Abstract: A method of manufacturing large diameter tapered roller bearing cages includes beginning with a metal strip, coil or plate of cage blank material and feeding it into a rolling mill. The rolling mill includes a pair of unparallel forming rolls disposed to define a wedge-shaped gap therebetween. As the cage blank material is fed through the wedge-shaped gap, one lateral side of the cage blank material is plastically deformed to reduce its thickness and to elongate its length, while slight or no deformation is introduced into the other lateral side, thus forming the cage blank into an arc shape. A third roll disposed at the exit side of the forming rolls bends the rolled cage blank into a circular conical ring. Adjacent butt ends of the formed conical ring cage blank are aligned and joined together during the assembly process to form the large diameter tapered roller bearing cage.

Abstract: This invention relates to a method for manufacturing a damping shaft sleeve that includes: forging a base material into a billet that includes a cylindrical body having two opposite ends and an annular flange formed on one of the opposite ends; forging a shaft hole in the cylindrical body; inverting the base material and forming two annular grooves that are respectively indented from two opposite surfaces of the annular flange; forging the billet to form the annular flange into a bottom wall and a side wall, the bottom wall cooperating with the side wall to form an asymmetrical and helical groove; and forging the shaft hole to pass through the cylindrical body of the billet.

Abstract: Provided is a method of manufacturing a spherical bearing having an inside member with a metal ball portion and an outside member having a ball support portion enclosing and supporting the ball portion of the inside member and connected to the inside member swingably or rotatably relative to each other, including the steps of performing injection molding in which the ball portion of the inside member is inserted as a core in a mold to mold a resin liner covering the ball portion, molding the outside member covering the resin liner by a casting in which the ball portion and the resin liner are inserted as a core in the mold, and after the completion of the casting, heating the resin liner covering the ball portion through the ball portion of the inside member.

Abstract: A method of manufacturing a ball joint assembly including providing an internal centerpiece substantially in the shape of a hollow truncated sphere, placing the centerpiece within a metal hollow sleeve and deforming the sleeve by forcing the sleeve against an outer surface of the centerpiece to shape the sleeve to complement the outer surface of the centerpiece, forming at least one groove in an exterior surface of the sleeve and there after molding a plastic matrix composite material over the exterior surface of the sleeve to form an external body over the sleeve.

Abstract: Provided are a spherical bearing in which a ball portion (10) of an inside member (1) can be sealed inside an outside member (2) without employment of casting, and the outside member (2) and the inside member (1) are coupled to each other with high strength, and which can be downsized, and a manufacturing method for the same. The spherical bearing includes: an inside member (1) having a metal ball portion (10); a resin liner (3) covering the ball portion (10) of the inside member (1) and held in sliding contact with the ball portion (10); and an outside member (2) molded outside the resin liner (3) by a forging process and held in close contact with an entire of an outer peripheral surface of the resin liner (3) without being brought into contact with the inside member (1), for undetachably enclosing and holding the resin liner (3).

Abstract: The aim of the invention is to obtain a cost-effective solution for providing a microsystem with bearings, which have sufficiently high precision and long-term stress resistance. The invention proposes a method for manufacturing, adapting or adjusting a bearing portion in a fluidal microcomponent (M) comprising a stator (30) and a rotor (40,2). Said rotor is rotatably supported on the at least one bearing portion (L10,L11) relative to said stator. Said rotor (40,2) is rotatably supported by a sleeve (10, 11) inserted into said stator (30), for forming said bearing portion, the at least one sleeve being inserted in said stator as a bearing sleeve and comprising an inner surface and an outer surface (10i, 10a; 11i, 11a). Before being inserted in said stator, said bearing sleeve (10, 11) is a separate bearing component comprising an inner surface (10i, 11i) as an inner bearing surface, which is mechanically micro-finished before being inserted into said stator (30).

Abstract: A method is directed to a production of a bearing device for a wheel including an inner member (1) and an outer member (2) rotatable relative to each other through a plurality of rolling elements (3), in which a component part forming one of the inner member (1) and the outer member (2) is a hot forged product. In the practice of this method, during or at the end of a hot forging step for hot forging the component part, a portion of the component part is cooled by spraying a coolant or by controlling an atmospheric temperature, to thereby render a matrix of the component part to represent a standard structure and render a surface portion of the component part to represent a non-standard structure (30).

Abstract: A method of making a component (2) of an orthopaedic joint prosthesis, which has a bearing surface whose shape corresponds approximately to a part of a sphere and is symmetrical about its polar axis, involves use of a cutting tool (6) which has a circular cutting edge (12) and which can be rotated about an axis (8) which is perpendicular to the plane containing the said cutting edge (12). The method involves (a) rotating the component about its polar axis (4) and rotating the cutting tool (6) about its axis (8), with the cutting edge (12) of the cutting tool (6) in contact with the surface of the component (2); (b) moving the cutting tool (i) in a direction parallel to the polar axis (4) of the component (2) while leaving the angle between the axis of the cutting tool (6) and the polar axis of the component (2) unchanged, and (ii) along its axis (8); and (c) repeating step (a).

Abstract: A method for manufacturing a cartridge-type housing for a ball and socket joint in a vehicular suspension system comprises the steps of inserting a housing blank into a forging tool die, expanding the housing blank within the forging tool die using a forging tool punch, and forming knurls on an exterior surface of the housing during the expanding step. The ball and socket joint assembly thus formed comprises a housing having an interior socket and an exterior surface at least partially knurled for press fit into a mating first suspension part, such as a control arm. A ball is rotatably seated within the socket to provide an articulating joint. A mounting shank extends from the ball, outwardly from the housing, for attaching to a second suspension component, such as a suspended wheel. The housing, together with its knurls, is formed in a forging tool. As distinguished from the prior art technique of machining, knurls formed in the forging process allow economical, high-volume production.

Abstract: A method of manufacturing a prosthetic socket having an access port that employs a housing with a cylindrical extension. The method includes the step of molding a shell over a socket model and a mold dummy to form an intermediate port. The method additionally includes the step of trimming the intermediate port along a trim line passing through a cavity defined by the mold dummy to create a circular opening in the shell. The mold dummy has a first diameter generally conforming to a diameter of the cylindrical extension of the housing. The method further includes the steps of passing the cylindrical extension through the opening and securing the access port to the shell.

Abstract: There are provided a spherical bearing and a method for manufacturing the same, in which both of a ball bearing section and a ball section made of metal can make light and smooth swinging and rotary motions for a long period of time without biased wear and seize-up of those members even if the solid bodies of them can contact with each other due to a discontinuous oil film under a heavy load. A resin liner that contacts the ball section of the inner member in a sliding relationship is embedded in the ball bearing section, and a resin sliding contact surface provided by the resin liner and the metal sliding surface are adjacent to each other without any gap to form a sliding contact surface at the bearing section.

Abstract: A process is provided for manufacturing a ball-and-socket joint housing by cold forming from a blank (R), which is preferably produced from a bar or wire material and is prepared for forming. A first axial depression (1) with a diameter (D1) is first prepared by reverse cup extrusion. A second axial depression (2) with a comparatively larger diameter (D2) is subsequently prepared in the axial depression (1) by reverse cup extrusion. A diameter reduction (D3) also of the first axial depression (1) is formed in some sections by the deformation of the material during the second reverse cup extrusion.

Abstract: A method of manufacturing a shoe according to the present invention comprises a step of cutting a columnar raw material 1 to a given length to provide a disc-shaped raw material 2, a step of forming on one end face of the disc-shaped raw material a spherical sliding surface 10 which is to be disposed in sliding contact with a spherical surface on a piston, and a step of forming a thermal sprayed layer 6 on the other end face of the disc-shaped raw material by a rapid gas H.V.O.F. spraying process, the thermal sprayed layer serving as a flat plate-shaped sliding surface 9 which is to be disposed in sliding contact with a swash plate. A shoe which is provided with the thermal sprayed layer 6 exhibits an increased seizure resistance in comparison to a conventional shoe which is formed with a sintered layer, and can be manufactured inexpensively.

Abstract: A method for machining a pair of shoe pockets for piston in a swash plate type compressor is disclosed. In this method, the shoe pockets are respectively formed on the opposed walls of the slot in the piston of the compressor while conforming to a single imaginary sphere. The method comprises the step of moving a cutter provided with an arc-shaped cutter blade that has a rotation diameter less than the width of the slot. Thereafter, there is performed the step of relatively revolving the cutter with regard to the piston by allowing the central axis of a revolved part to move along a circular orbit within the slot while rotating the cutter, so as to cut the shoe pockets to conform to the single imaginary sphere. Finally, the step of retreating the cutter out of the slot when the cutter completes one round revolution and is returned to its initial position is performed.

Abstract: A method of manufacturing a shoe including cutting a columnar raw material to a given length to provide a disc-shaped raw material, forming on one end face of the disc-shaped raw material a spherical sliding surface which is to be disposed in sliding contact with a spherical surface on a piston, and forming a thermal sprayed layer on the other end face of the disc-shaped raw material. The thermal sprayed layer serves as a flat plate-shaped sliding surface which is to be disposed in sliding contact with a swash plate. A shoe which is provided with the thermal sprayed layer exhibits an increased seizure resistance in comparison to a conventional shoe which is formed with a sintered layer, and can be manufactured inexpensively.

Abstract: To make a peripheral lip region to be formed with chamfered portions by the use of a plastic working technique, to enable the use of a cup forming punch of a simplified shape so that a mold used therewith can be easily assembled and the punch when worn down can easily be repaired, a method of making an outer race of a constant velocity universal joint of a tripod type includes an upsetting step during which not only are outer peripheral shapes of a small diameter portion (W3a) and a large diameter portion (W3b) defined, but a recess (Wb) having a tapered peripheral wall face (Wba), which eventually defines general shapes of the chamfered portions (10) of the outer race (1), is formed in an end face of the large diameter portion (W3b). During a cup forming step, the tapered peripheral wall face (Wba) defined during the upsetting step is rearwardly pushed while its shape is maintained.