Abstract: In a process of producing a stator forming part of a rotary motor arrangement, a multiplicity of laminations are joined together to produce a first stack of laminations defining teeth, slots between adjacent teeth, and a yoke section connecting the teeth together. Coil elements are then mounted on the teeth so that the coil elements are disposed in the slots between the adjacent teeth, and a second stack of laminations is fitted onto an inner diameter of the first stack of laminations and fixed in place to function as tooth tips. At least part of the second lamination stack is then bored out or otherwise removed to dispose of all but a thin layer of the second stack of laminations bridging adjacent teeth defined by the first stack of laminations. A rotary motor stator produced by such a process is also described.

Abstract: An electric machine includes a rotor, a first tooth portion, and a second tooth portion spaced apart from the first tooth portion and cooperating with the first tooth portion to at least partially define a rotor opening. At least a portion of the rotor is disposed within the rotor opening. A bridge has a first end connected to the first tooth portion and a second end connected to the second tooth portion such that the bridge defines a portion of the rotor opening. An aperture is defined by the bridge and is disposed between the first end and the second end.

Abstract: A magnetic-pole portion can be formed by thread cutting, whereby a motor can be provided at lower cost as compared to a case where the magnetic-pole portion is formed by press-working.