Movable To Nonguarding Position Patents (Class 30/391)
  • Patent number: 6612038
    Abstract: A portable circular saw includes a base. A saw blade has a portion projecting downward from the base. A saw-blade cover conceals at least a part of the saw blade. A projection provided on the saw-blade cover protrudes in a direction away from the saw blade. The projection has a lower surface extending across a first plane which is parallel to an axis of rotation of the saw blade, and which contains a tangent to an outer circumference of the saw-blade at a point of intersection with a second plane including a lower surface of the base. Chips fly from the point of intersection along a direction in the first plane. The lower surface of the projection inclines relative to a line perpendicular to the tangent so as to change a path of a portion of flow of the chips toward a forward side as viewed in a cutting direction.
    Type: Grant
    Filed: July 6, 2001
    Date of Patent: September 2, 2003
    Assignee: Hitachi Koki Co., Ltd.
    Inventors: Akira Onose, Kihachirou Matsumoto
  • Publication number: 20030136011
    Abstract: A hand-held power tool includes a cutting blade within a housing 5 and a guard 10 placed over the operating head of the tool. The guard is movable in the direction 1 in order to expose the blade during cutting. The sliding mechanism is improved by maintaining alignment between the guard and the head over a larger distance. In one embodiment, this is achieved by sliders (FIG. 8) in grooves 9. Contact over a larger range reduces the likelihood of jamming and improves handle precision. Alternative embodiments provide structure for indicating the blade position (FIG. 11), and a frangible retaining washer for disengaging the cutting blade (FIGS. 13 to 15).
    Type: Application
    Filed: January 18, 2002
    Publication date: July 24, 2003
    Applicant: Exakt Precision Tools Limited
    Inventor: Neil Refson
  • Publication number: 20030131484
    Abstract: A portable circular saw providing high visibility to a cutting mark line and sufficient operability even in case of an angled cutting. A slant position fixing member upstands from a front side of a base, and a tiltable plate is provided pivotally to the base. A front end of a saw cover is connected to the tiltable plate by a pivot pin. A main body roratably supporting a circular saw blade is pivotally movable by a pivotal movement of the tiltable plate to change inclination of the circular saw blade relative to the base. The tiltable plate is positioned in confrontation with the slant position fixing member, and fastening unit fixes the tiltable plate to the slant position fixing member to maintain a desired inclination of the circular saw blade. The fastening unit includes a thread extending through an arcuate slot formed in the slant position fixing member and engaging the tiltable plate, and a lever fixed to one end of the thread.
    Type: Application
    Filed: January 9, 2003
    Publication date: July 17, 2003
    Applicant: HITACHI KOKI CO., LTD.
    Inventors: Kenichirou Yoshida, Takuma Nonaka
  • Patent number: 6588112
    Abstract: A movable handle for a power tool. The power tool comprises a housing, a motor supported by the housing and operable to drive a tool element about an axis, and a handle supported by the housing for rotation relative to the housing about the axis. Preferably, the power tool is a circular saw. The circular saw further comprises a switch assembly supported on the handle for movement with the handle and means for connecting the switch to the motor to accommodate movement of the switch relative to the motor. The switch assembly is electrically connectable to the motor and selectively connects the motor to a power source, and the connecting means includes a wiring arrangement. The circular saw further comprises a locking assembly for locking the handle in a position relative to the housing.
    Type: Grant
    Filed: August 27, 2001
    Date of Patent: July 8, 2003
    Assignee: Milwaukee Electric Tool Corporation
    Inventors: Jeffrey Michael Zeiler, Scott George Ahlswede, Richard Paul Brault, Jeffrey Scott Holly, Jeffrey Charles Hessenberger, Thomas Paul James
  • Patent number: 6588111
    Abstract: An undercut saw (10) having a central axis (11) generally comprises a cutting assembly (20) and a base (60). Cutting assembly (20) comprises case (30) housing electric motor (24) that drives shaft (40), upon which saw blade (50) is mounted. Base (60) supports cutting assembly (20) above a support surface and comprises cylindrical sleeve (63) supporting case (30) such that central axis (11) is vertical, horizontal portion (94), and vertical leg portion (96) extending down from the periphery of horizontal portion (94) and terminating in foot (98) for resting on a support surface. Case (30) and sleeve (63) are cooperatively adapted such that case (30) can be selectively moved vertically within sleeve (63) and retained in the selected position so as to adjust the height of blade (50) relative to foot (98). In a first preferred embodiment, case (30) and sleeve (63) include cooperating screwing devices for adjusting blade (50) height. Line cord (26) departs motor assembly (22) along central axis (11).
    Type: Grant
    Filed: May 10, 2001
    Date of Patent: July 8, 2003
    Inventor: Dan Williams
  • Publication number: 20030121160
    Abstract: The present invention relates to a laser alignment device of a circular saw, including a rotary disk base, a protective cover, and a magnetic ring base. The rotary disk base is mounted on a drive shaft of a circular saw. The rotation shaft of the motor may rotate the drive shaft to rotate the rotary disk base, so that the rotary disk base may be rotated at a high speed, and the silicon steel plates and the armature coil of the rotary disk base may be rotated at a high speed. Thus, an induced current may be produced between the silicon steel plates and the armature coil of the rotary disk base and the stator member of the magnetic ring of the magnetic ring base, so as to provide an electrical energy to the laser generator.
    Type: Application
    Filed: January 2, 2002
    Publication date: July 3, 2003
    Inventor: Chin-Chin Chang
  • Patent number: 6584695
    Abstract: The present invention relates to a laser alignment device of a circular saw, including a rotary disk base, a protective cover, and a magnetic ring base. The rotary disk base is mounted on a drive shaft of a circular saw. The rotation shaft of the motor may rotate the drive shaft to rotate the rotary disk base, so that the rotary disk base may be rotated at a high speed, and the silicon steel plates and the armature coil of the rotary disk base may be rotated at a high speed. Thus, an induced current may be produced between the silicon steel plates and the armature coil of the rotary disk base and the stator member of the magnetic ring of the magnetic ring base, so as to provide an electrical energy to the laser generator.
    Type: Grant
    Filed: January 2, 2002
    Date of Patent: July 1, 2003
    Inventor: Chin-Chin Chang
  • Patent number: 6568088
    Abstract: A wheel attachment apparatus for a portable circular saw having a circular blade driven by a motor for cutting a workpiece into a cut-off portion and a remaining portion during a cutting process. The wheel attachment apparatus includes a flat bottom plate attached to the circular saw and to be placed above the working piece to support the circular saw during the cutting process, and having a slot opening to allow the circular blade of the circular saw to pass through for cutting the workpiece under the bottom plate. A set of roller wheels is attached to the bottom plate such that when the circular saw is used to cut the workpiece, the set of wheels is brought into contact with the workpiece and elevates the bottom plate so that there is no contact between the bottom plate and the workpiece and instead the wheels are rolling on the workpiece to reduce any friction between the bottom plate and the workpiece and ease the movement of the circular saw during the cutting process.
    Type: Grant
    Filed: March 7, 2002
    Date of Patent: May 27, 2003
    Inventor: Mathias Am Ende
  • Patent number: 6564460
    Abstract: A detachable circular saw guard for providing additional protection while using a circular saw. The detachable circular saw guard includes a panel having a first end edge, a second end edge, a first side edge and a second side edge. The panel has an inner surface and an outer surface. The panel has an arcuate shape such that the first and second side edges generally have a half-circle shape. A coupling element is attached to the inner surface of the panel for removably coupling the panel to the blade guard.
    Type: Grant
    Filed: September 1, 2001
    Date of Patent: May 20, 2003
    Inventor: David J. Hundley
  • Patent number: 6557261
    Abstract: For a power saw, a dust-capturing device composed of two sides shields with one side shield having an exhaust duct adapted to be attached to a hose of an external vacuum and a rear panel to aid in capturing and containing dust generated by the saw's use; and the other side shield having a top and rear beveled portion disposed toward the saw to aid in capturing and containing dust generated by the saw's use. The side shields may be of a one-piece or two-piece construction and are adapted to be securely attached to a saw at or near the upper blade guard of the saw. Capturing dust with only one side shield is effective; but, use of both side shields increases the effectiveness. The attachment mechanism to attach the device to the saw may be stationary or adjustable to accommodate any adjustments necessary for varying depths of cuts.
    Type: Grant
    Filed: August 21, 2001
    Date of Patent: May 6, 2003
    Inventors: John P. Buser, Terry R. Alley
  • Patent number: 6543142
    Abstract: A kerf deflector for a circular saw is mounted by wedging the deflector between a mounting bolt on the saw and a lip on the table of the saw. The deflector is constructed of clear plastic sections enabling the user to align the advancing blade with the cut line on the board. One section scoops up air from the rotating blade and directs the air between another section and the board surface being cut. The narrowing construction of the air passage strengthens the stream of air on the basis of the venturi principle.
    Type: Grant
    Filed: March 21, 2001
    Date of Patent: April 8, 2003
    Inventors: Ray Floyd Bruce, Stephan R Bruce, Terance C Bruce
  • Patent number: 6543143
    Abstract: A metal cutting circular saw is provided with an upper blade guard which includes a first sight window disposed in a first side surface and disposed in a plane angularly offset from a plane of the blade. The upper blade guard also includes a second sight window disposed in the second side surface of the upper blade guard. A light window is disposed in a front portion of the perimeter outer surface of the upper blade guard. The upper blade guard is made from metal and the first and second sight windows and the light window are integrally formed as a one-piece member. The saw shoe and lower blade guard are configured to minimize chip spray from contacting a user.
    Type: Grant
    Filed: April 6, 2001
    Date of Patent: April 8, 2003
    Assignee: Black & Decker Inc.
    Inventors: Keith Moore, Weston J. Van Wambeke, Joel D. Sayles
  • Patent number: 6536120
    Abstract: The present invention involves an air empowered circular saw apparatus for the cutting of material by either a left handed or a right handed operator. The apparatus includes an elongated base plate with a support frame extending from one side thereof; and an output housing supported on the distal end of the support frame, with an elongated drive motor housing supported on one side of the support frame. A saw blade is supported on the opposed side of the support frame, wherein the drive motor housing is swingable about an axis of rotation of an output shaft through the output housing to permit handed control of the air powered saw apparatus to be changed.
    Type: Grant
    Filed: October 27, 2000
    Date of Patent: March 25, 2003
    Inventor: Steven J. Langis
  • Patent number: 6497168
    Abstract: A saw having a rotating blade and a laser beam alignment system, a rotating, multi-sided member having reflecting surfaces formed on each edge being mounted to one side of the rotating saw blade. A laser device is positioned in front of the blade guard with a mounting bracket, the beam generated thereby being reflected by the multi-sided member onto a work piece. The laser beam provides a visual cutting line to enable the saw operator to align the work piece accurately.
    Type: Grant
    Filed: October 6, 2000
    Date of Patent: December 24, 2002
    Inventor: Bernard I. Levine
  • Publication number: 20020166245
    Abstract: An undercut saw (10) having a central axis (11) generally comprises a cutting assembly (20) and a base (60). Cutting assembly (20) comprises case (30) housing electric motor (24) driving blade (50). Base (60), supporting cutting assembly (20) above a support surface, comprises cylindrical sleeve (63), supporting case (30) such that central axis (11) is vertical, and shroud (61) terminating in foot (98) for resting on a support surface. Case (30) and sleeve (63) are cooperatively adapted such that case (30) may be selectively moved vertically within sleeve (63) and retained in the selected position so as to adjust the height of blade (50) relative to foot (98). Vacuum attachment (100), immediately adjacent cutting area (53) to maximize collection, vacuums cuttings from blade cavity (97). Blade guard (132) rotates to an extended position covering cutting area (56) of blade (50) so as to include cutting area (56) in blade cavity (97).
    Type: Application
    Filed: March 6, 2002
    Publication date: November 14, 2002
    Inventor: Dan Williams
  • Publication number: 20020166244
    Abstract: An undercut saw (10) having a central axis (11) generally comprises a cutting assembly (20) and a base (60). Cutting assembly (20) comprises case (30) housing electric motor (24) that drives shaft (40), upon which saw blade (50) is mounted. Base (60) supports cutting assembly (20) above a support surface and comprises cylindrical sleeve (63) supporting case (30) such that central axis (11) is vertical, horizontal portion (94), and vertical leg portion (96) extending down from the periphery of horizontal portion (94) and terminating in foot (98) for resting on a support surface. Case (30) and sleeve (63) are cooperatively adapted such that case (30) may be selectively moved vertically within sleeve (63) and retained in the selected position so as to adjust the height of blade (50) relative to foot (98). In a first preferred embodiment, case (30) and sleeve (63) include cooperating screwing means for adjusting blade (50) height. Line cord (26) departs motor assembly (22) along central axis (11).
    Type: Application
    Filed: May 10, 2001
    Publication date: November 14, 2002
    Inventor: Dan Williams
  • Publication number: 20020157265
    Abstract: A circular saw (1) includes a base plate (2) and a saw blade assembly (3) which in turn includes a lower blade guard (9) for covering a saw blade (6). The blade guard includes a sleeve portion (10) rotatably fitted on a bearing box (8) coupled to the saw blade assembly and a sectoral portion (11) which extends radially from the sleeve portion in the rear of the blade. A connecting bar (13) projects radially rearward from the sectoral portion at a 40-degree angle to the base plate. A spring (14) is stretched between the top of the connecting bar (13) and a lower rear portion of an upper blade guard (4) close to the base plate. When not in use, the blade guard is rotated to the closed position by the torque generated as the product of the spring's tensile force and the perpendicular distance (S) from the line of action or the force to the axis of rotation (O).
    Type: Application
    Filed: April 25, 2002
    Publication date: October 31, 2002
    Applicant: MAKITA CORPORATION
    Inventors: Katsuji Haneda, Shingo Tsuchiya, Hirotaka Noguchi
  • Publication number: 20020133954
    Abstract: A kerf deflector for a circular saw mounted by wedging the deflector between a mounting bolt on the saw and a lip on the table of the saw. The deflector is constructed of clear plastic sections enabling the user to align the advancing blade with the cut line on the board. One section scoops up air from the rotating blade and directs the air between another section and the board surface being cut. The narrowing construction of the air passage strengthens the stream of air on the basis of the venturi principle.
    Type: Application
    Filed: March 21, 2001
    Publication date: September 26, 2002
    Inventors: Ray Floyd Bruce, Stephan R. Bruce, Terance C. Bruce
  • Publication number: 20020133955
    Abstract: A circular saw (1) cutting a workpiece at a generally right-angled corner formed between the workpiece and a structure is provided. The saw (1) includes a base plate (2) and a saw blade assembly (3) which has a saw blade (5) rotatably attached thereto and is tiltably mounted on the base plate by first and second pins (12,15) aligned with each other and oriented parallel to the saw blade. This arrangement permits the saw blade (5) to be manually tilted in two directions to desired angles with respect to the base plate (2) within a predetermined range. When the saw blade (5) is disposed at 90 degrees relative to the top surface of the base plate (2), the common longitudinal axis (O2) of the first and second pins (12) and (15) is spaced apart from the center plane (L) of the saw blade (5) toward the motor by a predetermined distance (S) as measured along a path orthogonally intersecting the center plane and the axis.
    Type: Application
    Filed: March 26, 2002
    Publication date: September 26, 2002
    Applicant: MAKITA CORPORATION
    Inventor: Toshiyuki Kani
  • Publication number: 20020121024
    Abstract: A circular saw 30 includes a housing 32, a fixed upper guard 34, a movable lower guard 36 and a shoe 38. A saw motor 48 is selectively operated to rotate a circular saw blade 54 to facilitate the formation of a selective cut or kerf into a workpiece 57 under the control of an operator. A forward end 126, and a wing wall 138, of the upper guard 34 form an enclosed chamber 122 which is placed in close proximity with an adjacent surface 46 of the shoe 38 to essentially preclude chips from discharging through a slight space 39 therebetween. A trailing peripheral portion 148 of the upper guard 34 is formed with an inner radial path for receiving the lower guard 36 within the upper guard, and an outer radial path for management and directing of chips to a rear end 130 of the upper guard for discharging of the chips. A pair of stripes 102 and 104, and a sight window 90, are located on a forward portion of the surface 46 of the shoe 38 to assist an operator of the saw 30 in the accurate formation of the kerf.
    Type: Application
    Filed: June 7, 2001
    Publication date: September 5, 2002
    Applicant: Black & Decker Inc.
    Inventor: Henry J. Stielper
  • Patent number: 6389701
    Abstract: A hand tool is fitted with a fixed shield and a movable shield which is rotatably mounted around the fixed shield. The two shields are aligned with one another by each shield being keyed into a countersunk washer formed with an anchor slot for the fixed shield and a semi-annular guideway for the movable shield. A torsion spring normally biases the movable shield into a closed position about the fixed shield.
    Type: Grant
    Filed: December 17, 1999
    Date of Patent: May 21, 2002
    Assignee: Gyros Precision Tools, Inc.
    Inventor: Leonard Friedland
  • Patent number: 6378219
    Abstract: A cutting implement for easily cutting into submerged pipes has a housing having a motor disposed therein. A first shaft extends outwardly from the housing in fixed fashion while a second shaft is pivotally connected to the first shaft permitting the second shaft to pivot into various positions with respect to the first shaft. A saw blade is rotatably connected to the second shaft. A transmission mechanism, which can be of any appropriate design, operatively connects the output of the motor to the saw blade for rotating the saw blade. A cover, which is radially rotatable about the second shaft, partially covers the flu saw blade in order to prevent debris from flying up and injuring the operator.
    Type: Grant
    Filed: July 26, 2000
    Date of Patent: April 30, 2002
    Inventor: Thomas E. Hatlee
  • Patent number: 6308424
    Abstract: A circular saw 30 includes a housing 32, a fixed upper guard 34, a movable lower guard 36 and a shoe 38. A saw motor 48 is selectively operated to rotate a circular saw blade 54 to facilitate the formation of a selective cut or kerf into a workpiece 57 under the control of an operator. A forward end 126, and a wing wall 138, of the upper guard 34 form an enclosed chamber 122 which is placed in close proximity with an adjacent surface 46 of the shoe 38 to essentially preclude chips from discharging through a slight space 39 therebetween. A trailing peripheral portion 148 of the upper guard 34 is formed with an inner radial path for receiving the lower guard 36 within the upper guard, and an outer radial path for management and directing of chips to a rear end 130 of the upper guard for discharging of the chips. A pair of stripes 102 and 104, and a sight window 90, are located on a forward portion of the surface 46 of the shoe 38 to assist an operator of the saw 30 in the accurate formation of the kerf.
    Type: Grant
    Filed: July 12, 1999
    Date of Patent: October 30, 2001
    Assignee: Black & Decker Inc.
    Inventor: Henry J. Stielper
  • Patent number: 6301790
    Abstract: A movable handle for a power tool. The power tool comprises a housing, a motor supported by the housing and operable to drive a tool element about an axis, and a handle supported by the housing for rotation relative to the housing about the axis. Preferably, the power tool is a circular saw. The circular saw further comprises a switch assembly supported on the handle for movement with the handle and means for connecting the switch to the motor to accommodate movement of the switch relative to the motor. The switch assembly is electrically connectable to the motor and selectively connects the motor to a power source, and the connecting means includes a wiring arrangement. The circular saw further comprises a locking assembly for locking the handle in a position relative to the housing.
    Type: Grant
    Filed: July 18, 2000
    Date of Patent: October 16, 2001
    Assignee: Milwaukee Electric Tool Corporation
    Inventors: Jeffrey Michael Zeiler, Scott George Ahlswede, Richard Paul Brault, Jeffrey Scott Holly, Jeffrey Charles Hessenberger, Thomas Paul James
  • Patent number: 6269543
    Abstract: A portable saw includes a saw unit that has a motor and a saw blade. The motor rotatably drives the saw blade. A base is adapted to rest on a workpiece to be cut. The saw unit is vertically movable relative to the base to vary a cutting depth into the workpiece. A cover prevents cutting chips from scattering to the surrounding area and is pivotable about a pivotal axis that is the same as the rotational axis of the saw blade. A control device controls the pivotal position of the cover in response to the vertical position of the saw unit relative to the base.
    Type: Grant
    Filed: July 23, 1999
    Date of Patent: August 7, 2001
    Assignee: Makita Corporation
    Inventor: Katumi Ohkouchi
  • Patent number: 6219922
    Abstract: A nozzle assembly for a power tool that generates dust includes a housing surrounding a portion of the power tool, an outlet section of the housing for accommodating the flow of dust away from the power tool and a conduit that is coupled with the outlet section to direct the flow of dust from the housing. During operation of the power tool, the conduit is rigidly coupled with the outlet section in an advanced position in which rotational movement of the conduit relative to the outlet section is impeded. The direction of dust flow out of the conduit may be selectively adjusted by transferring the assembly to a retracted position in which rotational movement of the conduit relative to the outlet section is substantially unimpeded. The outlet section and conduit may be tapered so that the advanced position is obtained through a friction fit.
    Type: Grant
    Filed: June 4, 1997
    Date of Patent: April 24, 2001
    Assignee: Black & Decker, Inc.
    Inventors: David C. Campbell, Gale A. Heslop, Lynn E. Lentino
  • Patent number: 6112736
    Abstract: An apparatus for cutting grooves in a green concrete slab having at least one terminating side edge transverse to a broad top surface in a low cost manner is described and includes the following elements: a hand-held portable rotary saw, supported on a rollable platform disconnectably connected to and supporting the relative to the green concrete slab. The rollable platform includes a planar base in surface contact with a conventional guide plate of the saw, and flared side walls extending outwardly from the planar base an anchoring portion adapted to receive a human-generated force to provide rectilinear travel along a preselected direction over the green concrete slab. The planar base also includes a slot in alignment with an opening in the guide plate through which the saw blade extends whereby a working plane of reference is defined that intersects an axis of rotation of the saw blade whereby a maximum depth of cut is easily defined coincident with the working plane of reference.
    Type: Grant
    Filed: March 23, 1998
    Date of Patent: September 5, 2000
    Inventor: Martin A. Bearden
  • Patent number: 6108916
    Abstract: A movable handle for a power tool. The power tool comprises a housing, a motor supported by the housing and operable to drive a tool element about an axis, and a handle supported by the housing for rotation relative to the housing about the axis. Preferably, the power tool is a circular saw. The circular saw further comprises a switch assembly supported on the handle for movement with the handle and means for connecting the switch to the motor to accommodate movement of the switch relative to the motor. The switch assembly is electrically connectable to the motor and selectively connects the motor to a power source, and the connecting means includes a wiring arrangement. The circular saw further comprises a locking assembly for locking the handle in a position relative to the housing.
    Type: Grant
    Filed: August 14, 1998
    Date of Patent: August 29, 2000
    Assignee: Milwaukee Electric Tool Corporation
    Inventors: Jeffrey Michael Zeiler, Scott George Ahlswede, Richard Paul Brault, Jeffrey Scott Holly, Jeffrey Charles Hessenberger, Thomas Paul James
  • Patent number: 6094827
    Abstract: A power tool has a body with a motor disposed therein. The motor has a saw blade coupled therewith. A guard covers at least a portion of the saw blade. A window is pivotally mounted to the guard and movable between an open position and a closed position. The window has an abutment surface. A deformable elongated member has a first end fixed to the guard and a second end that is free to move with respect to the first end due to the deformable nature of the elongated member. The elongated member has a first position wherein the second end rests adjacent the abutment surface to prevent opening of the window. The deformable member is in a generally linear configuration when in its first position such that attempted opening forces are transferred along the axis of the elongated member.
    Type: Grant
    Filed: February 23, 1999
    Date of Patent: August 1, 2000
    Assignee: Black & Decker, Inc.
    Inventor: David C. Campbell
  • Patent number: 6055734
    Abstract: A hand held circular saw for a portable circular saw 10 in which a viewing cutout 34 is provided through the housing 12 between an electric motor 14 and a blade guard support member 19. A transparent chip shield 32 is attached to the housing 12 and is pivotable between an operating position covering the viewing aperture and a raised cleaning position. In the preferred embodiment, notch engaging bosses 48 provided on the chip shield engage notches 50 in the housing 12 to snap lock the chip shield in the operating position.
    Type: Grant
    Filed: March 4, 1999
    Date of Patent: May 2, 2000
    Assignee: Ryobi North America, Inc.
    Inventors: Ronald C. McCurry, James B. Watson, Ernest Chandler Bostic
  • Patent number: 6026576
    Abstract: The disclosed portable circular saw includes a motor having an axis, a housing enclosing the motor therein, a handle carried by the housing, an arbor operatively connected to the motor, the arbor having an axis of rotation substantially perpendicular to the motor axis, and a shoe supporting the housing thereon. The housing is inclined at an angle relative to the shoe. The handle is also disposed between the housing and the shoe. Preferably, the housing inclination angle is about 45.degree.. The saw may also include a drive shaft disposed on the motor axis and a transmission mechanism connected to the arbor and the drive shaft. This transmission mechanism creates a torque in the rotational direction opposite to the rotational direction of the arbor. Preferably, the transmission mechanism includes a first gear disposed on the drive shaft, and a second gear disposed on the arbor, where the second gear meshes with the first gear.
    Type: Grant
    Filed: April 28, 1999
    Date of Patent: February 22, 2000
    Assignee: Black & Decker Inc.
    Inventors: Richard Hurn, Judd Staples, Gregory Arnold, David Campbell
  • Patent number: 6014813
    Abstract: A power rotary hand saw (10) with a blade guard 36 mounted for powered movement between a guarding position (FIG. 1) and a nonguarding position (FIG. 2) is moved to the guarding position (FIG. 1) by a separate dedicated electrical motor (46) rotating a drive gear (42) linked with an elongate set of gear teeth (40) and returned when electrical power to the guard drive motor (46) is reversed by a guard control switch (49) separate and apart from a blade drive motor control trigger switch (34). Alternatively, power to the guard drive motor (46) is removed and a coil bias spring (52) return the guard (36) to the guarding position (FIG. 1). The guard driving mechanism (42, 44, 46) is mounted for movement between a drive position (FIG. 1) in which the drive mechanism is linked to the set of gear teeth (40) and a nondrive position in which the drive gear (42) is spaced from linkage with the set of gear teeth (40) and is disabled from responding to actuation of the guard drive power control switch (49).
    Type: Grant
    Filed: October 17, 1997
    Date of Patent: January 18, 2000
    Inventor: Frank J. Merino
  • Patent number: 5974674
    Abstract: A saw assembly for a floor installer to use in undercutting baseboards, doors, and the like includes an electric motor subassembly having an electric motor and a spindle rotatably powered by the electric motor, a circular blade mounted on the spindle, and a blade guard subassembly. The blade guard assembly includes a moveable component adapted for movement to a retracted position that exposes more than 180 degrees of the circumference of the circular blade in order to facilitate the undercutting of a ninety degree inside corner. One embodiment uses a conventional handheld 11,000 rpm high speed grinder motor assembly with a right angle drive to power a high speed 4-inch blade in place of a grinder wheel. Carrying the undercut saw with a grinder wheel, sanding wheel, and a tile cutting blade adds functionality.
    Type: Grant
    Filed: July 1, 1998
    Date of Patent: November 2, 1999
    Inventor: Daniel E. Kelly
  • Patent number: 5967013
    Abstract: A powered circular saw blade on a vertical shaft is supported on a slide which is slideably mounted on a guideway having feet to enable moving the assembly around on a building sub-floor. The feet are adjustable to enable raising or lowering the guideway base and, thereby, the saw blade. A blade guard is affixed to the guideway base and shaped to admit the saw assembly to an inside corner of a building room. The blade is normally retracted behind the blade guard but can be advanced to position ahead of the guard as the guard is braced against a door jamb or the like and the slide is pushed toward the door jamb to advance the blade into cutting position. Immediately upon release of the advancing force manually applied, a return spring returns the blade to retracted protected position.
    Type: Grant
    Filed: August 21, 1997
    Date of Patent: October 19, 1999
    Inventors: Ray W. McKenzie, Andrew N. Hegdahl
  • Patent number: 5941227
    Abstract: An apparatus for cutting grooves in a green concrete slab having at least one terminating side edge transverse to a broad top surface in a low cost manner is described and includes the following elements: a hand-held portable rotary saw, supported on a rollable platform disconnectably connected to and supporting the relative to the green concrete slab. The rollable platform includes a planar base in surface contact with a conventional guide plate of the saw, and flared side walls extending outwardly from the planar base an anchoring portion adapted to receive a human-generated force to provide rectilinear travel along a preselected direction over the green concrete slab. The planar base also includes a slot in alignment with an opening in the guide plate through which the saw blade extends whereby a working plane of reference is defined that intersects an axis of rotation of the saw blade whereby a maximum depth of cut is easily defined coincident with the working plane of reference.
    Type: Grant
    Filed: December 6, 1991
    Date of Patent: August 24, 1999
    Inventor: Martin A. Bearden
  • Patent number: 5934143
    Abstract: An apparatus for limiting deflection of the armature shaft 38, 38', 103 of an electrically powered tool, such as a hand held saw 10 or drill 91. In saw 10, the armature shaft 38, 38'extends as a cantilever from the motor 14 and has a geared connection 58, 60 to an arbor 44 for driving the saw blade 18. An arrangement for limiting the deflection of the armature shaft 38, 38' comprises a pilot member 72, 84 and a socket 68, 82 associated, respectively, with one and the other of the armature shaft and a motor housing supported wall. The socket 68, 82 is larger in cross-section than that of the pilot member 72, 84 and limits transverse deflection of the armature shaft 38, 38' away from its axis of rotation A. If the saw 10 stalls in the material being cut, force is transmitted from the geared connection 58, 60 to the armature shaft 38, 38'.
    Type: Grant
    Filed: January 20, 1999
    Date of Patent: August 10, 1999
    Assignee: Black & Decker Inc.
    Inventors: John E. Dibbern, Jr., Lynn E. Lentino, William R. Stumpf
  • Patent number: 5930903
    Abstract: The disclosed portable circular saw includes a motor having an axis, a housing enclosing the motor therein, a handle carried by the housing, an arbor operatively connected to the motor, the arbor having an axis of rotation substantially perpendicular to the motor axis, and a shoe supporting the housing thereon. The housing is inclined at an angle relative to the shoe. The handle is also disposed between the housing and the shoe. Preferably, the housing inclination angle is about 45.degree.. The saw may also include a drive shaft disposed on the motor axis and a transmission mechanism connected to the arbor and the drive shaft. This transmission mechanism creates a torque in the rotational direction opposite to the rotational direction of the arbor. Preferably, the transmission mechanism includes a first gear disposed on the drive shaft, and a second gear disposed on the arbor, where the second gear meshes with the first gear.
    Type: Grant
    Filed: September 22, 1998
    Date of Patent: August 3, 1999
    Assignee: Black & Decker, Inc.
    Inventors: Richard Hurn, Judd Staples, Gregory Arnold, David Campbell
  • Patent number: 5924207
    Abstract: A saw shoe is provided for use on a hand-held circular saw which has a saw blade for cutting a workpiece. The saw blade has an identified direction of travel. The shoe rides upon a top surface of the workpiece. The shoe has a base with an aperture extending therethrough which accommodates the saw blade. The base further has a top surface and a generally planar bottom surface. The base has a first edge which is located forwardly of the saw blade with respect to the direction of travel of the saw blade, and a second edge opposite said first edge. A pair of opposing side edges extend between the first and second edges. The base further has an opening extending therethrough from the top surface of the base to the bottom surface. The opening is located adjacent to the first edge and at least a portion of the opening is in co-linear relation to the direction of travel of the saw blade so that the user of the saw can view the workpiece through the opening.
    Type: Grant
    Filed: May 6, 1997
    Date of Patent: July 20, 1999
    Assignee: Black & Decker, Inc.
    Inventors: Scott D. Price, Robert I. Somers
  • Patent number: 5911482
    Abstract: A window assembly is provided for use on a hand-held circular saw. The window assembly has a transparent member that is attached to an upper guard of the saw in a covering relationship with an aperture provided in the upper guard. A projecting rib is provided that is coupled to and which extends outwardly from the guard adjacent the forward edge of the transparent member. The projecting rib substantially prevents light emanating forwardly of the saw from reflecting off of the member.
    Type: Grant
    Filed: January 12, 1998
    Date of Patent: June 15, 1999
    Assignee: Black & Decker, inc.
    Inventors: David C. Campbell, Lynn E. Lentino, Gale A. Heslop
  • Patent number: 5901450
    Abstract: A rip guide for a circular saw. The circular saw includes a housing including a shoe plate for supporting the circular saw on a workpiece. The circular saw also includes a motor supported by the housing and a saw blade rotatably driven by the motor about an axis. The saw blade is operable to cut the workpiece in a cutting direction. The guide comprises a support member supported on the housing; an arm supported by the support member and extending from the housing in the cutting direction; and a guide member supported by the arm so that the guide member is pivotally supported by the support member. The guide member extends from the housing in the cutting direction. The guide member includes first and second guide surfaces for selectively guiding the circular saw relative to first and second edges, respectively, of the workpiece. The guide member is pivotable between a working position and a stored position.
    Type: Grant
    Filed: November 21, 1997
    Date of Patent: May 11, 1999
    Assignee: Milwaukee Electric Tool Corporation
    Inventor: Thomas Paul James
  • Patent number: 5890292
    Abstract: A cutting machine having a rotatingly driven cutting tool (2) and a tool guard (1). The tool guard (1) has a first tool guard part (11) which is fixedly mounted with respect to the apparatus and a second tool guard part (12) which can be pivotably mounted relative to the first tool guard part (11). Each tool guard part includes side walls (30, 32) lying adjacent to respective sides of the cutting tool and a center web which connects the two side walls to each other. The center web (31) extends curved in the peripheral direction and is disposed above the cutting tool (2). In order to perform a disturbance-free pendular cut, the pivotable second tool guard part (12) carries a slide piece (40) which projects beyond the end edge (34) of the center web (31) and has a rounded outer slide surface (35) facing away from the center web (31). The end edge (34) faces away from the fixed first tool guard part (11).
    Type: Grant
    Filed: July 10, 1997
    Date of Patent: April 6, 1999
    Assignee: Andreas Stihl
    Inventors: Thomas Stark, Joachim Hoffmann, Volker Kalbfleisch
  • Patent number: 5878607
    Abstract: A cast saw for removing hard orthopaedic bandages, for example formed of plaster is disclosed. The cast saw is a unitary device containing a rechargeable battery pack in a removable filter form collection chamber. A shroud covers at least a portion of the saw blade and such shroud is movable by the cutting operation from the interference of the casting material as the blade is received within the casting material while cutting through such casting material. A dust channel is formed within the housing and dust and debris caused by the cutting operation is pulled through such dust channel by the forces applied by impeller rotated by an electric motor received within the housing. A pressure sensitive switch is supplied which senses an increase in force on the saw blade and increases the current supplied to the motor proportionally in order to provide additional torque to the motor.
    Type: Grant
    Filed: July 6, 1995
    Date of Patent: March 9, 1999
    Assignee: Johnson & Johnson Professional, Inc.
    Inventors: Victor M. Nunes, Edward H. Meisner
  • Patent number: 5873169
    Abstract: An improved blade guard stop for a circular saw. The circular saw includes a saw blade driven by a motor for rotation about an axis, a blade guard rotatable about the axis between a covered position, in which the saw blade is covered, and an uncovered position, in which the saw blade is exposed, a biasing member biasing the blade guard toward the covered position, and a flexible spring member to absorb the rotational force of the blade guard and to absorb the biasing force of said biasing member. In the preferred embodiment, the spring member is a leaf spring. Additionally, the circular saw includes an adjustable shoe plate which changes the direction of impact of the blade guard on the spring member. The spring member absorbs the rotational force each adjusted direction. Also, the spring member and the blade guard are constructed of low friction materials so that movement of the blade guard against the spring member does not impede adjustment of the shoe plate of the circular saw.
    Type: Grant
    Filed: June 25, 1997
    Date of Patent: February 23, 1999
    Assignee: Milwaukee Electric Tool Corporation
    Inventors: Thomas Paul James, Jeffrey Scott Holly
  • Patent number: 5873282
    Abstract: An apparatus for limiting deflection of the armature shaft 38, 38', 103 of an electrically powered tool, such as a hand held saw 10 or drill 91. In saw 10, the armature shaft 38, 38' extends as a cantilever from the motor 14 and has a geared connection 58, 60 to an arbor 44 for driving the saw blade 18. An arrangement for limiting the deflection of the armature shaft 38, 38' comprises a pilot member 72, 84 and a socket 68, 82 associated, respectively, with one and the other of the armature shaft and a motor housing supported wall. The socket 68, 82 is larger in cross-section than that of the pilot member 72, 84 and limits transverse deflection of the armature shaft 38, 38' away from its axis of rotation A. If the saw 10 stalls in the material being cut, force is transmitted from the geared connection 58, 60 to the armature shaft 38, 38'.
    Type: Grant
    Filed: September 29, 1994
    Date of Patent: February 23, 1999
    Assignee: Black & Decker Inc.
    Inventors: John E. Dibbern, Jr., Lynn E. Lentino, William R. Stumpf
  • Patent number: 5862594
    Abstract: The invention relates to a splinter shield comprising a protective cover (20) for a substantially plane, circular tool, e.g. a cutting wheel (6), circular-saw blade or the like, which is rotatable about a rotation axis (31) and which, together with the splinter shield, can be fitted on a tool carrier (5) on a manually operated machine (1), which protective cover (20) is intended to house a section of the tool and has a through-running fixture hole (27) for the splinter shield on the side facing the tool carrier. What distinguishes the invention is that the side of the protective cover which contains the fixture hole is double-walled around the fixture hole, the walls (30, 60) in a region around the fixture hole being arranged at a distance (H) apart.
    Type: Grant
    Filed: May 9, 1997
    Date of Patent: January 26, 1999
    Assignee: Aktiebolaget Electrolux (PUBL.)
    Inventor: Magnus Soderqvist
  • Patent number: 5850697
    Abstract: A new Automatic Guard Lifting System for automatically elevating a lower guard on a conventional circular saw thereby preventing the lower guard from interfering during cutting of an object.The inventive device includes a motor having a shaft secured to the circular saw, a sleeve having a slot secured within an upper guard, a cable connected to the shaft and the lower guard, and a limiting switch electrically connected to the motor.
    Type: Grant
    Filed: March 20, 1997
    Date of Patent: December 22, 1998
    Inventor: James E Welch
  • Patent number: 5850698
    Abstract: The disclosed portable circular saw includes a motor having an axis, a housing enclosing the motor therein, a handle carried by the housing, an arbor operatively connected to the motor, the arbor having an axis of rotation substantially perpendicular to the motor axis, and a shoe supporting the housing thereon. The housing is inclined at an angle relative to the shoe. The handle is also disposed between the housing and the shoe. Preferably, the housing inclination angle is about 45.degree.. The saw may also include a drive shaft disposed on the motor axis and a transmission mechanism connected to the arbor and the drive shaft. This transmission mechanism creates a torque in the rotational direction opposite to the rotational direction of the arbor. Preferably, the transmission mechanism includes a first gear disposed on the drive shaft, and a second gear disposed on the arbor, where the second gear meshes with the first gear.
    Type: Grant
    Filed: May 30, 1997
    Date of Patent: December 22, 1998
    Assignee: Black & Decker Inc.
    Inventors: Richard Hurn, Judd Staples, Gregory Arnold, David Campbell
  • Patent number: 5832614
    Abstract: A circular saw including a lower bladeguard which is retractable by a remotely operated mechanism. This mechanism includes a lever which is pivotally mounted adjacent an auxiliary handle for the saw. The operator may retract the lower bladeguard by depressing the lever with the operator's left thumb while continuing to grip the auxiliary handle.
    Type: Grant
    Filed: May 20, 1997
    Date of Patent: November 10, 1998
    Assignee: S-B Power Tool Company
    Inventors: P. Sean Gallagher, Sue H. Abdallah
  • Patent number: 5794351
    Abstract: A window assembly is provided for use on a hand-held circular saw. The window assembly has a transparent member that is attached to an upper guard of the saw. The transparent member has a forward edge and a rearward edge and slopes downwardly to form a rearwardly facing acute angle with respect a planar base of the saw. The acute angle has a minimum value to prevent light from overhead sources from reflecting into the user's eyes and has a maximum value to prevent light from forward light sources from reflecting into the user's eyes. The forward edge of the transparent member is located rearwardly of the point at which a predetermined line intersects the guard. Additionally, a lower blade guard is provided for use on a circular saw having a clear viewing window on the upper blade guard. The lower blade guard has a truncated portion that allows a line of sight between the workpiece being sawed and the clear viewing window even when the lower guard is in a fully retracted position.
    Type: Grant
    Filed: May 31, 1996
    Date of Patent: August 18, 1998
    Assignee: Black & Decker, Inc.
    Inventors: David C. Campbell, Gale A. Heslop
  • Patent number: 5782001
    Abstract: A hold-and-release device for the movable lower guard of a hand-operated circular saw in which the guard is held in its out-of-the-way position by a magnet or latch while a saw cut is being made but is automatically released to assume its normal protective position when the motor power is removed. Alternatives are described having different degrees of complexity, for example, one requires the operator to apply pressure to the trigger switch while engaging the guard-holding device.
    Type: Grant
    Filed: August 27, 1996
    Date of Patent: July 21, 1998
    Inventor: John W. Gray