Including Thermal Compensation Patents (Class 310/156.27)
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Patent number: 10985623Abstract: An electric motor and a rotor thereof are provided. The rotor includes a shaft, a housing, a rotor core fixed to the shaft and received in the housing, and a plurality of permanent magnets placed between an outer surface of the rotor core and an inner surface of the housing. The housing includes a metal skeleton and a holding frame integral with and molded to the metal skeleton.Type: GrantFiled: July 19, 2019Date of Patent: April 20, 2021Assignee: JOHNSON ELECTRIC INTERNATIONAL AGInventors: Fang Zhang, Ruifeng Qin, Ning Sun
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Patent number: 10601268Abstract: A rotor capable of preventing a magnet or a cover tube from being damaged by contacting a mold of an injection machine during production. The rotor includes a rotor core, a plurality of magnets arranged on the outside of the rotor core in the radial direction, a cylindrical cover tube surrounding the plurality of magnets, and resin charged to a gap defined between an outer peripheral surface of the rotor core and an inner peripheral surface of the cover tube. An axial dimension of the rotor core is greater than an axial dimension of each magnet, and an axial dimension of the cover tube.Type: GrantFiled: January 4, 2017Date of Patent: March 24, 2020Assignee: FANUC CORPORTIONInventors: Yasuo Yamada, Akira Nishifukumoto
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Patent number: 10436204Abstract: The subject matter described herein includes a fan assembly for cooling an electric machine and an electric machine incorporating such a fan assembly. One exemplary fan assembly according to the subject matter described herein includes a first fan annulus for surrounding a portion of an electric machine. The fan assembly further includes a fan drive circuit for driving the first fan annulus separately from a drive mechanism of the electric machine. The first fan annulus is configured to be, when rotating to cool the electric machine, mechanically disconnected from a housing and a rotor of the electric machine and separated from the housing by radial gap.Type: GrantFiled: May 30, 2014Date of Patent: October 8, 2019Assignee: ABB Schweiz AGInventors: Darren Dale Tremelling, Ghanshyam Shrestha, Patrick Schneider, Zhiguo Pan
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Patent number: 9941758Abstract: In a method for producing a rotor, permanent magnets are arranged about a lateral surface in a recess of a rotor body from a selected position, e.g. a central position of the longitudinal extension of the rotor body, toward one side or toward two sides along an axis of rotation of the rotor body in side-by-side disposition. An end plate band covers a variable gap formed as a result of manufacturing tolerances of the permanent magnets between an outer face of an outermost one of the permanent magnets and an inner surface of the recess in an area of the recess which is non-parallel to the lateral surface. Subsequently, the permanent magnets and the end plate band are covered with a sleeve.Type: GrantFiled: July 21, 2015Date of Patent: April 10, 2018Assignee: SIEMENS AKTIENGESELLSCHAFTInventors: Peter Geis, Marko Glück, Björn Knorre, Andreas Kraus, Jürgen Martin, Melanie Sterzinger, Dietmar Streit, Juliane Then
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Patent number: 9879686Abstract: A number of variations may include a product for use with a turbocharger system may include an electric motor with a rotor rotating about an axis. The rotor may operate through a bending critical mode. A magnet may be disposed in the rotor. The rotor may be provided with a selected amount of compliance to tune the bending critical mode to occur at a selected rotational speed.Type: GrantFiled: March 10, 2015Date of Patent: January 30, 2018Assignee: BorgWarner Inc.Inventors: Charles J. Kurle, Allan D. Kelly
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Patent number: 9800116Abstract: A DC brushless motor includes a housing including a plurality of attachment portions each of which is arranged to extend toward an apparatus, a base portion joined to the attachment portions, and a bearing holding portion joined to the base portion; a bearing member held by the bearing holding portion; a shaft supported by the bearing member to be rotatable about a central axis, and including a portion on one axial side to which blades that perform stirring in a heating chamber are joinable; a rotor holder fixed to the shaft; a rotor magnet held on an inside of a cylindrical portion of the rotor holder; a stator arranged radially inside the rotor magnet; and a circuit board electrically connected with the stator, and arranged axially opposite the opening of the rotor holder.Type: GrantFiled: March 6, 2014Date of Patent: October 24, 2017Assignee: NIDEC CORPORATIONInventors: Yusuke Iwai, Naoki Tabira, Yosuke Kawano
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Patent number: 9490672Abstract: A magnet assembly for a rotor assembly of an electromechanical transducer includes a magnet component and a thermal insulating structure. The magnet component has a permanent magnet material. The thermal insulation structure covers at least a part of a surface of the magnet component for thermally decoupling the magnet component from heat being generated within electromechanical transducer. In an example embodiment, the electromechanical transducer is a generator of a wind turbine.Type: GrantFiled: March 26, 2013Date of Patent: November 8, 2016Assignee: SIEMENS AKTIENGESELLSCHAFTInventors: Giovanni Airoldi, Peter Hessellund Soerensen, Henrik Stiesdal
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Patent number: 9413199Abstract: A rotor of an electric motor includes a plurality of magnets arranged in a circumferential direction. The rotor includes a holding member mounted concentrically with the rotor and on a radially outside of the magnets so as to hold the magnets. The holding member includes a plurality of tubular members having different diameters and being arranged concentrically with one another. The respective tubular members have expanded diameters, and therefore, compressive holding force acts on the magnets from the holding member, as a result of elastic restorative force. The tubular members include tubular members having different mechanical properties.Type: GrantFiled: December 26, 2014Date of Patent: August 9, 2016Assignee: Fanuc CorporationInventor: Yohei Arimatsu
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Publication number: 20130270956Abstract: An electric motor having a rotor structure and a production method thereof, wherein a strain due to temperature change does not occur and a manufacturing problem does not occur. Each permanent magnet does not contact each other, and a deformable intervening member is positioned between the end surfaces of the magnets. Intervening member is an elastically or plastically deformable member, and the thickness of the intervening member in the direction of the rotation axis of the rotor is determined so that the neighboring permanent magnets, which are bonded to a rotor core within a manufacturing temperature range of the rotor, do not contact each other at a lower limit of an operating temperature of the electric motor.Type: ApplicationFiled: February 28, 2013Publication date: October 17, 2013Applicant: FANUC CORPORATIONInventors: Akira Yamaguchi, Tsuyoshi Furuya
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Publication number: 20130249341Abstract: A magnet assembly for a rotor assembly of an electromechanical transducer includes a magnet component and a thermal insulating structure. The magnet component has a permanent magnet material. The thermal insulation structure covers at least a part of a surface of the magnet component for thermally decoupling the magnet component from heat being generated within electromechanical transducer. In an example embodiment, the electromechanical transducer is a generator of a wind turbine.Type: ApplicationFiled: March 26, 2013Publication date: September 26, 2013Inventors: Giovanni Airoldi, Peter Hessellund Soerensen, Henrik Stiesdal
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Patent number: 8482178Abstract: In a rotor structure of a permanent magnet type rotary machine comprising a cylindrical permanent magnet 3 fixed on an outer peripheral surface of a rotor shaft 2, wherein torque acting on the permanent magnet 3 is transmitted to the rotor shaft 2, the rotor structure further comprises two annular side plates 4 and a holding ring 5. Each side plate has an axial hole 4a into which the rotor shaft 2 is fitted so as to rotate with the side plates integrally and the side plates 4 are attached on the both end surface of the permanent magnet 3, respectively so as to confront with each other. A circular U-shaped groove 4c coaxially with the axial hole 4a is provided at a end surface 4b for facing with the permanent magnet 3 of each side plate 4. The holding ring 5 is formed cylindrically and covers circumferential sections of the permanent magnet 3 and the side plates 4 and fasten the permanent magnet 3 and the side plates 4 so as to move them integrally.Type: GrantFiled: June 24, 2009Date of Patent: July 9, 2013Assignee: Meidensha CorporationInventors: Takashi Okitsu, Daiki Matsuhashi, Yukimasa Hisamitsu, Toru Kakebayashi
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Patent number: 8237320Abstract: A sleeve about an electric machine rotor core and the plurality of permanent magnets has a fiber-reinforced composite layer about the rotor core and the plurality of permanent magnets. At least a portion of the sleeve about the rotor core and the permanent magnets has a coefficient of thermal expansion that is substantially equal to the aggregate coefficient of thermal expansion of the rotor core and the plurality of permanent magnets.Type: GrantFiled: July 1, 2009Date of Patent: August 7, 2012Assignee: Direct Drive Systems, Inc.Inventors: Daniel M. Saban, Paulo Guedes-Pinto
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Patent number: 8040007Abstract: An electric machine system includes an electric machine and a companion device. The electric machine has a stationary member and a movable member that, by interaction of magnetic fields, at least one of moves relative to the stationary member or generates electricity when moved relative to the stationary member. One of the stationary member and the movable member includes a permanent magnet. The companion device is coupled to the electric machine to communicate mechanical movement with the movable member. In certain instances, the electric machine system has adaptations for operation of the electric machine system subsea and/or in a corrosive environment.Type: GrantFiled: July 1, 2009Date of Patent: October 18, 2011Assignee: Direct Drive Systems, Inc.Inventors: Peter Petrov, Daniel M. Saban
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Patent number: 7812495Abstract: A permanent magnet rotor for an electric motor may include a rotor assembly that will hold the magnets in place. A pair of rings is added to the sleeve to tightly engage and press against the end plates and the magnets. This configuration provides additional securement against axial and radially shifting of the magnets.Type: GrantFiled: May 16, 2008Date of Patent: October 12, 2010Assignee: Honeywell International Inc.Inventors: Sam Shiao, Dave Elpern, Terry Morris, Bob Dietrich
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Patent number: 7768168Abstract: The present invention relates to an electrical machine having a rotor, a stator, and a permanent magnet located on the rotor. The permanent magnet is embodied essentially as a hollow cylinder with axial and/or radial contact faces and is secured to the rotor at the axial and/or radial contact faces by means of retaining elements; the permanent magnet is elastically supported in the axial direction (X-X) and/or the radial direction of the rotor by means of the retaining elements.Type: GrantFiled: February 20, 2004Date of Patent: August 3, 2010Assignee: Robert Bosch GmbHInventors: Joerg Aschoff, Thomas Lott, Andreas Wehrle, Gerd Walter
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Patent number: 7768169Abstract: The present invention provides a permanent magnet rotor arrangement that is particularly suitable for low-speed large-diameter electrical generators. The arrangement includes a rotor 2 having a radially outer rim 4. A circumferential array of magnet carriers 12 is affixed to the outer rim 4 of the rotor and have a radially outer surface. An inverted U-shaped pole piece retainer 18 made of non-magnetic material such as stainless steel is affixed to each magnet carrier 12 and is formed with an axially extending channel. At least one pole piece 16 made of a magnetic material such as steel is located adjacent to the radially outer surface of each magnet carrier 12 and in the channel formed in its associated pole piece retainer 18.Type: GrantFiled: May 24, 2007Date of Patent: August 3, 2010Assignee: Converteam UK LtdInventor: Paul Eaton Clark
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Publication number: 20100019600Abstract: A sleeve about an electric machine rotor core and the plurality of permanent magnets has a fiber-reinforced composite layer about the rotor core and the plurality of permanent magnets. At least a portion of the sleeve about the rotor core and the permanent magnets has a coefficient of thermal expansion that is substantially equal to the aggregate coefficient of thermal expansion of the rotor core and the plurality of permanent magnets.Type: ApplicationFiled: July 1, 2009Publication date: January 28, 2010Inventors: Daniel M. Saban, Paulo Guedes-Pinto
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Patent number: 7053508Abstract: In a rotor for a rotary electric machine, a predetermined number of main pole magnets and a predetermined number of yoke magnets are fixed in contact with a hub. Each main pole magnet is magnetized so that its radial inside portion and its radial outside portion have the opposite polarity from each other, of north pole and south pole. Also, each main pole magnet has its radial inside and radial outside polarities reversed from its closest main pole magnets. The yoke magnets are disposed to allow magnetic flux to flow through circumferential surfaces of the main pole magnets. The hub is provided as a heat radiating member and made of metal having high heat conductivity. The hub includes an inner cylindrical portion and an outer cylindrical portion, and forms an air passage spaces.Type: GrantFiled: May 24, 2004Date of Patent: May 30, 2006Assignee: Denso CorporationInventors: Shin Kusase, Takeo Maekawa, Toru Onishi
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Patent number: 6995489Abstract: An electric machine (2) comprising a rotor (4) and a stator (6) arranged coaxially therewith, at least one of said rotor (4) and stator (6) being formed of a plurality of parts and there being provided a bandage (16) holding together the plurality of parts of said rotor and/or stator (6), wherein the bandage (16) is formed of an electrically non-conducting fiber material having a coefficient of thermal expansion similar to the coefficient of thermal expansion of the parts of said rotor (4) and/or stator (6).Type: GrantFiled: June 3, 2003Date of Patent: February 7, 2006Assignees: Magnet-Motor Gesellschaft fur, Magnet-Motorische Technik mbHInventors: Peter Ehrhart, Anton Mueller
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Patent number: 6910258Abstract: A method is disclosed for fitting a rotor enclosure over at least one assembly of field windings mounted on a rotor core, said method comprising the steps: applying a force to elastically reduce a circumference of the at least one assembly of field windings mounted on the rotor core, where the reduction in circumference is greater than a circumference reduction due to just eliminating clearances between adjacent end-turns of windings; generating a clearance between the field windings and the rotor enclosure due to the application of the force; axially sliding the rotor enclosure over the at least one assembly of field windings while the circumference is reduced, and releasing the force to allow the circumference of the at least one assembly of field windings to expand and cause the enclosure to tightly fit on the at least one assembly of field windings.Type: GrantFiled: October 3, 2003Date of Patent: June 28, 2005Assignee: General Electric CompanyInventors: Yu Wang, Richard Nils Dawson, Christopher Anthony Kaminski, Robert John Nygard, James Pellegrino Alexander
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Publication number: 20040021396Abstract: An electric machine (2) comprising a rotor (4) and a stator (6) arranged coaxially therewith, at least one of said rotor (4) and stator (6) being formed of a plurality of parts and there being provided a bandage (16) holding together the plurality of parts of said rotor and/or stator (6), wherein the bandage (16) is formed of an electrically non-conducting fiber material having a coefficient of thermal expansion similar to the coefficient of thermal expansion of the parts of said rotor (4) and/or stator (6).Type: ApplicationFiled: June 3, 2003Publication date: February 5, 2004Inventors: Peter Ehrhart, Anton Mueller