Spring Mounted Patents (Class 310/156.16)
  • Patent number: 12244182
    Abstract: The present invention may provide a motor including a shaft, a rotor coupled to the shaft, and a stator disposed to correspond to the rotor, wherein the rotor includes a rotor core, a magnet disposed on an outer surface of the rotor core, and a guide in contact with the rotor core, the guide includes a first member in contact with one side surface of the rotor core and a plurality of second members (420, 430) which extend from the first member in an axial direction and are in contact with a side surface of the magnet, and positions of one side end portions and the other side end portions of the second members are different from each other in a circumferential direction.
    Type: Grant
    Filed: November 30, 2020
    Date of Patent: March 4, 2025
    Assignee: LG INNOTEK CO., LTD.
    Inventors: Sung Joo Oh, Jae Young Kim
  • Patent number: 12068637
    Abstract: A bandage for a rotor of an electrical machine that may be used in an electrical drive system of an aircraft is provided. The bandage, which serves to fix permanent magnets to the rotor, includes two rings, which are coaxial circular ring-like components, that are connected together by axial webs. The permanent magnets each have axial grooves on a surface of the respective permanent magnet facing the stator. The bandage is arranged on the rotor such that the permanent magnets lie between the rings, and the axial webs are positioned in the axial grooves. Since a thickness of the axial webs corresponds to a depth of the axial grooves, the magnet surfaces and the surface of the bandage are flush with one another, such that the bandage requires no additional space in an air gap.
    Type: Grant
    Filed: January 21, 2020
    Date of Patent: August 20, 2024
    Assignee: Rolls-Royce Deutschland Ltd & Co KG
    Inventors: Tobias Vermeulen, Johannes Gabriel Bauer, Daniel Merz
  • Patent number: 11876432
    Abstract: A rotor core includes a hollow shaft and a carrier portion permanently combined with the hollow shaft and configured to carry a ring-shaped permanent magnet coaxially to the hollow shaft. The carrier portion includes a support plate extending in radial direction and at least one axial support region configured to support the ring-shaped permanent magnet in axial direction. The carrier portion further includes at least one support element configured to extend into an interior space surrounded by the ring-shaped permanent magnet. A permanent magnet rotor including the rotor core, an electric motor, an electric pump and a household appliance, are also provided.
    Type: Grant
    Filed: September 20, 2021
    Date of Patent: January 16, 2024
    Assignee: BSH Hausgeraete GmbH
    Inventors: Michal Kalavsky, Stephan Lutz, Hans-Holger Pertermann
  • Patent number: 11374450
    Abstract: A magnetic element holder (1) of an electric motor has a carrier formed as a frame structure. The carrier has at least one receiving section (2) to receive at least one magnetic element (6). The carrier is configured with a holding device (3) for positionally fixed holding the at least one magnetic element (6) inside the at least one receiving section (2). The magnetic element holder (1) is configured to be fastened to a rotor (100) of an electric motor.
    Type: Grant
    Filed: October 14, 2019
    Date of Patent: June 28, 2022
    Assignee: ebm-papst Mulfingen GmbH & Co. KG
    Inventors: Matthias Maschke, Friedrich Schaffert, Sebastian Hoss, Tobias Schmidt
  • Patent number: 11070118
    Abstract: A hybrid drive system can include a shaft, an electrical machine comprising a rotor and a stator, and a mechanical disconnect system connecting the rotor to the shaft. The mechanical disconnect system is configured to mechanically connect the rotor to the shaft in a first state and to mechanically disconnect the rotor from the shaft in a second state such that rotor does not drive the shaft or such that the rotor is not driven by the shaft. The rotor can be a permanent magnet rotor, for example.
    Type: Grant
    Filed: January 8, 2019
    Date of Patent: July 20, 2021
    Assignee: Hamilton Sundstrand Corporation
    Inventors: David S. Behling, Todd A. Spierling
  • Patent number: 10873227
    Abstract: An interior permanent magnet synchronous machine includes a stator having electromagnetic windings and a rotor that is disposed concentric with the stator. The rotor has a plurality of rotor segments that include a first rotor segment and a second rotor segment. The first rotor segment is arranged to receive a first magnet set having first magnets that are disposed at a first pole-arc angle relative to each other. The second rotor segment is axially stacked relative to the first rotor segment along a rotor axis. The second rotor segment is arranged to receive a second magnet set having second magnets that are disposed at a second pole-arc angle relative to each other. The second pole-arc angle is different than the first pole-arc angle.
    Type: Grant
    Filed: November 30, 2017
    Date of Patent: December 22, 2020
    Assignee: Steering Solutions IP Holding Corporation
    Inventors: Subhra Paul, Alejandro J. Pina Ortega
  • Patent number: 10498182
    Abstract: A dynamoelectric permanently excited machine having the possibility of mechanical field weakening. The machine includes a stator (1), a rotor (2) spaced apart from the stator (1) by an air gap (8), permanent magnets (4) arranged on the rotor (2) for generating an excitation field in the air gap (8), and a centrifugal-force-controlled field-weakening mechanism for weakening the excitation field in the air gap (8) in accordance with rotational speed. In order to increase the operational safety of systems that are driven by such a machine, the machine also includes a signal input for a fault signal and an actuator for controlling the field-weakening mechanism independently of rotational speed.
    Type: Grant
    Filed: April 16, 2015
    Date of Patent: December 3, 2019
    Assignee: Schaeffler Technologies AG & Co. KG
    Inventors: Thomas Schencke, Thomas Pfund
  • Patent number: 10312772
    Abstract: A device includes a rotor to rotate about a longitudinal axis, a magnetic bearing actuator, and an axial gap generator including a stator assembly adjacent to the rotor, the axial gap generator to generate an amount of power as a function of a gap spacing between the stator assembly and the rotor, the gap spacing parallel to the longitudinal axis, and the axial gap generator to supply the amount of power to a control coil of the magnetic bearing actuator.
    Type: Grant
    Filed: December 28, 2017
    Date of Patent: June 4, 2019
    Assignee: Upwing Energy, LLC
    Inventor: Patrick McMullen
  • Patent number: 10236734
    Abstract: A rotor for an electric machine, comprising a modular design consisting of a plurality of modular elements is disclosed. These modules are arranged adjacent to each other in a direction of movement of the rotor. Each modular element has at least one magnet and at least one ferromagnetic pole shoe, and the poles of the magnet are aligned in the direction of movement of the rotor. An electric machine comprising a stator and a rotor according to the invention is also disclosed.
    Type: Grant
    Filed: August 27, 2013
    Date of Patent: March 19, 2019
    Assignee: Siemens Aktiengesellschaft
    Inventors: Matthias Dorfner, Gerhard Matscheko
  • Patent number: 9762170
    Abstract: A rotor having rotation salient poles, a stator having fixed salient poles with a plurality of field winding sets, K control signal output sections outputting signals by detecting a plurality of sections to be formed on a cylindrical body or a disk pivoted to the rotor by a plurality of sensors installed to correspond to the fixed salient poles with the plurality of sections to be detected are opposed to a track formed in a circumferential direction, and a power-feeding control section having control circuits operating according to control signals, controlling directions and intensities of excitation currents, where the rotation salient poles are opposed to at least two salient poles, and the excitation currents are controlled with magnetic fields in the same direction occur in rotation salient poles of the salient poles advanced by at least one and magnetic fields disappear in rotation salient poles.
    Type: Grant
    Filed: April 30, 2014
    Date of Patent: September 12, 2017
    Inventor: Takeo Iwai
  • Patent number: 9502932
    Abstract: A rotor includes a rotor core and a plurality of magnetic pole parts. The rotor core has a magnet insertion hole. The magnet insertion hole includes a first peripheral edge portion and a second peripheral edge portion spaced away from the first peripheral edge portion in a radial direction of the rotor. The rotor core includes a holding part and a protrusion. The holding part extends along the radial direction from the first peripheral edge portion of the magnet insertion hole. The holding part abuts against a circumferential end portion of each of the plurality of permanent magnet pieces. The protrusion extends toward the second peripheral edge portion of the magnet insertion hole. The protrusion is spaced away in the radial direction from the second peripheral edge portion of the magnet insertion hole.
    Type: Grant
    Filed: November 26, 2013
    Date of Patent: November 22, 2016
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Yasunori Date, Eiji Shirado, Tomotaka Iki, Shingo Soma
  • Publication number: 20150123506
    Abstract: A permanent magnet machine, a rotor assembly for the machine, and a pump assembly. The permanent magnet machine includes a stator assembly including a stator core configured to generate a magnetic field and extending along a longitudinal axis with an inner surface defining a cavity and a rotor assembly including a rotor core and a rotor shaft. The rotor core is disposed inside the cavity and configured to rotate about the longitudinal axis. The rotor assembly further including a plurality of permanent magnets for generating a magnetic field which interacts with the stator magnetic field to produce torque. The permanent magnets configured as one of internal or surface mounted. The rotor assembly also including a plurality of retaining clips configured to retain the plurality of permanent magnets relative to the rotor core. The pump assembly including an electric submersible pump and a permanent magnet motor for driving the pump.
    Type: Application
    Filed: November 4, 2013
    Publication date: May 7, 2015
    Applicant: General Electric Company
    Inventors: Ken Ivcar Salas Nobrega, Jeremy Daniel Van Dam, Manoj Ramprasad Shah, William Dwight Gerstler, Tsarafidy Raminosoa, Edward John Flett, Patel Bhageerath Reddy, James Pellegrino Alexander
  • Patent number: 8957555
    Abstract: A wind turbine rotary electric machine having a tubular body, in turn having a cylindrical wall; and a plurality of clips formed integrally with the cylindrical wall and configured so that each pair of facing clips defines a seat for housing an active sector.
    Type: Grant
    Filed: March 9, 2012
    Date of Patent: February 17, 2015
    Assignee: Wilic S.AR.L.
    Inventors: Otto Pabst, Matteo Casazza
  • Patent number: 8760030
    Abstract: This motor/generator produces rotational torque and/or electrical energy employing a flexible magnetically permeable circular band as a rotor that in operation is in physical contact with the stator, arching and curving forward in response to advancing magnetic fields along the stator surface. The stator may be comprised of either a typical three-phase winding, or a series of magnetic actuators arranged in a toroid for which the rotor band acts as a continuous armature. The rotor rotates as follows: an actuator to the left or right of an active actuator is activated to pull a rotor arch down to the stator surface; as this occurs, the previously active actuator is turned off and that part of the rotor springs away; the rotor moves clockwise or counterclockwise as the arches of the rotor are advanced forward or backward, respectively. Differential rotor movement provides speed reduction and torque enhancement without gears.
    Type: Grant
    Filed: June 2, 2011
    Date of Patent: June 24, 2014
    Inventors: David A. Ross, Emik A. Avakian
  • Patent number: 8754558
    Abstract: A kinetic energy converter for converting linear motion into electrical energy has an outer body and an inner cylindrical body. The outer body and the inner body define a common central axis wherein the outer body is movable along the central axis with respect to the inner cylindrical body. A stator winding of a plurality of turns of at least one electrically conductive wire is disposed about an inner periphery of the inner body. A rotor having a central shaft and a plurality of magnets radially extending therefrom is rotatably disposed within the inner body and rotatable about the central axis. A helical blade extends from one end of the outer body to the rotor and is interengaged with the rotor wherein axial translation of the blade rotates the rotor about the central axis.
    Type: Grant
    Filed: October 4, 2011
    Date of Patent: June 17, 2014
    Inventor: Ramiro Casas
  • Patent number: 8664819
    Abstract: An apparatus and method for the installation and removal of permanent magnets in a permanent magnet electromechanical machine, for example a wind turbine power unit generator. A magnet holder is mounted on a magnet carrying structure such as a rotor. Permanent magnets may be inserted into and removed from the magnet holder after the electromechanical machine is assembled. In this manner, permanent magnets may be installed on the magnet carrying structure by an interference fit, without using bolts or adhesives, to facilitate both assembly and removal for maintenance and repair.
    Type: Grant
    Filed: August 18, 2009
    Date of Patent: March 4, 2014
    Assignee: Northern Power Systems Utility Scale, Inc.
    Inventors: Mark S. Piercey, Peter P. Mongeau, Jonathan A. Lynch, Thomas D. Kohler, Paul A. Smith
  • Publication number: 20130221787
    Abstract: The invention relates to a rotor or stator for an electric machine, in particular a spoke rotor which is arranged concentrically about a rotational axis and comprises a permanent magnet which is arranged in a recess of the rotor or stator. A spring strand for fixing the permanent magnet in the recess is provided in the rotor or stator, said spring strand comprising a holding ring and fixing means which are arranged on the holding ring. Said holding ring is arranged concentric about the rotational axis, and the fixing means extend in the axial direction of the rotor or stator into the recess. The holding ring is annular and the fixing means lie at least partially directly on the permanent magnets. The invention also relates to an electric machine comprising the claimed rotor. The invention further relates to a hand-held machine comprising a motor having a rotor or stator of the above-mentioned type.
    Type: Application
    Filed: August 16, 2011
    Publication date: August 29, 2013
    Applicant: ROBERT BOSCH GMBH
    Inventors: Stavroula Kritharidou, Stefan Stoermer, Norbert Kupke, Peter Von Riegen
  • Publication number: 20130099616
    Abstract: A holding element (68, 82) for attaching magnets (62) to a rotor (20) of an electrical machine (10). This electrical machine is, in particular, designed as an AC generator and comprises intermediate spaces (60) between the individual poles (24, 25). The holding element (68, 82) comprises a top side (72) and spring lugs (70) which axially fix the magnets (62). The holding element (68, 82) has claw-like projections (74) which bear against flanks (80) of the poles (24, 25) when the holding element (68, 82) is in the fitted state.
    Type: Application
    Filed: October 24, 2012
    Publication date: April 25, 2013
    Applicant: ROBERT BOSCH GMBH
    Inventor: ROBERT BOSCH GMBH
  • Publication number: 20130038163
    Abstract: Provided is a rotor core of a motor, the rotor core, the rotor core including: a thin disk-shaped rotor core member; a shaft hole penetratively formed at a center of the rotor core member; a shaft press-fitted into the shaft hole; a plurality of magnet insertion holes penetratively formed at a position near to a periphery of the rotor core member for inserted coupling by a magnet; and a magnet support rotor core member in which a magnet support member tightly contacting a magnet inserted into the magnet insertion hole to a radial direction of the rotor core member is protrusively formed at the magnet insertion hole, wherein the rotor core members are stacked each at a predetermined height, and the magnet support rotor core members are arranged at an upper surface and a bottom surface of the plurality of stacked rotor core members, and the shaft is press-fitted into the shaft hole.
    Type: Application
    Filed: July 18, 2012
    Publication date: February 14, 2013
    Applicant: LG Innotek Co., Ltd.
    Inventor: HYUNSEOP KIM
  • Publication number: 20130026873
    Abstract: A permanent magnet rotor is described. The permanent magnet rotor includes at least one permanent magnet and a rotor core including a first end and a second end. The rotor core includes at least one inner wall that defines a permanent magnet opening configured to receive the at least one permanent magnet. The rotor core further includes at least one permanent magnet retention feature extending substantially radially from the at least one inner wall and configured to maintain a position of the at least one permanent magnet with respect to the at least one permanent magnet opening.
    Type: Application
    Filed: July 25, 2011
    Publication date: January 31, 2013
    Inventors: Steven Stretz, Mark Bartz
  • Publication number: 20120086293
    Abstract: A kinetic energy converter for converting linear motion into electrical energy has an outer body and an inner cylindrical body. The outer body and the inner body define a common central axis wherein the outer body is movable along the central axis with respect to the inner cylindrical body. A stator winding of a plurality of turns of at least one electrically conductive wire is disposed about an inner periphery of the inner body. A rotor having a central shaft and a plurality of magnets radially extending therefrom is rotatably disposed within the inner body and rotatable about the central axis. A helical blade extends from one end of the outer body to the rotor and is interengaged with the rotor wherein axial translation of the blade rotates the rotor about the central axis.
    Type: Application
    Filed: October 4, 2011
    Publication date: April 12, 2012
    Inventor: Ramiro Casas
  • Patent number: 8138649
    Abstract: Disclosed is a rotor assembly for an electric machine includes a rotor core. The rotor core has at least one magnet slot with an increasing slot width as radial distance from a rotor shaft increases, and at least one slot lip extending at least partially across the slot width. The rotor assembly also includes at least one permanent magnet located in at least one magnet slot, the magnet having an increasing magnet width as radial distance from a rotor shaft increases. The rotor assembly further includes a retainer disposed in the magnet slot radially between the magnet and the at least one slot lip. Also disclosed is a method of securing at least one permanent magnet in a rotor assembly of an electric machine.
    Type: Grant
    Filed: August 2, 2007
    Date of Patent: March 20, 2012
    Assignee: Remy Technologies, L.L.C.
    Inventor: Michael D. Bradfield
  • Publication number: 20120038169
    Abstract: Disclosed herein is a generator having a rotor which comprises rotor excitation element-carrying modules, for example magnets, radially movable in relation to the generator shaft in such a manner, when in their retracted position, as to significantly ease generator transport and assembly. The use of these movable magnet-carrying modules is particularly useful in direct drive-type generators which do not require a multiplier. Another object of the invention is an assembly process which comprises a generator equipped with said radially movable magnet-carrying modules.
    Type: Application
    Filed: August 11, 2011
    Publication date: February 16, 2012
    Applicant: ACCIONA WINDPOWER, S.A.
    Inventors: EDUARDO AZANZA LADRÓN, José Miguel García Sayés, Teresa Arlabán Gabeiras, Miguel Núñez Polo
  • Publication number: 20120032548
    Abstract: The invention relates to an electric machine (10), in particular a generator for a motor vehicle, comprising an exciter system composed of a plurality of electrically excited salient poles. The salient poles can be designed within the stator (16) or rotor (20) in the form of electromagnetically excited poles (22, 23; 24, 25) which are axially and radially oriented on the periphery and are alternatively polarized in the peripheral direction. In order to improve performance and reduce the magnetic leakage flux, permanent magnets (66), which are secured by means of a magnetically non-excitable holding element (60), are inserted into interstices (74) between the alternating poles (24, 25). The holding element (60) is bilaterally mounted in pole grooves (92, 94), is radially, axially, and tangentially resilient, and has a wave-shaped (62) and/or bead-shaped (76, 78; 86) profile.
    Type: Application
    Filed: October 26, 2009
    Publication date: February 9, 2012
    Inventors: Christa Bauch, Martin Schulz, Oliver Eckert, Ngoc-Thach Nguyen, Christian Dayan
  • Publication number: 20110298325
    Abstract: A novel electric motor rotor structure, particularly desirable for use with brittle rare-earth-magnets, offers improved resistance to rattling and axial shifting. This is achieved by forming the rotor with an annular central yoke connecting to a plurality of pole shoes along the periphery of the rotor and defining a magnet-receiving recess or pocket 160 between each pole shoe and the central yoke. Spaced circumferentially between adjacent magnets 38 are regions 146 of reduced magnetic conductivity, which include relatively thin metallic holding segments, which connect adjacent pole shoes to each other and to the central yoke. During manufacturing, tools are applied to upset or crimp the holding segments, and thereby form spring elements, to hold the magnets in stable positions and resist any tendency of the magnets to rattle or axially shift during motor operation. One obtains the same power level from a smaller, and therefore lighter, motor than was previously possible.
    Type: Application
    Filed: June 1, 2011
    Publication date: December 8, 2011
    Inventor: VOLKER ROMBACH
  • Patent number: 8058760
    Abstract: When the magnet holding spring is in the deployed state of the plate-like shape, the auxiliary pole is beforehand fixed to one of the side-plates, then the magnet holding spring is bent into a “]”-like sectional shape. As a result, the magnet holding spring and the auxiliary pole that are assembled integrally constitute the sub-assy. Convex parts are formed on the auxiliary pole. The auxiliary pole is fixed to one of the side-plates by press fitting the convex parts to the fitting holes formed on one of the side-plates. The auxiliary pole is laid on one of the side-plates in the direction of a plate thickness for positioning before forming the convex parts on the auxiliary pole. In the positioned state here, by embossing the auxiliary pole, the convex parts are formed on the auxiliary pole, and at the same time, the convex parts are press fit into the fitting holes thus the auxiliary pole is fixed to one of the side-plates.
    Type: Grant
    Filed: July 31, 2009
    Date of Patent: November 15, 2011
    Assignee: Denso Corporation
    Inventor: Takashi Hirabayashi
  • Patent number: 7932657
    Abstract: A rotor body for an electric motor is comprised of connecting outer peripheral portions of first and second flange members made of electrically conductive material to the opposite ends of a plurality of connection members made of electrically conductive material of weak magnetic material arranged at predetermined distances therebetween in the circumferential direction with bolts and by supporting induction magnetic poles made of soft magnetic material between the connection members which are adjacent in the circumferential direction. Coupling portions of the first and second flange members and the connection member are electrically insulated by insulation coating so that an eddy current flowing in a closed circuit comprised of the first flange member, the connection member, the second flange member and the other connection member can be reduced and heat dissipation and energy loss accompanied by the eddy current can be minimized at the time of an operation.
    Type: Grant
    Filed: April 22, 2008
    Date of Patent: April 26, 2011
    Assignee: Honda Motor Co., Ltd.
    Inventors: Masashi Bando, Noriyuki Abe, Shigemitsu Akutsu, Satoyoshi Oya
  • Patent number: 7872388
    Abstract: The present invention relates to an electrical machine including a rotor shaft, a hollow-cylindrical magnet element, a first covering disk, and a second covering disk, in which the first and second covering disks are secured to the rotor shaft, and the magnet element is secured on its first axial end to the first covering disk and on its second axial end to the second covering disk.
    Type: Grant
    Filed: August 17, 2004
    Date of Patent: January 18, 2011
    Assignee: Robert Bosch GmbH
    Inventors: Susanne Evans, Wolf-Joachim Eggers, Helmut Aesche, Marlene Aesche, legal representative, Jens Helmut Aesche, legal representative, Heidi Marlene Aesche, legal representative, Juergen Herp, Markus Heidrich, Steven-Andrew Evans, Tilo Koenig, Markus Peters, Joachim Van Wijhe, Lin Feuerrohr
  • Patent number: 7847458
    Abstract: The motor includes a cylindrical rotor core, a plurality of magnets axially penetrated in the rotor core, a pair of separation-preventing plates installed at both ends of the rotor core, and at least one fixing member to fix the separation-preventing plates to the rotor core. The fixing member includes a rod portion extending in an axial direction of the rotor core to be disposed on an outer circumferential surface of the rotor core, and supporting portions bent from both ends of the rod portion and used to support the separation-preventing plates. The separation-preventing plates can be fixed to the rotor core by the fixing member disposed on the outer circumferential surface of the rotor core. The fixing member has no risk of hindering the flow of magnetic flux generated from the magnets, resulting in an improvement in the performance of the motor.
    Type: Grant
    Filed: March 11, 2008
    Date of Patent: December 7, 2010
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Hong Jung Kim, Sang Uk Park, Hyung Chul Lee
  • Patent number: 7768168
    Abstract: The present invention relates to an electrical machine having a rotor, a stator, and a permanent magnet located on the rotor. The permanent magnet is embodied essentially as a hollow cylinder with axial and/or radial contact faces and is secured to the rotor at the axial and/or radial contact faces by means of retaining elements; the permanent magnet is elastically supported in the axial direction (X-X) and/or the radial direction of the rotor by means of the retaining elements.
    Type: Grant
    Filed: February 20, 2004
    Date of Patent: August 3, 2010
    Assignee: Robert Bosch GmbH
    Inventors: Joerg Aschoff, Thomas Lott, Andreas Wehrle, Gerd Walter
  • Publication number: 20100176678
    Abstract: An electric motor includes a stator and a rotor. The stator has a housing and a single ceramic permanent magnet disposed in the housing. The magnet has a C-shaped cross section. During assembly the magnet is resiliently deformed to allow the magnet to be inserted into the housing. The inner diameter of the housing is less than the outer diameter of the magnet in its relaxed state such that once inserted in the housing the magnet is kept resiliently deformed by the housing. The magnet thus generates a radial force acting on the inner surface of the housing which results in the magnet being firmly retained in the housing. A slot is formed between opposing circumferential ends of the magnet. The slot extends from one axial end of the magnet to the other axial end. Preferably, a spacer is pressed into the slot and an interlock structure is arranged between the spacer and the housing to prevent the magnet from moving relative to the housing.
    Type: Application
    Filed: January 8, 2010
    Publication date: July 15, 2010
    Inventors: James Ching Sik LAU, Duncan Yiu Lung Wong, Yuen Tung Louie
  • Publication number: 20100026125
    Abstract: When the magnet holding spring is in the deployed state of the plate-like shape, the auxiliary pole is beforehand fixed to one of the side-plates, then the magnet holding spring is bent into a “]”-like sectional shape. As a result, the magnet holding spring and the auxiliary pole that are assembled integrally constitute the sub-assy. Convex parts are formed on the auxiliary pole. The auxiliary pole is fixed to one of the side-plates by press fitting the convex parts to the fitting holes formed on one of the side-plates. The auxiliary pole is laid on one of the side-plates in the direction of a plate thickness for positioning before forming the convex parts on the auxiliary pole. In the positioned state here, by embossing the auxiliary pole, the convex parts are formed on the auxiliary pole, and at the same time, the convex parts are press fit into the fitting holes thus the auxiliary pole is fixed to one of the side-plates.
    Type: Application
    Filed: July 31, 2009
    Publication date: February 4, 2010
    Applicant: DENSO CORPORATION
    Inventor: Takashi Hirabayashi
  • Patent number: 7649293
    Abstract: The rotor (1) of an electrical machine (10), having at least one permanent magnet (3), which is embodied as a hollow cylinder (5) and which has axial contact faces (20) that cooperate with corresponding axial clamping faces (22) of at least one retaining element (4), with which element the permanent magnet (3) is secured to the rotor (1), in which at least one of the clamping faces (22) has a knurling (46) extending in the radial direction.
    Type: Grant
    Filed: March 17, 2005
    Date of Patent: January 19, 2010
    Assignee: Robert Bosch GmbH
    Inventors: Klaus Maldener, Andreas Wehrle, Gerd Walter
  • Publication number: 20090230801
    Abstract: In a rotor unit of a motor, field magnets are inserted into respective magnet holding holes of a rotor core. End plates are arranged on the upper and lower end surfaces of the rotor core to cover the magnets holding holes. Each of the end plates preferably has three bent portions extending perpendicular or substantially perpendicular to the radial direction, the three bent portions being arranged circumferentially. The bent portions are preferably formed through press working such that they are protruded toward the rotor core. The rotor core includes end plate fixing holes. End plates are preferably fixed to the rotor core by press-fitting the bent portions into the respective end plate fixing holes while allowing side surfaces of the bent portions to make contact with inner surfaces of the end plate fixing holes. Accordingly, the end plates can easily be fixed to the rotor core without increasing the axial size of the rotor unit.
    Type: Application
    Filed: March 11, 2009
    Publication date: September 17, 2009
    Applicant: NIDEC CORPORATION
    Inventor: Yosuke YAMADA
  • Patent number: 7589449
    Abstract: The electric rotating machine includes a rotor and an armature. The rotor consists of a cylindrical part having a field winding and a claw-pole shaped magnetic pole part. A magnetic short-circuit mechanism is disposed between the magnetic pole parts adjacent each other in circumferential direction of a rotor core so as to cause a magnetic plate of a material of high magnetic permeability to move toward radial direction of the rotor core, thereby short-circuiting between N-pole and S-pole of a permanent magnet due to centrifugal force acting in accordance with rotation of the rotor.
    Type: Grant
    Filed: May 11, 2006
    Date of Patent: September 15, 2009
    Assignee: Mitsubishi Denki Kabushiki Kasiha
    Inventor: Yutaka Kitamura
  • Patent number: 7528514
    Abstract: A centrifugal magnetic clutch device includes, an input shaft and, a plurality of input magnets that are rotatable about an axis of the input shaft, and are radially movable relative to the input shaft axis, and are rotationally fixed to the input shaft. The device further includes, a plurality of output magnets rotatable about the input shaft axis and in axial alignment with the plurality of input magnets, and an output shaft rotationally fixed to the plurality of output magnets. The device further includes, a housing for fluidically sealing the plurality of output magnets and the output shaft relative to the plurality of input magnets and the input shaft.
    Type: Grant
    Filed: June 22, 2006
    Date of Patent: May 5, 2009
    Assignee: International Business Machines Corporation
    Inventors: Ethan E. Cruz, Timothy M. Trifilo
  • Publication number: 20090108694
    Abstract: A rotor for being used in a motor is provided with a shaft, a yoke attached to the shaft, a magnet attached to the yoke, and an elastic member attached to at least one of the shaft and the yoke. The elastic member forces the magnet towards the yoke along an axial direction of the shaft.
    Type: Application
    Filed: October 15, 2008
    Publication date: April 30, 2009
    Applicant: Aisan Kogyo Kabushiki Kaisha
    Inventor: Kazumichi HANAI
  • Publication number: 20090079285
    Abstract: An alternator has a rotor rotated on its own axis to generate electric power in a stator. The rotor has pole cores with claw portions arranged along the circumferential direction, and a holder unit is disposed between two adjacent claw portions in each pair. Each holder unit has a magnet accommodating holder and a magnet covering holder. Each holder has one bottom wall, four side walls and one opening. The magnet accommodating holder accommodates a magnet. The magnet covering holder is placed between the claw portions and accommodates the magnet accommodating holder while covering the magnet exposed to the opening of the magnet accommodating holder. The magnet accommodating holder has convex portions existing in the respective side and bottom walls and being in elastic contact with the magnet.
    Type: Application
    Filed: September 15, 2008
    Publication date: March 26, 2009
    Applicant: DENSO CORPORATION
    Inventor: Masatoshi Koumura
  • Publication number: 20090001839
    Abstract: There is provided a rotating electrical machine capable of suppressing backlash of a magnet in the radial direction and suppressing an axial variation in the fitting position of the magnet. A magnet holder 19 used for a motor 1 has a holder base 31 fixed to a rotary shaft and a plurality of holder arms 32 projecting from the holder base 31 in the extending direction of the rotary shaft. Each holder arm 32 has an arm main body 41 fixed to the outer periphery of a rotor core and extending in the extending direction of the rotary shaft, and also has a bridge portion 51 for connecting the holder base 31 and the arm main body 41 and formed to have a circumferential width W1 set smaller than width W2 of the arm main body 41. The rigidity of the base portion of each holder arm 32 is set lower than that of conventional magnet holders. Magnets inserted between adjacent holder arms 32 are held by elasticity of the holder arms 32 and this limits spread-open of holder arm end portions involved in fitting of the magnet.
    Type: Application
    Filed: January 10, 2007
    Publication date: January 1, 2009
    Inventors: Okubo Masayuki, Toshihiro Takeara
  • Publication number: 20090001838
    Abstract: There is provided a rotating electrical machine capable of suppressing backlash of a magnet in the trust direction and suppressing an axial variation in the fitting position of the magnet. A magnet holder 19 used for a motor 1 has a holder base 31 fixed to a rotary shaft and a plurality of holder arms 32 projecting from the holder base 31 in the extending direction of the rotary shaft. The holder base 31 has sidewall portions 53 between adjacent holder arms 32. On each sidewall portion 53, there is formed an inner end surface 53a opposed to an axial end portion 17c of the magnet 17. Projections 55 are formed on the inner end surfaces 53a, and the projections 55 are pressed and crushed by being brought into contact with the axial end portion 17c of the magnet 17. The magnet 17 is fitted in the holder arms 32 while pressing and crushing the projections 55.
    Type: Application
    Filed: January 10, 2007
    Publication date: January 1, 2009
    Inventors: Masayuki Okubo, Toshihiro Takeara
  • Publication number: 20070273235
    Abstract: This electric motor includes first permanent magnets secured integrally to an outer periphery side rotor and second permanent magnets secured integrally to an inner periphery side rotor. The first permanent magnets and the second permanent magnets are arranged so as to offset the relative torque produced between the outer periphery side rotor and the inner periphery side rotor based on the magnetic flux of the inner peripheral permanent magnets and the outer peripheral permanent magnets.
    Type: Application
    Filed: May 22, 2007
    Publication date: November 29, 2007
    Inventors: Masaaki Kaizuka, Hiromitsu Sato, Hirofumi Atarashi, Shoei Abe
  • Patent number: 7285890
    Abstract: Permanent magnets are mounted on a rotor of an electrical motor by an apparatus that keeps an adhesive bonding layer between the magnet and rotor in compression over wide variations in temperature and speed of rotation. The mechanical stresses on the magnets are controlled using compliant layers and spacers. The apparatus allows the removal and replacement of individual magnets.
    Type: Grant
    Filed: March 21, 2006
    Date of Patent: October 23, 2007
    Assignee: Comprehensive Power, Inc.
    Inventors: Stuart A. Jones, Franklin B. Jones
  • Patent number: 7038344
    Abstract: Functional elements are difficult to mount on a housing based on known methods, on which at least one functional element for an electric motor is situated. A housing is configured such that functional elements to be mounted on the housing are mountable on the housing from the outside.
    Type: Grant
    Filed: January 29, 2002
    Date of Patent: May 2, 2006
    Assignee: Robert Bosch GmbH
    Inventors: Wolfgang Winkler, Hartmut Nitzsche, Heinz Seibert, Klaus Vollmer, Martin Huber, Cornelia Lula, Michael Kupferer, Robert White
  • Patent number: 6844646
    Abstract: An electric motor including a rotor with a generally cylindrical rotor wall and a plurality of magnetic field producing elements mounted on an inside surface of the rotor wall, the rotor being mounted for rotation around a central stator, wherein the magnetic field producing elements are mounted on the rotor wall by means of a plurality of resilient retaining members, at least one resilient retaining member being located between and engaging with edges of two adjacent magnetic field producing elements, the edges of the magnetic field producing elements extending generally parallel to an axis of rotation of the rotor, the resilient retaining member being elastically deformed so as to exert a retaining force on the magnetic field producing elements.
    Type: Grant
    Filed: September 25, 2003
    Date of Patent: January 18, 2005
    Assignee: Automotive Motion Technology Limited
    Inventors: Michael John Werson, Brian Cleaver
  • Patent number: 6836954
    Abstract: Rotor for an electric motor that comprises a core (1), segments of a cylinder (5, 6, 7) made of magnetizable materials, a substantially cylindrical retaining wrapper (10) whose end portions are joined to at least a pair of plane elements (8, 9). The rotor also comprises first elastic means (11, 12, 13) having a length that is not smaller than the length of the core and being supported by means (2, 3, 4) that are integrally provided in the core parallelly to the axis of rotation (X) of the rotor, which interfere with contiguous longitudinal edges of the segments of a cylinder so as to keep said segments circumferentially spaced from each other. In a preferred manner, the rotor also comprises second elastic means (21-26) which are adapted to make up for the longitudinal and radial plays of the various parts of the rotor so as to ensure that the outer surface of the segments of a cylinder keeps in contact with the inner surface of the wrapper. The invention further relates to a method for producing the rotor.
    Type: Grant
    Filed: January 11, 1999
    Date of Patent: January 4, 2005
    Assignee: Zanussi Elettromeccanica S.p.A.
    Inventors: Fabrizio Carli, Matteo Bellomo
  • Patent number: 6771000
    Abstract: The present invention provides an electric rotary machine including a rotor having a field magnet provided on a shaft, the field magnet having magnetic poles of sequentially different polarities arranged in a rotational direction, a second field magnet with magnetic poles of sequentially different polarities arranged in a rotational direction wherein the second field magnet is rotatable on the shaft and displaced axially with respect to the first field magnet.
    Type: Grant
    Filed: November 16, 2001
    Date of Patent: August 3, 2004
    Assignee: Hitachi, Ltd.
    Inventors: Houng Joong Kim, Hiromi Inaba
  • Patent number: 6747383
    Abstract: A high speed generator with a hydraulic rotor mounting system that dampens rotor vibrations at the rotor's critical speeds. Oil is supplied to a gap formed between the outer race of the rotor bearing assembly and the bearing liner. The oil provides soft bearing support for, and viscous damping of, the rotor.
    Type: Grant
    Filed: April 9, 2002
    Date of Patent: June 8, 2004
    Assignee: Honeywell International, Inc.
    Inventors: Gerald E. Tornquist, Gregor McDowall
  • Publication number: 20030020350
    Abstract: A fastening spring for fastening at least one component accommodated in a housing of an electric motor, in the prior art, has a bending zone which is exposed to strong mechanical stresses.
    Type: Application
    Filed: September 9, 2002
    Publication date: January 30, 2003
    Inventors: Samir Mahfoudh, Guillaume Martel
  • Patent number: 6492755
    Abstract: In an electric motor, a plurality of magnet shells (4, 6) arranged on a rotor (2) is preloaded against the core (8) by springs (11, 13) which engage in a core (8) of the rotor (2). The springs (11, 13) have a shape which corresponds to the magnet shells (4, 6). The magnet shells (4, 6) are thereby secured reliably by form fitting on the rotor (2). This also makes the electric motor particularly favorable in terms of cost.
    Type: Grant
    Filed: March 8, 2000
    Date of Patent: December 10, 2002
    Assignee: Mannesmann VDO AG
    Inventor: Sigismund Jones
  • Patent number: 6465925
    Abstract: A rotary electric machine includes a plurality of permanent magnet main poles disposed on an inner periphery of a yoke and a plurality of auxiliary poles respectively disposed between neighboring two of the main poles via magnet fixing members and a plurality of magnet fixing members. The magnet-fixing member is comprised of a U-bent elastic metal plate having a pair of circumferentially opposite walls that provides a pole space. The opposite walls are respectively bent inward at edges thereof in circumferentially opposite directions to be opposed to each other. The bent edges have and elastic projections and are separated at the axial ends to form an elastic retaining member. The auxiliary pole is inserted into the auxiliary pole space by opening the elastic retaining member.
    Type: Grant
    Filed: October 16, 2001
    Date of Patent: October 15, 2002
    Assignee: Denso Corporation
    Inventors: Hiroshige Kako, Masami Niimi, Masahiro Katoh, Masanori Ohmi