Circumferential Flux Path And Circumferential Pole Shoes Patents (Class 310/156.55)
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Patent number: 12244181Abstract: Provided is a motor capable of increasing a torque while suppressing an increase in the physical size of the motor. A motor includes a rotor. The rotor includes pairs of magnet slots evenly spaced in a circumferential direction, each pair of magnet slots being arranged in a V-shape, pairs of main magnets housed in the pairs of magnet slots, and a plurality of auxiliary magnets including an outer magnet housed in an outer end in the circumferential direction in each of the pairs of magnet slots. The motor satisfies at least one of a first condition that the main magnets are sintered magnets and the auxiliary magnets are bonded magnets, or a second condition that magnetization directions of the main magnet and the outer magnet housed in the same magnet slot intersect outside in the radial direction so as to define an acute angle.Type: GrantFiled: April 13, 2022Date of Patent: March 4, 2025Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Reimi Sakaguchi, Daisuke Ichigozaki, Masaaki Ito
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Patent number: 12206301Abstract: A hybrid motor includes a rotor, a radial stator facing the circumference of the rotor, and first and second axial stators facing both sides of the rotor. The rotor includes conduction bars arranged in radial and axial directions, corresponding to the radial stator and the axial stators, and end-rings electrically connecting the conduction bars.Type: GrantFiled: June 23, 2022Date of Patent: January 21, 2025Assignees: HYUNDAI MOTOR COMPANY, KIA CORPORATION, INDUSTRY-UNIVERSITY COOPERATION FOUNDATION HANYANG UNIVERSITYInventors: Jin Ho Choi, Sung Woo Hwang, Myung Seop Lim, Jae Hyun Kim
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Patent number: 12199480Abstract: A rotor (1) with a rotation axis (2) is provided for an electric drive machine (3). The rotor (1) has a plurality of rotor assemblies (4), each of which has a plurality of laminated cores (5) and a number of magnets (7) corresponding to a pole pair arrangement (6). The rotor also has a rotor shaft (8) on which the rotor assemblies (4) are fixed. The rotor assemblies (4) are positioned on the rotor shaft (8) such that they are rectified in accordance with their axial runout (9), while taking into account the pole pair arrangement (6). The rotor can reduce a thermally induced change in imbalance.Type: GrantFiled: March 9, 2022Date of Patent: January 14, 2025Assignee: Dr. Ing. h.c. F. Porsche AktiengesellschaftInventor: Peter Wurster
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Patent number: 12176760Abstract: An interior permanent magnet motor includes a rotor with permanent magnets spaced apart in a circumferential direction, and a rotor core with core pieces positioned between adjacent permanent magnets. The permanent magnets include a pair of corner portions at each of an end on an outside in a radial direction and an end on an inside in the radial direction. Each of the core pieces includes at least one of an outer support portion that supports one corner portion of the pair of corner portions at the end of the permanent magnets on the outside in the radial direction or an inner support portion that supports one corner portion of the pair of corner portions at the end of the permanent magnets on the inside in the radial direction, and restricts movement of the permanent magnets in the radial direction.Type: GrantFiled: June 8, 2020Date of Patent: December 24, 2024Assignee: NIDEC CORPORATIONInventors: Yabo Hu, Tomoya Ueda, Kosuke Mizuike
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Patent number: 12160139Abstract: Embodiments of the present disclosure are directed to a rotor assembly for use in a radial flux electric motor assembly having core magnets rotatable relative to end magnets such that the torque constant of the rotor assembly varies. The plurality of end magnets is positioned over the core magnets when the rotor assembly is at rest and the rotor assembly has a first torque constant at rest. The plurality of end magnets can rotate relative to the core magnets upon application of torque to the rotor assembly.Type: GrantFiled: June 9, 2022Date of Patent: December 3, 2024Assignee: REGAL BELOIT AUSTRALIA PTY LTDInventors: Mark Thiele, Greg Heins, Dean James Patterson
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Patent number: 12149126Abstract: A surface mounted permanent magnet motor includes a stator having poles and windings. A rotor includes magnets fixed to an outer surface of a support assembly. The stator poles face the outer surface of the rotor. The support assembly has magnetically conductive magnet carriers spaced from each other and supporting two magnets of opposing polarity. The magnet carriers have a central region of low permeability that blocks q-axis flux flowing from the stator radially towards the rotor axis surrounded by regions of high permeability. A first high permeability region defines a continuous flux path on the side of the barrier region closest to the rotor axis and links central regions of the two magnets carried by the magnet carriers. A second high permeability region is located on the side of the barrier nearest the stator that defines a flux path linking the end regions of the magnets.Type: GrantFiled: July 5, 2022Date of Patent: November 19, 2024Assignee: ZF AUTOMOTIVE UK LIMITEDInventors: Ari Akbar Hassan Al-Jaf, David Moule, Barrie Charles Mecrow
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Patent number: 12057739Abstract: This is a novel magnetic configuration that is to be used to build extra efficient PM motors. This magnetic configuration uses mono polarities of permanent magnet as field-poles instead of dipolar field-poles configuration. Armature teeth are built, energized and used very differently in this magnetic configuration. This configuration revitalizes repulsive force three times inside a running PM motor without using more than usual current. Revitalized repulsive force allows using very strong permanent magnets, which produces heavy attractive force in the same running motor. The revitalized repulsive force along with the heavy attractive force produces extra output power in the motor at no-cost. This magnetic configuration is self-sufficient and unparalleled. It could only be implanted in new designs of PM motors. This magnetic configuration has been built around new experimental findings.Type: GrantFiled: June 20, 2021Date of Patent: August 6, 2024Inventor: Umer Farooq
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Patent number: 12051943Abstract: A motor includes: a stator including assemblies; and a rotor disposed on one side of the stator. Each of the assemblies includes: a bobbin; a core inserted into the bobbin; and a coil surrounding an outside of the bobbin. The bobbin includes: a main through hole into which the core is inserted; and a sub-through hole disposed in either one of a top surface and a bottom surface on one side of the main through hole. An inner space of the bobbin is communication with the outside of the bobbin through the sub-through hole.Type: GrantFiled: January 13, 2023Date of Patent: July 30, 2024Assignee: Hyundai Mobis Co., Ltd.Inventors: Yeong Woo Seo, Hye Seong Yang, Yong Ho Kim, Ui Il Jeong
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Patent number: 11984763Abstract: A permanent magnet rotor core includes a plurality of rotor poles circumferentially-spaced about a central axis and including a first rotor pole and an adjacent second rotor pole that each include an outer wall, and wherein the rotor core includes a rotor diameter. The rotor core also includes a plurality of radial apertures alternately-spaced with the plurality of rotor poles. The rotor core also includes a first protrusion extending from the first rotor pole into a first radial aperture of the plurality of radial apertures positioned between the first rotor pole and the second rotor pole. The rotor core further includes a second protrusion extending from the second rotor pole into the first radial aperture such that a circumferential opening is defined between the first protrusion and the second protrusion. The opening extends a first length of between approximately 0.052% and approximately 0.058% of the rotor diameter.Type: GrantFiled: March 12, 2020Date of Patent: May 14, 2024Assignees: Regal Beloit America, Inc., Regal Beloit Australia Pty LtdInventors: Mark Thiele, Greg Heins, Subhash Brahmavar, Steve Long, Lester Benjamin Manz, Kerry Shelton
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Patent number: 11962193Abstract: Embodiments disclosed herein describe methods for improved permanent magnet motor rotor systems for submersible electric motors. The improved rotor system includes a single piece of material shaft with surface mounted permanent magnets. The single piece of material shaft minimizes the number of shaft bearings and locates the bearings outside of the stator windings.Type: GrantFiled: September 16, 2020Date of Patent: April 16, 2024Assignee: RLT Holdings, LLCInventors: Edward Curt, Kyle Meier, Jerry Yu, Samuel Rodriguez
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Patent number: 11848587Abstract: The present invention relates to a rotary micromotor (10) designed for actuating an abrasive blade (4) of a surgical or dental tool, the motor comprising a rotor (11) co-operating with a stator (12), and being characterized in that the rotor (11) has a hollow central tubular portion, and comprises an outwardly polarized Halbach array.Type: GrantFiled: July 7, 2021Date of Patent: December 19, 2023Assignee: Bien-Air Holding SA c/o Bien-Air Dental SAInventor: David Bühlmann
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Patent number: 11784521Abstract: A rotor includes a shaft, a rotor core including a pair of accommodation holes, and a pair of magnets accommodated in the pair of accommodation holes. The pair of magnets extend in directions away from each other in a circumferential direction from the radially inside toward the radially outside. A flux barrier is radially outside the magnet. The rotor core includes a first gap between magnetic poles adjacent to each other in the circumferential direction. The first gap is sandwiched between the flux barriers of the magnetic poles adjacent to each other in the circumferential direction. A radially outside surface of the rotor core includes a pair of core recesses provided in a portion located on the radially outside of the flux barrier and a core protrusion located between the pair of core recesses in the circumferential direction.Type: GrantFiled: November 8, 2021Date of Patent: October 10, 2023Assignee: NIDEC CORPORATIONInventor: Kuniaki Tanaka
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Patent number: 11613837Abstract: A driving device for a washing machine includes: a shaft including an inner shaft and an outer shaft surrounding the inner shaft; a motor assembly including a stator, a rotor that surrounds the stator, a modulator that surrounds the rotor, and a magnetic gear rotating body that surrounds the modulator; a first fixation body that connects between the inner shaft and the magnetic gear rotating body; a second fixation body having one end connected to the stator and the other end connected to a tub; and an electronic clutch that disconnects the outer shat and the rotor or connects the inner shaft and the rotor according to an operation mode of the washing machine. The modulator adjusts a speed and torque of the magnetic gear rotating body. The driving device may make a motor drive area highly efficient and may reduce electric consumption.Type: GrantFiled: January 24, 2020Date of Patent: March 28, 2023Assignee: LG Electronics Inc.Inventors: Hyoung Uk Nam, Hyojin Ko, Jin Hong
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Patent number: 11522432Abstract: An embodiment of a linear electric machine includes two or more phases that define a central bore, and alternating permanent magnets that are disposed within the central bore and are free to move relative the windings. An embodiment of a method for selectively powering the windings is disclosed that enables the machine to realize a commanded force, or to determine the force present by using the current within the windings and the alignment of the magnets relative to the windings.Type: GrantFiled: February 20, 2018Date of Patent: December 6, 2022Assignee: IRIS DYNAMICS LTDInventors: Kyle A. Hagen, Patrick A. McFadden, Maximilien F. Bethune-Waddell, Jeffrey R. Rendell
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Patent number: 11223250Abstract: An electrical machine (1) comprises a stator (20) and a rotor (10) having a plurality of poles (4). A pole comprises a radial axis (5) centrally through the pole. A pole comprises a first slot configuration (12, 13) having a magnet (15, 16) located centrally within the slot with the radial axis (5) passing through the magnet (15, 16) or the magnet being substantially perpendicular to the radial axis. A pole comprises a second slot configuration (11) having a pair of magnets (14-1, 14-2) located at spaced apart positions within the slot. The pair of magnets (14-1, 14-2) are located each side of the radial axis (5). The first slot configuration (12, 13) is located between the second slot configuration (11) and an outer perimeter (19) of the rotor (10).Type: GrantFiled: June 15, 2017Date of Patent: January 11, 2022Assignee: Jaguar Land Rover LimitedInventors: Alexandros Michaelides, Istvan Kiraly, Jose Malumbres Ruiz, Bonyadi Roozbeh
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Patent number: 11025109Abstract: A permanent magnet rotor of an electric motor, includes a laminated core having magnet pockets, the laminated core being composed of two partial laminated cores. A plurality of permanent magnets are held in a force-fitting manner in magnet pockets of the laminated core, the magnets extending over both partial laminated cores. Sheet metal tongues, which maintain the force fit of the permanent magnets, are deflected in the first partial laminated core in a first axial direction and in the second partial laminated core in a second axial direction opposite to the first direction, wherein the partial laminated cores consist of stamped metal sheets and the permanent magnets are pressed into the magnet pockets in the stamping direction.Type: GrantFiled: January 9, 2019Date of Patent: June 1, 2021Assignee: BÜHLER MOTOR GMBHInventors: Heinz Günther, Martin Gundermann, Mladen Zec, Jochen Bauer, Andreas Wall, Klaus Weiske, Armin Suttner-Reimann
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Patent number: 10931156Abstract: A magnet module is disclosed. The magnet module includes a sintered magnet structure, a magnetic permeable casing and a fixing member. The sintered magnet structure is disposed in the magnetic permeable casing. The fixing member has a plurality of locking units, and the sintered magnet structure and the magnetic permeable casing are fixed by the locking units of the fixing member.Type: GrantFiled: October 24, 2014Date of Patent: February 23, 2021Assignee: Delta Electronics, Inc.Inventors: Hung-Chi Chen, Han-En Chien, Meng-Yu Chen
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Patent number: 10826341Abstract: A rotor of a motor apparatus may include: a shaft; a first core part including a first press-fit ring into which the shaft is press-fitted and a plurality of first cores arranged along the circumferential direction of the first press-fit ring so as to support magnets; a second core part including a plurality of second cores arranged along the circumferential direction of the shaft so as to face the first cores; and a third core arranged inside the second cores, and installed to support the first press-fit ring.Type: GrantFiled: August 6, 2018Date of Patent: November 3, 2020Assignee: Hyundai Mobis Co., Ltd.Inventors: Jae Woo Jung, Hyung Il Park
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Patent number: 10763711Abstract: A motor rotor and a manufacturing method therefor are disclosed. The motor rotor is disposed inside a stator so as to rotate by electromagnetically interacting with the stator, and includes: a rotor core formed by stacking a plurality of stack plates including first plate members and second plate members, and including a shaft hole, a plurality of rotor poles, and a plurality of magnet-embedded portions; and a plurality of permanent magnets inserted into the plurality of magnet-embedded portions.Type: GrantFiled: March 18, 2016Date of Patent: September 1, 2020Assignee: KOH-A JUNG GONG CO., LTD.Inventors: Man Seung Han, Sung Ryeul Hong, Min Young Park, Myung Sub Ahn, Ey Rang Kim
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Patent number: 10763712Abstract: A consequent-pole-type rotor including a rotor core and a permanent magnet 1 disposed inside the rotor core, includes a first rotor core having a first region into which the permanent magnet is inserted and a second rotor core that has a second region communicating with the first region and is stacked on the first rotor core, wherein a second width is larger than a first width, where the first width is a width of the first region in a radial direction of the rotor core and the second width is a width of the second region in the radial direction of the rotor core.Type: GrantFiled: August 22, 2016Date of Patent: September 1, 2020Assignee: Mitsubishi Electric CorporationInventors: Ryogo Takahashi, Tomoaki Oikawa, Mineo Yamamoto, Hiroyuki Ishii, Hiroki Aso, Junichiro Oya, Yuto Urabe
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Patent number: 10476330Abstract: This interior magnet rotary electric machine (1) is provided with: a rotor (2) that has a rotor core (11) having permanent magnets (12, 13) embedded therein; a stator (3) that is disposed facing the rotor (2); and a fiber-reinforced plastic tube (4) that is fitted over and fixed to the rotor core (11).Type: GrantFiled: November 4, 2015Date of Patent: November 12, 2019Assignee: Kobe Steel, Ltd.Inventors: Toshiaki Shimoda, Shingo Kasai
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Patent number: 10454327Abstract: A rotor is provided for use in an electric motor. The rotor is rotatable about an axis. The rotor includes a core including a plurality of arcuately arranged pole segments arranged arcuately the axis. The rotor further includes a plurality of arcuately arranged magnets alternating with the pole segments, such that each of the magnets is at least in part interposed between a pair of adjacent pole segments. Still further, the rotor includes a support structure at least in part supporting the pole segments. The core further includes a plurality of bridges. Each of the bridges extends between and interconnects a corresponding one of the pole segments to the support structure. Each of the bridges includes a plurality of axially spaced apart bridge segments.Type: GrantFiled: March 28, 2019Date of Patent: October 22, 2019Assignee: Nidec Motor CorporationInventor: Ryan M. Bastien
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Patent number: 10312756Abstract: A rotor is provided for use in an electric motor. The rotor is rotatable about an axis. The rotor includes a core including a plurality of arcuately arranged pole segments arranged arcuately the axis. The rotor further includes a plurality of arcuately arranged magnets alternating with the pole segments, such that each of the magnets is at least in part interposed between a pair of adjacent pole segments. Still further, the rotor includes a support structure at least in part supporting the pole segments. The core further includes a plurality of bridges. Each of the bridges extends between and interconnects a corresponding one of the pole segments to the support structure. Each of the bridges includes a plurality of axially spaced apart bridge segments.Type: GrantFiled: March 30, 2017Date of Patent: June 4, 2019Assignee: Nidec Motor CorporationInventor: Ryan M. Bastien
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Patent number: 10284037Abstract: A rotor core includes: an annular part around a through hole; a plurality of fan-shaped magnetic pole pieces radially formed around the annular part; and a plurality of magnet holders radially formed between adjacent magnetic pole pieces, and a plurality of first magnetic flux blocking parts formed in respective areas between adjacent magnet holders. The magnet holder includes a second magnetic flux blocking part at an end of the magnetic holder toward the rotating shaft. The rotor core includes two magnetic paths formed between the first magnetic flux blocking part and the two second magnetic flux blocking parts adjacent to the first magnetic flux blocking part. The two magnetic paths branch in different directions toward the annular part from the end of the magnetic pole piece toward the rotating shaft.Type: GrantFiled: April 28, 2015Date of Patent: May 7, 2019Assignee: MABUCHI MOTOR CO., LTD.Inventor: Yusuke Miyajima
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Patent number: 10256683Abstract: There is provided an electric machine, which is configured such that magnetic poles provided on a stator and a mover or rotor of the electric machine have an asymmetric shape, thus being capable of reducing a torque ripple.Type: GrantFiled: August 22, 2014Date of Patent: April 9, 2019Assignee: KOREA ELECTROTECHNOLOGY RESEARCH INSTITUTEInventors: Shi Uk Chung, Byung Chul Woo, Ji Young Lee, Yon Do Chun, Do Kwan Hong
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Patent number: 10122228Abstract: A sleeve for retaining magnets around a rotor of an electrical machine. The sleeve is cylindrical and hollow, having axial length and having radial thickness between its inner surface and outer surface. The sleeve defines a plurality of axially spaced, circumferentially extending grooves. Each groove has radial depth which is less than the radial thickness of the sleeve.Type: GrantFiled: February 18, 2016Date of Patent: November 6, 2018Assignee: ROLLS-ROYCE plcInventors: Ellis F H Chong, Martyn A. Jones, Geraint W. Jewell
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Patent number: 10103605Abstract: A polyphase electric motor (1) of a motor vehicle which includes a rotor (6) and a stator (2, 5, 13) surrounding the rotor and including a plurality of stator windings (5) around stator teeth (4, 19) defined by notches (3) in a stator magnetic mass (2). According to the invention, the motor includes a device for determining an angular position (17) and/or the speed of rotation of the rotor, including a plurality of magnetic field sensors (18) which are stationary relative to the stator. The sensors are arranged in notches (3) and comprise large casing surfaces extending in planes that are tangential to the stator magnetic mass, such that the sensors detect only a radial component of the magnetic field inside the stator magnetic mass.Type: GrantFiled: August 26, 2014Date of Patent: October 16, 2018Assignee: Valeo Equipements Electriques MoteurInventors: Mamy Rakotovao, Khadija El Baraka, Svetislav Jugovic
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Patent number: 10069357Abstract: The present invention relates to a spoke-type permanent magnet rotor (1) used in brushless direct current electric motors (16), forming the rotating part inside a stator (17) that forms the stationary part thereof and having an air gap (18) between the inner surface of the stator (17) and itself, comprising a cylindrical core (2) produced from ferro-magnetic laminations or ferromagnetic powder metal, a shaft (3) fixed to the core (2) and forming the rotational axis of the rotor (1), a hub (5) disposed at the center of the core (2) and having a shaft hole (4) that bears the shaft (3), more than one pole segment (6) disposed all around the hub (5), more than one magnet slot (7) arranged between the pole segments (6), more than one magnet (8) tangentially magnetized, placed in the magnet slots (7) and extending outwards in the radial direction, and two end rings (9) produced from non-magnetic materials such as aluminum and plastic and fixed on the front and rear planar surfaces of the core (2) by the injection mType: GrantFiled: November 8, 2013Date of Patent: September 4, 2018Assignee: ARCELIK ANONIM SIRKETIInventors: Cihad Ekin, Emin Gultekin Sonmez, Yakup Imat, Huseyin Orhan
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Patent number: 9692266Abstract: A rotor of a permanent magnet synchronous machine includes a rotor core structure. A first set of apertures are formed in a first radial layer of the rotor core structure having a first set of permanent magnets disposed therein forming respective poles. A second set of apertures formed in a second radial layer of the rotor core structure of each pole. A third set of apertures is formed in a third radial layer of the rotor core structure. A second set of permanent magnets is inserted within the third set of apertures. A plurality of bridges each extends across a respective side of each of the third set of apertures in the third radial layer. The plurality of bridges provides structural support of the rotor core structure when operating. The plurality of bridges are integrally formed as single-piece laminations.Type: GrantFiled: July 22, 2014Date of Patent: June 27, 2017Assignee: GM Global Technology Operations LLCInventors: Thomas W. Nehl, Lei Hao, Rajeev Vyas, Chandra S. Namuduri, Michael G. Reynolds
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Patent number: 9673672Abstract: The aim is to propose an individual-segment rotor that is simple to construct and suitable for series production. Therefore, an individual-segment rotor having a plurality of laminated core segments (2) arranged in a star shape and a permanent magnet (1) between each pair of adjacent laminated core segments (2) is provided, whereby the laminated core segments and the permanent magnets are arranged in a hollow cylindrical assembly. The laminated core segments each have a plurality of individual sheets, which are rigidly connected to one another. The hollow cylindrical assembly has a groove on each of two outer edges, into which groove a ring (11) is inserted in order to fasten the assembly.Type: GrantFiled: August 27, 2013Date of Patent: June 6, 2017Assignee: SIEMENS AKTIENGESELLSCHAFTInventors: Lars Pannier, Jürgen Pawellek, Benjamin Volkmuth, Rolf Vollmer, Sebastian Waider
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Patent number: 9673667Abstract: A permanent magnet electrical machine includes a stator having conductive windings wound thereon and one or more permanent magnets embedded in the stator. A magnetic keeper element is positioned on the stator so as to form a magnetic flux path with the permanent magnets, with the magnetic keeper element closing the magnetic flux path of the permanent magnets by providing a low reluctance flux path to magnetic flux generated by the permanent magnets. A vacuum pressure impregnation (VPI) process is performed on the stator to increase a thermal conductivity of the windings, with the VPI process including a curing step that is performed at a selected temperature. The magnetic keeper element sets an operating point of the permanent magnets to an internal flux density level above a demagnetization threshold associated with the selected temperature at which the curing step is performed.Type: GrantFiled: July 22, 2014Date of Patent: June 6, 2017Assignee: GENERAL ELECTRIC COMPANYInventors: Tsarafidy Raminosoa, James Pellegrino Alexander, Ayman Mohamed Fawzi EL-Refaie
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Patent number: 9537379Abstract: A motor realizes mechanical field-weakening control by controlling the leakage magnetic flux from the rotor cores of the motor. The motor includes a stator, a rotor including rotor cores circumferentially spaced apart from one another inside the stator and permanent magnets disposed between the respective rotor cores which extend radially from the stator, and a magnetic flux adjustment unit including a ring-shaped main frame, magnetic substance portions extending from the main frame so as to be circumferentially spaced apart from one another and non-magnetic regions defined between the magnetic substance portions. The magnetic flux adjustment unit is rotatable to control the leakage magnetic flux from the rotor cores.Type: GrantFiled: January 30, 2013Date of Patent: January 3, 2017Assignee: SAMSUNG ELECTRONTICS CO., LTD.Inventors: Sung Gu Lee, Young Kwan Kim, Keun Young Yoon, Su Kwon Jeong
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Patent number: 9356498Abstract: A rotary electrical machine comprises a rotor including a plurality of poles and a plurality of windings (E0-E7) wound about the poles, a stator, and a compensation device configured to compensate the armature magnetic reaction of the stator. The compensation device comprises at least one permanent compensation magnet which is implanted in a pole(s) of the rotor. The magnet(s) is/are sized and placed in accord with the desired compensation effect desired.Type: GrantFiled: March 8, 2010Date of Patent: May 31, 2016Assignee: Valeo Equipements Electriques MoteurInventors: Jean-Claude Mipo, Li Li, Luc Kobylanski, Albert Foggia
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Patent number: 9343934Abstract: An electric motor has a wound stator and a permanent magnet rotor. The rotor includes a shaft, a hub fixed on the shaft, a plurality of rotor core segments and magnets fixed around the hub. The rotor core segment includes at least two rotor blocks inwardly extending from the innermost portion thereof. The hub includes a plurality of hub blocks equidistantly and outwardly extending from the outer surface thereof. The rotor blocks of each rotor core segment engage with at least one hub block to fix the rotor core segment to the hub. The number of rotor blocks is greater than the number of hub blocks.Type: GrantFiled: August 21, 2012Date of Patent: May 17, 2016Assignee: Johnson Electric S.A.Inventors: Jian Zhao, Yue Li, Mao Xiong Jiang, Chui You Zhou, Yong Wang, Ya Ming Zhang
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Patent number: 9312732Abstract: A rotor includes a shaft and a plurality of permanent magnets which are arranged around the shaft in a circumferential direction for permanent excitation. At least one of the permanent magnets is attached to the shaft by a material joint or formfit. A flux conducting device for conducting a magnetic flux of the permanent magnets has a plurality of separate soft-magnetic flux conducting elements, with each flux conducting element being mounted between two of the permanent magnets and fixed thereto so as to be indirectly held in place on the shaft. At least one of the flux conducting elements has at least one contact area sized to cover an outer edge of one of the permanent magnets in the radial direction.Type: GrantFiled: March 15, 2013Date of Patent: April 12, 2016Assignee: SIEMENS AKTIENGESELLSCHAFTInventors: Daniel Mader, Rolf Vollmer
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Patent number: 9178391Abstract: A permanent magnet rotor comprising a rotor rim and a plurality of permanent magnet modules arranged on the outer or inner circumference of the rotor rim. The permanent magnet modules comprise a base adapted to be fixed to the rotor rim, one or more permanent magnets, and a central magnet support structure. The base and the central magnet support structure comprise a plurality of radial holes. The permanent magnet modules are adapted so that, when bolts are inserted in the radial holes to fix the central magnet support structure to the base, at least a portion of a first and a second surface of each permanent magnet remain substantially in conforming contact with a surface of the base and a surface of the central magnet support structure, respectively.Type: GrantFiled: September 19, 2013Date of Patent: November 3, 2015Assignee: ALSTOM RENEWABLE TECHNOLOGIESInventors: Santiago Claramunt Estecha, Adrian Bueno De Santiago
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Patent number: 9178399Abstract: The invention relates to a laminated rotor structure for a permanent magnet synchronous machine wherein disks (1) of a ferromagnetic material constitute the body of the rotor. The body includes bars (3) of a damper winding that extend axially close to the surface (2) from one end thereof to the other, and a circle of permanent magnets (4) disposed in a V-shaped configuration inside the circle formed by the bars, in which permanent magnets the first ends (5) are disposed close to the outer perimeter of the rotor and the second ends (6) are disposed closer to the central axis of the rotor. According to the invention, two permanent magnets (4) constitute a pair of permanent magnets wherein the magnets are disposed at an angle (a) to each other so that their first ends (5) are disposed at a distance from each other and their second ends (6) in proximity to each other.Type: GrantFiled: January 25, 2012Date of Patent: November 3, 2015Assignee: AXCO-Motors OyInventor: Asko Parviainen
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Patent number: 8957555Abstract: A wind turbine rotary electric machine having a tubular body, in turn having a cylindrical wall; and a plurality of clips formed integrally with the cylindrical wall and configured so that each pair of facing clips defines a seat for housing an active sector.Type: GrantFiled: March 9, 2012Date of Patent: February 17, 2015Assignee: Wilic S.AR.L.Inventors: Otto Pabst, Matteo Casazza
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Patent number: 8860273Abstract: Apparatus and associated methods involve thrust generation by interaction of an armature field with a stator field in an arrangement with substantially reduced flux coupling from the armature to the stator coil. In an illustrative example, solenoid coil segments may be arranged as the stator along a path of motion for the armature. In some examples, each armature may surround and overlap with at least one of the toroidal coil segments. Counter-electromotive force may be substantially reduced, for example, by stopping current flow in a stator coil while overlapped by the armature or while substantial armature flux couples to the stator coil. Thrust may be generated, in some examples, by interaction of armature and stator coil flux in arc-shaped regions external to and between each of the leading and trailing edges of the armature and their respective nearby stator coils.Type: GrantFiled: December 28, 2010Date of Patent: October 14, 2014Assignee: Flyback Energy, Inc.Inventors: Paul M. Babcock, David J. Babcock, Phillip N. Smith
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Patent number: 8829758Abstract: Provided is a rotary electric machine, including: a stator; and a rotor provided on the stator so as to be rotatable about a rotation shaft, in which the rotor includes, at an outer circumference thereof, magnetic poles arranged so as to have different polarities alternately, the magnetic poles being formed of a rotor core in which electromagnetic steel plates are stacked, the magnetic poles being excited by permanent magnets which are housed in gaps disposed at an outer circumferential part of the rotor core, and in which the rotor core includes, at an inner circumferential part thereof, in the same stack plane: a short circuit magnetic path connecting magnetic pole pieces which form the magnetic poles; and a protruding portion held in contact with the permanent magnets, which is positioned between magnetic pole pieces which are not connected to the short circuit magnetic path.Type: GrantFiled: September 13, 2012Date of Patent: September 9, 2014Assignee: Mitsubishi Electric CorporationInventors: Yuji Takizawa, Yu Hirotani, Ryuichi Takiguchi, Hiroko Ueyama, Satoru Akutsu, Masatsugu Nakano, Tetsuya Iwata
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Patent number: 8754559Abstract: A rotor and a rotary electric machine containing the rotor are provided. The rotor includes a shaft, a rotor core coaxially connected to the shaft, a first axial magnetic steel and a second axial magnetic steel disposed at an end surface of the rotor core, a rotor bushing, and a first magnetic isolation groove. The first axial magnetic steel has a first magnetic pole facing the rotor core. The second axial magnetic steel has a second magnetic pole facing the rotor core. The rotor bushing is disposed at a side of the first and second axial magnetic steels opposite to the rotor core. The first magnetic isolation groove is formed in the rotor core along a radius direction of the rotor core. The first magnetic isolation groove is disposed between the first axial magnetic steel and the second axial magnetic steel to isolate the first pole and the second pole.Type: GrantFiled: December 27, 2012Date of Patent: June 17, 2014Assignee: Delta Electronics (Shanghai) Co., Ltd.Inventors: Hong-Liu Zhu, Jian-Ping Ying, Shi-Xiang Zhang
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Publication number: 20140111052Abstract: The brushless DC motor of the present invention comprises a permanent magnet rotor rotating coaxially with and inside of the stator containing the electric windings, separated by a radial, axially extending gap. The rotor can be formed of four or more permanent, e.g., ferrite ceramic magnets, spaced substantially equidistantly circumferentially around the rotor and extending radially along the axial length of the rotor. The preferred ferrite magnets are substantially corrosion resistant, and thus durable in the wet rotor environment, in which it may be used, sufficient to withstand the effects of even hot salt water. Preferably, four of the permanent magnets are bar magnets, i.e., rectangular in cross-section, extending radially and perpendicularly to the adjacent magnets. Most preferably, the bar magnets are separated by generally wedge-shaped, or quadrant-shaped, sections of magnetic material.Type: ApplicationFiled: March 14, 2013Publication date: April 24, 2014Inventors: Di Wu, Vladislav Milchev Stakev, Robert F. Birkenstock, JR.
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Patent number: 8704472Abstract: An AC electric motor includes an annular A-phase winding WA wound in the circumferential direction of a stator, a stator pole group SPGA configured to generate magnetic flux ?A to interlink with the A-phase winding WA, an annular B-phase winding WB wound in the circumferential direction, and a stator pole group SPGB configured to generate magnetic flux ?B to interlink with the B-phase winding WB. The motor additionally includes a third stator pole group SPGC, N and S magnetic poles of the rotor, and X magnetic poles, which serve as third rotor poles, showing magnetic characteristics between the N and S magnetic poles of the rotor. DC currents are supplied to the A-phase and B-phase windings WA and WB to generate rotational torque.Type: GrantFiled: October 20, 2011Date of Patent: April 22, 2014Assignee: Denso CorporationInventor: Masayuki Nashiki
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Patent number: 8659199Abstract: A stator and a rotor are oppositely arranged having a gap between the stator and the rotor in a direction parallel to a rotary shaft. The rotor has permanent magnets forming field magnetic poles and soft magnetic material segments to cover at least stator-facing surfaces of the respective permanent magnets. Each of the soft magnetic materials forms a composite part together with the permanent magnet. The rotor further has a disc-shaped nonmagnetic molded frame molded so as to cover the periphery of the composite part including the permanent magnet and the soft magnetic material segment while leaving a stator-facing surface of the soft magnetic material segment as an exposed surface. The composite part (including the permanent magnet and the soft magnetic material) and the nonmagnetic molded frame are integrated by molding of the molded material.Type: GrantFiled: December 17, 2010Date of Patent: February 25, 2014Assignee: Hitachi, Ltd.Inventors: Hirooki Tokoi, Yuji Enomoto
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Patent number: 8624458Abstract: An electrical, rotary machine may include a first stator core section being substantially circular and including a plurality of teeth, a second stator core section being substantially circular and including a plurality of teeth, a coil arranged between the first and second circular stator core sections, and a rotor including a plurality of permanent magnets. The first stator core section, the second stator core section, the coil and the rotor are encircling a common geometric axis, and the plurality of teeth of the first stator core section and the second stator core section are arranged to protrude towards the rotor. Additionally the teeth of the second stator core section are circumferentially displaced in relation to the teeth of the first stator core section, and the permanent magnets in the rotor are separated in the circumferential direction from each other by axially extending pole sections made from soft magnetic material.Type: GrantFiled: December 28, 2012Date of Patent: January 7, 2014Assignee: Hoganas AB (Publ)Inventors: Alan Jack, Edwin Pinguey, Goran Nord
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Patent number: 8513850Abstract: The invention relates to an electric machine excited by a permanent magnet. The electric machine comprises a rotor arrangement having buried permanent magnets and a stator arrangement having an inner recess for rotationally movably receiving the rotor arrangement, the rotor arrangement comprising a plurality of rotor segments, each having a pole shoe, the outer contour thereof corresponding to an arc contour having a contour radius, the contour radius being smaller than the radius of the rotor arrangement, thus forming a gap between two adjacent rotor segments, the at least one outer contour of one of the rotor segments having an arc contour, wherein the dimensions of the contour are optimized with regard to the distortion factor of the course of the flux density distribution of the pole shoe.Type: GrantFiled: August 20, 2008Date of Patent: August 20, 2013Assignee: Robert Bosch GmbHInventors: Susanne Evans, Steven Andrew Evans
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Patent number: 8502430Abstract: A rotor comprises a rotor core, a plurality of magnetic poles arranged in a circumferential direction of the rotor core, a plurality of salient poles and a plurality of auxiliary magnets each of which is disposed between the magnetic pole and the salient pole is provided. Each magnet pole has a field magnet pole that serves as a first magnetic pole, wherein the field magnet is a main magnet. Each salient pole is integrally formed with the rotor core between the two adjacent magnetic poles. Each salient pole serves as a second magnetic pole. The pole of the second magnetic pole is opposite from that of the first magnetic pole. The auxiliary magnet generates magnetic flux in a circumferential direction of the rotor core so that the magnetic pole and an opposing pole of the auxiliary magnet have the same polarity and the salient pole and another opposing pole of the auxiliary magnet have the same polarity.Type: GrantFiled: September 20, 2011Date of Patent: August 6, 2013Assignee: ASMO Co., Ltd.Inventors: Yoji Yamada, Shigemasa Kato
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Publication number: 20130181551Abstract: A permanent magnet machine is provided including a stator and a rotor, the rotor being adapted to rotate relative to the stator, the rotor including a plurality of permanent magnets separated in the circumferential direction from each other by radially extending rotor pole pieces for concentrating the magnetic flux from the permanent magnets, the stator having a structure that defines radial limits of an air gap between the stator and the rotor for communicating magnetic flux between the stator and the rotor, wherein at least some of the permanent magnets extend radially outside the radial limits of the air gap as defined by the stator structure.Type: ApplicationFiled: December 11, 2012Publication date: July 18, 2013Applicant: HOGANAS AB (PUBL)Inventor: HOGANAS AB (PUBL)
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Patent number: 8487496Abstract: A retention system in which rotor pole pieces are retained within complementarily shaped channels in a rotor hub, permanent magnets are secured between the pole pieces and within clamp members, and wedge-shaped pieces are used to apply positive locking forces along the axial length of each clamp member and of adjacent pole pieces. A curable resin preferably in disposed within gaps between the permanent magnets and the clamp members.Type: GrantFiled: March 21, 2011Date of Patent: July 16, 2013Assignee: DRS Power Technology, Inc.Inventors: Costin Ifrim, Michael Pothier, James S. Smith, Art O'Leary
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Patent number: 8471424Abstract: Permanent-magnet (PM) rotors, rotor components, and machines using PM rotors.Type: GrantFiled: July 30, 2009Date of Patent: June 25, 2013Assignee: Teco-Westinghouse Motor CompanyInventors: Xueqing Feng, Lijun Liu