Sleeve Covering Magnet Face Patents (Class 310/156.28)
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Patent number: 9755466Abstract: A rotor that includes a rotor core assembly secured to a shaft. The rotor core assembly includes a magnet and an end cap secured to an end of the magnet. Each of the magnet and the end cap has a bore into which the shaft extends. The end cap forms an interference fit with the shaft. The magnet forms a clearance fit with the shaft and an adhesive is located in the clearance between the magnet and the shaft. Additionally, a method of manufacturing the rotor. The method includes inserting the shaft into the bore of the end cap. An adhesive is then introduced into the bore of the magnet and the shaft is inserted into the bore of the magnet so as to cause adhesive to be drawn into the clearance defined between the magnet and the shaft.Type: GrantFiled: March 5, 2014Date of Patent: September 5, 2017Assignee: Dyson Technology LimitedInventors: David Ions, David Michael Jones
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Patent number: 9680341Abstract: Provided is a rotating electric machine that combines high efficiency and high strength reliability. The rotating electric machine includes: a stator having a coil and a stator core; and a rotor opposed to the stator with a gap intervening between the rotor and the stator, the rotor having permanent magnets 3 and a rotor core 2. The rotor is configured such that the permanent magnets are buried in V-shape at hole-shaped slots 4 disposed in the rotor core to form one pole, and the pole is formed in plurality in a circumferential direction. Each of the slots is an open slot partially opened toward an outer circumference of the rotor core. The slot is provided with a hook-shaped structure 6 to support corresponding one of the permanent magnets in an open portion thereof.Type: GrantFiled: July 29, 2013Date of Patent: June 13, 2017Assignee: Hitachi Automotive Systems, Ltd.Inventors: Norio Takeda, Satoshi Kikuchi, Yutaka Matsunobu
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Patent number: 9657741Abstract: A magnet case for a rotor includes a hollow cylindrical supporting body for accommodating two magnetic bands, an annular flange extending outwardly from a top end of the supporting body, and a positioning plate extending inwardly from a bottom end of the supporting body. The annular flange of the magnet case has two spaced notches defined in an outer periphery thereof, and the two spaced notches are configured to reduce vibration of a cooling fan associated with the rotor during operation of the cooling fan. A rotor incorporating the magnet case is also provided.Type: GrantFiled: December 10, 2013Date of Patent: May 23, 2017Assignee: Foxconn Technology Co., Ltd.Inventors: Ming-Hsiu Chung, Yu-Ching Lin
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Patent number: 9641030Abstract: A method of manufacturing an electric-motor rotor may include providing a magnet of sintered magnetic material, the magnet having a first diameter; providing a sheath of composite material, the sheath having an inner diameter smaller than the first diameter; reducing the first diameter to a second diameter; fitting the sheath onto the magnet when the magnet has the second diameter; and letting the magnet with the sheath fitted thereon to interfere, allowing the sheath to exert inward pressure on the magnet. An electric-motor rotor may include a magnet of sintered magnetic material, the magnet having a first diameter; and a sheath of composite material, the sheath having an inner diameter smaller than the first diameter. The sheath may be associated with the magnet in such a way that the magnet with the sheath fitted thereon interfere so that the sheath exerts inward pressure on the magnet.Type: GrantFiled: September 19, 2013Date of Patent: May 2, 2017Assignee: IFP ENERGIES NOUVELLE3Inventor: Davide Bettoni
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Patent number: 9621000Abstract: A permanent magnet rotor assembly includes a cylindrically shaped shaft having an outer surface, a plurality of permanent magnets constituting portions of annular segments and an outer retaining cylindrical sleeve surrounding the plurality of permanent magnets. The assembly further includes a cylindrical magnet housing mounted on the cylindrically shaped shaft for supporting the plurality of permanent magnets. The cylindrical magnet housing is formed of a magnetic material. The retaining cylindrical sleeve is preloaded by a resultant interference fit IF2 defined by the following formula IF2=?ØY+?{square root over (((ØY+IF1)^2+ØY^2?ØX^2))}, where ?Y is an external diameter of the plurality of permanent magnets, ?X is an internal diameter of the cylindrical magnet housing, and IF1 is a primary interference fit between an external diameter of the cylindrically shaped shaft and the internal diameter of the cylindrical magnet housing.Type: GrantFiled: December 16, 2014Date of Patent: April 11, 2017Assignee: SKF MAGNETIC MECHATRONICSInventors: Eduardo Carrasco, Ulrich Schroeder
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Patent number: 9397536Abstract: An embodiment of a rotating electrical machine has: a shaft rotatably mounted to rotate around a central rotation axis; a rotor carried by the shaft; a stator which supports stator windings and is arranged around the rotor to enclose the rotor therein; a cylindrical casing which encloses the stator therein; and a cooling circuit which is intended for the circulation of a cooling fluid, is obtained at the casing, has a single common inlet opening for the cooling fluid axially arranged in the centre of a lateral wall of the casing, and two helicoidal paths, each of which is a mirror-image twin of the other one, centrally originates from the common inlet opening and extends from the centre of the casing towards a corresponding end of the casing.Type: GrantFiled: December 18, 2013Date of Patent: July 19, 2016Assignee: FERRARI S.p.A.Inventor: Franco Cimatti
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Patent number: 9190878Abstract: A permanently magnetizable rotor having a central rotor structure including a rotor shaft supporting a cylindrical backiron. The rotor further includes a multi-pole structure comprising circumferentially alternating pole elements, and a rotor cover extending longitudinally over the multi-pole structure. The rotor additionally includes an endcap including an engagement surface positioned in engagement with an end of the backiron. The endcap defines first and second anti-rotation features for preventing circumferential rotation of one or more of the pole elements about the backiron. The first anti-rotation feature is configured differently than the second anti-rotation feature and each anti-rotation feature defines a torque transmitting feature for transmitting a torque from different locations on the multi-pole structure.Type: GrantFiled: March 16, 2012Date of Patent: November 17, 2015Assignee: Globe Motors, Inc.Inventors: Daniel L. Kottmyer, Robert J. Marks, Manuel António Fernandes Dias
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Patent number: 9061364Abstract: A TIG welding method and apparatus which enable a higher aspect ratio weld zone cross-sectional shape to be obtained and which further can prevent the heat radiated from the weld arc causing the permanent magnets to overheat, specifically a TIG welding method which causes an arc discharge between a workpiece and an electrode of a welding torch to cause the generation of a weld arc, uses permanent magnets to generate a magnetic field around the weld arc, and causes an electromagnetic force which is generated by electromagnetic interaction between the magnetic field and a current to act on a weld pool of the workpiece in welding, the TIG welding method arranging the permanent magnets around the electrode of the welding torch and moving the permanent magnets to make the magnetic field fluctuate and thereby make the drive force of convection which is applied to the weld pool fluctuate.Type: GrantFiled: February 6, 2012Date of Patent: June 23, 2015Assignee: DENSO CORPORATIONInventors: Tsuyoshi Hayakawa, Hideaki Shirai
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Patent number: 9054568Abstract: A permanent magnet rotating electric machine includes a rotor and a stator. The rotor includes: a permanent magnet forming a single pole within a rotor core of the rotor, the permanent magnet being divided into two divided permanent magnets; a connecting portion assuming an electrical steel sheet disposed between the two divided permanent magnets; and magnet insertion holes in which the permanent magnets are inserted. In the rotor, the magnet insertion holes are shaped to include: air gaps at both end portions in a width direction of the permanent magnet, each air gap being formed between a surface of the permanent magnet extending perpendicularly to the magnetization direction and a surface of the electrical steel sheet facing the surface of the permanent magnet; a shoulder portion disposed on the facing surface; and another air gap extending toward a rotor outside diameter side and the magnetic pole center side.Type: GrantFiled: February 14, 2013Date of Patent: June 9, 2015Assignee: Hitachi, Ltd.Inventors: Daisuke Kori, Motonobu Iizuka, Atsushi Fukunaga
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Publication number: 20150145369Abstract: This invention relates to a method for composing a sleeve assembly suitable for use in containment purposes in high-speed machine that are subjected to high operational temperatures. The method has the steps of providing a composite sleeve and winding at least two layers of woven fabric on top of the composite sleeve and each other, where the woven fabric is impregnated with a thermoset resin. The method additionally has the step of optionally winding a perforated layer on top of an outermost layer of the layers of woven fabric to remove excess resin when the woven fabric is wound over the composite sleeve. The method also includes the steps of wrapping an absorption layer over the composite sleeve for absorbing the excess resin, curing the thermoset resin, and removing the absorption layer and the perforated layer after the curing.Type: ApplicationFiled: March 15, 2013Publication date: May 28, 2015Applicant: ATLAS COPCO AIRPOWER, N.V.Inventor: Aleksandr Pulnikov
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Publication number: 20150145370Abstract: A rotor core has a regular decagon base portion in its cross section relative to a shaft center and ten convex portions each of which is located between each angle of the regular decagon base portion. Each convex portion has a first convex curve having a single curvature radius. Each permanent magnet is a curved plate and has a concave curve and a second convex curve. Each permanent magnet is provided so that the concave curve adheres on the first convex curve. When each permanent magnet moves in circumferential direction relative to the rotor core, the concave curve slides on the first convex curve of the rotor core. A position of the smallest gap clearance between the second convex curve and the stator does not change. A magnetic-flux-strength maximum position is not changed easily.Type: ApplicationFiled: November 21, 2014Publication date: May 28, 2015Inventor: Makoto TANIGUCHI
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Patent number: 8987964Abstract: A BLDC electric motor assembly (24) includes a rotor (42) having a plurality of magnet segments (50) securely retained thereabout by an annular ring (68) which is shrunk in situ in an electromagnetic forming operation. The magnet segments (50) are formed with tongues (62, 64) on their upper and lower ends (56, 58). One tongue (64) seats in a retaining pocket (48) molded on the rotor shaft (40), whereas the other tongue (62) provides a ledge into which the ring (68) seats. After the magnet forming operation, wherein the ring (68) is shrunk, the outer surface of the ring (68) is flush with the outer surfaces (54) of the magnet segments (50).Type: GrantFiled: September 14, 2012Date of Patent: March 24, 2015Assignee: Carter Fuel Systems, LLCInventor: Kyle Dean Achor
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Patent number: 8829753Abstract: A motor includes: a rotor comprising: a rotary shaft; a magnetic body rotatable together with the rotary shaft; and first and second permanent magnets fixed on an outer circumference or an inner circumference of the magnetic body, and a stator comprising: an iron core arranged around the rotor; and a coil for exciting the iron core.Type: GrantFiled: January 13, 2012Date of Patent: September 9, 2014Assignee: Shinano Kenshi Co., Ltd.Inventor: Nobuchika Maruyama
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Patent number: 8760024Abstract: In an arrangement in accordance with the invention for attaching a permanent magnet to an electrical machine's rotor, the rotor comprises at least two magnetic poles, and there is a pole gap between two magnetic poles. Permanent magnets are installable on the surface of the magnetic core. A pole piece is installable on the permanent magnet side facing the air gap. There is fixing means on the sides of the pole piece facing the pole gap for attaching the pole piece to the rotor using the locking parts, and the fixing means are connected to the pole piece through an articulated joint.Type: GrantFiled: May 5, 2010Date of Patent: June 24, 2014Assignee: ABB Technology AGInventors: Petri Mäki-Ontto, Yrjö Tyllinen, Pekka Kanninen
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Publication number: 20140152138Abstract: A rotor for a rotating electric machine includes a core body having a through-hole, a magnet, a tubular portion, and a plate part having an opening. The through-hole passes through the core body in a thickness direction. The magnet is disposed on an outer wall of the core body. The tubular portion is placed radially-outward of the core body. The plate part seals at least one end of the tubular portion in an axial direction. The opening is provided at a position corresponding to the through-hole and passes through the plate part in a thickness direction. The through-hole is one of a plurality of the through-holes, and the magnet is one of a plurality of the magnets.Type: ApplicationFiled: December 5, 2013Publication date: June 5, 2014Applicant: DENSO CORPORATIONInventor: Asuka TANAKA
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Patent number: 8729760Abstract: In accordance with the present invention, a rotor of an electric motor including a rotor core, a plurality of magnets spaced apart from each other on an outer circumferential surface of the rotor core, and a cylindrical protective pipe surrounding the magnets is provided. The protective pipe has an inner diameter smaller than a diameter of a circumscribed circle passing through tops of outer surfaces of the magnets. A space defined by an inner surface of the protective pipe, the outer surfaces of the magnets and the outer surface of the rotor core is filled with resin, and the protective pipe is held so as to have a diameter larger than that of the circumscribed circle, due to injection pressure of the resin.Type: GrantFiled: February 7, 2013Date of Patent: May 20, 2014Assignee: FANUC CorporationInventors: Kouji Kobayashi, Takeshi Tamaki
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Publication number: 20140111052Abstract: The brushless DC motor of the present invention comprises a permanent magnet rotor rotating coaxially with and inside of the stator containing the electric windings, separated by a radial, axially extending gap. The rotor can be formed of four or more permanent, e.g., ferrite ceramic magnets, spaced substantially equidistantly circumferentially around the rotor and extending radially along the axial length of the rotor. The preferred ferrite magnets are substantially corrosion resistant, and thus durable in the wet rotor environment, in which it may be used, sufficient to withstand the effects of even hot salt water. Preferably, four of the permanent magnets are bar magnets, i.e., rectangular in cross-section, extending radially and perpendicularly to the adjacent magnets. Most preferably, the bar magnets are separated by generally wedge-shaped, or quadrant-shaped, sections of magnetic material.Type: ApplicationFiled: March 14, 2013Publication date: April 24, 2014Inventors: Di Wu, Vladislav Milchev Stakev, Robert F. Birkenstock, JR.
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Patent number: 8698367Abstract: An electric machine is provided including a rotor having a plurality of magnets retained on the rotor. The plurality of magnets are retained via a sleeve. The sleeve is retained via a band. The band includes a stacked plurality of washer laminations. Each of the plurality of washer laminations is electrically insulated from an adjacent washer lamination.Type: GrantFiled: April 16, 2009Date of Patent: April 15, 2014Assignee: Synchrony, Inc.Inventors: Christopher Sortore, Victor Iannello, Robert Jett Field
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Publication number: 20140084733Abstract: A method of manufacturing an electric-motor rotor may include providing a magnet of sintered magnetic material, the magnet having a first diameter; providing a sheath of composite material, the sheath having an inner diameter smaller than the first diameter; reducing the first diameter to a second diameter; fitting the sheath onto the magnet when the magnet has the second diameter; and letting the magnet with the sheath fitted thereon to interfere, allowing the sheath to exert inward pressure on the magnet. An electric-motor rotor may include a magnet of sintered magnetic material, the magnet having a first diameter; and a sheath of composite material, the sheath having an inner diameter smaller than the first diameter. The sheath may be associated with the magnet in such a way that the magnet with the sheath fitted thereon interfere so that the sheath exerts inward pressure on the magnet.Type: ApplicationFiled: September 19, 2013Publication date: March 27, 2014Applicant: MAVEL S.r.l.Inventor: Davide BETTONI
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Publication number: 20140062245Abstract: A rotor includes a rotation shaft having a rotation axis; a rotator core fixed to the rotation shaft and having an axial end face and an outer circumference face; an end plate covering the axial end face of the rotator core; and a magnet cover covering the outer circumference face of the rotator core. The magnet cover has a first end portion adjacent to the end plate and a second end portion which is opposite to the first end portion in an axial direction. The first end portion of the magnet cover covers entire outer periphery edge of the end plate. The first end portion of the magnet cover is bent toward the rotation axis in entire outer periphery edge of the magnet cover.Type: ApplicationFiled: August 8, 2013Publication date: March 6, 2014Applicant: DENSO CORPORATIONInventor: Makoto TANIGUCHI
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Patent number: 8664819Abstract: An apparatus and method for the installation and removal of permanent magnets in a permanent magnet electromechanical machine, for example a wind turbine power unit generator. A magnet holder is mounted on a magnet carrying structure such as a rotor. Permanent magnets may be inserted into and removed from the magnet holder after the electromechanical machine is assembled. In this manner, permanent magnets may be installed on the magnet carrying structure by an interference fit, without using bolts or adhesives, to facilitate both assembly and removal for maintenance and repair.Type: GrantFiled: August 18, 2009Date of Patent: March 4, 2014Assignee: Northern Power Systems Utility Scale, Inc.Inventors: Mark S. Piercey, Peter P. Mongeau, Jonathan A. Lynch, Thomas D. Kohler, Paul A. Smith
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Patent number: 8629595Abstract: A permanent magnet rotor arrangement is provided. The arrangement includes a rotor, a plurality of nonmagnetic profiled tubes defining a closed channel and affixed circumferentially along the outer rim of the rotor, and a plurality of permanent magnet pole pieces arranged in the channels. In a preferred embodiment, the tubes are monolithic and one pole piece is arranged in every channel.Type: GrantFiled: July 12, 2011Date of Patent: January 14, 2014Assignee: Siemens AktiengesellschaftInventor: Henrik Stiesdal
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Publication number: 20130342066Abstract: A cover is configured into a tubular form and is fitted to a radially outer surface of each of projections of a rotor core and a radially outer surface of each of permanent magnets. A circumferential center portion of the radially outer surface of each projection contacts a radially inner surface of the cover. Circumferential end portions of the radially outer surface of each projection are radially inwardly spaced from the radially inner surface of the cover.Type: ApplicationFiled: June 10, 2013Publication date: December 26, 2013Inventors: Makoto Taniguchi, Jirou Hayashi, Masahiro Goto
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Patent number: 8610324Abstract: A magnetic drive arrangement includes a multitude of permanent magnets (13) which are arranged along the periphery of a housing wall (15), wherein the magnets (13) are held with a non-positive fit by the housing wall (15) and bear on this. The manufacturing effort is simplified by way of the above-identified arrangement. One may advantageously apply parallelepiped magnets (13) as well.Type: GrantFiled: October 28, 2008Date of Patent: December 17, 2013Assignee: Grundfos Management a/sInventors: Helge Grann, Alfred Lisbjerg Pedersen
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Patent number: 8598761Abstract: A device for positioning a planar array of magnets within a permanent magnet electrical machine of the type having a rotor and stator with an air gap there between. The device includes a body made of non-ferrous material and having a first side which is attachable to the rotor and a second side which, in an assembled machine, faces the air gap. The first side of the body has a plurality of recesses therein for receiving a corresponding plurality of magnets. The recesses are shaped and arranged to separate the magnets from each other and maintain a consistent spacing between them. When the device is attached to the rotor the magnets are held in a fixed position against the rotor. The electrical machine may be a motor or a generator.Type: GrantFiled: April 29, 2008Date of Patent: December 3, 2013Assignee: In Motion Technologies Pty., Ltd.Inventors: Charles Richard Langford, Steven Peter Camilleri, Dean James Patterson
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Patent number: 8598762Abstract: A permanent magnet rotating electric machine includes: a stator including: a stator core having teeth, and an armature winding wound around each of the teeth to configure the multiple phases; and a rotor including a rotor core, and permanent magnets provided in order around the rotor core. The rotor is arranged to be spaced apart from the stator with an air gap therebetween. Each of the permanent magnets has a curved surface opposed to the stator and is configured to satisfy the following relationship: 0.65 ? Rm × h ? ? 1 W ? ( h ? ? 1 + g ) ? 1.37 where Rm denotes a radius of curvature of the curved surface, h1 denotes a thickness of a central portion of the permanent magnet in the peripheral direction, W denotes a width of the permanent magnet in the peripheral direction, and g denotes an air gap length of the air gap.Type: GrantFiled: February 24, 2009Date of Patent: December 3, 2013Assignee: Mitsubishi Electric CorporationInventors: Masatsugu Nakano, Kazuhisa Takashima, Satoru Akutsu, Yoshihito Asao
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Patent number: 8552608Abstract: An electromechanical device has a rotor, a stator, and a module that at least partially houses the rotor. During normal operation of the electromechanical device, the stator is positioned external to and separate from the module.Type: GrantFiled: August 31, 2007Date of Patent: October 8, 2013Assignee: Smartin Technologies LLCInventor: Martin Sentmanat
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Publication number: 20130200735Abstract: An apparatus and method for the installation and removal of permanent magnets in a permanent magnet electromechanical machine, for example a wind turbine power unit generator. A magnet holder is mounted on a magnet carrying structure such as a rotor. Permanent magnets may be inserted into and removed from the magnet holder after the electromechanical machine is assembled. The magnet holders define passages for airflow between the inside top and magnet surface. In this manner, permanent magnets may be installed on the magnet carrying structure and provided with additional cooling via said passages. Further, the holders may be configured to secure the magnets by an interference fit, without using bolts or adhesives, to facilitate both assembly and removal for maintenance and repair.Type: ApplicationFiled: March 15, 2013Publication date: August 8, 2013Applicant: NORTHERN POWER SYSTEMS UTILITY SCALE, INC.Inventor: Northern Power Systems Utility Scale, Inc.
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Publication number: 20130200740Abstract: A rotor for an electric motor. A rotor for an electric motor has a main rotor body which includes radial support surfaces. In addition, the rotor has permanent magnet bodies which are arranged radially externally on the radial support surfaces. Associated with each permanent magnet body is a sheet metal holder which at least partially covers the respective permanent magnet body on the side thereof remote from the support surface and which is designed and arranged such that it secures this permanent magnet body in the radial direction.Type: ApplicationFiled: October 13, 2011Publication date: August 8, 2013Inventor: Lothar Schröder
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Patent number: 8482178Abstract: In a rotor structure of a permanent magnet type rotary machine comprising a cylindrical permanent magnet 3 fixed on an outer peripheral surface of a rotor shaft 2, wherein torque acting on the permanent magnet 3 is transmitted to the rotor shaft 2, the rotor structure further comprises two annular side plates 4 and a holding ring 5. Each side plate has an axial hole 4a into which the rotor shaft 2 is fitted so as to rotate with the side plates integrally and the side plates 4 are attached on the both end surface of the permanent magnet 3, respectively so as to confront with each other. A circular U-shaped groove 4c coaxially with the axial hole 4a is provided at a end surface 4b for facing with the permanent magnet 3 of each side plate 4. The holding ring 5 is formed cylindrically and covers circumferential sections of the permanent magnet 3 and the side plates 4 and fasten the permanent magnet 3 and the side plates 4 so as to move them integrally.Type: GrantFiled: June 24, 2009Date of Patent: July 9, 2013Assignee: Meidensha CorporationInventors: Takashi Okitsu, Daiki Matsuhashi, Yukimasa Hisamitsu, Toru Kakebayashi
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Patent number: 8461736Abstract: An electric motor (100) for operating a shutter or solar protection element in a building, comprising at least two phases (10; 20, 30; 50, 60) and a magnetized rotor (16; 40; 70) common to both phases, each phase being relative to a rotor portion (41, 42; 71; 72) in the direction of the axis of the rotor and comprising two windings (14, 15), wherein each phase comprises an insulating yoke frame (13) on which the two windings are produced and which has a central portion (131) separating the windings, the central portion being provided with a first through-recess (134) able to surround a rotor portion passing through the phase.Type: GrantFiled: December 23, 2008Date of Patent: June 11, 2013Assignee: Somfy SASInventors: Serge Bruno, Pierre-Emmanuel Cavarec
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Patent number: 8413315Abstract: A rotor of a rotating electrical machine is provided in which neither deterioration nor fluctuation in the cogging torque is caused and that causes neither physical enlargement nor cost increase. The rotor of a rotating electrical machine, provided with a plurality of magnetic poles 3 that are fixed on a rotor iron core 2 and arranged spaced apart from one another in the circumferential direction of the rotor iron core 2, is characterized by including a tube-shaped non-magnetic ring 4 mounted on the outer circumferential surfaces of the plurality of magnetic poles 3, and characterized in that the non-magnetic ring has a plurality of inner-diameter bulging portions 41 that abut on the corresponding outer circumferential surfaces of the plurality of magnetic poles.Type: GrantFiled: September 30, 2009Date of Patent: April 9, 2013Assignee: Mitsubishi Electric CorporationInventors: Akihiro Yamamura, Yoshihito Asao, Satoru Akutsu, Kazuhisa Takashima
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Publication number: 20130062984Abstract: Permanent magnet electrical machine rotors and construction methods therefor are disclosed. Permanent magnet electrical machine rotors may include at least one magnet and at least one retention element. The at least one magnet may have a surface. An axial relative force maintained between the at least one magnet and the at least one retention element may urge the retention element along the surface to induce a hoop stress in the at least one retention element and a compressive stress within the at least one magnet.Type: ApplicationFiled: March 14, 2012Publication date: March 14, 2013Applicant: ABB RESEARCH LTD.Inventor: Darren Dale Tremelling
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Publication number: 20130049511Abstract: A permanent magnet embedded rotor disposed coaxially with a cylindrical stator having a plurality of coils in the circumferential direction includes a rotor core that includes a columnar body made of a magnetic metal and a spacer made of a nonmagnetic material, and has an even number of insertion grooves, a cylindrical body that is made of a nonmagnetic metal with good electrical conductivity and externally inserted on the rotor core, permanent magnets embedded in the insertion grooves so that their N poles and S poles alternately come into contact with the inner peripheral surface of the cylindrical body, and a rotary shaft made of stainless steel fit into a rotation center of the rotor core.Type: ApplicationFiled: March 31, 2011Publication date: February 28, 2013Inventor: Masashi Nishimura
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Publication number: 20130043756Abstract: The present invention relates to a retaining band which provides outer reinforcement for the rotor assembly of a high speed electrical machine. The rotor assembly includes a plurality of circumferentially-spaced permanent magnet assemblies. A retaining band is fitted around the rotor assembly and applies a pre-load to the permanent magnet assemblies in the radial direction. The retaining band has a plurality of voids that are sized and shaped to provide the retaining band with a progressive spring stiffness in the radial direction. The voids are open before the retaining band is fitted and during the fitting process the retaining band is deflected in the radial direction so that the voids close up and the retaining band becomes substantially solid.Type: ApplicationFiled: August 9, 2012Publication date: February 21, 2013Applicant: GE ENERGY POWER CONVERSION TECHNOLOGY LTD.Inventor: Stuart Ian Bradley
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Patent number: 8378544Abstract: A permanent magnet arrangement for an electrical machine comprises a support structure for carrying magnetic flux and a pole assembly fixed to the support structure. The pole assembly comprises a magnet pole comprising at least one piece of permanent magnet material and a magnet carrier on which the magnet pole is mounted and which provides a magnetic flux path between the magnet pole and the support structure. The permanent magnet arrangement further comprises a sleeve containing the magnet pole and at least part of the magnet carrier. The magnet carrier is secured to the support structure to fix the pole assembly to the support structure and the sleeve is clamped to the support structure by the magnet carrier. A method for assembling the permanent magnet arrangement is also described.Type: GrantFiled: July 6, 2012Date of Patent: February 19, 2013Assignee: Converteam Technology Ltd.Inventor: Paul Eaton Clark
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Patent number: 8350432Abstract: An electric machine system includes an electric machine and a companion device. The electric machine has a stationary member and a movable member that, by interaction of magnetic fields, at least one of moves relative to the stationary member or generates electricity when moved relative to the stationary member. One of the stationary member and the movable member includes a permanent magnet. The companion device is coupled to the electric machine to communicate mechanical movement with the movable member. In certain instances, the electric machine system has adaptations for operation of the electric machine system subsea and/or in a corrosive environment.Type: GrantFiled: July 1, 2009Date of Patent: January 8, 2013Assignee: Direct Drive Systems, Inc.Inventors: Paulo Guedes-Pinto, Daniel M. Saban, John Stout, Venkateshwaran Krishnan, Dennis Strouse, Alex Ivaschenko
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Patent number: 8339005Abstract: An assembly for mounting magnets on a steel sheet rotor pack, the assembly including a plurality of baseplates made of a magnetic material and fixed to the rotor pack, and a plurality of magnets being in turn fitted to each baseplate. In one embodiment, the baseplates are fixed to the rotor pack by means of inner locking bars housed in axial ducts provided inside said rotor pack. The baseplates are fitted to the inner locking bars by fixing means passing through longitudinal channels connecting the axial ducts and the outer surface of the rotor pack.Type: GrantFiled: February 24, 2010Date of Patent: December 25, 2012Assignee: Indar Electric S.L.Inventors: Adolfo Rebollo Gomez, Xabier Calvo Madariaga, Jose Antonio Estibariz Aristi, Gaizka Diaz Barrenetxea, Jon Vaquerizo Ayastuy, Nestor Churruca Gabilondo, Javier Sanchez Castaño, Marta Avis Plata, Julen Legorburu Aramburu
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Publication number: 20120313474Abstract: A rotor of a rotary electric machine according to the present invention includes: a rotor core arranged on the outer circumferential side of a rotor shaft; and a plurality of magnetic poles fixed to the rotor core and circumferentially arranged on the rotor core, the rotor including a non-magnetic ring attached by insertion to the outer circumference of the plurality of the magnetic poles and having a substantially polygonal shape in outer circumferential shape. The non-magnetic ring is configured such that the inner circumferential length L of the non-magnetic ring before assembly with respect to the length of an envelope L0 of tangent lines each between the outer circumferential surface of the magnetic pole and the outer circumferential surface of the adjacent magnetic pole is set to L?L0. An object is to obtain the rotor of the rotary electric machine capable of achieving reduction in size and cost.Type: ApplicationFiled: June 10, 2010Publication date: December 13, 2012Applicant: MITSUBISHI ELECTRIC CORPORATIONInventors: Akihiro Yamamura, Kazuhisa Takashima, Hidechika Fujii, Masayuki Miyaoka, Satoru Akutsu
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Publication number: 20120293032Abstract: A permanent magnet arrangement for an electrical machine comprises a support structure for carrying magnetic flux and a pole assembly fixed to the support structure. The pole assembly comprises a magnet pole comprising at least one piece of permanent magnet material and a magnet carrier on which the magnet pole is mounted and which provides a magnetic flux path between the magnet pole and the support structure. The permanent magnet arrangement further comprises a sleeve containing the magnet pole and at least part of the magnet carrier. The magnet carrier is secured to the support structure to fix the pole assembly to the support structure and the sleeve is clamped to the support structure by the magnet carrier. A method for assembling the permanent magnet arrangement is also described.Type: ApplicationFiled: July 6, 2012Publication date: November 22, 2012Applicant: CONVERTEAM TECHNOLOGY LTD.Inventor: PAUL EATON CLARK
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Patent number: 8310123Abstract: A rotor for an electric machine may include a rotor hub, a plurality of permanent magnets disposed about the rotor hub, a first sleeve circumjacent the plurality of permanent magnets, and a second sleeve. The second sleeve may be formed from a metal tape wrapped over the first sleeve. The second sleeve may be bonded to first and second end rings disposed at adjacent ends of the rotor hub. The metal tape may be applied in tension and may wrapped to form butt laps over the first sleeve. The metal tape may be corrosion resistant. Further, the second sleeve formed from the metal tape may protect the rotor from erosion and abrasion from fluid passing over the rotor.Type: GrantFiled: July 1, 2009Date of Patent: November 13, 2012Assignee: Direct Drive Systems, Inc.Inventors: Daniel M. Saban, Paulo Guedes-Pinto
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Publication number: 20120282122Abstract: A rotor (11) with a squirrel cage and permanent magnets (19) mounted on and distributed around the circumference of the rotor, including a core stack extending over the entire rotor region with longitudinally continuous rotor slots extending over the length of the core stack. The squirrel cage is constructed with cage bars disposed, and preferably cast, in the rotor slots; short circuit rings connect the cage bars at both end faces of the core; and the radius of the rotor region is reduced by at least the radial thickness of the magnets. The radius of rotor (11) is reduced over the entire length between short circuit rings (17) such that the radial height of cage bars (15, 29) or cage webs (27) connected thereto is reduced. Also an electric motor or a radial pump having such a rotor, and methods of producing or operating such devices.Type: ApplicationFiled: June 21, 2012Publication date: November 8, 2012Applicant: KSB AktiengesellschaftInventors: Gerhard Huth, Sven Urschel, Ralf Fischer
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Patent number: 8304948Abstract: A rotor structure of a permanent magnet electrical machine and a method for manufacture of the rotor structure. The rotor structure has a shaft. An outer surface of the shaft is provided with a permanent magnet. A support collar encircles the permanent magnet. A protective piece is located between the outer surface of the shaft and an inner surface of the support collar and is arranged as an axial mechanical extension for the permanent magnet. The protective piece reduces local maximum values of forces forming between the support collar and the permanent magnet during rotation of the rotor.Type: GrantFiled: July 31, 2008Date of Patent: November 6, 2012Assignee: Sulzer Pump Solutions ABInventors: Erkki Lantto, Marko Palko, Ville Tommila
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Patent number: 8294319Abstract: The invention is characterized in that in a motor rotor constituted by a motor shaft (30), a permanent magnet (31) surrounding the motor shaft (30) around an axis, a pair of end rings (32, 32) surrounding the motor shaft (30) around the axis and pinching the permanent magnet (31) from both sides in an axial direction, and a hollow cylindrical outer sleeve (33) surrounding the permanent magnet (31) and a pair of end rings (32, 32) in a fastening state around the axis, one end portion or both end portions of the outer sleeve (33) protrudes in the axial direction than an end surface of the end ring (32). A rotating balance correction is executed by pruning away a part of the protruding portion.Type: GrantFiled: April 25, 2007Date of Patent: October 23, 2012Assignee: IHI CorporationInventors: Yasuyuki Shibui, Masahiro Shimizu
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Patent number: 8247938Abstract: A rotor for an electrical machine includes an elongate rotor core assembly comprising a rotor core and a plurality of permanent magnets arranged in a plurality of rings around the rotor core. A composite sleeve resides around the rotor core assembly. The sleeve includes an outer layer and a segmented layer beneath the outer layer. The outer layer includes a plurality of discrete, non-overlapping circumferential bands of composite material positioned orthogonal to a longitudinal axis of the rotor core assembly.Type: GrantFiled: July 1, 2009Date of Patent: August 21, 2012Assignee: Direct Drive Systems, Inc.Inventors: Daniel M. Saban, Paulo Guedes-Pinto
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Patent number: 8247939Abstract: A permanent magnet arrangement for an electrical machine comprises a support structure for carrying magnetic flux and a pole assembly fixed to the support structure. The pole assembly comprises a magnet pole comprising at least one piece of permanent magnet material and a magnet carrier on which the magnet pole is mounted and which provides a magnetic flux path between the magnet pole and the support structure. The permanent magnet arrangement further comprises a sleeve containing the magnet pole and at least part of the magnet carrier. The magnet carrier is secured to the support structure to fix the pole assembly to the support structure and the sleeve is clamped to the support structure by the magnet carrier. A method for assembling the permanent magnet arrangement is also described.Type: GrantFiled: October 12, 2011Date of Patent: August 21, 2012Assignee: Converteam Technology Ltd.Inventor: Paul Eaton Clark
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Patent number: 8237320Abstract: A sleeve about an electric machine rotor core and the plurality of permanent magnets has a fiber-reinforced composite layer about the rotor core and the plurality of permanent magnets. At least a portion of the sleeve about the rotor core and the permanent magnets has a coefficient of thermal expansion that is substantially equal to the aggregate coefficient of thermal expansion of the rotor core and the plurality of permanent magnets.Type: GrantFiled: July 1, 2009Date of Patent: August 7, 2012Assignee: Direct Drive Systems, Inc.Inventors: Daniel M. Saban, Paulo Guedes-Pinto
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Publication number: 20120187792Abstract: A motor includes: a rotor comprising: a rotary shaft; a magnetic body rotatable together with the rotary shaft; and first and second permanent magnets fixed on an outer circumference or an inner circumference of the magnetic body, and a stator comprising: an iron core arranged around the rotor; and a coil for exciting the iron core.Type: ApplicationFiled: January 13, 2012Publication date: July 26, 2012Applicant: SHINANO KENSHI CO., LTD.Inventor: Nobuchika MARUYAMA
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Publication number: 20120187793Abstract: The invention relates to a rotor (1) of a rotating dynamoelectric machine, comprising permanent magnets (3) which are arranged on the circumference of the rotor base (4), said permanent magnets (3) being positioned and secured by at least one collar (2) which is closed in circumferential direction.Type: ApplicationFiled: September 27, 2010Publication date: July 26, 2012Applicant: Siemens AktiengesellschaftInventors: Ulrich Hartmann, Oliver Memminger, Joachim Mucha, Matthias Tutsch
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Publication number: 20120074807Abstract: A retaining sleeve for retaining magnets inserted therein so that the magnets may be overmolded with a polymer pursuant to the manufacture of a rotor for an electric motor. The retaining sleeve comprising a generally cylindrical portion having an inner peripheral surface concentric about a central axis and a plurality of retaining partitions extending inward from the inner peripheral surface of the generally cylindrical portion, wherein the retaining partitions are configured to at least substantially limit movement of the magnets toward the central axis upon the magnets being inserted in the retaining sleeve at their respective locations inward of the inner peripheral surface of the retaining sleeve and between retaining partitions.Type: ApplicationFiled: September 27, 2010Publication date: March 29, 2012Applicant: EMERSON ELECTRIC CO.Inventors: Stephen Burton, Brian Klein