With Slots Or Holes To Guide Flux Patents (Class 310/156.57)
  • Patent number: 11967865
    Abstract: A drive motor includes a housing and a stator iron core arranged inside the housing. A rotor iron core is placed through the inside of the stator iron core. The rotor iron core includes a cylindrical iron core body, and two openings are symmetrically formed on a periphery of the iron core body in a radial direction of the iron core body. The iron core body is provided with a plurality of mounting slots for receiving magnets, and each of both sides of the mounting slot is provided with a magnetic-leakproof air slot. The central part of the iron core body is provided with a through hole into which a rotating shaft is inserted. Moreover, the magnets are mounted in the mounting slots by means of insertion.
    Type: Grant
    Filed: January 16, 2019
    Date of Patent: April 23, 2024
    Assignees: ZHEJIANG BAOLONG M&E CO., LTD., SHENZHEN YUNDING INFORMATION TECHNOLOGY CO., LTD.
    Inventors: Zhiyan Guo, Jun Li, Fangkui LIn
  • Patent number: 11962191
    Abstract: A rotor includes a rotor core, a first permanent magnet that is W1 mm long in a longitudinal direction, and a second permanent magnet that is W1 mm long in a longitudinal direction. The rotor core includes a first magnet insertion hole, a second magnet insertion hole, and a center lib. The first magnet insertion hole includes a first outside opening part having a radius of curvature of R1 mm, and a first inside opening part having a radius of curvature of R2 mm. The second magnet insertion hole includes a second outside opening part having a radius of curvature of R1 mm, and a second inside opening part having a radius of curvature of R2 mm. The rotor satisfies R1>R2 and 0<(R1+R2)/W1<0.082.
    Type: Grant
    Filed: June 26, 2019
    Date of Patent: April 16, 2024
    Assignee: Mitsubishi Electric Corporation
    Inventors: Tomoki Masuko, Atsushi Matsuoka
  • Patent number: 11784519
    Abstract: A rotor applied to a driving motor may include a plurality of rotor cores configured to define a plurality of slots, into which permanent magnets are inserted, wherein each of the rotor cores includes a first zone and a second zone different from each other in terms of positions at which fixing protrusions configured to fix the permanent magnets are provided in the slots, and the rotor cores are stacked such that the first zones of some of the rotor cores overlap the second zones of some of the rotor cores.
    Type: Grant
    Filed: January 8, 2021
    Date of Patent: October 10, 2023
    Assignees: Hyundai Motor Company, Kia Motors Corporation
    Inventors: Kyung Soo Park, Jung Woo Lee
  • Patent number: 11728702
    Abstract: A rotor for an electric machine includes pairs of magnets with a bridge region therebetween. Lamination that comprise the rotor may define openings in the bridge region between the magnets of each of the pairs. A clip may be installed in the openings and a bonding material may fill the remainder of the bridge region.
    Type: Grant
    Filed: September 29, 2021
    Date of Patent: August 15, 2023
    Assignee: FORD GLOBAL TECHNOLOGIES, LLC
    Inventors: Franco Leonardi, Michael W. Degner, Chun Tang, Edward Chan-Jiun Jih, Kewei Xiao
  • Patent number: 11604014
    Abstract: The present disclosure relates to an electric motor, and a compressor having the same. The electric motor includes a stator, and a rotor. The rotor includes a rotation shaft, a rotor core, and a plurality of permanent magnets. The rotor core includes permanent magnet insertion portions each formed therethrough in an axial direction so that the permanent magnet is inserted, and slots each formed through the rotor core in a manner that a core area of a front portion of a d-axis is smaller than a core area of a rear portion of the d-axis in a rotating direction of the rotor when an outer core part of the permanent magnet insertion portion is divided with respect to the d-axis. Accordingly, a decrease in inertia can be suppressed and an occurrence of vibration and noise due to Magnetic Pull Force (MPF) can be prevented.
    Type: Grant
    Filed: October 1, 2020
    Date of Patent: March 14, 2023
    Assignee: LG Electronics Inc.
    Inventors: Injae Lee, Sangjoon Eum, Jeonghwan Kim, Mingyu Kim, Heedon Jung
  • Patent number: 11264923
    Abstract: Various implementations of the invention correspond to an improved vortex flux generator.
    Type: Grant
    Filed: October 4, 2020
    Date of Patent: March 1, 2022
    Assignee: Silicon Turbine Systems, Inc.
    Inventor: Richard Adams
  • Patent number: 11259978
    Abstract: A motion assistance apparatus including a proximal support configured to support a proximal part of a user, a distal support configured to support a distal part of the user, a hollow actuator on the proximal support, a reducer inserted in the hollow actuator such that an input end of the reducer is connected to an output end of the hollow actuator, and a driving frame configured to connect an output end of the reducer to the distal support is disclosed.
    Type: Grant
    Filed: October 19, 2017
    Date of Patent: March 1, 2022
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Se-Gon Roh, Jeonghun Kim, Minhyung Lee, Youn Baek Lee, Jongwon Lee, Byungjune Choi, Hyun Do Choi
  • Patent number: 11190066
    Abstract: The rotor of a permanent magnet motor includes a stack of laminations. Each lamination is located with respect to a shaft using a key with a tangential fillet. Each lamination also includes a set of lightening holes having a shape designed to minimize hoop stresses and thereby increase the maximum permissible operating speed of the motor. Furthermore, the tightening holes are aligned with the key to minimize interactions of the respective stress concentrations.
    Type: Grant
    Filed: January 29, 2019
    Date of Patent: November 30, 2021
    Assignee: Ford Global Technologies, LLC
    Inventor: Cyrille Goldstein
  • Patent number: 11183892
    Abstract: A rotor includes a rotation shaft, a rotor core, and a permanent magnet. The rotor core includes a shaft fixing part having a shaft insertion hole in which the rotation shaft is inserted, an annular magnet holding part surrounding the shaft fixing part from outside in a radial direction about a central axis of the rotation shaft and being distanced from the shaft fixing part, and a connecting part connecting the shaft fixing part and the magnet holding part to each other. The permanent magnet is mounted in the magnet holding part and forms a first magnetic pole. A portion of the magnet holding part adjacent to the permanent magnet in a circumferential direction forms a second magnetic pole. The connecting part has at least two ribs distanced from each other in the direction of the central axis.
    Type: Grant
    Filed: March 3, 2017
    Date of Patent: November 23, 2021
    Assignee: Mitsubishi Electric Corporation
    Inventor: Takanori Watanabe
  • Patent number: 10944347
    Abstract: Provided is a rotary electrical machine, which is reduced in size of a motor through use of reluctance torque being a feature of an IPM motor, and in which, in driving in times other than a rated time, a current phase angle is shifted from an angle at which a total torque is maximized so that an increase in torque ripple is suppressed even when the current phase angle changes, to thereby provide characteristics of small size, high output, and low torque ripple.
    Type: Grant
    Filed: February 16, 2017
    Date of Patent: March 9, 2021
    Assignee: Mitsubishi Electric Corporation
    Inventors: Yuji Takizawa, Yu Hirotani, Masafumi Okazaki, Satoru Akutsu
  • Patent number: 10903769
    Abstract: Provided is a rotary electrical machine, which is reduced in size of a motor through use of reluctance torque being a feature of an IPM motor, and in which, in driving in times other than a rated time, a current phase angle is shifted from an angle at which a total torque is maximized so that an increase in torque ripple is suppressed even when the current phase angle changes, to thereby provide characteristics of small size, high output, and low torque ripple.
    Type: Grant
    Filed: February 16, 2017
    Date of Patent: January 26, 2021
    Assignee: Mitsubishi Electric Corporation
    Inventors: Yuji Takizawa, Yu Hirotani, Masafumi Okazaki, Satoru Akutsu
  • Patent number: 10840786
    Abstract: A brushless winding field type rotary electric machine equipped with a stator, a field core having a field coil, and a rotor. The field coil is in parallel with the rotor in the rotary member rotation shaft axial direction. The rotor has first and second magnetic poles respectively having first and second annular sections and first and second pawl sections, and an annular-shaped rotor core having first and second fitting sections into which the first and second pawl sections are respectively fitted, the first and second fitting sections being provided alternately along the circumferential direction, and the rotor core having through hollow sections each disposed between the first and second fitting sections. The first magnetic pole and the second magnetic pole are fixed to the rotor core without making contact with each other and the rotor core is constituted by stacking electromagnetic steel sheets in the axial direction.
    Type: Grant
    Filed: May 10, 2019
    Date of Patent: November 17, 2020
    Assignee: EXEDY CORPORATION
    Inventors: Hitoshi Katsura, Taichi Kitamura, Kimitaka Uemura
  • Patent number: 10811918
    Abstract: A stack structure of a rotor core, includes: a plurality of first core layers, each of the first core layers being formed by stacking first core sheets, each of the first core sheets including: an annular base having a shaft through-hole at a central portion thereof; a plurality of yokes spaced apart from each other to be arranged along a circumferential direction of the base and to form a plurality of magnet insertion parts for accommodating magnets; and a plurality of bridges connecting the base and the yokes; and a plurality of second core layers, each of the second core layers being formed by stacking second core sheets, each of the second core sheets including: a plurality of yokes in which the bases and the bridges are removed from the first core sheet, wherein the first core layers and the second core layers are alternately stacked.
    Type: Grant
    Filed: June 19, 2015
    Date of Patent: October 20, 2020
    Assignee: NEW MOTECH CO., LTD.
    Inventors: Jeong Cheol Jang, Ji Min Lee, Nam Jong Kim
  • Patent number: 10686340
    Abstract: An interior permanent magnet motor comprising a rotor having a set of permanent magnets placed within the interior of the rotor and a stator which surrounds the rotor and has a set of stator teeth defining slots between adjacent teeth. The stator also includes a plurality of stator windings that extend around the teeth and within the slots, the rotor and stator defining an airgap there between, in which an outer peripheral surface of the rotor that faces the stator across the airgap is provided with a respective eccentric bulge in the region of each rotor magnet.
    Type: Grant
    Filed: December 6, 2018
    Date of Patent: June 16, 2020
    Assignee: TRW Limited
    Inventors: Zi-Qiang Zhu, Jie Ma
  • Patent number: 10530204
    Abstract: The invention is a rotor design for electric machines that is suitable for both high speed operation and improved efficiency. Methods to retain embedded permanent magnets against centripetal forces, while also significantly reducing flux leakage between poles of the magnets through the rotor laminations, are disclosed.
    Type: Grant
    Filed: June 13, 2017
    Date of Patent: January 7, 2020
    Inventor: Roopnarine
  • Patent number: 10530206
    Abstract: The present invention concerns a brushless electric machine with a rotor having interior permanent magnets, characterised in that the rotor consists of a tubular core (1), said core (1) having N pairs of longitudinal slots (2, 3) having trapezoidal cross-section, a width La and a length L, where La/L is between 0.25 and 0.35, the two slots (2, 3) of a pair extending on either side of the median radial plane, at an angle of 7.5°±1.5°, the core having, in the region of convergence of each pair of slots, a longitudinal channel (10) opening on either side of the front ends of the core (1).
    Type: Grant
    Filed: November 27, 2017
    Date of Patent: January 7, 2020
    Assignee: INSTITUT VEDECOM
    Inventors: Tahar Hamiti, Franck Vangraefschepe, Raouf Benlamine
  • Patent number: 10493833
    Abstract: A current supply system configured to receive a rotational driving force and supply a current for driving an electrical load device in accordance with a current requirement. The current supply system includes a rotor, including a permanent magnet, configured to receive the rotational driving force, and a stator including a stator core with a winding wound thereon, a magnetic circuit for the winding passing through the stator core, the rotational driving force causing the rotor and the stator to generate the current. The current supply system further includes a supply current adjustment device configured to change magnetic resistance of the magnetic circuit for the winding in accordance with the current requirement, to thereby change an inductance of the winding to adjust the generated current.
    Type: Grant
    Filed: May 5, 2017
    Date of Patent: December 3, 2019
    Assignee: YAMAHA HATSUDOKI KABUSHIKI KAISHA
    Inventor: Haruyoshi Hino
  • Patent number: 10432047
    Abstract: A rotor for a permanent magnet machine includes a first and second stack of same laminations. The laminations are configured to rotate about an axis and define poles and axial grooves on a circumferential surface that are asymmetric about a centerline of each of the poles. The stacks are coupled such that the second stack is flipped relative to the first stack and centerlines of the first stack are aligned with centerlines of the second stack.
    Type: Grant
    Filed: July 31, 2017
    Date of Patent: October 1, 2019
    Assignee: Ford Global Technologies, LLC
    Inventors: Feng Liang, Lusu Guo, Michael W. Degner
  • Patent number: 10295414
    Abstract: A method for determining an actual temperature of a coil of an electric machine, includes detecting a voltage in a no-load state of the electric machine; detecting a current strength in an induced short circuit state of the electric machine; calculating an actual stator coil resistance as a function of the voltage detected during the no-load state and the current strength detected during the active short circuit” state; and calculating the actual temperature of the coil of the electric machine as a function of the actual stator coil resistance.
    Type: Grant
    Filed: November 4, 2015
    Date of Patent: May 21, 2019
    Assignee: Audi AG
    Inventor: Bernhard Karl
  • Patent number: 10153671
    Abstract: Exemplary embodiments advantageously enable use of the structure of an interior magnet machine to emulate the function of a synchronous reluctance machine. In exemplary embodiments, a rotor for an electric machine, comprises a first magnet, a second magnet, a first non-magnetic region located between a first end of the first magnet and a second end of the second magnet, the first non-magnetic region having a first magnetic permeability value, a second non-magnetic region located radially between the first magnet and an edge of the rotor, the second non-magnetic region having a second magnetic permeability value, the second magnetic permeability value being relatively lower than the first magnetic permeability value, and an intrusion extending radially from an edge of the rotor and into the first non-magnetic region. An azimuthal width of one of the non-magnetic regions is larger than the azimuthal width of the other non-magnetic region.
    Type: Grant
    Filed: March 18, 2016
    Date of Patent: December 11, 2018
    Inventor: Philip Totaro
  • Patent number: 10075034
    Abstract: A motor including: a stator that has a plurality of teeth formed, toward the central axis, on the inner circumferential section of a cylindrical shaped yoke and has a coil wound, with distributed winding, onto the plurality of teeth; and a rotor where a plurality of magnetic poles consisting of two permanent magnets which are rotatably installed on the inside of the stator and placed, in a convex V-shape, on a central axis side of the stator, are formed in the circumferential direction at a uniform interval, wherein the rotor has outer flux barriers consisting of air gaps formed on the respective diameter directional outer ends of the two permanent magnets, and inner flux barriers consisting of air gaps formed on the respective diameter directional inner ends of the two permanent magnets, the respective inner flux barriers of the two permanent magnets being spatially connected to each other.
    Type: Grant
    Filed: October 31, 2014
    Date of Patent: September 11, 2018
    Assignee: SAMSUNG ELECTRONICS CO., LTD.
    Inventors: Katsuhisa Mukai, Kou Hakuei
  • Patent number: 10020699
    Abstract: In an interior permanent magnet motor, a plurality of slits are formed between a rotor outer peripheral surface of a rotor and a radially-outer insertion hole contour surface of a magnet insertion hole. Assuming that a total area of the plurality of slits per magnetic pole is represented by Ss, and an area of a region in a rotor core on a radially outer side with respect to the corresponding one magnet insertion hole is represented by Si, the plurality of slits are formed so as to satisfy a relationship of 0.35?Ss/Si?0.5.
    Type: Grant
    Filed: September 25, 2013
    Date of Patent: July 10, 2018
    Assignee: Mitsubishi Electric Corporation
    Inventors: Atsushi Ishikawa, Masahiro Nigo, Kazuchika Tsuchida, Kazuhiko Baba
  • Patent number: 9979243
    Abstract: An interior permanent magnet motor includes a housing, a ring-shaped stator fixed in the housing and having a coil which generates a magnetic field when a voltage is applied, a rotor being disposed for rotation within, and relative to the ring-shaped stator. The rotor includes a shaft rotatably supported by the housing, a magnetic plate pair disposed about an outer circumference of the rotor. A triangular member is disposed between the magnetic plate pair and the shaft. The triangular member having a flat surface mated to each inner end of each magnetic plate of the magnetic plate pair. The triangular member directs flux produced by rotation of the rotor toward the stator.
    Type: Grant
    Filed: November 13, 2015
    Date of Patent: May 22, 2018
    Assignee: STEERING SOLUTIONS IP HOLDING CORPORATION
    Inventor: Alejandro J. Pina Ortega
  • Patent number: 9876402
    Abstract: An interior permanent magnet motor includes a stator and a rotor. The rotor includes a rotor core formed by laminating a plurality of plate members. The rotor core has a plurality of magnet insertion holes formed therein, into which corresponding permanent magnets are respectively inserted. At least one slit and at least one caulked portion are formed between a rotor outer peripheral surface of the rotor and a radially-outer insertion hole contour surface of the magnet insertion hole. At least a part of the caulked portion is positioned between a pair of width extended lines of the slit.
    Type: Grant
    Filed: September 18, 2014
    Date of Patent: January 23, 2018
    Assignee: Mitsubishi Electric Corporation
    Inventors: Kazuchika Tsuchida, Masahiro Nigo, Kazuhiko Baba, Atsushi Ishikawa, Tomoaki Oikawa
  • Patent number: 9866081
    Abstract: A motor rotor assembly including: a rotor core, a plurality of permanent magnets, and end plates. The permanent magnets are disposed on the rotor core, and the end plates are disposed at two end surfaces of the rotor core, respectively. A plurality of grooves is disposed at the outer edge of the top surface of the end plates, a plurality of convex columns protrudes from the bottom wall of the end plates.
    Type: Grant
    Filed: August 28, 2015
    Date of Patent: January 9, 2018
    Assignee: ZHONGSHAN BROAD-OCEAN MOTOR CO., LTD.
    Inventors: Yueqiang Yu, Shikun Chen, Jianhua Zeng, Yanli Qiu
  • Patent number: 9780611
    Abstract: A permanent magnet type rotary electric machine has a stator, a rotor which is rotatably provided inside the stator, and permanent magnets arranged in a rotor core of the rotor. An angle ? between a straight line connecting the center of the rotor to a middle position between two permanent magnets arranged in the V shape, and a straight line connecting the center of the rotor to an outer circumferential top of one of the permanent magnets has the relation: 0.65<?(=?/(180/P))<0.80 in which P is the number of poles in the rotor. When a rear depth of a slot of the stator core is D, and a burying depth of the permanent magnet in the radial direction of the rotor core is t, D/t=A has the relation: 0.8<A<1.1.
    Type: Grant
    Filed: November 25, 2015
    Date of Patent: October 3, 2017
    Assignees: KABUSHIKI KAISHA TOSHIBA, TOSHIBA INDUSTRIAL PRODUCTS AND SYSTEMS CORPORATION
    Inventors: Makoto Matsushita, Norio Takahashi, Daisuke Misu, Katsutoku Takeuchi, Yutaka Hashiba, Masayuki Kawakami, Takashi Araki, Yuji Yamamoto, Hisami Katsurayama
  • Patent number: 9685829
    Abstract: A rotor core includes magnet insertion holes embedding permanent magnets and arranged in a substantially U-shape, facing an outer circumferential surface of a rotor, and includes hollow portions formed at both side surface portions in a direction orthogonal to a magnetization direction of the permanent magnets embedded in the magnet insertion holes. A permanent magnet group for each pole having the plurality of permanent magnets includes vent holes passing through the rotor core in a direction of a rotating shaft, between one of the magnet insertion holes in which the permanent magnets are embedded and adjacent one of the magnet insertion holes or between the one of the magnet insertion holes and outer circumferential portions of the rotor core. The vent holes are arranged at positions to form the substantially U-shape together with the magnet insertion holes.
    Type: Grant
    Filed: April 23, 2012
    Date of Patent: June 20, 2017
    Assignee: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Kenta Kaneko, Moriyuki Hazeyama
  • Patent number: 9634531
    Abstract: In an interior permanent magnet motor, at least one magnetic pole center slit and a plurality of side slits are formed between a rotor outer peripheral surface of a rotor and a radially-outer insertion hole contour surface of a magnet insertion hole. The plurality of side slits are formed so that at least one side slit is formed on each of both sides of the magnetic pole center slit in a width direction. The area of the magnetic pole center slit is smaller than the area of each of the plurality of side slits. A width of each of the plurality of side slits is larger than an interval between the adjacent slits.
    Type: Grant
    Filed: September 25, 2013
    Date of Patent: April 25, 2017
    Assignee: Mitsubishi Electric Corporation
    Inventors: Kazuhiko Baba, Masahiro Nigo, Kazuchika Tsuchida, Atsushi Ishikawa
  • Patent number: 9627936
    Abstract: A permanent magnet motor in which electromagnetic excitation force of low spatial order is reduced, and influence of a magnetomotive force harmonic of a rotor and torque ripple is reduced. One set of armature windings receives current from a first inverter, and another set of armature windings receives current from a second inverter. Where a pole number of a rotor is M and the number of slots of a stator core is Q, M and Q satisfy M<Q and a greatest common divisor of M and Q is equal to or greater than 3. In the rotor, the iron core is located beyond a radius intermediate the maximum outer radius and the minimum inner radius of the permanent magnets. A phase difference between three-phase currents from the first and second inverters is in a range of electrical angles of 20 to 40 degrees.
    Type: Grant
    Filed: December 23, 2011
    Date of Patent: April 18, 2017
    Assignee: Mitsubishi Electric Corporation
    Inventors: Masatsugu Nakano, Yoshihito Asao, Satoru Akutsu, Ryuichi Takiguchi, Yuji Takizawa, Yu Hirotani
  • Patent number: 9564779
    Abstract: Provided is a permanent magnet motor that realizes reduction of both cogging torque and torque ripple, and also downsizing and weight reduction together with torque ripple reduction. When two sets of three-phase armature windings are defined such that a first armature winding 30-1 corresponds to U1 phase, V1 phase, and W1 phase and a second armature winding 30-2 corresponds to U2 phase, V2 phase, and W2 phase, U1 phase is provided in both of any adjacent slots of a plurality of slots 27, or at least one of U1 phase and U2 phase is provided in one of any adjacent slots 27, U1 phase, V1 phase, and W1 phase are shifted by an electric angle of 20° to 40° from U2 phase, V2 phase, and W2 phase upon driving, and a slot opening width Ws of a stator iron core 22 is set to satisfy Ws/(2?Rs/Ns)?0.15, where Rs is an inner radius of the stator iron core and Ns is a slot number of the stator iron core.
    Type: Grant
    Filed: October 14, 2011
    Date of Patent: February 7, 2017
    Assignee: Mitsubishi Electric Corporation
    Inventors: Masatsugu Nakano, Satoru Akutsu, Yoshihito Asao, Yuji Takizawa, Yu Hirotani, Ryuichi Takiguchi
  • Patent number: 9463835
    Abstract: A bicycle dynamo for a bicycle having a frame and a wheel has a stator, an internal stationary winding fixed on the stator, and an external rotor rotatable on the stator. This rotor has a rotatable cylindrical external casing surrounding the winding and formed with an outwardly open annular groove, a plurality of permanent magnets inside the casing that generate an electrical voltage in the internal stationary stator winding, and an elastic ring frictionally engageable with a rim of the bicycle wheel, set in the annular groove, and projecting from the outer casing. A holder carries the stator.
    Type: Grant
    Filed: February 28, 2013
    Date of Patent: October 11, 2016
    Assignee: VELOGICAL ENGINEERING GMBH
    Inventor: Peter Frieden
  • Patent number: 9444295
    Abstract: In this rotor (101), which has permanent magnets (105) inserted in a rotor core (102), main body sections (117) of magnetic shield sections (107) are formed in contact with the q-axis-side end faces (105q) of each permanent magnet (105). In addition, an extension section (127) for each magnetic shield section (107) is formed positioned more toward the outer periphery than the outer-periphery-side pole face (105ou) of the permanent magnet (105) and between the d-axis and the q-axis at an end face of the rotor core (102). Each extension section (127) is configured so as to gradually approach the outer periphery of the rotor core (102) while extending from the outer-periphery-side end of the main body section (117) from the q-axis to the d-axis side, and then gradually move away from the outer periphery of the rotor core (102) while extending from the q-axis side to the d-axis side.
    Type: Grant
    Filed: September 9, 2013
    Date of Patent: September 13, 2016
    Assignee: MEIDENSHA CORPORATION
    Inventors: Takeshi Suwazono, Yoshiharu Naito, Sho Uchiyama
  • Patent number: 9385567
    Abstract: A rotating electric machine includes a stator and a rotor. The rotor includes a plurality of permanent magnets and a rotor core. The plurality of permanent magnets are to form magnetic poles. The rotor core includes stacked steel sheets, magnet holes, a plurality of cutouts, and fixing elements. The magnet holes are provided in the stacked steel sheets. The plurality of permanent magnets are provided in the magnet holes. The plurality of cutouts are provided between the plurality of permanent magnets located adjacent in a circumferential direction of the rotor core to form different magnetic poles. The fixing elements are to fix the steel sheets to each other. The fixing elements are provided at positions on an outer peripheral side of inner peripheral end portions of the cutouts and between the cutouts and the magnet holes.
    Type: Grant
    Filed: August 29, 2013
    Date of Patent: July 5, 2016
    Assignee: HONDA MOTOR CO., LTD.
    Inventors: Kentaro Nagahiro, Jiro Kuroki
  • Patent number: 9225209
    Abstract: A permanent magnet rotor includes a shaft, a rotor core fixed to the shaft, and multiple magnet sets. The rotor core has multiple groove sets for receiving the magnet sets. Each groove set has two grooves spaced apart by a first section of the rotor core. The first section has a width gradually decreasing from a radially inner end to a radially outer end. Each groove has a width gradually increasing from a radially inner end to a radially outer end. Each magnet set includes two magnets respectively received in the grooves of a respective groove set. The magnets of a magnet set are magnetized in a same direction, and every two adjacent magnet sets are magnetized in contrary directions creating multiple magnetic poles. The number of magnetic poles is equal to the number of magnet sets.
    Type: Grant
    Filed: December 12, 2012
    Date of Patent: December 29, 2015
    Assignee: JOHNSON ELECTRIC S.A.
    Inventors: Yue Li, Mao Xiong Jiang, Jian Zhao, Shi Xing Huang, Ya Ming Zhang, Xiao Ning Zhu
  • Patent number: 9083217
    Abstract: A rotor core is provided in which a plurality of poles each composed of a pair of first permanent magnets arranged in a V-shape open toward an outer peripheral side and a second permanent magnet arranged in parallel to a circumferential direction in an open part of the V-shape are arranged in the circumferential direction while alternately changing the polarities thereof.
    Type: Grant
    Filed: July 19, 2011
    Date of Patent: July 14, 2015
    Assignee: NISSAN MOTOR CO., LTD.
    Inventor: Tohru Nakada
  • Patent number: 9083219
    Abstract: A rotor and a motor are provided in which the q-axis inductance is increased and the leakage of magnetic flux is prevented to ensure high power operation at high level driving speeds. The rotor includes a rotor core, which is formed at the center thereof with a hole coupled to a shaft, and a module configured to be coupled to the rotor core and comprises a pair of first permanent magnets, which are space apart from each other, and a first connection part connecting ends of the first permanent magnets to each other.
    Type: Grant
    Filed: April 17, 2012
    Date of Patent: July 14, 2015
    Assignees: SAMSUNG ELECTRONICS CO., LTD., Kyungpook National University Industry-Academic Cooperation Foundation
    Inventors: Hong-Soon Choi, Jin-woo Cho, Seong-Taek Lim
  • Patent number: 9041268
    Abstract: A rotary electric machine includes a rotor core in which first magnetic pole portions having permanent magnets and second magnetic pole portions having no permanent magnets are alternately arranged in a circumferential direction; and a stator core which is arranged to face an outer periphery of the rotor core. The rotor core is configured such that an average gap length between the stator core and the second magnetic pole portions is larger than an average gap length between the stator core and the first magnetic pole portions.
    Type: Grant
    Filed: February 13, 2013
    Date of Patent: May 26, 2015
    Assignee: KABUSHIKI KAISHA YASKAWA DENKI
    Inventors: Kenji Tomohara, Akihiko Maemura
  • Patent number: 9030072
    Abstract: A rotor includes a rotor core with a circumferential surface facing a stator and permanent magnets each received in a corresponding slot of the rotor core. Each of the permanent magnets has a first corner portion positioned closest to the circumferential surface of the rotor core and a first side surface that intersects an imaginary line, faces toward the stator side and makes up part of the first corner portion. The imaginary line extends in the magnetization direction of the permanent magnet through the center of the permanent magnet. Between the first side surface of the permanent magnet and the inner surface of the corresponding slot, there are formed a first gap, a second gap and an abutment area from the first corner portion side in this order. The first gap has a smaller width than the second gap in a direction perpendicular to the first side surface.
    Type: Grant
    Filed: May 18, 2012
    Date of Patent: May 12, 2015
    Assignee: Denso Corporation
    Inventor: Tomokazu Hisada
  • Patent number: 9024499
    Abstract: A rotating electric machine rotor is equipped with a rotor core and a pair of permanent magnets disposed in a V-shape that opens toward an outer periphery of the rotor core. The pair of permanent magnets is separated in an inner periphery direction of the rotor core, and the rotor core contains a gap formed by connecting between at least the separated permanent magnets.
    Type: Grant
    Filed: July 25, 2011
    Date of Patent: May 5, 2015
    Assignee: Nissan Motor Co., Ltd.
    Inventor: Tohru Nakada
  • Publication number: 20150084452
    Abstract: An interior permanent magnet machine includes a rotor having a plurality of slots. First and second slots are disposed in a first pole and the third and fourth slots are disposed in a second pole. A first angle is defined between respective centerlines of the first and second slots. A second angle is defined between respective centerlines of the third and fourth slots. The first angle is configured to be sufficiently different from the second angle so that torque ripple is reduced. Thus the rotor is configured such that the angular configuration of slots in a first pole is different from the angular configuration of slots in a second pole of the rotor.
    Type: Application
    Filed: December 2, 2014
    Publication date: March 26, 2015
    Inventors: Khwaja M. Rahman, Sinisa Jurkovic, Edward L. Kaiser, Peter J. Savagian
  • Patent number: 8957560
    Abstract: A rotor includes a rotor core and permanent magnets each of which is received in a corresponding slot of the rotor core with its magnetization direction being oblique to a radial direction of the rotor core. Each of the permanent magnets has a first corner portion positioned radially outermost and a second corner portion positioned radially innermost. For each of the permanent magnets, there are formed first and second gaps respectively between the first corner portion and the inner surface of the corresponding slot and between the second corner portion and the inner surface of the corresponding slot in a reference direction of the permanent magnet. The rotor core also has, for each of the permanent magnets, supporting portions each of which abuts and thereby supports, in the reference direction, a predetermined portion of the permanent magnet which is positioned away from both the first and second corner portions.
    Type: Grant
    Filed: March 2, 2012
    Date of Patent: February 17, 2015
    Assignee: Denso Corporation
    Inventors: Kazunori Uchiyama, Naoki Hakamada, Masahiro Seguchi
  • Patent number: 8957561
    Abstract: A plurality of magnetic poles are disposed at intervals, in a circumferential direction, at an outer periphery of a rotor core. Each magnetic pole has a pair of permanent magnets disposed spaced apart from each other in the circumferential direction, and a magnetic flux suppression hole that suppresses flow of magnetic flux and that is formed extending on the inward side in the radial direction, between inner-periphery-side end portions of each permanent magnet. The magnetic flux suppression hole is formed of two first holes respectively communicating with magnet insertion holes into which the permanent magnets are inserted, and a second hole that is formed between the first holes with bridge portions interposed therebetween. An outer-periphery-side end portion of the second hole is positioned further outward than an imaginary straight line that passes through the inner-periphery-side end portions of the pair of permanent magnets.
    Type: Grant
    Filed: February 2, 2012
    Date of Patent: February 17, 2015
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Shinya Sano, Yuta Watanabe
  • Patent number: 8937420
    Abstract: A rotor of a permanent magnet embedded motor includes a rotor iron core formed by stacking a predetermined number of magnetic steel sheets punched into predetermined shapes, a plurality of permanent-magnet insertion holes formed along an outer circumferential portion of the rotor iron core and each including permanent-magnet end-portion cavities on its both ends, a plurality of permanent magnets inserted into the permanent-magnet insertion holes, and a plurality of slits formed in the outer-peripheral side iron core portion outside of each permanent-magnet insertion holes, wherein a distance between a first slit present in a radial direction of each of the end portions of the permanent magnets and a second slit, which is adjacent to the first slit and closer to the center of its magnetic pole, is smaller than a distance between those slits other than the first and second slits.
    Type: Grant
    Filed: March 25, 2010
    Date of Patent: January 20, 2015
    Assignee: Mitsubishi Electric Corporation
    Inventors: Koji Yabe, Hayato Yoshino, Kazuhiko Baba
  • Patent number: 8933606
    Abstract: An interior permanent magnet machine includes a rotor having a plurality of slots. First and second slots are disposed in a first pole and the third and fourth slots are disposed in a second pole. A first barrier is defined by the first, second, third and fourth slots. The slots are configured to be symmetric relative to their respective pole axes. A first angle is defined between the first and second slots. A second angle is defined between the third and fourth slots. The first angle is configured to be sufficiently different from the second angle so that torque ripple is minimized. Thus the rotor is configured such that the angular configuration of slots in a first pole is different from the angular configuration of slots in a second pole of the rotor.
    Type: Grant
    Filed: December 9, 2011
    Date of Patent: January 13, 2015
    Assignee: GM Global Technology Operations LLC
    Inventors: Khwaja M. Rahman, Sinisa Jurkovic, Edward L. Kaiser, Peter J. Savagian
  • Patent number: 8917005
    Abstract: A rotor core for an Internal Permanent Magnet (IPM) machine includes a cavity having a magnet disposed therein. The cavity defines an air slot adjacent a radially outermost edge of the magnet disposed therein. A leakage flux path extends across the air slot and connects opposing sides of the cavity. The leakage flux path is oriented in an approximate tangential relationship relative to an axis of rotation of the rotor core, and is angled relative to the radially outermost edge of the magnet disposed within the cavity to direct flux away from the magnet. The cavity further includes an air pocket disposed along a radial inner surface of the magnet relative to the axis of rotation, adjacent the air slot of the cavity.
    Type: Grant
    Filed: December 9, 2011
    Date of Patent: December 23, 2014
    Assignee: GM Global Technology Operations LLC
    Inventors: Khwaja M. Rahman, Sinisa Jurkovic
  • Patent number: 8912700
    Abstract: A rotor described herein includes a plurality of flux barriers that include at least one magnetic path formed between a plurality of slits. The flux barriers are arranged in a circumferential direction at a predetermined interval. Adjacent flux barriers are concatenated on an inner circumferential side by an annular connector provided on the inner circumferential side, and are separated on an outer circumferential side by openings provided on the outer circumferential side. The rotor also includes a permanent magnet at least partially embedded within the annular connector.
    Type: Grant
    Filed: July 10, 2012
    Date of Patent: December 16, 2014
    Assignee: Honda Motor Co., Ltd.
    Inventor: Tomotaka Iki
  • Patent number: 8901796
    Abstract: A rotor is provided with a rotor core, a shaft fastening hole provided at the center of the rotor core, and magnets provided to the outer circumferential portion of the rotor core. Circular arc slits are formed at intervals on double concentric circles, respectively, so as to be located around the shaft fastening hole of the rotor core. The slits are arranged in such a manner that the outside slits on the outer circle are each located so as to block the portions located in the intervals between adjacent inside slits on the inner circle.
    Type: Grant
    Filed: December 23, 2009
    Date of Patent: December 2, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Masayuki Matsushita, Yasuyuki Satake
  • Patent number: 8896175
    Abstract: A rotor for an electric machine excited by magnetic poles formed by one or more embedded permanent magnets includes a magnetic body and the one or more embedded permanent magnets associated with the magnetic body defining first magnetic poles and second magnetic poles of alternating magnetic polarity along a rotor direction. For at least one of the one or more embedded permanent magnets a rotor segment is arranged between the one or more embedded permanent magnets and a first surface of the magnetic body. At least one retainer element connects the rotor segment to a portion of the magnetic body.
    Type: Grant
    Filed: March 30, 2010
    Date of Patent: November 25, 2014
    Assignee: Volvo Technology Corporation
    Inventors: Maddalena Cirani, Sture Eriksson
  • Patent number: 8878410
    Abstract: A rotor includes a hollow cylindrical rotor core and permanent magnets embedded in the rotor core to form a plurality of magnetic poles on the radially outer periphery of the rotor core. The rotor core has a plurality of openings each of which extends in the axial direction of the rotor core so as to penetrate it. When viewed along the axial direction, each of the openings is symmetrically positioned with respect to the centerline of a corresponding one of the magnetic poles. For each of the openings, there are provided n reinforcing portions, where n is an integer not less than 2. The n reinforcing portions extend to connect a pair of radially-inner and radially-outer peripheral portions of the rotor core, thereby partitioning the opening into (n+1) parts. The n reinforcing portions are symmetrically arranged with respect to the centerline of the corresponding magnetic pole.
    Type: Grant
    Filed: May 12, 2011
    Date of Patent: November 4, 2014
    Assignee: Denso Corporation
    Inventor: Ryosuke Utaka
  • Patent number: 8866360
    Abstract: A rotor core for an Internal Permanent Magnet (IPM) machine includes a cavity having a magnet disposed therein. The cavity defines an air slot adjacent a radially outermost edge of the magnet disposed therein. A leakage flux path extends across the air slot and connects opposing sides of the cavity. The leakage flux path is oriented in an approximate tangential relationship relative to an axis of rotation of the rotor core, and is angled relative to the radially outermost edge of the magnet disposed within the cavity to direct flux away from the magnet. The cavity further includes an air pocket disposed along a radial inner surface of the magnet relative to the axis of rotation, adjacent the air slot of the cavity.
    Type: Grant
    Filed: December 9, 2011
    Date of Patent: October 21, 2014
    Assignee: GM Global Technology Operations LLC
    Inventors: Khwaja M. Rahman, Sinisa Jurkovic