Having Particular Mating Joint Structure Patents (Class 310/216.009)
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Patent number: 7821177Abstract: A laminated core includes a laminated body, clamping plates and holding members. The laminated body includes a plurality of amorphous alloy plates, which are stacked one after another in a stacking direction such that each adjacent two of the plurality of amorphous alloy plates directly contact with each other. The clamping plates contact opposed end surfaces, respectively, of the laminated body in the stacking direction. A thickness of each of the first and second clamping plates in the stacking direction is larger than that of each of the plurality of amorphous alloy plates. Each holding member contacts with the clamping plates and maintains a predetermined space between the clamping plates while the laminated body is clamped between the clamping plates.Type: GrantFiled: February 22, 2008Date of Patent: October 26, 2010Assignee: Nippon Soken, Inc.Inventors: Sadahisa Onimaru, Hirofumi Kinjou, Daisuke Miyata, Katsuhiko Oka
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Patent number: 7821175Abstract: A stator for an electric machine includes a plurality of core segments interconnected with one another. At least one core segment includes a plurality of teeth and a back portion that at least partially interconnects the teeth. A first one-piece mold defines a first end insulator portion and a plurality of slot insulator portions, and a second one-piece mold defines a second end insulator portion and a second plurality of slot insulator portions. The plurality of core segments is positioned between the first mold and the second mold such that the molds align and insulate the core portions. The stator also includes a plurality of coils. Each coil surrounds at least a portion of one tooth.Type: GrantFiled: December 12, 2008Date of Patent: October 26, 2010Assignee: A.O. Smith CorporationInventors: Dan M. Ionel, Stephen J. Dellinger, Robert J. Heideman, Alan E. Lesak
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Publication number: 20100237726Abstract: The invention provides a rotating electrical machine provided with stable rotation characteristics for enabling each core to be reliably fixed in arranging a plurality of cores annularly around the rotor even when the dimensional error occurs in manufacturing accuracy of each core, causing each division core itself to enhance the cooling property, and resolving instability of magnetic reluctance between division cores, where the rotating electrical machine has a plurality of stator cores obtained by laminating electromagnetic steel plates, winding coils wound around the stator cores via insulators, a pair of first and second bracket members that hold the plurality of stator cores from the front and back in the rotary shaft direction of the magnet rotor, and a fastening member that couples the first and second bracket members, in the first bracket member is formed a first contact surface for striking one end face of each of the stator cores to regulate so as to arrange the plurality of stator cores annularly,Type: ApplicationFiled: March 19, 2010Publication date: September 23, 2010Applicant: NISCA CORPORATIONInventors: Yukihiko Hayakawa, Tokuro Kusunoki
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Publication number: 20100231084Abstract: A core block has an arm portion, and a yoke portion extending circumferentially at an end of the arm portion. At least the yoke portion is configured such that a plurality of core segments are stacked in multiple levels in an axial or radial direction. Each of the core blocks has engaging portions formed at respective opposite ends of the yoke portion and adapted to connect adjacent core blocks. In a first-level core segment, each of the engaging portions has a protrusion extending circumferentially from a corresponding one of the opposite ends of the yoke portion, and a recess juxtaposed radially to the protrusion and adapted to receive the protrusion of an adjacent core block. In a second-level core segment, each of the engaging portions has the protrusion and the recess provided in positionally reversed relation with those of the first-level core segment with respect to the radial direction.Type: ApplicationFiled: March 12, 2010Publication date: September 16, 2010Inventor: Nobuo KINOSHITA
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Patent number: 7791244Abstract: A multiphase claw-pole type electric rotary machine has two or more phases-stator units. The stator units are arranged phase by phase in an axial direction of the electric rotary machine. Each phase stator unit comprises a pair of complementary-opposed claw pole core blocks and a ring-shaped stator coil sandwiched therebetween. The stator units have structures rotatably adjustable independent of each other in their phase positional relations while maintaining concentricity of them after assembly of the rotary machine before being secured.Type: GrantFiled: June 15, 2007Date of Patent: September 7, 2010Assignees: Hitachi Industrial Equipment Systems Co., Ltd., Hitachi Powdered Metals Co., Ltd, Nidec Servo CorporationInventors: Yuji Enomoto, Motoya Ito, Ryoso Masaki, Shoji Ohiwa, Chio Ishihara
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Patent number: 7737597Abstract: The invention relates to a module (6) for primary parts (12) of synchronous motors (7, 8, 13) which are excited by permanent magnets, which comprise at least one secondary part (9) which is at least sectionally devoid of permanent magnets. Said secondary part (9) is made of an iron structure comprising teeth (11) which leads to the primary part (12). Said module (6) comprises at least one permanent magnet (1, 14) and at least one iron rod (2) which is arranged on the opposite sides. Recesses (3) are arranged between the iron rod (2) on one side and at least one winding (5) is guided about the iron rod (2). An additional module (6) can be secured at least to one side of the module (6) such that the iron rod (2) engages in the recesses (3) of the adjacent module (6) and the modules (6) can be placed together in relation to various predetermined primary parts (12).Type: GrantFiled: August 11, 2006Date of Patent: June 15, 2010Assignee: Siemens AktiengesellschaftInventors: Zeljko Jajtic, Gerhard Matscheko, Stefan Schiele, Wolfgang Wolter
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Publication number: 20100109470Abstract: A stator segment for a segmented stator of an electric machine includes insulative material configured for overlapping with insulative material of an adjacent stator segment to provide continuous insulation along a joint between the adjacent stator segments. Additionally, or alternatively, the stator segment can include one or more alignment tabs configured to engage a surface of an adjacent stator segment to inhibit relative axial movement between adjacent stator segments.Type: ApplicationFiled: August 31, 2009Publication date: May 6, 2010Applicant: Emerson Electric Co.Inventor: David M. Lyle
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Patent number: 7705509Abstract: A core assembly is manufactured by punching core segments at a predetermined pitch in a short-side direction thereof with long sides aligned in a width direction of a rolled steel plate, the long sides of the core segments having lengths that are half a length of a long side of the core assembly; preparing four (two first and two second) laminated core sections by aligning punching directions of the core segments and laminating the core segments to a thickness that is half a laminated thickness of the core assembly; preparing two core subassemblies by inverting the second laminated core sections and laminating them onto the first laminated core sections such that the punching directions of the core segments are in opposite directions; and preparing the core assembly by arranging the two core subassemblies in a longitudinal direction and integrating them by joining.Type: GrantFiled: July 14, 2006Date of Patent: April 27, 2010Assignee: Mitsubishi Electric CorporationInventors: Yoshihiro Harada, Toshiaki Kashihara
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Patent number: 7705510Abstract: A striplike lamination (10) for a stator of an electrical machine is proposed, in which the striplike lamination has an end contour (19) on each strip end (18). The end contours (19) are embodied such that a difference in length at the lamination (10) resulting from bending can be compensated for.Type: GrantFiled: July 30, 2003Date of Patent: April 27, 2010Assignee: Robert Bosch GmbHInventors: Klaus Pflueger, Martin Henne, Thomas Berger, Erberhard Rau, Wolfgang Harrer
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Publication number: 20100052465Abstract: The stator of an electric rotating machine includes a stator core constituted of a plurality of core pieces joined to one another in a ring, a plurality of phase windings wound around the stator core, the stator core and the phase windings constituting a core assembly body, and an outer casing into which the core assembly body is fitted. Gaps are provided between an outer periphery of the core assembly body and an inner periphery of the outer casing.Type: ApplicationFiled: August 26, 2009Publication date: March 4, 2010Applicant: DENSO CORPORATIONInventor: Noriyuki Hayashi
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Patent number: 7667368Abstract: In an axial air-gap electronic motor in which a stator is formed by a plurality of core members, the manpower for assembling the core member is reduced, and the motor is assembled in a shorter period of time. A hook portion 320, which is a first connecting means, is projectingly provided at one end in the circumferential direction of a flange portion 310 of each of the core members 21a to 21i, and a columnar locking shaft 330 to which the hook portion 320 is locked is provided at the other end in the circumferential direction of the flange portion 310, by which the core members 21a to 21i are connected to each other.Type: GrantFiled: June 27, 2006Date of Patent: February 23, 2010Assignee: Fujitsu General LimitedInventors: Hirokazu Matsuzaki, Yoshiyasu Horiuchi, Tomonori Kojima, Masaki Yamada
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Publication number: 20100001611Abstract: In a stator, when a number of a plurality of core segments circumferentially arranged is represented as n, a length of a maximum projecting portion of a circumferential projection of each of the plurality of core segments from one of the first and second radial sides thereof is represented as p, a radial length of a maximum projecting portion of the circumferential projection of each of the plurality of core segments from a circumferentially extended line from the bottom of the slot is represented as q, and a length of the slot with respect to the bottom thereof in a radial direction of the stator core assembly is represented as t, the number n, the length p, the length q, and the length t meet the following equation: 0 < np ? - q < tType: ApplicationFiled: July 1, 2009Publication date: January 7, 2010Applicant: DENSO CORPORATIONInventors: Ryosuke Utaka, Shigenobu Nakamura
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Patent number: 7626304Abstract: There is provided a stator in which a plurality of divided stators are annularly combined with each other, and each divided stator includes: a divided lamination iron core having teeth portion and a yoke portion, and constructed by laminating electromagnetic steel sheets divided by the teeth unit; insulating bodies provided at the divided lamination iron core; and concentrated winding wound around the divided lamination iron core through the insulating body. In this case, the divided lamination iron core is held by the insulating bodies and the concentrated winding.Type: GrantFiled: July 11, 2006Date of Patent: December 1, 2009Assignee: Panasonic CorporationInventors: Masayuki Morioka, Yasuaki Matsushita, Yoshihiro Kira, Shinya Tamura
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Publication number: 20090179517Abstract: An electric motor design for hub motors comprises a stator assembly, having an axle, a stator plate sector holder, fixed on the axle, at least one stator sector assembly, mounted on the stator plate holder, and electric coils, would around the plates of the stator plate assembly; and a rotor assembly, having a casing, a rotor magnet retainer assembly, placed inside of the casing, and at least one permanent magnet, mounted on plates of the rotor magnet retainer assembly; wherein the stator sector assembly and/or the rotor magnet retainer assembly have plates which are stacked on top of each other and which are each divided into at least two sectors, saving production cost.Type: ApplicationFiled: March 24, 2009Publication date: July 16, 2009Inventors: Chun-Hsien LU, Huan-Lung Gu, Chi-Tang HSU