a wire (54) includes a wire guide (74) and crimping tooling (70, 72) attached to and carried by a ram (68). The wire guide has a wire guiding surface (100) that cooperates with lead in angled surfaces (92, 98) of the crimping tooling (70, 72) to guide the wire into alignment with the terminal. The lead in angled surfaces of the tooling are typically limited to the side of the terminal opposite the receptacle portion (4) while the wire guide surface is positioned on the same side as the receptacle portion.
    Type: Application
    Filed: June 6, 2001
    Publication date: December 12, 2002
    Inventors: Richard Orley Wilson, Russell Thomas Diven
  • Patent number: 6490785
    Abstract: In a manufacturing apparatus of a wire harness in which pallet P, on which a plurality of connectors C are juxtaposed, is moved by a pallet feeding section 1 and a pressure-contact terminal of connector C is automatically positioned at a pressure-contact position under a pressure-contact head section 4, an electric wire “a” is automatically set at a pressure-contact terminal of connector C by an electric wire supply section 2 and an electric wire setting section 3, and cover L is automatically set on connector C by a cover mounting section 5. A type and position of the electric wire “a” to be arranged and the height of press-fitting of the electric wire into the pressure-contact terminal are controlled by a program, and the operation and state are checked by a sensor.
    Type: Grant
    Filed: September 7, 1999
    Date of Patent: December 10, 2002
    Assignees: Autonetworks Technologies, Ltd., Sumitomo Wiring Systems, Ltd., Sumitomo Electric Industries, Ltd.
    Inventor: Toshio Kometani
  • Patent number: 6487885
    Abstract: A crimping press provides increased accuracy and precision. Both a rotative measuring system, such as an encoder arranged at a motor shaft, and a linear measuring system such as, for example, a measuring head and a glass scale, are provided. The linear measuring system may be coupled between a tool holder and the fixed press stand. The measurement values generated by the rotative measuring system and the measuring values of the linear measuring system are fed to a regulating circuit for regulation of crimping height.
    Type: Grant
    Filed: October 9, 2001
    Date of Patent: December 3, 2002
    Assignee: Komax Holding AG
    Inventors: Claudio Meisser, Hilmar Ehlert
  • Patent number: 6477771
    Abstract: A terminal crimping apparatus (21) comprises a lower crimper (23) for supporting the lower side of a flat part (6) of an electrically connecting terminal (42); an upper crimper (25) arranged above and opposite to the lower crimper (23) and having molding faces (25a, 25b) for bending to deform the point portions of piercing parts (7, 8) opposite each other by relatively moving toward the lower crimper (23); terminal guides arranged as being movable along and relative to the outer sides of the piercing parts (7, 8) of the electrically connecting terminal (42) disposed on the lower crimper (23) so as to control the piercing parts (7, 8) from falling; and circuit body holders (32, 33) arranged above and opposite to the terminal guides (27, 28) for elastically holding the flat circuit body (1) in cooperation with the terminal guides (27, 28) while the upper crimper (25) moves toward the lower crimper (23).
    Type: Grant
    Filed: July 27, 2001
    Date of Patent: November 12, 2002
    Assignee: Yazaki Corporation
    Inventors: Nobuyuki Asakura, Yasumichi Kuwayama, Masanori Onuma
  • Patent number: 6449841
    Abstract: A method of press-connecting a coated electric wire with a press-connecting terminal, including the step of pressing an end portion of the coated electric wire into a notched slot provided in a side plate of the press-connecting terminal so as to cut a coating portion of the coated electric wire to thereby make a conductor of the coated electric wire electrically connected to the side plate of the press-connecting terminal. In such a method, before the coated electric wire is press-connected with the press-connecting terminal, the coating portion of the coated electric wire is heated and softened so that the force necessary for pressing the coated electric wire into the notched slot is reduced to be not larger than a predetermined value.
    Type: Grant
    Filed: September 3, 1997
    Date of Patent: September 17, 2002
    Assignee: Yazaki Corporation
    Inventors: Takayoshi Endo, Toshiaki Okabe
  • Patent number: 6438823
    Abstract: Electrical terminal fastening dies are provided, which includes: an electric wire; an electrical terminal having the electric wire; a couple of dies to press the electrical terminal a substantially hexagon in cross section; an abutting plane provided on each of the couple of dies; a pressing groove provided on the abutting plane and having a section to be formed by dividing a hexagon symmetrically with a diagonal; a pair of terminal pressing planes formed on a surface of the pressing groove of at least either one of the couple of dies for pressing the electrical terminal; and a pair of flash preventing planes formed on the surface of the pressing groove having the pair of terminal pressing planes, and each connected to the abutting plane, for pressing the electrical terminal to form thin portions thereon so as to prevent a flash from arising on the electrical terminal.
    Type: Grant
    Filed: June 30, 1999
    Date of Patent: August 27, 2002
    Assignee: Yazaki Corporation
    Inventor: Nobuaki Yamakawa
  • Patent number: 6434820
    Abstract: Disclosed is a method for manufacturing an insulation displacement contact dimple comprising the steps of. (a) positioning a metal element between a first concave upper die and a first convex lower die having a radius to form a dimple shape in the medial element; (b) positioning the dimple shaped metal element formed in step (a) between a second concave upper die and second convex lower die having a radius smaller than the radius of the first convex lower die to reform the dimple shaped metal element formed in step (a); and (c) positioning the dimple shaped metal element formed in step (b) between a third concave upper die and a third convex lower die having a radius larger than the radius of the second convex lower die. A contact dimple manufactured by the method is also disclosed.
    Type: Grant
    Filed: October 5, 1999
    Date of Patent: August 20, 2002
    Assignee: FCI Americas Technology, Inc.
    Inventor: James R. Volstorf
  • Patent number: 6418768
    Abstract: A crimping including a stand at which a motor and a transmission are arranged. Moreover, first guides, at which a crimping bar is guided, are arranged at the stand. A shaft driven by the transmission has an eccentric pin at one end, and a resolver for detection of rotational angle is coupled to the other end. The crimping bar includes of a slide member guided in the first guides and of a tool holder with a retaining fork. The slide member stands in loose connection with the eccentric pin, wherein the rotational movement of the eccentric pin is converted into a linear movement of the slide member. The tool holder actuates a tool, which together with an anvil produces the crimp connection. An operator terminal is provided as an interface between the operator and the crimping press. The operator terminal includes a rotary knob and a keypad for input of operating data and commands into a control. A display is provided for visualization of data.
    Type: Grant
    Filed: June 8, 1998
    Date of Patent: July 16, 2002
    Assignee: Komax Holding AG
    Inventors: Claudio Meisser, Tony Egli, Hilmar Ehlert
  • Patent number: 6418769
    Abstract: The method for quality assurance of crimping connections made by a crimping device having an exchangeable tool with two tool parts uses a tool that is provided with an electronic data storage device. The electronic data storage device stores tool-specific nominal data derived from a nominal force-stroke characteristic line of a nominal crimping action of the tool. A crimp connector is fastened to the end of an electrical cable by placing the end of the electrical cable and the crimp connector between the two tool parts and moving the two tool parts relative to one another for carrying out the crimping action. The force-stroke characteristic line of the two tool parts is measured during the crimping action. The measured force-stroke characteristic line is compared to the stored nominal data.
    Type: Grant
    Filed: September 21, 1999
    Date of Patent: July 16, 2002
    Assignee: SLE Electronic GmbH
    Inventor: Lothar Schreiner
  • Publication number: 20020069520
    Abstract: A machine (10) for attaching electrical terminals (12) to a wire conductor (14) includes a wire depressor (50) for guiding the individual strand of the conductor into proper seating engagement with the terminal and holding the conductor in that position during the crimping cycle. The wire depressor includes a fixed member (52) that is removable secured to the ram (34) of the machine (10) and a movable member (55) in sliding engagement with the fixed member. One or more resilient members (54) are arranged between the fixed member and the movable member to urge the movable member into pressing engagement with the conductor while permitting the ram to continue its movement during the crimping cycle.
    Type: Application
    Filed: December 9, 2000
    Publication date: June 13, 2002
    Inventors: Charles E. Erisman, Richard O. Wilson
  • Patent number: 6385830
    Abstract: An electric wire supplying apparatus comprises an electric wire transfer tube 27 provided at its tip end with a notch 28a, a nozzle 32 disposed on the tip end of the electric wire transfer tube 27, a transfer tube fixing holder 23 fixing the tip end of the electric wire transfer tube 27 and having an opening 24b opened in the notch 28a of the electric wire transfer tube 27, and an electric wire pressing means 29 having an electric wire pressing portion 31 that moves into and out from the notch 28a and moving the electric wire pressing portion 31 between a pressing position for pressing an electric wire and a standby position for not pressing the electric wire, wherein the nozzle 32 is provided at its portion closer to the electric wire transfer tube 27 with a projecting portion 35 for substantially complementing a shape of the notch 28a when the projecting portion 35 is butted to a tip end of the electric wire transfer tube 27, and the nozzle 32 can move between a close position where the projecting portion 3
    Type: Grant
    Filed: February 13, 2001
    Date of Patent: May 14, 2002
    Assignee: Yazaki Corporation
    Inventor: Hiroshi Hasegawa
  • Patent number: 6378194
    Abstract: In a method for joining workpieces, in particular press fittings (24) to a pipe (23), the pressing device (1) is placed with its at least two pressing jaws (21, 22) in the open position against the joining point of the workpieces 23, 24), and the pressing jaws (21, 22) are then moved with respect to one another by means of a jaw drive (7, 50), while the workpieces (23, 24) deform plastically, into a terminal pressed position in which, at the latest, the application of power to the press jaws (21, 22) ends. According to the invention, the power of the jaw drive (7, 50) is controlled in such a way that, at least toward the completion of pressing, the pressing jaws (21, 22) have less kinetic energy than without a power controller. The invention further concerns a pressing unit (1) for carrying out said method.
    Type: Grant
    Filed: August 15, 1997
    Date of Patent: April 30, 2002
    Assignee: Novopress GmbH
    Inventor: Xuang Long Nghiem
  • Patent number: 6367148
    Abstract: A terminal applicator comprising a terminal advancing mechanism which includes a mechanism for reciprocally advancing and retracting a feed finger which resiliently biases a terminal strip from a first position to a second advanced position in alignment with a crimp die, and a device for controlling reciprocal movement of the advancing mechanism by interacting with the feed finger, whereby feed and retract limits are defined.
    Type: Grant
    Filed: June 25, 1997
    Date of Patent: April 9, 2002
    Assignee: Panduit Corp.
    Inventors: Jack E. Caveney, John J. Bulanda
  • Patent number: 6360436
    Abstract: A crimping apparatus for producing sub-harnesses is described that includes a pair of frames, each provided with a centrally disposed crimper. Pairs of movable connector tables are provided on each frame, as well as locking devices for securing the connector tables on both ends of the respective frames. A pair of connector holding poles are provided in each of which a plurality of connectors are arranged to be settable on each of the connector tables.
    Type: Grant
    Filed: November 19, 1997
    Date of Patent: March 26, 2002
    Assignee: Yazaki Corporation
    Inventor: Kazuhiko Takada
  • Publication number: 20020029472
    Abstract: A crimping apparatus comprises a pair of frames; a pair of crimpers each provided centrally in each frame; pairs of connector tables each provided movably in a longitudinal direction on each frame; locking means for securing the connector tables on both ends of each frame; moving means for moving each said connector table along the frame; and a pair of connector holding poles in each of which a plurality of connectors are arranged to be settable on each the connector table. Thus, a large number of kinds of sub-harnesses can be manufactured.
    Type: Application
    Filed: November 9, 2001
    Publication date: March 14, 2002
    Applicant: Yazaki Corporation
    Inventor: Kazuhiko Takada
  • Publication number: 20020000035
    Abstract: A device for adjusting the clamping pressure in applicators for clamping terminals onto electrical cables comprising a composite pivot interposed between an actuation hammer and a supporting element to which the tools for clamping the terminal respectively onto the insulation and onto the core of the conductor are slidingly coupled in a mutually parallel arrangement; the thrust of the hammer acts on the heads of the tools, and the pivot is rigidly coupled to the hammer or to the supporting element. The pivot has coaxial threaded regions on which respective wheels are engaged. Screwing/unscrewing of the wheels varies axial distance, with respect to the hammer, of either the tools or only of the insulation clamping tool.
    Type: Application
    Filed: June 25, 2001
    Publication date: January 3, 2002
    Applicant: K.M.I. S.R.L.
    Inventor: Vladimiro Carlotto
  • Patent number: 6327775
    Abstract: A terminal crimping unit providing improved functionality. The pressuring unit is installed on the terminal crimping unit. The pressuring unit is equipped with a plural number of pressure members for crimping the terminal fittings. The plural number of pressure members are unified in one frame body. The frame body is designed such that can be taken off and put on as one unit from the shank. By having only one motion for putting on and taking off the frame body, the plural number of pressuring members, including the crimpers, can be maintained as one unit.
    Type: Grant
    Filed: July 23, 1997
    Date of Patent: December 11, 2001
    Assignee: Sumitomo Wiring Systems, Ltd.
    Inventors: Akinori Oishi, Mamoru Takubo, Atsuo Nakamura, Tsuyoshi Koike, Haruhito Kobayashi
  • Publication number: 20010045008
    Abstract: An apparatus is provided that crimps an electrical wire having a water-proof plug onto a connector terminal in a given positional relationship and can be applied to an automatic assembling operation. In the vicinity of upper crimping members and lower crimping members of the apparatus which crimp an electrical wire having a water-proof plug onto the connector terminal, there are provided a water-proof plug positioning member which has a positioning protuberance used for placing a water-proof plug in a given position with respect to the front end of the connector terminal and a terminal positioning member which is vertically movable and engages with a positioning groove of the connector terminal. The front end face of a water-proof sealing section is brought into contact with the rear surface of a positioning protuberance, thereby placing the water-proof plug in position.
    Type: Application
    Filed: July 17, 2001
    Publication date: November 29, 2001
    Applicant: YAZAKI CORPORATION
    Inventor: Yoshihiro Fukase
  • Patent number: 6301777
    Abstract: An applicator die for crimping open loop type terminals to wire leads comprising applicator housing, a plurality of blades and a plurality of housing. An applicator housing is provided which is extended or retracted vertically in response to an applicator force applied thereto. An insulation blade housing with an insulation blade and a core blade housing, with a core blade are movingly disposed inside the applicator housing. Prior to a crimping operation, the applicator housing is retracted and a terminal is moved into position and aligned with the insulation and core blades. A lead wire is also positioned inside the terminal. As the applicator housing descends in response to the applicator force, it pushes the lead wire down into contact with the terminal. A cam lever, acting under the influence of the applicator force, moves a cam vertically, bringing together complementary members of an insulation anvil and a core anvil.
    Type: Grant
    Filed: November 16, 1999
    Date of Patent: October 16, 2001
    Assignee: Autoliv Asp, Inc.
    Inventors: Phillip D. Sigler, Nathan J. Dickamore, Kelly C. Thomas
  • Patent number: 6298548
    Abstract: A tool for use in joining wire pairs via wire connector assemblies such as those utilized in telecommunications includes a housing and a force applicator connected to a T-bar for applying force to a wire connector assembly. A wire connector holder is provided which receives the wire connector assemblies to be connected along with the wire pairs. A pivotal wire guide is provided on one side of the wire connector holder which allows easy removal of the wires and connectors after the connection is made. An adjustable gauge wire guide is provided on the other side of the wire connector holder which accommodates different gauges of wire. The force applicator includes a removable spacer which adjusts the stroke of the force applicator to accommodate stacks having more than one connector assembly in the wire connector holder.
    Type: Grant
    Filed: November 20, 1997
    Date of Patent: October 9, 2001
    Assignee: 3M Innovative Properties Company
    Inventor: Wilson E. Suarez
  • Patent number: 6298707
    Abstract: A crimping tool for crimping crimp contacts, in particular crimp contacts in the form of a strip, and which includes a base body (3) which mounts a pressing device (2), and a table (4) associated with the base body for guiding the crimp contacts to a crimping position. The crimp contacts are fed to the crimping position via the table (4), and the position of the table (4) is adjustable relative to the base body along a guideway (5) so as to permit a precise and variable positioning of the crimp contacts. Also, an adjusting mechanism (6) is provided for an infinitely variable positioning of the table (4) along the guideway (5). The table (4) further includes a positioning device (20) for a functional positioning of the crimp contacts (1) relative to the table (4).
    Type: Grant
    Filed: May 4, 2000
    Date of Patent: October 9, 2001
    Inventors: Paul Fleps, Frank Hanke, Wolfgang Hanke
  • Patent number: 6293004
    Abstract: A hand-held crimping tool is characterized by having an elongated body and a lever arm which is pivoted at one end to the body to actuate a plunger having a chuck and spring-loaded biasing member movable toward and away from a seat on a die portion into which a coaxial cable end can be inserted in facing relation to the biasing member, a plurality of crimpable connectors in succession being loosely assembled on each cable end between the biasing member and seat so that when the lever arm or handle is squeezed toward the body and imparts axial movement to the plunger to force a preassembled crimping ring on each connector to radially compress each connector into sealed engagement with the cable end, the biasing member will compensate for differences in length of said connctors.
    Type: Grant
    Filed: July 19, 1999
    Date of Patent: September 25, 2001
    Inventor: Randall A. Holliday
  • Patent number: 6289573
    Abstract: Production unit for processing cable ends, wherein the cable ends are trimmed, stripped of insulation and connected to contacts by means of crimp connections. The production unit includes the subassemblies of a gripper unit, a knife head, an ejector, an adjusting device, a contact cutter and a crimping device, wherein the subassemblies are arranged at a housing. The cable end of a cable is manually advanced up to a processing region, wherein a release device establishes the correct position of the cable end and triggers the processing procedure. Improperly connected contacts are separated from the cable by the contact cutter, wherein the gripper unit transports the cable by a rotational movement to the contact cutter.
    Type: Grant
    Filed: September 21, 1999
    Date of Patent: September 18, 2001
    Assignee: Komax Holding AG
    Inventor: Peter Imgrüt
  • Patent number: 6276052
    Abstract: An applicator (10) for crimping a terminal (14) onto a conductor and inserting the crimped terminal into the housing (16) of a partially assembled connector (12) includes a seating sensor for assuring that the terminal is fully inserted into the housing. A backup member (56) which is arranged to engage side edges (184) of the electrical terminal for preventing axial movement additionally makes electrical contact therewith. The pusher member includes a projection (188) that makes electrical contact with the end of the terminal only when the housing and terminal are fully seated. Electrical leads (102, 146) are electrically connected to the backup member and the pusher member so that continuity can be verified after the connector housing is fully seated. In the event that continuity is not detected, an error signal is generated indicating a malfunction.
    Type: Grant
    Filed: August 26, 1999
    Date of Patent: August 21, 2001
    Assignee: The Whitaker Corporation
    Inventors: John Avenoso, Michael Stephen Shank, Kerry Joseph Stakem, Robert Allen Dubler, John David Dodds
  • Publication number: 20010013162
    Abstract: An electric wire supplying apparatus comprises an electric wire transfer tube 27 provided at its tip end with a notch 28a, a nozzle 32 disposed on the tip end of the electric wire transfer tube 27, a transfer tube fixing holder 23 fixing the tip end of the electric wire transfer tube 27 and having an opening 24b opened in the notch 28a of the electric wire transfer tube 27, and an electric wire pressing means 29 having an electric wire pressing portion 31 that moves into and out from the notch 28a and moving the electric wire pressing portion 31 between a pressing position for pressing an electric wire and a standby position for not pressing the electric wire, wherein the nozzle 32 is provided at its portion closer to the electric wire transfer tube 27 with a projecting portion 35 for substantially complementing a shape of the notch 28a when the projecting portion 35 is butted to a tip end of the electric wire transfer tube 27, and the nozzle 32 can move between a close position where the projecting portion 3
    Type: Application
    Filed: February 13, 2001
    Publication date: August 16, 2001
    Applicant: YAZAKI CORPORATION
    Inventor: Hiroshi Hasegawa
  • Patent number: 6272738
    Abstract: Hand operated press for installing cable connectors basically includes two handle bars; a receptacle; and a nose, wherein each handle bar has a grip at its lower end and compression part at its upper end. The receptacle and the base are fixed to receptacle compression parts, and a terminator and an adapter are set on the receptacle and the base. When a compressive force is applied between two grips, both receptacle and base move inward simultaneously so as to engage the adapter and the terminator in one piece. Moreover, the receptacle and the base are replaceable with various sized ones to meet the requirement of compressing terminators of different sizes.
    Type: Grant
    Filed: April 5, 2000
    Date of Patent: August 14, 2001
    Inventors: Randall A. Holliday, Shen-Chia Wong
  • Patent number: 6266870
    Abstract: The invention is directed to a wire cutting and stripping and terminal attaching apparatus and, in particular to an improved wire positioning mechanism for positioning the stripped end of an insulated wire in an open barrel terminal. After the insulated wire is cut and a slug of insulation is removed from the end of the wire, a gripper rotates the wire so that the bare or stripped end of the wire is located above an open barrel terminal supported on a lower die of a terminal attaching unit. An upper die is movable on the terminal attaching unit in a direction toward and away from the lower die to crimp the terminal on the stripped end of the wire. The wire positioning mechanism includes a positioning member which is mounted on the upper die and arranged to contact the gripper and push the stripped end of the wire downwardly into the open barrel terminal before the upper die operates to crimp the terminal.
    Type: Grant
    Filed: September 15, 1999
    Date of Patent: July 31, 2001
    Assignee: Autos Engineering Co.
    Inventors: Kenneth A. Wollermann, John H. Olsen, II