Including Thermal Compensation Patents (Class 310/156.27)
  • Patent number: 10985623
    Abstract: An electric motor and a rotor thereof are provided. The rotor includes a shaft, a housing, a rotor core fixed to the shaft and received in the housing, and a plurality of permanent magnets placed between an outer surface of the rotor core and an inner surface of the housing. The housing includes a metal skeleton and a holding frame integral with and molded to the metal skeleton.
    Type: Grant
    Filed: July 19, 2019
    Date of Patent: April 20, 2021
    Assignee: JOHNSON ELECTRIC INTERNATIONAL AG
    Inventors: Fang Zhang, Ruifeng Qin, Ning Sun
  • Patent number: 10601268
    Abstract: A rotor capable of preventing a magnet or a cover tube from being damaged by contacting a mold of an injection machine during production. The rotor includes a rotor core, a plurality of magnets arranged on the outside of the rotor core in the radial direction, a cylindrical cover tube surrounding the plurality of magnets, and resin charged to a gap defined between an outer peripheral surface of the rotor core and an inner peripheral surface of the cover tube. An axial dimension of the rotor core is greater than an axial dimension of each magnet, and an axial dimension of the cover tube.
    Type: Grant
    Filed: January 4, 2017
    Date of Patent: March 24, 2020
    Assignee: FANUC CORPORTION
    Inventors: Yasuo Yamada, Akira Nishifukumoto
  • Patent number: 10436204
    Abstract: The subject matter described herein includes a fan assembly for cooling an electric machine and an electric machine incorporating such a fan assembly. One exemplary fan assembly according to the subject matter described herein includes a first fan annulus for surrounding a portion of an electric machine. The fan assembly further includes a fan drive circuit for driving the first fan annulus separately from a drive mechanism of the electric machine. The first fan annulus is configured to be, when rotating to cool the electric machine, mechanically disconnected from a housing and a rotor of the electric machine and separated from the housing by radial gap.
    Type: Grant
    Filed: May 30, 2014
    Date of Patent: October 8, 2019
    Assignee: ABB Schweiz AG
    Inventors: Darren Dale Tremelling, Ghanshyam Shrestha, Patrick Schneider, Zhiguo Pan
  • Patent number: 9941758
    Abstract: In a method for producing a rotor, permanent magnets are arranged about a lateral surface in a recess of a rotor body from a selected position, e.g. a central position of the longitudinal extension of the rotor body, toward one side or toward two sides along an axis of rotation of the rotor body in side-by-side disposition. An end plate band covers a variable gap formed as a result of manufacturing tolerances of the permanent magnets between an outer face of an outermost one of the permanent magnets and an inner surface of the recess in an area of the recess which is non-parallel to the lateral surface. Subsequently, the permanent magnets and the end plate band are covered with a sleeve.
    Type: Grant
    Filed: July 21, 2015
    Date of Patent: April 10, 2018
    Assignee: SIEMENS AKTIENGESELLSCHAFT
    Inventors: Peter Geis, Marko Glück, Björn Knorre, Andreas Kraus, Jürgen Martin, Melanie Sterzinger, Dietmar Streit, Juliane Then
  • Patent number: 9879686
    Abstract: A number of variations may include a product for use with a turbocharger system may include an electric motor with a rotor rotating about an axis. The rotor may operate through a bending critical mode. A magnet may be disposed in the rotor. The rotor may be provided with a selected amount of compliance to tune the bending critical mode to occur at a selected rotational speed.
    Type: Grant
    Filed: March 10, 2015
    Date of Patent: January 30, 2018
    Assignee: BorgWarner Inc.
    Inventors: Charles J. Kurle, Allan D. Kelly
  • Patent number: 9800116
    Abstract: A DC brushless motor includes a housing including a plurality of attachment portions each of which is arranged to extend toward an apparatus, a base portion joined to the attachment portions, and a bearing holding portion joined to the base portion; a bearing member held by the bearing holding portion; a shaft supported by the bearing member to be rotatable about a central axis, and including a portion on one axial side to which blades that perform stirring in a heating chamber are joinable; a rotor holder fixed to the shaft; a rotor magnet held on an inside of a cylindrical portion of the rotor holder; a stator arranged radially inside the rotor magnet; and a circuit board electrically connected with the stator, and arranged axially opposite the opening of the rotor holder.
    Type: Grant
    Filed: March 6, 2014
    Date of Patent: October 24, 2017
    Assignee: NIDEC CORPORATION
    Inventors: Yusuke Iwai, Naoki Tabira, Yosuke Kawano
  • Patent number: 9490672
    Abstract: A magnet assembly for a rotor assembly of an electromechanical transducer includes a magnet component and a thermal insulating structure. The magnet component has a permanent magnet material. The thermal insulation structure covers at least a part of a surface of the magnet component for thermally decoupling the magnet component from heat being generated within electromechanical transducer. In an example embodiment, the electromechanical transducer is a generator of a wind turbine.
    Type: Grant
    Filed: March 26, 2013
    Date of Patent: November 8, 2016
    Assignee: SIEMENS AKTIENGESELLSCHAFT
    Inventors: Giovanni Airoldi, Peter Hessellund Soerensen, Henrik Stiesdal
  • Patent number: 9413199
    Abstract: A rotor of an electric motor includes a plurality of magnets arranged in a circumferential direction. The rotor includes a holding member mounted concentrically with the rotor and on a radially outside of the magnets so as to hold the magnets. The holding member includes a plurality of tubular members having different diameters and being arranged concentrically with one another. The respective tubular members have expanded diameters, and therefore, compressive holding force acts on the magnets from the holding member, as a result of elastic restorative force. The tubular members include tubular members having different mechanical properties.
    Type: Grant
    Filed: December 26, 2014
    Date of Patent: August 9, 2016
    Assignee: Fanuc Corporation
    Inventor: Yohei Arimatsu
  • Publication number: 20130270956
    Abstract: An electric motor having a rotor structure and a production method thereof, wherein a strain due to temperature change does not occur and a manufacturing problem does not occur. Each permanent magnet does not contact each other, and a deformable intervening member is positioned between the end surfaces of the magnets. Intervening member is an elastically or plastically deformable member, and the thickness of the intervening member in the direction of the rotation axis of the rotor is determined so that the neighboring permanent magnets, which are bonded to a rotor core within a manufacturing temperature range of the rotor, do not contact each other at a lower limit of an operating temperature of the electric motor.
    Type: Application
    Filed: February 28, 2013
    Publication date: October 17, 2013
    Applicant: FANUC CORPORATION
    Inventors: Akira Yamaguchi, Tsuyoshi Furuya
  • Publication number: 20130249341
    Abstract: A magnet assembly for a rotor assembly of an electromechanical transducer includes a magnet component and a thermal insulating structure. The magnet component has a permanent magnet material. The thermal insulation structure covers at least a part of a surface of the magnet component for thermally decoupling the magnet component from heat being generated within electromechanical transducer. In an example embodiment, the electromechanical transducer is a generator of a wind turbine.
    Type: Application
    Filed: March 26, 2013
    Publication date: September 26, 2013
    Inventors: Giovanni Airoldi, Peter Hessellund Soerensen, Henrik Stiesdal
  • Patent number: 8482178
    Abstract: In a rotor structure of a permanent magnet type rotary machine comprising a cylindrical permanent magnet 3 fixed on an outer peripheral surface of a rotor shaft 2, wherein torque acting on the permanent magnet 3 is transmitted to the rotor shaft 2, the rotor structure further comprises two annular side plates 4 and a holding ring 5. Each side plate has an axial hole 4a into which the rotor shaft 2 is fitted so as to rotate with the side plates integrally and the side plates 4 are attached on the both end surface of the permanent magnet 3, respectively so as to confront with each other. A circular U-shaped groove 4c coaxially with the axial hole 4a is provided at a end surface 4b for facing with the permanent magnet 3 of each side plate 4. The holding ring 5 is formed cylindrically and covers circumferential sections of the permanent magnet 3 and the side plates 4 and fasten the permanent magnet 3 and the side plates 4 so as to move them integrally.
    Type: Grant
    Filed: June 24, 2009
    Date of Patent: July 9, 2013
    Assignee: Meidensha Corporation
    Inventors: Takashi Okitsu, Daiki Matsuhashi, Yukimasa Hisamitsu, Toru Kakebayashi
  • Patent number: 8237320
    Abstract: A sleeve about an electric machine rotor core and the plurality of permanent magnets has a fiber-reinforced composite layer about the rotor core and the plurality of permanent magnets. At least a portion of the sleeve about the rotor core and the permanent magnets has a coefficient of thermal expansion that is substantially equal to the aggregate coefficient of thermal expansion of the rotor core and the plurality of permanent magnets.
    Type: Grant
    Filed: July 1, 2009
    Date of Patent: August 7, 2012
    Assignee: Direct Drive Systems, Inc.
    Inventors: Daniel M. Saban, Paulo Guedes-Pinto
  • Patent number: 8040007
    Abstract: An electric machine system includes an electric machine and a companion device. The electric machine has a stationary member and a movable member that, by interaction of magnetic fields, at least one of moves relative to the stationary member or generates electricity when moved relative to the stationary member. One of the stationary member and the movable member includes a permanent magnet. The companion device is coupled to the electric machine to communicate mechanical movement with the movable member. In certain instances, the electric machine system has adaptations for operation of the electric machine system subsea and/or in a corrosive environment.
    Type: Grant
    Filed: July 1, 2009
    Date of Patent: October 18, 2011
    Assignee: Direct Drive Systems, Inc.
    Inventors: Peter Petrov, Daniel M. Saban
  • Patent number: 7812495
    Abstract: A permanent magnet rotor for an electric motor may include a rotor assembly that will hold the magnets in place. A pair of rings is added to the sleeve to tightly engage and press against the end plates and the magnets. This configuration provides additional securement against axial and radially shifting of the magnets.
    Type: Grant
    Filed: May 16, 2008
    Date of Patent: October 12, 2010
    Assignee: Honeywell International Inc.
    Inventors: Sam Shiao, Dave Elpern, Terry Morris, Bob Dietrich
  • Patent number: 7768168
    Abstract: The present invention relates to an electrical machine having a rotor, a stator, and a permanent magnet located on the rotor. The permanent magnet is embodied essentially as a hollow cylinder with axial and/or radial contact faces and is secured to the rotor at the axial and/or radial contact faces by means of retaining elements; the permanent magnet is elastically supported in the axial direction (X-X) and/or the radial direction of the rotor by means of the retaining elements.
    Type: Grant
    Filed: February 20, 2004
    Date of Patent: August 3, 2010
    Assignee: Robert Bosch GmbH
    Inventors: Joerg Aschoff, Thomas Lott, Andreas Wehrle, Gerd Walter
  • Patent number: 7768169
    Abstract: The present invention provides a permanent magnet rotor arrangement that is particularly suitable for low-speed large-diameter electrical generators. The arrangement includes a rotor 2 having a radially outer rim 4. A circumferential array of magnet carriers 12 is affixed to the outer rim 4 of the rotor and have a radially outer surface. An inverted U-shaped pole piece retainer 18 made of non-magnetic material such as stainless steel is affixed to each magnet carrier 12 and is formed with an axially extending channel. At least one pole piece 16 made of a magnetic material such as steel is located adjacent to the radially outer surface of each magnet carrier 12 and in the channel formed in its associated pole piece retainer 18.
    Type: Grant
    Filed: May 24, 2007
    Date of Patent: August 3, 2010
    Assignee: Converteam UK Ltd
    Inventor: Paul Eaton Clark
  • Publication number: 20100019600
    Abstract: A sleeve about an electric machine rotor core and the plurality of permanent magnets has a fiber-reinforced composite layer about the rotor core and the plurality of permanent magnets. At least a portion of the sleeve about the rotor core and the permanent magnets has a coefficient of thermal expansion that is substantially equal to the aggregate coefficient of thermal expansion of the rotor core and the plurality of permanent magnets.
    Type: Application
    Filed: July 1, 2009
    Publication date: January 28, 2010
    Inventors: Daniel M. Saban, Paulo Guedes-Pinto
  • Patent number: 7053508
    Abstract: In a rotor for a rotary electric machine, a predetermined number of main pole magnets and a predetermined number of yoke magnets are fixed in contact with a hub. Each main pole magnet is magnetized so that its radial inside portion and its radial outside portion have the opposite polarity from each other, of north pole and south pole. Also, each main pole magnet has its radial inside and radial outside polarities reversed from its closest main pole magnets. The yoke magnets are disposed to allow magnetic flux to flow through circumferential surfaces of the main pole magnets. The hub is provided as a heat radiating member and made of metal having high heat conductivity. The hub includes an inner cylindrical portion and an outer cylindrical portion, and forms an air passage spaces.
    Type: Grant
    Filed: May 24, 2004
    Date of Patent: May 30, 2006
    Assignee: Denso Corporation
    Inventors: Shin Kusase, Takeo Maekawa, Toru Onishi
  • Patent number: 6995489
    Abstract: An electric machine (2) comprising a rotor (4) and a stator (6) arranged coaxially therewith, at least one of said rotor (4) and stator (6) being formed of a plurality of parts and there being provided a bandage (16) holding together the plurality of parts of said rotor and/or stator (6), wherein the bandage (16) is formed of an electrically non-conducting fiber material having a coefficient of thermal expansion similar to the coefficient of thermal expansion of the parts of said rotor (4) and/or stator (6).
    Type: Grant
    Filed: June 3, 2003
    Date of Patent: February 7, 2006
    Assignees: Magnet-Motor Gesellschaft fur, Magnet-Motorische Technik mbH
    Inventors: Peter Ehrhart, Anton Mueller
  • Patent number: 6910258
    Abstract: A method is disclosed for fitting a rotor enclosure over at least one assembly of field windings mounted on a rotor core, said method comprising the steps: applying a force to elastically reduce a circumference of the at least one assembly of field windings mounted on the rotor core, where the reduction in circumference is greater than a circumference reduction due to just eliminating clearances between adjacent end-turns of windings; generating a clearance between the field windings and the rotor enclosure due to the application of the force; axially sliding the rotor enclosure over the at least one assembly of field windings while the circumference is reduced, and releasing the force to allow the circumference of the at least one assembly of field windings to expand and cause the enclosure to tightly fit on the at least one assembly of field windings.
    Type: Grant
    Filed: October 3, 2003
    Date of Patent: June 28, 2005
    Assignee: General Electric Company
    Inventors: Yu Wang, Richard Nils Dawson, Christopher Anthony Kaminski, Robert John Nygard, James Pellegrino Alexander
  • Publication number: 20040021396
    Abstract: An electric machine (2) comprising a rotor (4) and a stator (6) arranged coaxially therewith, at least one of said rotor (4) and stator (6) being formed of a plurality of parts and there being provided a bandage (16) holding together the plurality of parts of said rotor and/or stator (6), wherein the bandage (16) is formed of an electrically non-conducting fiber material having a coefficient of thermal expansion similar to the coefficient of thermal expansion of the parts of said rotor (4) and/or stator (6).
    Type: Application
    Filed: June 3, 2003
    Publication date: February 5, 2004
    Inventors: Peter Ehrhart, Anton Mueller