Sleeve Covering Magnet Face Patents (Class 310/156.28)
  • Patent number: 9755466
    Abstract: A rotor that includes a rotor core assembly secured to a shaft. The rotor core assembly includes a magnet and an end cap secured to an end of the magnet. Each of the magnet and the end cap has a bore into which the shaft extends. The end cap forms an interference fit with the shaft. The magnet forms a clearance fit with the shaft and an adhesive is located in the clearance between the magnet and the shaft. Additionally, a method of manufacturing the rotor. The method includes inserting the shaft into the bore of the end cap. An adhesive is then introduced into the bore of the magnet and the shaft is inserted into the bore of the magnet so as to cause adhesive to be drawn into the clearance defined between the magnet and the shaft.
    Type: Grant
    Filed: March 5, 2014
    Date of Patent: September 5, 2017
    Assignee: Dyson Technology Limited
    Inventors: David Ions, David Michael Jones
  • Patent number: 9680341
    Abstract: Provided is a rotating electric machine that combines high efficiency and high strength reliability. The rotating electric machine includes: a stator having a coil and a stator core; and a rotor opposed to the stator with a gap intervening between the rotor and the stator, the rotor having permanent magnets 3 and a rotor core 2. The rotor is configured such that the permanent magnets are buried in V-shape at hole-shaped slots 4 disposed in the rotor core to form one pole, and the pole is formed in plurality in a circumferential direction. Each of the slots is an open slot partially opened toward an outer circumference of the rotor core. The slot is provided with a hook-shaped structure 6 to support corresponding one of the permanent magnets in an open portion thereof.
    Type: Grant
    Filed: July 29, 2013
    Date of Patent: June 13, 2017
    Assignee: Hitachi Automotive Systems, Ltd.
    Inventors: Norio Takeda, Satoshi Kikuchi, Yutaka Matsunobu
  • Patent number: 9657741
    Abstract: A magnet case for a rotor includes a hollow cylindrical supporting body for accommodating two magnetic bands, an annular flange extending outwardly from a top end of the supporting body, and a positioning plate extending inwardly from a bottom end of the supporting body. The annular flange of the magnet case has two spaced notches defined in an outer periphery thereof, and the two spaced notches are configured to reduce vibration of a cooling fan associated with the rotor during operation of the cooling fan. A rotor incorporating the magnet case is also provided.
    Type: Grant
    Filed: December 10, 2013
    Date of Patent: May 23, 2017
    Assignee: Foxconn Technology Co., Ltd.
    Inventors: Ming-Hsiu Chung, Yu-Ching Lin
  • Patent number: 9641030
    Abstract: A method of manufacturing an electric-motor rotor may include providing a magnet of sintered magnetic material, the magnet having a first diameter; providing a sheath of composite material, the sheath having an inner diameter smaller than the first diameter; reducing the first diameter to a second diameter; fitting the sheath onto the magnet when the magnet has the second diameter; and letting the magnet with the sheath fitted thereon to interfere, allowing the sheath to exert inward pressure on the magnet. An electric-motor rotor may include a magnet of sintered magnetic material, the magnet having a first diameter; and a sheath of composite material, the sheath having an inner diameter smaller than the first diameter. The sheath may be associated with the magnet in such a way that the magnet with the sheath fitted thereon interfere so that the sheath exerts inward pressure on the magnet.
    Type: Grant
    Filed: September 19, 2013
    Date of Patent: May 2, 2017
    Assignee: IFP ENERGIES NOUVELLE3
    Inventor: Davide Bettoni
  • Patent number: 9621000
    Abstract: A permanent magnet rotor assembly includes a cylindrically shaped shaft having an outer surface, a plurality of permanent magnets constituting portions of annular segments and an outer retaining cylindrical sleeve surrounding the plurality of permanent magnets. The assembly further includes a cylindrical magnet housing mounted on the cylindrically shaped shaft for supporting the plurality of permanent magnets. The cylindrical magnet housing is formed of a magnetic material. The retaining cylindrical sleeve is preloaded by a resultant interference fit IF2 defined by the following formula IF2=?ØY+?{square root over (((ØY+IF1)^2+ØY^2?ØX^2))}, where ?Y is an external diameter of the plurality of permanent magnets, ?X is an internal diameter of the cylindrical magnet housing, and IF1 is a primary interference fit between an external diameter of the cylindrically shaped shaft and the internal diameter of the cylindrical magnet housing.
    Type: Grant
    Filed: December 16, 2014
    Date of Patent: April 11, 2017
    Assignee: SKF MAGNETIC MECHATRONICS
    Inventors: Eduardo Carrasco, Ulrich Schroeder
  • Patent number: 9397536
    Abstract: An embodiment of a rotating electrical machine has: a shaft rotatably mounted to rotate around a central rotation axis; a rotor carried by the shaft; a stator which supports stator windings and is arranged around the rotor to enclose the rotor therein; a cylindrical casing which encloses the stator therein; and a cooling circuit which is intended for the circulation of a cooling fluid, is obtained at the casing, has a single common inlet opening for the cooling fluid axially arranged in the centre of a lateral wall of the casing, and two helicoidal paths, each of which is a mirror-image twin of the other one, centrally originates from the common inlet opening and extends from the centre of the casing towards a corresponding end of the casing.
    Type: Grant
    Filed: December 18, 2013
    Date of Patent: July 19, 2016
    Assignee: FERRARI S.p.A.
    Inventor: Franco Cimatti
  • Patent number: 9190878
    Abstract: A permanently magnetizable rotor having a central rotor structure including a rotor shaft supporting a cylindrical backiron. The rotor further includes a multi-pole structure comprising circumferentially alternating pole elements, and a rotor cover extending longitudinally over the multi-pole structure. The rotor additionally includes an endcap including an engagement surface positioned in engagement with an end of the backiron. The endcap defines first and second anti-rotation features for preventing circumferential rotation of one or more of the pole elements about the backiron. The first anti-rotation feature is configured differently than the second anti-rotation feature and each anti-rotation feature defines a torque transmitting feature for transmitting a torque from different locations on the multi-pole structure.
    Type: Grant
    Filed: March 16, 2012
    Date of Patent: November 17, 2015
    Assignee: Globe Motors, Inc.
    Inventors: Daniel L. Kottmyer, Robert J. Marks, Manuel António Fernandes Dias
  • Patent number: 9061364
    Abstract: A TIG welding method and apparatus which enable a higher aspect ratio weld zone cross-sectional shape to be obtained and which further can prevent the heat radiated from the weld arc causing the permanent magnets to overheat, specifically a TIG welding method which causes an arc discharge between a workpiece and an electrode of a welding torch to cause the generation of a weld arc, uses permanent magnets to generate a magnetic field around the weld arc, and causes an electromagnetic force which is generated by electromagnetic interaction between the magnetic field and a current to act on a weld pool of the workpiece in welding, the TIG welding method arranging the permanent magnets around the electrode of the welding torch and moving the permanent magnets to make the magnetic field fluctuate and thereby make the drive force of convection which is applied to the weld pool fluctuate.
    Type: Grant
    Filed: February 6, 2012
    Date of Patent: June 23, 2015
    Assignee: DENSO CORPORATION
    Inventors: Tsuyoshi Hayakawa, Hideaki Shirai
  • Patent number: 9054568
    Abstract: A permanent magnet rotating electric machine includes a rotor and a stator. The rotor includes: a permanent magnet forming a single pole within a rotor core of the rotor, the permanent magnet being divided into two divided permanent magnets; a connecting portion assuming an electrical steel sheet disposed between the two divided permanent magnets; and magnet insertion holes in which the permanent magnets are inserted. In the rotor, the magnet insertion holes are shaped to include: air gaps at both end portions in a width direction of the permanent magnet, each air gap being formed between a surface of the permanent magnet extending perpendicularly to the magnetization direction and a surface of the electrical steel sheet facing the surface of the permanent magnet; a shoulder portion disposed on the facing surface; and another air gap extending toward a rotor outside diameter side and the magnetic pole center side.
    Type: Grant
    Filed: February 14, 2013
    Date of Patent: June 9, 2015
    Assignee: Hitachi, Ltd.
    Inventors: Daisuke Kori, Motonobu Iizuka, Atsushi Fukunaga
  • Publication number: 20150145369
    Abstract: This invention relates to a method for composing a sleeve assembly suitable for use in containment purposes in high-speed machine that are subjected to high operational temperatures. The method has the steps of providing a composite sleeve and winding at least two layers of woven fabric on top of the composite sleeve and each other, where the woven fabric is impregnated with a thermoset resin. The method additionally has the step of optionally winding a perforated layer on top of an outermost layer of the layers of woven fabric to remove excess resin when the woven fabric is wound over the composite sleeve. The method also includes the steps of wrapping an absorption layer over the composite sleeve for absorbing the excess resin, curing the thermoset resin, and removing the absorption layer and the perforated layer after the curing.
    Type: Application
    Filed: March 15, 2013
    Publication date: May 28, 2015
    Applicant: ATLAS COPCO AIRPOWER, N.V.
    Inventor: Aleksandr Pulnikov
  • Publication number: 20150145370
    Abstract: A rotor core has a regular decagon base portion in its cross section relative to a shaft center and ten convex portions each of which is located between each angle of the regular decagon base portion. Each convex portion has a first convex curve having a single curvature radius. Each permanent magnet is a curved plate and has a concave curve and a second convex curve. Each permanent magnet is provided so that the concave curve adheres on the first convex curve. When each permanent magnet moves in circumferential direction relative to the rotor core, the concave curve slides on the first convex curve of the rotor core. A position of the smallest gap clearance between the second convex curve and the stator does not change. A magnetic-flux-strength maximum position is not changed easily.
    Type: Application
    Filed: November 21, 2014
    Publication date: May 28, 2015
    Inventor: Makoto TANIGUCHI
  • Patent number: 8987964
    Abstract: A BLDC electric motor assembly (24) includes a rotor (42) having a plurality of magnet segments (50) securely retained thereabout by an annular ring (68) which is shrunk in situ in an electromagnetic forming operation. The magnet segments (50) are formed with tongues (62, 64) on their upper and lower ends (56, 58). One tongue (64) seats in a retaining pocket (48) molded on the rotor shaft (40), whereas the other tongue (62) provides a ledge into which the ring (68) seats. After the magnet forming operation, wherein the ring (68) is shrunk, the outer surface of the ring (68) is flush with the outer surfaces (54) of the magnet segments (50).
    Type: Grant
    Filed: September 14, 2012
    Date of Patent: March 24, 2015
    Assignee: Carter Fuel Systems, LLC
    Inventor: Kyle Dean Achor
  • Patent number: 8829753
    Abstract: A motor includes: a rotor comprising: a rotary shaft; a magnetic body rotatable together with the rotary shaft; and first and second permanent magnets fixed on an outer circumference or an inner circumference of the magnetic body, and a stator comprising: an iron core arranged around the rotor; and a coil for exciting the iron core.
    Type: Grant
    Filed: January 13, 2012
    Date of Patent: September 9, 2014
    Assignee: Shinano Kenshi Co., Ltd.
    Inventor: Nobuchika Maruyama
  • Patent number: 8760024
    Abstract: In an arrangement in accordance with the invention for attaching a permanent magnet to an electrical machine's rotor, the rotor comprises at least two magnetic poles, and there is a pole gap between two magnetic poles. Permanent magnets are installable on the surface of the magnetic core. A pole piece is installable on the permanent magnet side facing the air gap. There is fixing means on the sides of the pole piece facing the pole gap for attaching the pole piece to the rotor using the locking parts, and the fixing means are connected to the pole piece through an articulated joint.
    Type: Grant
    Filed: May 5, 2010
    Date of Patent: June 24, 2014
    Assignee: ABB Technology AG
    Inventors: Petri Mäki-Ontto, Yrjö Tyllinen, Pekka Kanninen
  • Publication number: 20140152138
    Abstract: A rotor for a rotating electric machine includes a core body having a through-hole, a magnet, a tubular portion, and a plate part having an opening. The through-hole passes through the core body in a thickness direction. The magnet is disposed on an outer wall of the core body. The tubular portion is placed radially-outward of the core body. The plate part seals at least one end of the tubular portion in an axial direction. The opening is provided at a position corresponding to the through-hole and passes through the plate part in a thickness direction. The through-hole is one of a plurality of the through-holes, and the magnet is one of a plurality of the magnets.
    Type: Application
    Filed: December 5, 2013
    Publication date: June 5, 2014
    Applicant: DENSO CORPORATION
    Inventor: Asuka TANAKA
  • Patent number: 8729760
    Abstract: In accordance with the present invention, a rotor of an electric motor including a rotor core, a plurality of magnets spaced apart from each other on an outer circumferential surface of the rotor core, and a cylindrical protective pipe surrounding the magnets is provided. The protective pipe has an inner diameter smaller than a diameter of a circumscribed circle passing through tops of outer surfaces of the magnets. A space defined by an inner surface of the protective pipe, the outer surfaces of the magnets and the outer surface of the rotor core is filled with resin, and the protective pipe is held so as to have a diameter larger than that of the circumscribed circle, due to injection pressure of the resin.
    Type: Grant
    Filed: February 7, 2013
    Date of Patent: May 20, 2014
    Assignee: FANUC Corporation
    Inventors: Kouji Kobayashi, Takeshi Tamaki
  • Publication number: 20140111052
    Abstract: The brushless DC motor of the present invention comprises a permanent magnet rotor rotating coaxially with and inside of the stator containing the electric windings, separated by a radial, axially extending gap. The rotor can be formed of four or more permanent, e.g., ferrite ceramic magnets, spaced substantially equidistantly circumferentially around the rotor and extending radially along the axial length of the rotor. The preferred ferrite magnets are substantially corrosion resistant, and thus durable in the wet rotor environment, in which it may be used, sufficient to withstand the effects of even hot salt water. Preferably, four of the permanent magnets are bar magnets, i.e., rectangular in cross-section, extending radially and perpendicularly to the adjacent magnets. Most preferably, the bar magnets are separated by generally wedge-shaped, or quadrant-shaped, sections of magnetic material.
    Type: Application
    Filed: March 14, 2013
    Publication date: April 24, 2014
    Inventors: Di Wu, Vladislav Milchev Stakev, Robert F. Birkenstock, JR.
  • Patent number: 8698367
    Abstract: An electric machine is provided including a rotor having a plurality of magnets retained on the rotor. The plurality of magnets are retained via a sleeve. The sleeve is retained via a band. The band includes a stacked plurality of washer laminations. Each of the plurality of washer laminations is electrically insulated from an adjacent washer lamination.
    Type: Grant
    Filed: April 16, 2009
    Date of Patent: April 15, 2014
    Assignee: Synchrony, Inc.
    Inventors: Christopher Sortore, Victor Iannello, Robert Jett Field
  • Publication number: 20140084733
    Abstract: A method of manufacturing an electric-motor rotor may include providing a magnet of sintered magnetic material, the magnet having a first diameter; providing a sheath of composite material, the sheath having an inner diameter smaller than the first diameter; reducing the first diameter to a second diameter; fitting the sheath onto the magnet when the magnet has the second diameter; and letting the magnet with the sheath fitted thereon to interfere, allowing the sheath to exert inward pressure on the magnet. An electric-motor rotor may include a magnet of sintered magnetic material, the magnet having a first diameter; and a sheath of composite material, the sheath having an inner diameter smaller than the first diameter. The sheath may be associated with the magnet in such a way that the magnet with the sheath fitted thereon interfere so that the sheath exerts inward pressure on the magnet.
    Type: Application
    Filed: September 19, 2013
    Publication date: March 27, 2014
    Applicant: MAVEL S.r.l.
    Inventor: Davide BETTONI
  • Publication number: 20140062245
    Abstract: A rotor includes a rotation shaft having a rotation axis; a rotator core fixed to the rotation shaft and having an axial end face and an outer circumference face; an end plate covering the axial end face of the rotator core; and a magnet cover covering the outer circumference face of the rotator core. The magnet cover has a first end portion adjacent to the end plate and a second end portion which is opposite to the first end portion in an axial direction. The first end portion of the magnet cover covers entire outer periphery edge of the end plate. The first end portion of the magnet cover is bent toward the rotation axis in entire outer periphery edge of the magnet cover.
    Type: Application
    Filed: August 8, 2013
    Publication date: March 6, 2014
    Applicant: DENSO CORPORATION
    Inventor: Makoto TANIGUCHI
  • Patent number: 8664819
    Abstract: An apparatus and method for the installation and removal of permanent magnets in a permanent magnet electromechanical machine, for example a wind turbine power unit generator. A magnet holder is mounted on a magnet carrying structure such as a rotor. Permanent magnets may be inserted into and removed from the magnet holder after the electromechanical machine is assembled. In this manner, permanent magnets may be installed on the magnet carrying structure by an interference fit, without using bolts or adhesives, to facilitate both assembly and removal for maintenance and repair.
    Type: Grant
    Filed: August 18, 2009
    Date of Patent: March 4, 2014
    Assignee: Northern Power Systems Utility Scale, Inc.
    Inventors: Mark S. Piercey, Peter P. Mongeau, Jonathan A. Lynch, Thomas D. Kohler, Paul A. Smith
  • Patent number: 8629595
    Abstract: A permanent magnet rotor arrangement is provided. The arrangement includes a rotor, a plurality of nonmagnetic profiled tubes defining a closed channel and affixed circumferentially along the outer rim of the rotor, and a plurality of permanent magnet pole pieces arranged in the channels. In a preferred embodiment, the tubes are monolithic and one pole piece is arranged in every channel.
    Type: Grant
    Filed: July 12, 2011
    Date of Patent: January 14, 2014
    Assignee: Siemens Aktiengesellschaft
    Inventor: Henrik Stiesdal
  • Publication number: 20130342066
    Abstract: A cover is configured into a tubular form and is fitted to a radially outer surface of each of projections of a rotor core and a radially outer surface of each of permanent magnets. A circumferential center portion of the radially outer surface of each projection contacts a radially inner surface of the cover. Circumferential end portions of the radially outer surface of each projection are radially inwardly spaced from the radially inner surface of the cover.
    Type: Application
    Filed: June 10, 2013
    Publication date: December 26, 2013
    Inventors: Makoto Taniguchi, Jirou Hayashi, Masahiro Goto
  • Patent number: 8610324
    Abstract: A magnetic drive arrangement includes a multitude of permanent magnets (13) which are arranged along the periphery of a housing wall (15), wherein the magnets (13) are held with a non-positive fit by the housing wall (15) and bear on this. The manufacturing effort is simplified by way of the above-identified arrangement. One may advantageously apply parallelepiped magnets (13) as well.
    Type: Grant
    Filed: October 28, 2008
    Date of Patent: December 17, 2013
    Assignee: Grundfos Management a/s
    Inventors: Helge Grann, Alfred Lisbjerg Pedersen
  • Patent number: 8598761
    Abstract: A device for positioning a planar array of magnets within a permanent magnet electrical machine of the type having a rotor and stator with an air gap there between. The device includes a body made of non-ferrous material and having a first side which is attachable to the rotor and a second side which, in an assembled machine, faces the air gap. The first side of the body has a plurality of recesses therein for receiving a corresponding plurality of magnets. The recesses are shaped and arranged to separate the magnets from each other and maintain a consistent spacing between them. When the device is attached to the rotor the magnets are held in a fixed position against the rotor. The electrical machine may be a motor or a generator.
    Type: Grant
    Filed: April 29, 2008
    Date of Patent: December 3, 2013
    Assignee: In Motion Technologies Pty., Ltd.
    Inventors: Charles Richard Langford, Steven Peter Camilleri, Dean James Patterson
  • Patent number: 8598762
    Abstract: A permanent magnet rotating electric machine includes: a stator including: a stator core having teeth, and an armature winding wound around each of the teeth to configure the multiple phases; and a rotor including a rotor core, and permanent magnets provided in order around the rotor core. The rotor is arranged to be spaced apart from the stator with an air gap therebetween. Each of the permanent magnets has a curved surface opposed to the stator and is configured to satisfy the following relationship: 0.65 ? Rm × h ? ? 1 W ? ( h ? ? 1 + g ) ? 1.37 where Rm denotes a radius of curvature of the curved surface, h1 denotes a thickness of a central portion of the permanent magnet in the peripheral direction, W denotes a width of the permanent magnet in the peripheral direction, and g denotes an air gap length of the air gap.
    Type: Grant
    Filed: February 24, 2009
    Date of Patent: December 3, 2013
    Assignee: Mitsubishi Electric Corporation
    Inventors: Masatsugu Nakano, Kazuhisa Takashima, Satoru Akutsu, Yoshihito Asao
  • Patent number: 8552608
    Abstract: An electromechanical device has a rotor, a stator, and a module that at least partially houses the rotor. During normal operation of the electromechanical device, the stator is positioned external to and separate from the module.
    Type: Grant
    Filed: August 31, 2007
    Date of Patent: October 8, 2013
    Assignee: Smartin Technologies LLC
    Inventor: Martin Sentmanat
  • Publication number: 20130200735
    Abstract: An apparatus and method for the installation and removal of permanent magnets in a permanent magnet electromechanical machine, for example a wind turbine power unit generator. A magnet holder is mounted on a magnet carrying structure such as a rotor. Permanent magnets may be inserted into and removed from the magnet holder after the electromechanical machine is assembled. The magnet holders define passages for airflow between the inside top and magnet surface. In this manner, permanent magnets may be installed on the magnet carrying structure and provided with additional cooling via said passages. Further, the holders may be configured to secure the magnets by an interference fit, without using bolts or adhesives, to facilitate both assembly and removal for maintenance and repair.
    Type: Application
    Filed: March 15, 2013
    Publication date: August 8, 2013
    Applicant: NORTHERN POWER SYSTEMS UTILITY SCALE, INC.
    Inventor: Northern Power Systems Utility Scale, Inc.
  • Publication number: 20130200740
    Abstract: A rotor for an electric motor. A rotor for an electric motor has a main rotor body which includes radial support surfaces. In addition, the rotor has permanent magnet bodies which are arranged radially externally on the radial support surfaces. Associated with each permanent magnet body is a sheet metal holder which at least partially covers the respective permanent magnet body on the side thereof remote from the support surface and which is designed and arranged such that it secures this permanent magnet body in the radial direction.
    Type: Application
    Filed: October 13, 2011
    Publication date: August 8, 2013
    Inventor: Lothar Schröder
  • Patent number: 8482178
    Abstract: In a rotor structure of a permanent magnet type rotary machine comprising a cylindrical permanent magnet 3 fixed on an outer peripheral surface of a rotor shaft 2, wherein torque acting on the permanent magnet 3 is transmitted to the rotor shaft 2, the rotor structure further comprises two annular side plates 4 and a holding ring 5. Each side plate has an axial hole 4a into which the rotor shaft 2 is fitted so as to rotate with the side plates integrally and the side plates 4 are attached on the both end surface of the permanent magnet 3, respectively so as to confront with each other. A circular U-shaped groove 4c coaxially with the axial hole 4a is provided at a end surface 4b for facing with the permanent magnet 3 of each side plate 4. The holding ring 5 is formed cylindrically and covers circumferential sections of the permanent magnet 3 and the side plates 4 and fasten the permanent magnet 3 and the side plates 4 so as to move them integrally.
    Type: Grant
    Filed: June 24, 2009
    Date of Patent: July 9, 2013
    Assignee: Meidensha Corporation
    Inventors: Takashi Okitsu, Daiki Matsuhashi, Yukimasa Hisamitsu, Toru Kakebayashi
  • Patent number: 8461736
    Abstract: An electric motor (100) for operating a shutter or solar protection element in a building, comprising at least two phases (10; 20, 30; 50, 60) and a magnetized rotor (16; 40; 70) common to both phases, each phase being relative to a rotor portion (41, 42; 71; 72) in the direction of the axis of the rotor and comprising two windings (14, 15), wherein each phase comprises an insulating yoke frame (13) on which the two windings are produced and which has a central portion (131) separating the windings, the central portion being provided with a first through-recess (134) able to surround a rotor portion passing through the phase.
    Type: Grant
    Filed: December 23, 2008
    Date of Patent: June 11, 2013
    Assignee: Somfy SAS
    Inventors: Serge Bruno, Pierre-Emmanuel Cavarec
  • Patent number: 8413315
    Abstract: A rotor of a rotating electrical machine is provided in which neither deterioration nor fluctuation in the cogging torque is caused and that causes neither physical enlargement nor cost increase. The rotor of a rotating electrical machine, provided with a plurality of magnetic poles 3 that are fixed on a rotor iron core 2 and arranged spaced apart from one another in the circumferential direction of the rotor iron core 2, is characterized by including a tube-shaped non-magnetic ring 4 mounted on the outer circumferential surfaces of the plurality of magnetic poles 3, and characterized in that the non-magnetic ring has a plurality of inner-diameter bulging portions 41 that abut on the corresponding outer circumferential surfaces of the plurality of magnetic poles.
    Type: Grant
    Filed: September 30, 2009
    Date of Patent: April 9, 2013
    Assignee: Mitsubishi Electric Corporation
    Inventors: Akihiro Yamamura, Yoshihito Asao, Satoru Akutsu, Kazuhisa Takashima
  • Publication number: 20130062984
    Abstract: Permanent magnet electrical machine rotors and construction methods therefor are disclosed. Permanent magnet electrical machine rotors may include at least one magnet and at least one retention element. The at least one magnet may have a surface. An axial relative force maintained between the at least one magnet and the at least one retention element may urge the retention element along the surface to induce a hoop stress in the at least one retention element and a compressive stress within the at least one magnet.
    Type: Application
    Filed: March 14, 2012
    Publication date: March 14, 2013
    Applicant: ABB RESEARCH LTD.
    Inventor: Darren Dale Tremelling
  • Publication number: 20130049511
    Abstract: A permanent magnet embedded rotor disposed coaxially with a cylindrical stator having a plurality of coils in the circumferential direction includes a rotor core that includes a columnar body made of a magnetic metal and a spacer made of a nonmagnetic material, and has an even number of insertion grooves, a cylindrical body that is made of a nonmagnetic metal with good electrical conductivity and externally inserted on the rotor core, permanent magnets embedded in the insertion grooves so that their N poles and S poles alternately come into contact with the inner peripheral surface of the cylindrical body, and a rotary shaft made of stainless steel fit into a rotation center of the rotor core.
    Type: Application
    Filed: March 31, 2011
    Publication date: February 28, 2013
    Inventor: Masashi Nishimura
  • Publication number: 20130043756
    Abstract: The present invention relates to a retaining band which provides outer reinforcement for the rotor assembly of a high speed electrical machine. The rotor assembly includes a plurality of circumferentially-spaced permanent magnet assemblies. A retaining band is fitted around the rotor assembly and applies a pre-load to the permanent magnet assemblies in the radial direction. The retaining band has a plurality of voids that are sized and shaped to provide the retaining band with a progressive spring stiffness in the radial direction. The voids are open before the retaining band is fitted and during the fitting process the retaining band is deflected in the radial direction so that the voids close up and the retaining band becomes substantially solid.
    Type: Application
    Filed: August 9, 2012
    Publication date: February 21, 2013
    Applicant: GE ENERGY POWER CONVERSION TECHNOLOGY LTD.
    Inventor: Stuart Ian Bradley
  • Patent number: 8378544
    Abstract: A permanent magnet arrangement for an electrical machine comprises a support structure for carrying magnetic flux and a pole assembly fixed to the support structure. The pole assembly comprises a magnet pole comprising at least one piece of permanent magnet material and a magnet carrier on which the magnet pole is mounted and which provides a magnetic flux path between the magnet pole and the support structure. The permanent magnet arrangement further comprises a sleeve containing the magnet pole and at least part of the magnet carrier. The magnet carrier is secured to the support structure to fix the pole assembly to the support structure and the sleeve is clamped to the support structure by the magnet carrier. A method for assembling the permanent magnet arrangement is also described.
    Type: Grant
    Filed: July 6, 2012
    Date of Patent: February 19, 2013
    Assignee: Converteam Technology Ltd.
    Inventor: Paul Eaton Clark
  • Patent number: 8350432
    Abstract: An electric machine system includes an electric machine and a companion device. The electric machine has a stationary member and a movable member that, by interaction of magnetic fields, at least one of moves relative to the stationary member or generates electricity when moved relative to the stationary member. One of the stationary member and the movable member includes a permanent magnet. The companion device is coupled to the electric machine to communicate mechanical movement with the movable member. In certain instances, the electric machine system has adaptations for operation of the electric machine system subsea and/or in a corrosive environment.
    Type: Grant
    Filed: July 1, 2009
    Date of Patent: January 8, 2013
    Assignee: Direct Drive Systems, Inc.
    Inventors: Paulo Guedes-Pinto, Daniel M. Saban, John Stout, Venkateshwaran Krishnan, Dennis Strouse, Alex Ivaschenko
  • Patent number: 8339005
    Abstract: An assembly for mounting magnets on a steel sheet rotor pack, the assembly including a plurality of baseplates made of a magnetic material and fixed to the rotor pack, and a plurality of magnets being in turn fitted to each baseplate. In one embodiment, the baseplates are fixed to the rotor pack by means of inner locking bars housed in axial ducts provided inside said rotor pack. The baseplates are fitted to the inner locking bars by fixing means passing through longitudinal channels connecting the axial ducts and the outer surface of the rotor pack.
    Type: Grant
    Filed: February 24, 2010
    Date of Patent: December 25, 2012
    Assignee: Indar Electric S.L.
    Inventors: Adolfo Rebollo Gomez, Xabier Calvo Madariaga, Jose Antonio Estibariz Aristi, Gaizka Diaz Barrenetxea, Jon Vaquerizo Ayastuy, Nestor Churruca Gabilondo, Javier Sanchez Castaño, Marta Avis Plata, Julen Legorburu Aramburu
  • Publication number: 20120313474
    Abstract: A rotor of a rotary electric machine according to the present invention includes: a rotor core arranged on the outer circumferential side of a rotor shaft; and a plurality of magnetic poles fixed to the rotor core and circumferentially arranged on the rotor core, the rotor including a non-magnetic ring attached by insertion to the outer circumference of the plurality of the magnetic poles and having a substantially polygonal shape in outer circumferential shape. The non-magnetic ring is configured such that the inner circumferential length L of the non-magnetic ring before assembly with respect to the length of an envelope L0 of tangent lines each between the outer circumferential surface of the magnetic pole and the outer circumferential surface of the adjacent magnetic pole is set to L?L0. An object is to obtain the rotor of the rotary electric machine capable of achieving reduction in size and cost.
    Type: Application
    Filed: June 10, 2010
    Publication date: December 13, 2012
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Akihiro Yamamura, Kazuhisa Takashima, Hidechika Fujii, Masayuki Miyaoka, Satoru Akutsu
  • Publication number: 20120293032
    Abstract: A permanent magnet arrangement for an electrical machine comprises a support structure for carrying magnetic flux and a pole assembly fixed to the support structure. The pole assembly comprises a magnet pole comprising at least one piece of permanent magnet material and a magnet carrier on which the magnet pole is mounted and which provides a magnetic flux path between the magnet pole and the support structure. The permanent magnet arrangement further comprises a sleeve containing the magnet pole and at least part of the magnet carrier. The magnet carrier is secured to the support structure to fix the pole assembly to the support structure and the sleeve is clamped to the support structure by the magnet carrier. A method for assembling the permanent magnet arrangement is also described.
    Type: Application
    Filed: July 6, 2012
    Publication date: November 22, 2012
    Applicant: CONVERTEAM TECHNOLOGY LTD.
    Inventor: PAUL EATON CLARK
  • Patent number: 8310123
    Abstract: A rotor for an electric machine may include a rotor hub, a plurality of permanent magnets disposed about the rotor hub, a first sleeve circumjacent the plurality of permanent magnets, and a second sleeve. The second sleeve may be formed from a metal tape wrapped over the first sleeve. The second sleeve may be bonded to first and second end rings disposed at adjacent ends of the rotor hub. The metal tape may be applied in tension and may wrapped to form butt laps over the first sleeve. The metal tape may be corrosion resistant. Further, the second sleeve formed from the metal tape may protect the rotor from erosion and abrasion from fluid passing over the rotor.
    Type: Grant
    Filed: July 1, 2009
    Date of Patent: November 13, 2012
    Assignee: Direct Drive Systems, Inc.
    Inventors: Daniel M. Saban, Paulo Guedes-Pinto
  • Publication number: 20120282122
    Abstract: A rotor (11) with a squirrel cage and permanent magnets (19) mounted on and distributed around the circumference of the rotor, including a core stack extending over the entire rotor region with longitudinally continuous rotor slots extending over the length of the core stack. The squirrel cage is constructed with cage bars disposed, and preferably cast, in the rotor slots; short circuit rings connect the cage bars at both end faces of the core; and the radius of the rotor region is reduced by at least the radial thickness of the magnets. The radius of rotor (11) is reduced over the entire length between short circuit rings (17) such that the radial height of cage bars (15, 29) or cage webs (27) connected thereto is reduced. Also an electric motor or a radial pump having such a rotor, and methods of producing or operating such devices.
    Type: Application
    Filed: June 21, 2012
    Publication date: November 8, 2012
    Applicant: KSB Aktiengesellschaft
    Inventors: Gerhard Huth, Sven Urschel, Ralf Fischer
  • Patent number: 8304948
    Abstract: A rotor structure of a permanent magnet electrical machine and a method for manufacture of the rotor structure. The rotor structure has a shaft. An outer surface of the shaft is provided with a permanent magnet. A support collar encircles the permanent magnet. A protective piece is located between the outer surface of the shaft and an inner surface of the support collar and is arranged as an axial mechanical extension for the permanent magnet. The protective piece reduces local maximum values of forces forming between the support collar and the permanent magnet during rotation of the rotor.
    Type: Grant
    Filed: July 31, 2008
    Date of Patent: November 6, 2012
    Assignee: Sulzer Pump Solutions AB
    Inventors: Erkki Lantto, Marko Palko, Ville Tommila
  • Patent number: 8294319
    Abstract: The invention is characterized in that in a motor rotor constituted by a motor shaft (30), a permanent magnet (31) surrounding the motor shaft (30) around an axis, a pair of end rings (32, 32) surrounding the motor shaft (30) around the axis and pinching the permanent magnet (31) from both sides in an axial direction, and a hollow cylindrical outer sleeve (33) surrounding the permanent magnet (31) and a pair of end rings (32, 32) in a fastening state around the axis, one end portion or both end portions of the outer sleeve (33) protrudes in the axial direction than an end surface of the end ring (32). A rotating balance correction is executed by pruning away a part of the protruding portion.
    Type: Grant
    Filed: April 25, 2007
    Date of Patent: October 23, 2012
    Assignee: IHI Corporation
    Inventors: Yasuyuki Shibui, Masahiro Shimizu
  • Patent number: 8247938
    Abstract: A rotor for an electrical machine includes an elongate rotor core assembly comprising a rotor core and a plurality of permanent magnets arranged in a plurality of rings around the rotor core. A composite sleeve resides around the rotor core assembly. The sleeve includes an outer layer and a segmented layer beneath the outer layer. The outer layer includes a plurality of discrete, non-overlapping circumferential bands of composite material positioned orthogonal to a longitudinal axis of the rotor core assembly.
    Type: Grant
    Filed: July 1, 2009
    Date of Patent: August 21, 2012
    Assignee: Direct Drive Systems, Inc.
    Inventors: Daniel M. Saban, Paulo Guedes-Pinto
  • Patent number: 8247939
    Abstract: A permanent magnet arrangement for an electrical machine comprises a support structure for carrying magnetic flux and a pole assembly fixed to the support structure. The pole assembly comprises a magnet pole comprising at least one piece of permanent magnet material and a magnet carrier on which the magnet pole is mounted and which provides a magnetic flux path between the magnet pole and the support structure. The permanent magnet arrangement further comprises a sleeve containing the magnet pole and at least part of the magnet carrier. The magnet carrier is secured to the support structure to fix the pole assembly to the support structure and the sleeve is clamped to the support structure by the magnet carrier. A method for assembling the permanent magnet arrangement is also described.
    Type: Grant
    Filed: October 12, 2011
    Date of Patent: August 21, 2012
    Assignee: Converteam Technology Ltd.
    Inventor: Paul Eaton Clark
  • Patent number: 8237320
    Abstract: A sleeve about an electric machine rotor core and the plurality of permanent magnets has a fiber-reinforced composite layer about the rotor core and the plurality of permanent magnets. At least a portion of the sleeve about the rotor core and the permanent magnets has a coefficient of thermal expansion that is substantially equal to the aggregate coefficient of thermal expansion of the rotor core and the plurality of permanent magnets.
    Type: Grant
    Filed: July 1, 2009
    Date of Patent: August 7, 2012
    Assignee: Direct Drive Systems, Inc.
    Inventors: Daniel M. Saban, Paulo Guedes-Pinto
  • Publication number: 20120187792
    Abstract: A motor includes: a rotor comprising: a rotary shaft; a magnetic body rotatable together with the rotary shaft; and first and second permanent magnets fixed on an outer circumference or an inner circumference of the magnetic body, and a stator comprising: an iron core arranged around the rotor; and a coil for exciting the iron core.
    Type: Application
    Filed: January 13, 2012
    Publication date: July 26, 2012
    Applicant: SHINANO KENSHI CO., LTD.
    Inventor: Nobuchika MARUYAMA
  • Publication number: 20120187793
    Abstract: The invention relates to a rotor (1) of a rotating dynamoelectric machine, comprising permanent magnets (3) which are arranged on the circumference of the rotor base (4), said permanent magnets (3) being positioned and secured by at least one collar (2) which is closed in circumferential direction.
    Type: Application
    Filed: September 27, 2010
    Publication date: July 26, 2012
    Applicant: Siemens Aktiengesellschaft
    Inventors: Ulrich Hartmann, Oliver Memminger, Joachim Mucha, Matthias Tutsch
  • Publication number: 20120074807
    Abstract: A retaining sleeve for retaining magnets inserted therein so that the magnets may be overmolded with a polymer pursuant to the manufacture of a rotor for an electric motor. The retaining sleeve comprising a generally cylindrical portion having an inner peripheral surface concentric about a central axis and a plurality of retaining partitions extending inward from the inner peripheral surface of the generally cylindrical portion, wherein the retaining partitions are configured to at least substantially limit movement of the magnets toward the central axis upon the magnets being inserted in the retaining sleeve at their respective locations inward of the inner peripheral surface of the retaining sleeve and between retaining partitions.
    Type: Application
    Filed: September 27, 2010
    Publication date: March 29, 2012
    Applicant: EMERSON ELECTRIC CO.
    Inventors: Stephen Burton, Brian Klein