Having Particular Mating Joint Structure Patents (Class 310/216.009)
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Patent number: 11456629Abstract: A stator core is configured by assembling divided cores in an annular shape. Each core includes a yoke part extending in a circumferential direction, and having opposite first and second facing sections. The first facing section includes an inner circumferential protrusion, an outer circumferential protrusion, and a central recess. The second facing section includes an inner circumferential notch, an outer circumferential notch, and a central protrusion. When the cores are assembled, the inner circumferential protrusion faces the inner circumferential notch, the outer circumferential protrusion faces the outer circumferential notch, and the central recess faces the central protrusion, and the outer circumferential protrusion is formed so as to have a width larger in a direction orthogonal to a circumference direction than that of the inner circumferential protrusion.Type: GrantFiled: November 28, 2018Date of Patent: September 27, 2022Assignee: KYOCERA INDUSTRIAL TOOLS CORPORATIONInventors: Yoshinari Sato, Yoshimu Tanimoto, Kaoru Koga
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Patent number: 11258315Abstract: An individual tooth segment includes a tooth head configured for connection in a form-fitting manner to a tooth head of a further individual tooth segment. The tooth head has a first flank formed on a left end of the tooth head as viewed in a radial direction and configured concavely with a first curvature, and a second flank formed on a right end of the tooth head as viewed in the radial direction and configured convexly with a second curvature. The tooth head has a center of area which is a center point of a circular arc of the second curvature of the second flank.Type: GrantFiled: August 16, 2019Date of Patent: February 22, 2022Assignee: SIEMENS AKTIENGESELLSCHAFTInventor: Holger Schunk
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Patent number: 11177722Abstract: An automotive electrical gas pump includes an electronically commutated motor which drives a motor rotor to rotate within a motor can. The motor has a motor stator which comprises at least one static electro-magnetic coil. An electronic circuit board drives the at least one electro-magnetic coil. A mounting frame includes a motor can and a stator bed. The stator bed embeds the motor stator at least in part. The mounting frame is made of a plastic material which includes a thermally high-conductive filler material.Type: GrantFiled: December 22, 2016Date of Patent: November 16, 2021Assignee: PIERBURG PUMP TECHNOLOGY GMBHInventors: Frank Buerger, Andreas Wulf, Wolfgang Pilenz
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Patent number: 11146156Abstract: A stator for a high efficiency motor, and a manufacturing method of such a stator, the stator including a stator core partitioned into a center hole and inner spaces. The stator core includes a yoke portion and a plurality of teeth. The stator includes coils coiled around the plurality of teeth, respectively, and filling parts filling the inner spaces, respectively. The filling parts are configured to prevent magnetic flux leakage from occurring between the coils coiled around the plurality of teeth.Type: GrantFiled: December 17, 2019Date of Patent: October 12, 2021Assignees: HYUNDAI MOTOR COMPANY, KIA MOTORS CORPORATIONInventor: Young Min Kim
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Patent number: 11063482Abstract: A stator and a motor include a plurality of split cores disposed in an annular shape and a connector configured to connect the plurality of split cores to allow a circumferential spacing distance between the split cores to be changed, wherein a diameter of the stator is changed by changing the spacing distance between the split cores in a state in which the plurality of split cores disposed in an annular shape by the connector.Type: GrantFiled: July 24, 2017Date of Patent: July 13, 2021Assignee: SAMSUNG ELECTRONICS CO., LTD.Inventors: Osamu Kazama, Katsuhisa Mukai
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Patent number: 11025103Abstract: An iron core including a laminate in which a plurality of nanocrystal thin strips are laminated, a board, and a fastener that fastens the laminate and the board, in which at least one of upper and lower surfaces of the laminate has a colored oxide film and an uncolored oxide film is used. Moreover, the iron core has a region of the colored oxide film wider than a region of the uncolored oxide film region is used. Furthermore, a motor uses the above-described iron core as a stator.Type: GrantFiled: February 5, 2019Date of Patent: June 1, 2021Assignee: PANASONIC CORPORATIONInventors: Yukio Nishikawa, Naoki Nojiri
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Patent number: 10873231Abstract: The present invention relates to a brushless dc electric motor (1) comprising: a rotor (3) comprising at least two pairs of poles, a stator (5) having a plurality of teeth (D1, D2) around which windings (B1, B2, B3, B?1, B?2, B?3) forming coils for electromagnetic excitation of the rotor (3) are wound, wherein the stator (5) comprises a first type of tooth (D1) covering a first electrical angle and a second type (D2) of tooth covering a second electrical angle different from the first electrical angle and wherein a phase of the motor is formed by windings (B1, B?1 or B2, B?2 or B3, B?3) wound onto teeth of the first type (D1) and second type (D2).Type: GrantFiled: December 11, 2018Date of Patent: December 22, 2020Assignee: Valeo Systèmes d'EssuyageInventor: Jose Luis Herrada
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Patent number: 10505408Abstract: A stator includes core pieces in which at least first and second laminate members are laminated, the first laminate member includes a first tooth portion and a first core back portion, the second laminate member includes a second tooth portion and a second core back portion, the first core back portion includes a first protrusion on one side thereof in a circumferential direction and a first recess on another side thereof in the circumferential direction, the second core back portion includes a second recess on one side thereof in a circumferential direction and a second protrusion on the other side thereof in the circumferential direction, and an area of a region in which the first core back portion and the second core back portion of the core piece adjacent thereto overlap in a lamination direction is greater than a circumferential cross-sectional area of the first core back portion circumferentially inward from the first protrusion.Type: GrantFiled: February 22, 2019Date of Patent: December 10, 2019Assignee: NIDEC CORPORATIONInventors: Yasuaki Nakahara, Takayuki Migita, Hiroshi Kitagaki, Takeshi Honda, Hisashi Fujihara
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Patent number: 10331085Abstract: A coil core including a coil block configured by a coil wound around the coil core which is coupled to a stator, a linear portion around which a wire is wound to form a coil; and coil-side couplers which are extended to both sides along a direction orthogonal to an extending direction of the linear portion, wherein the coil-side couplers include a thinner portion than the linear portion.Type: GrantFiled: June 12, 2017Date of Patent: June 25, 2019Assignee: CASIO COMPUTER CO., LTD.Inventors: Yuta Saito, Hiroyuki Hosobuchi, Junro Yano
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Patent number: 9479015Abstract: A motor stator includes a plurality of separate core segments, a plurality of coils, and a fixing ring. Each core segment includes a yoke and a tooth extending from the yoke. The yokes are connected to form a substantially circular core, with the teeth extending inwards. Each coil is wound around a corresponding tooth. The fixing ring is fixed to the outer surface of the core.Type: GrantFiled: December 27, 2011Date of Patent: October 25, 2016Assignee: JOHNSON ELECTRIC S.A.Inventors: Bao Ting Liu, Xiao Peng Ma, Arunkumar Subramanian
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Patent number: 9391478Abstract: Due largely to their high torque-to-current and torque-to-volume ratios, permanent magnet (PM) motors and generators are increasingly being used in a wide range of high performance applications, such as industrial drives, robotics, computer peripherals, and automotive applications. The present invention utilizes stator modularity to enable cost efficiency by significantly decreasing stator core manufacturing costs, and coil forming and fixturing costs in several ways. Minimizing costs extend to a novel, lightweight, support structure that does not require the usual encasement structure. The approach presents a challenge to mitigating cogging torque via popular methods; therefore a novel anti-cogging approach was developed that is a natural outgrowth of the modular layout instead of being negatively impacted by. The result is a low cost PM machine design and method with low cogging torque.Type: GrantFiled: June 22, 2012Date of Patent: July 12, 2016Inventor: Devon R. McIntosh
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Patent number: 9018820Abstract: The present invention relates to an integral or a non-integral stator structure for reducing the manufacturing complexity by eliminating the boot part of the tooth part thereof. The stator structure is made of a core material, and includes: a plurality of stator units, each having a tooth part and an annular part, in which different stator units can be connected with each other integrally or non-integrally, so as to form an annular stator structure. The tooth part of each stator unit is formed in a pillar shape that has a first end and a second end, and the first end is connected to the annular part.Type: GrantFiled: January 24, 2012Date of Patent: April 28, 2015Assignee: National Taiwan University of Science and TechnologyInventors: Jonq-Chin Hwang, Chun-Yu Hsiao, Sheng-Nian Yeh
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Patent number: 9013086Abstract: A stator for an electric motor includes a stator core including a yoke and a plurality of arms extending radially from the yoke. The stator includes an end piece secured to a radial end of each arm of the stator core. The stator core has a length defined along a longitudinal axis of the stator, and each end piece has a length defined along the longitudinal axis of the stator. The length of each end piece is greater than the length of the stator core.Type: GrantFiled: March 23, 2012Date of Patent: April 21, 2015Assignee: Whirlpool CorporationInventors: Luiz V. Dokonal, Evandro J. Meurer, Marcelo N. Schlickmann, Orlando Starke, Rodrigo S. Teixeira
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Patent number: 8981614Abstract: Included are a pair of insulators arranged on axial end surfaces of a split core, and an insulating film attached to lateral side surfaces of the tooth part, for insulating the split core from a coil wound around the tooth part. Each insulator includes projections projecting further than a tooth front end part in the circumferential direction, slits which are formed in the respective projections to a corresponding axial end surface side of the tooth front end part and into which the insulating film is inserted, and ribs formed, on an end surface side in the circumferential direction, in the respective projections. The insulating film inserted into the slits is folded back to a back yoke part side with the ribs interposed therein, and fixed by being interposed between the ribs at tip portions of projections of adjacent insulators. Accordingly, the insulating film can be assuredly fixed and prevented from escaping from a slot.Type: GrantFiled: April 5, 2010Date of Patent: March 17, 2015Assignee: Mitsubishi Electric CorporationInventors: Keiichiro Oka, Hiroyuki Akita, Toshio Arai
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Patent number: 8970086Abstract: A stator core for a motor is disclosed, the stator core including at least one cylindrical stator core body formed in one body by using a metallic mold so that a plurality of teeth is protruded to a same direction each at a predetermined gap, and both distal ends of the stator core body are coupled through a bending process for each horizontal predetermined section about a center of the teeth, and a fixing unit provided at both distal ends of stator core body to fix the stator core body in a cylindrical shape.Type: GrantFiled: May 30, 2012Date of Patent: March 3, 2015Assignee: LG Innotek Co., Ltd.Inventor: Jungwoo Jo
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Patent number: 8970084Abstract: A stator core of a rotating electrical machine includes an annular first core plate including a plurality of first core plate pieces and an annular second core plate including a plurality of second core plate pieces. A predetermined number of the first and second core plates are alternately laminated such that stator fixing portions overlap with each other and such that positions of joints between the first core plate pieces of the first core plates differ from positions of joints between the second core plate pieces of the second core plates in the circumferential direction.Type: GrantFiled: December 9, 2011Date of Patent: March 3, 2015Assignee: Aisin AW Co., Ltd.Inventors: Hiroaki Sanji, Yasuo Yamaguchi, Yuya Honda
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Publication number: 20150048712Abstract: An electrical machine includes a rotor with a rotational axis, a coil arranged circumferentially with respect to and fully encircling the rotational axis, and a stator assembly. The stator assembly includes first and second lamination stacks comprising associated pluralities of laminae, the stacks being arranged circumferentially with respect to the rotational axis on opposing sides of the coil for conducting magnetic flux. The stacks are configured with gaps generally radially through the laminae thereof, defining separate circumferential segments in each laminae, to prevent creating a continuous electrical circuit around the rotational axis in the segments. Each laminae has a connecting ring spaced radially from the segments, and beams connecting the segments to the ring as a unitary piece. Back return elements extend axially between the stacks to provide a flux path therebetween, and are positioned circumferentially between adjacent parts of the beams and radially between the segments and the ring.Type: ApplicationFiled: August 16, 2013Publication date: February 19, 2015Applicant: Electric Torque Machines, Inc.Inventors: Thomas Janecek, Tyler Williams, John Dyer
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Publication number: 20150042199Abstract: A stator core includes an annular yoke portion and tooth portions, wherein an outer peripheral edge of the yoke portion is attached to an inner peripheral surface of a motor case. The yoke portion includes displacement portions displaced by receiving the radially-inward pressing force from the motor case, and deformation portions deformed according to the displacements of the displacement portions to generate tensile stress so as to form tensile stress regions through which magnetic flux passes between the tooth portions and the yoke portion or so as to counterbalance compression stress generated by the pressing force from the motor case. The displacement portions perform the displacements by attaching the yoke portion to the annular member with the interference.Type: ApplicationFiled: February 7, 2013Publication date: February 12, 2015Inventors: Kazuo Iwata, Yohei Kameda
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Patent number: 8941947Abstract: A thin spindle motor having a stator core with sufficient swaging strength even using thin magnetic steel sheets is provided, whereby the magnetic loss and the power consumption of the spindle motor are reduced. The stator core is formed by laminating plural stator laminations with a thickness of 0.1 to 0.2 mm and joined by a swaging portion. The swaging portion has an approximately rectangular shape having long sides extending along a radial direction when viewed from an axial direction. The swaging portion has a cross section with a middle portion parallel to the radial direction and a slope portion at the both sides when viewed from a circumferential direction, thereby forming a recess. The recess has a depth that is less than the thickness of the stator lamination whereby the swaging portion does not cut the stator lamination.Type: GrantFiled: October 11, 2013Date of Patent: January 27, 2015Assignee: Minebea Co., Ltd.Inventors: Hideaki Showa, Ryoichi Kurosawa, Hironobu Tsuge
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Patent number: 8922091Abstract: A spindle motor is provided, the motor including a bearing assembly including a bearing housing that further includes a housing body and a plurality of staircase sills formed at a periphery of the bearing housing, and a bearing disposed inside the bearing housing; a stator including a core that further includes core pieces formed with through holes at which each of the staircase sills is hitched, and a coil wound on the core; a rotation shaft inserted into a rotation shaft hole of the bearing; and a rotor including a yoke coupled to the rotation shaft and a magnet secured at an inner lateral surface of the yoke to face the core.Type: GrantFiled: June 16, 2011Date of Patent: December 30, 2014Assignee: LG Innotek Co., Ltd.Inventor: Heechul Jung
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Patent number: 8917007Abstract: Disclosed are a single rotor-type axial gap motor with low magnetic loss and high output, and a pump device using the axial gap motor. A first contact surface (231) is provided on the lateral surface in one circumferential direction of a yoke strip (23), and a second contact surface (232) is provided on the lateral surface in the other circumferential direction of the yoke strip (23), wherein the first contact surface (231) and the second contact surface (232) are aligned with each other. Defining As1 and As2 as the surface areas (As) of the first and second contact surfaces (231, 232), and Ap1 and Ap2 as the projected surface areas (Ap) of the lateral surfaces of the aforementioned yoke strip seen from the circumferential direction, it holds that As>Ap.Type: GrantFiled: September 1, 2010Date of Patent: December 23, 2014Assignee: Fujitsu General LimitedInventors: Hirokazu Matsuzaki, Ken Maeyama, Motoaki Fujimoto, Tomonori Kojima
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Patent number: 8912702Abstract: A process and a blanking mold are described for the production of a ferromagnetic core for electric motors formed by a plurality of segments. The laminations are blanked from a sheet of ferromagnetic material and stacked in an accumulation chamber of the blanking mold, along which they advance until a segment constituted by a stack having a preset number of laminations is formed, which is mechanically connected to an adjacent segment, thereby forming a rectilinear sequence of segments. The segments are hinged to each other with the possibility of mutual rotation to allow the sequence of segments to be brought from the rectilinear condition to a closed circular configuration.Type: GrantFiled: April 29, 2009Date of Patent: December 16, 2014Assignee: Ernesto Malvestiti S.p.A.Inventor: Sergio Confalonieri
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Publication number: 20140361657Abstract: The invention relates to a magnetic circuit for a rotary electric machine, including: a plurality of packs of sheets stacked to form sectors, the facing sidewalls of said packs including nestable projections; and inserts introduced into housings defined at least partially by the nesting of the projections, said inserts being used to assemble the sectors to one another.Type: ApplicationFiled: December 4, 2012Publication date: December 11, 2014Applicant: MOTEURS LEROY-SOMERInventor: Patrick Vohlgemuth
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Patent number: 8887377Abstract: The method for manufacturing a stator core includes: a punching step in which magnetic segments are punched out of an electromagnetic steel sheet that is coated with an organic insulating coating; a laminating step in which a laminated body is formed by laminating a predetermined number of the punched magnetic segments; a first preheating step in which a welding position on a wall surface of the laminated body is heated locally from a first end to a second end in a direction of lamination to decompose an organic component in the insulating coating thermally at the welding position; and a first welding step in which the welding position at which the organic component in the insulating coating is decomposed thermally is welded from the first end to the second end in the direction of lamination to interconnect and integrate the laminated magnetic segments.Type: GrantFiled: June 25, 2012Date of Patent: November 18, 2014Assignee: Mitsubishi Electric CorporationInventor: Kazuya Hasegawa
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Patent number: 8884490Abstract: A stator (32, 132, 232) or rotor for an electrodynamic machine, in particular for a torque motor acting as an internal or external rotor, comprises a plurality of partly annular plate segments (10, 110, 210) which are stacked in a manner to constitute several partly annular plate segment blocks (34, 134, 234). Combined into a ring, said blocks constitute the stator (32, 132, 232) or rotor the particular adjacent plate segment blocks (34, 134, 234) being mutually clamped by a clamping means. This clamping means already may be integrated into said plate segment blocks or it may be constituted by a housing (145, 245) of which the segments (148, 248) can be clamped against one another. If illustratively the housing (145) is emplaced externally around the stator (132) then the inside diameter of said housing may be varied during installation of the stator (132) or rotor in a manner that the housing may be positioned around the installed plate segment blocks (34, 134) and also may be radially clamped against them.Type: GrantFiled: October 15, 2008Date of Patent: November 11, 2014Inventors: Hans Meier, Hubert Scheich, Hugo Isert
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Publication number: 20140300242Abstract: A brushless motor may comprise a stator. The stator may comprise a core body comprising a plurality of partial cores and a coil wire. Each partial core may comprise a yoke positioned on an outer edge of the stator, teeth extending towards a rotor from the yoke, and a connector extending to an adjacent partial core from the yoke, to be connected to the yoke of the adjacent partial core. The stator may be formed to be in a tubular state by being transformed from an opened state. Each of the yokes of the partial cores may comprise a facing surface facing the yoke of the adjacent partial core. At least one set of the facing surfaces among a plurality of sets of the facing surfaces facing each other may be disposed with a gap in between in the circumferential direction of the stator.Type: ApplicationFiled: April 7, 2014Publication date: October 9, 2014Applicant: AISAN KOGYO KABUSHIKI KAISHAInventor: Yoshihiko Honda
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Patent number: 8853914Abstract: A stator core capable of improving stator core segments in assemblability, positioning accuracy and rigidity is provided. A stator core includes a plurality of stator core segments, and a yoke part of each stator core segment has a first junction and a second junction joined to other adjacent stator core segments. A protrusion is formed at the first junction, and a recess capable of receiving the protrusion is formed at the second junction. The opening area of the recess increases from a deepest section of the recess to an opening of the recess. In the yoke part, a first caulking site where the stator core segment is caulked in an axial direction is formed on an arc passing through the central part of a radial length of the protrusion and extending in a circumferential direction.Type: GrantFiled: February 3, 2010Date of Patent: October 7, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kazuhiro Goto, Tatsuhiko Mizutani, Hiroyuki Ikuta, Yasuhide Yagyu
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Patent number: 8829759Abstract: A rotating electrical machine includes a rotor configured to rotate about an axis. The rotor includes a rotor lamination stack having a plurality of sheets pressed into a composite assembly in an axial direction and being radially divided into an inner mechanical part and an outer electrical part. A rotor winding is disposed in the electrical part of the rotor lamination stack. A stator is concentrically surrounding the rotor. A plurality of shear bolts is disposed in the mechanical part and configured to reach through the rotor lamination stack. A plurality of further bolts is disposed in the electrical part, the plurality of shear bolts and a plurality of further bolts being configured to press the plurality of sheets in the axial direction.Type: GrantFiled: October 19, 2011Date of Patent: September 9, 2014Assignee: Alstom Renewable TechnologiesInventors: Alexander Schwery, Serdar Cifyildiz, Hanspeter Walser, Ricardo Okai
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Patent number: 8810100Abstract: A rotor having a dividable core for an electric motor, and a production method thereof. A rotor has a generally annular supporting member; a plurality of shaft portions positioned on the supporting member in a circumferential direction at regular intervals, the shaft portions extending generally parallel to a rotation axis of the rotor; and a plurality of divided cores each having a hole portion which is fitted to each shaft portion. By annularly connecting the divided cores, a generally annular dividable core for the rotor is formed. Each divided core has connecting portions at both circumferential ends thereof, and each connecting portion is configured to be connected to a connecting portion of a neighboring divided core while the divided core is fitted to the shaft portion.Type: GrantFiled: November 28, 2012Date of Patent: August 19, 2014Assignee: Fanuc CorporationInventor: Tatsuya Senoo
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Patent number: 8803389Abstract: A stator includes a stator core formed from a plurality of split cores arranged in a circumferential direction, and a cylindrical body that surrounds the stator core from a periphery and secures the stator core. The split cores each have a first end portion on one end in the circumferential direction, and a second end portion on the other end in the circumferential direction. The first end portion has a protruding portion that protrudes outward in the circumferential direction, and the second end portion has a depressed portion that is depressed inward in the circumferential direction and fits together with the protruding portion of the first end portion of an adjacent split core.Type: GrantFiled: December 22, 2010Date of Patent: August 12, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Tatsuhiko Mizutani, Masahiro Sakai
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Patent number: 8786159Abstract: A fixing structure for a stator core includes a stator core, a ring member fitting on the stator core, and a case covering the stator core and the ring member. The case includes a fixing portion fixing the ring member, and a fitting portion fitting on the ring member.Type: GrantFiled: December 28, 2009Date of Patent: July 22, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventor: Hiroyuki Hattori
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Publication number: 20140167556Abstract: Disclosed is an electric rotating machine that includes a stator and a rotor. The stator includes a housing and a cylindrical stator core secured to the housing by shrinkage fitting. The rotor is rotatably disposed inside the stator. The stator core is formed of two or more circumferentially split cores. Spilt surfaces of the split cores are shaped in such a manner that the amount of distortion caused on the split surfaces on the outside diameter side by the shrinkage fitting is greater than the amount of distortion caused on the split surfaces on the inside diameter side by the shrinkage fitting.Type: ApplicationFiled: July 31, 2012Publication date: June 19, 2014Applicant: Hitachi Automotive Systems, Ltd.Inventors: Itsuro Sawada, Kanako Nemoto, Hideaki Mori, Satoshi Yamamura, Satoshi Kikuchi
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Patent number: 8736134Abstract: A stator segment for a segmented stator of an electric machine includes insulative material configured for overlapping with insulative material of an adjacent stator segment to provide continuous insulation along a joint between the adjacent stator segments. Additionally, or alternatively, the stator segment can include one or more alignment tabs configured to engage a surface of an adjacent stator segment to inhibit relative axial movement between adjacent stator segments.Type: GrantFiled: July 13, 2012Date of Patent: May 27, 2014Assignee: Nidec Motor CorporationInventor: David M. Lyle
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Publication number: 20140139068Abstract: A laminated core manufacturing method is linearly arranging and punching out a plurality of separate core pieces formed of a back yoke portion and a magnetic-pole teeth portion protruding from the back yoke portion and die-cut caulking. The manufacturing method includes: a first step of punching out a first region located on an opposite side to the magnetic-pole teeth portion between adjacent ends of the back yoke portions of the core pieces; a second step of punching out a second region located on a side of the magnetic-pole teeth portion between the adjacent ends of the back yoke portions of the core pieces; a third step of punching out a region that brings the first region punched out in the first step and the second region punched out in the second step into communication; and a fourth step of forming the magnetic-pole teeth portion by punching.Type: ApplicationFiled: October 6, 2011Publication date: May 22, 2014Applicant: Mitsubishi Electric CorporationInventors: Daisuke Shijo, Hiroyuki Akita
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Patent number: 8704422Abstract: An electromagnetic machine has a rotor and a stator core. The stator core has a plurality of radially-extending teeth and a plurality of bridges having opposite ends secured to corresponding teeth. Stator windings are positioned at least partially in slots between the teeth. Each of the bridges is in a compressed configuration and includes a midsection radially offset from the ends. In a method of making an electromagnetic machine, stator windings are wound around the teeth of the stator core while the stator core is in an expanded configuration in which each of the slots is relatively wider and the configuration of the stator core is changed after winding, for example by compressing or otherwise deforming the bridges, to a compressed configuration in which each of the slots is relatively narrower. The bridges hold the teeth in the expanded configuration facilitating high slot fill without using a segmented stator.Type: GrantFiled: November 18, 2010Date of Patent: April 22, 2014Assignee: Nidec Motor CorporationInventor: Jason Jurkowski
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Publication number: 20140091671Abstract: A stator core is formed by laminating a plurality of annular core plates one on top of another. The stator core includes a cylindrical yoke and a plurality of radially protruding teeth arranged at a specified interval along a circumferential direction of the yoke. Each of the core plates includes a plurality of annularly-arranged split cores each having a yoke portion forming the yoke and a tooth portion protruding from the yoke portion and forming the teeth. The yoke portion includes a first yoke section and a second yoke section extending different lengths at opposite lateral sides of the tooth portion.Type: ApplicationFiled: June 27, 2013Publication date: April 3, 2014Inventor: Kazuaki IRIE
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Patent number: 8674564Abstract: A power tool includes a shaft rotatable about an axis and configured to drive a tool element, a motor armature, a first field coil, and a second field coil. First and second symmetrical stack parts each include a pole piece that is configured to receive respective first and second field coils. The first field coil is coupled to the pole piece of the first stack part such that portions of the first field coil extend past pole tips of the first stack part, and the second field coil is coupled to the pole piece of the second stack part such that portions of the second field coil extend past pole tips of the second stack part. The first stack part is coupled to the second stack part such that the first stack part and the second stack part together define an aperture that surrounds the shaft axis.Type: GrantFiled: September 11, 2009Date of Patent: March 18, 2014Assignee: Milwaukee Electric Tool CorporationInventors: Jeffrey C. Hessenberger, Michael Kolden, Brandon Verbrugge, Dennis J. Cerney, Alan Yeadon
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Patent number: 8674579Abstract: The present invention relates to a stator core of a motor for a washing machine that is formed by connecting a plurality of arc-shaped core pieces to each other, each of the core pieces being formed by stacking core piece steel plates on top of each other and by bending the stacked core piece steel plates in such a manner that core piece teeth are disposed outward in the radial direction of a core piece yoke and the core piece yoke has the same curvature as a yoke of a stator core, the core piece yoke on each core piece steel plate having a plurality of incised portions for bending formed partially incised thereon between the respective neighboring core piece teeth on the opposite side to the side on which the core piece teeth are formed.Type: GrantFiled: February 3, 2012Date of Patent: March 18, 2014Assignee: New Motech Co., Ltd.Inventors: Jung Cheol Jang, Gyeong Sik Yang
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Publication number: 20130328437Abstract: A stator core with a high stiffness is disclosed for a gearless drive of a tube mill, the stator core, together with a stator frame, forming a stator for a gearless drive for a tube mill, and the stator core being assembled from stator core pieces. The stator core pieces can be connected to one another in the direction of rotation of the tube mill, independently of the stator frame.Type: ApplicationFiled: August 12, 2013Publication date: December 12, 2013Applicant: ABB SCHWEIZ AGInventors: Axel FUERST, Christian Horstmann
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Publication number: 20130320801Abstract: A split core of the invention is formed from a plurality of magnetic steel sheets that are stacked in a thickness direction and joined together by crimping, and that when provided in plurality, forms a stator core by being arranged in a circle. This split core includes a yoke that extends in a circumferential direction; a tooth that extends radially inward from an inner peripheral side end portion of the yoke; and an abutting portion that is formed on a joining surface of the yoke that joins with a yoke of another adjacent split core. A radial crimping portion that is longer in a radial direction and is positioned to an outer peripheral side of a maximum outer radius of the abutting portion, and that is crimped to a crimping portion of another magnetic steel sheet, is provided on each of the magnetic steel sheets.Type: ApplicationFiled: February 13, 2012Publication date: December 5, 2013Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Akira Takasaki, Hiroyuki Ikuta
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Patent number: 8581468Abstract: A stator includes an annular stator core that is comprised of a plurality of stator core segments, an outer ring that is fitted on the radially outer surfaces of the stator core segments so as to fasten them together, and a stator coil mounted on the stator core. Each of the stator core segments is formed of a plurality of stator core sheets that are laminated in the axial direction of the stator core. Each of the stator core sheets has a reinforcement portion that includes a recess formed in one of the major surfaces of the stator core sheet and a protrusion formed on the other major surface. The stator core sheets are laminated so that for each adjoining pair of the stator core sheets, the protrusion of one of the stator core sheets is fitted in the recess of the other stator core sheet.Type: GrantFiled: June 30, 2011Date of Patent: November 12, 2013Assignee: Denso CorporationInventors: Yuichi Kudose, Yusuke Hara, Takashi Hoshiyama
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Patent number: 8575815Abstract: A stator core including at least two or more stator core-continuous bodies each formed by coupling at least two or more unit cores to each other, each unit core consisting of a tooth portion having a coupling slot and a coupling projection formed along both ends thereof and connected to adjacent unit core by means of a connection portion formed at each of both end portions of the tooth portion, wherein the at least two or more stator core-continuous bodies are fitting-connected to each other by means of the coupling slots formed at one side ends thereof and the coupling projections formed at the other side ends thereof to form the stator core having a round shape.Type: GrantFiled: March 16, 2012Date of Patent: November 5, 2013Assignee: New Motech Co., Ltd.Inventors: Jeong Cheol Jang, Kyoung Joo Lee, Wang Gyu Jeong
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Patent number: 8567043Abstract: A stator or rotor of an electric motor or generator comprises a core formed of ferromagnetic material having a plurality of teeth arranged circumferentially about an axis. In one aspect of the invention, at least one retaining member connects the end portions of at least two of the teeth to each other in a manner inhibiting relative movement between said tooth end portions. By inhibiting relative movement between said tooth end portions, vibration is reduced. Vibration can also be reduced by welding interior surfaces of a core to each other. Reducing the vibration reduces the noise emissions of the rotor or stator during operation.Type: GrantFiled: September 24, 2010Date of Patent: October 29, 2013Assignee: Nidec Motor CorporationInventors: Gary E. Horst, Daniel E. Bailey, Daniel E. Hilton, Gregory M. Levine, L. Ranney Dohogne
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Publication number: 20130270960Abstract: An electric machine stationary assembly is described. The stationary assembly includes a plurality of stacked laminations each comprising a first end and a second end. The stationary assembly also includes a mechanically deformable first fastening feature positioned at the first end of each lamination. The stationary assembly also includes a second fastening feature positioned at the second end of each lamination and configured to cooperate with the first fastening feature to couple the first end to the second end.Type: ApplicationFiled: April 13, 2012Publication date: October 17, 2013Applicant: RBC Manufacturing CorporationInventors: Jason Jon Kreidler, William J. Conway, Wesley K. Anderson
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Publication number: 20130264905Abstract: Electrical machines, for example transverse flux machines and/or commutated flux machines, may be configured to achieve increased efficiency, increased output torque, and/or reduced operating losses via use of laminated materials, for example laminated materials configured with cuts and/or segmentations. Segmentations may also assist with manufacturability, mechanical retention of components, and the like.Type: ApplicationFiled: March 12, 2013Publication date: October 10, 2013Applicant: Electric Torque Machines, Inc.Inventors: David G. Calley, Daniel S. Cole, John M. Dyer, Thomas F. Janecek, Tyler K. Williams
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Patent number: 8552612Abstract: A stator core 10 and its manufacturing method, the stator core 10 including laminated stator core sheets 17, each of the stator core sheets 17 punched out from a magnetic metal sheet 32, a central portion of the magnetic metal sheet 32 previously punched out to form a rotor core sheet 36, the stator core 10 including a thin section 24 formed in a magnetic pole piece 19 of each of the stator core sheets 17, the thin section 24 formed by pressing both sides of the magnetic pole piece 19 in a thickness direction and radially-inwardly elongating the magnetic pole piece 19. The present invention prevents the magnetic pole piece 19 from being curved and improves interlocking accuracies and dimensional accuracies in blanking the rotor core sheet 36 and the start core sheet 17 from one magnetic metal sheet 32.Type: GrantFiled: July 8, 2010Date of Patent: October 8, 2013Assignee: Mitsui High-Tec, Inc.Inventors: Akihiro Hashimoto, Yusuke Hasuo
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Publication number: 20130249345Abstract: A rotor assembly is provided. The assembly includes a hub and a rotor core having a first rotor lamination positioned at least partially around the hub. The first rotor lamination is at least partially defined by a first segment and a second segment that are configured to connect or interlock. The first segment includes a projection extending from a first body. The projection is configured to engage with a corresponding notch in the second segment in order to connect the first segment to the second segment. At least one first mounting tab extends from the first body and is configured to engage with a corresponding first groove on an outer periphery of the hub in order to connect the first segment to the hub.Type: ApplicationFiled: March 22, 2012Publication date: September 26, 2013Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Edward L. Kaiser, Peter Bostwick, Pankaj Mithal
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Publication number: 20130200746Abstract: A stator back-iron or rotor back-iron of an electric motor, for receiving coil windings comprises a support (2) with a plurality of teeth (3) radially distributed about the support. The teeth are arranged to receive wire windings and are integrally formed with the support. The teeth and support are formed of laminations. The support further comprises a plurality of engagement means (5) formed between the teeth arranged to receive additional teeth (6) having wire windings mounted thereon. Preferably the engagement means are provided between adjacent teeth. The support and integral teeth provide a rigid structure while the spacing provided by using additional teeth makes it easier to wind coils.Type: ApplicationFiled: November 26, 2010Publication date: August 8, 2013Applicant: PROTEAN ELECTRIC LIMITEDInventors: John P. Foulsham, Rupert Paul Kirby
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Publication number: 20130187514Abstract: A stator core comprises a circumferentially deformable part formed on a radially outer peripheral side of a yoke; circumferentially facing divided parts formed on a radially inner peripheral side of the yoke, each having a dividing line that is oriented in a radial direction and reaches a portion between teeth and divided surfaces that face each other without a gap; and radially facing divided parts formed at the center between the radially inner and outer sides of the yoke along the circumferential direction at the predetermined interval, and each having divided surfaces that face each other in the radial direction, and being continuous at one ends with the respective circumferentially facing divided parts. The circumferentially facing divided parts each have a compressive stress being smaller than a compressive stress acting on the circumferentially deformable part or being zero.Type: ApplicationFiled: September 27, 2011Publication date: July 25, 2013Applicant: NHK SPRING CO., LTD.Inventors: Kazuo Iwata, Yoshinobu Mino
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Patent number: 8492951Abstract: A stator assembly includes a segmented stator having stator portions. Each stator portion includes a support structure and dovetails, each coupled to the support structure by adjustable elements. The stator portion also includes stator laminations, where each of the laminations has openings to engage with the dovetails. Connectors are provided to connect the stator portions of the segmented stator together.Type: GrantFiled: October 29, 2010Date of Patent: July 23, 2013Assignee: General Electric CompanyInventors: Robert Michael Zirin, Murtuza Lokhandwalla, Kiruba Sivasubramaniam Haran, Richard Nils Dawson, Mark John DeBlock