Pole Tip (e.g., Shoe) Patents (Class 310/216.091)
  • Patent number: 11563363
    Abstract: A motor for a vehicle may include: a shaft member rotatably installed; a magnet attached to the outside of the shaft member; a cover covering the magnet, and fixing the magnet on the shaft member; and a stator disposed outside the cover and the magnet. A distance between the cover and the stator may be equal to a distance between the magnet and the stator.
    Type: Grant
    Filed: January 18, 2021
    Date of Patent: January 24, 2023
    Assignee: Hyundai Mobis Co., Ltd.
    Inventor: Jae Woo Jung
  • Patent number: 11527927
    Abstract: A method of making a stator for a rotating electrical machine in which a tooth segment from a high saturation induction material and a yoke segment from a silicon steel material. The tooth segment is bond to yoke segment, thereby producing a stator with at least two magnetic saturations.
    Type: Grant
    Filed: November 20, 2019
    Date of Patent: December 13, 2022
    Assignee: CRS HOLDINGS, LLC
    Inventors: Jaydip Das, Md Mehedi, Kyle Gehret, Kyle Stritch, Tapan Shah
  • Patent number: 10205354
    Abstract: A brushless motor includes a rotor in which permanent magnets are provided on an inner circumferential surface of a rotor core, and a stator in which teeth are provided on respective ends of stator cores around each of which a coil is wound. Each of the teeth is formed such that the distance between a facing surface which faces the permanent magnet and an inner circumferential surface of the permanent magnet is increased from the center of the tooth to the end thereof. Therefore, the rate of variation in magnetic resistance in response to variation in position of the rotor can be minimized, whereby cogging torque can be markedly reduced.
    Type: Grant
    Filed: October 20, 2015
    Date of Patent: February 12, 2019
    Assignee: HANON SYSTEMS
    Inventors: Seong Kook Cho, Eun Seok Kang, Ho Bin Im, Kyung Hun Jung
  • Patent number: 9692261
    Abstract: Provided is a rotating electric machine including a rotor and stator fitted with various numbers of poles and slots and adapted to reduce vibration/noise of the machine. The rotating electric machine in accordance with an aspect of the present invention includes a stator having an S number of teeth, and a rotor disposed in the stator with a gap intervening between the stator and the rotor. The plurality of teeth in the stator are grouped in units of the number of teeth that is equal to a value “m” or a value “d”, the value “m” being obtained by dividing the number of stator slots, S, by the greatest common divisor N of the number of poles, P, and the number of stator slots, S, the value “d” being an aliquot of “m”. At least one tooth in each of the tooth groups has a distal end different in shape from distal ends of other teeth belonging to the same tooth group, and the plurality of tooth groups have the same configuration.
    Type: Grant
    Filed: June 19, 2013
    Date of Patent: June 27, 2017
    Assignee: Hitachi Automotive Systems, Ltd.
    Inventors: Kanako Nemoto, Hidetoshi Koka
  • Patent number: 9683746
    Abstract: A combustion apparatus is provided. The combustion apparatus includes a fuel reservoir storing fuel therein, and a main body connected to the fuel reservoir by a flexible tube. The main body receives fuel from the fuel reservoir and combusts the fuel therein. The main body is partitioned into an upper space and a lower space by a partition plate. The main body includes a combustor that is provided in the upper space and combusts fuel supplied from the fuel reservoir, a blower that is provided in the lower space to supply air to the combustor, and a heating unit that is removably coupled to the combustor and completely combusts air incompletely combusted in the combustor. The combustion apparatus completely combusts liquefied animal and vegetable oil, thus reducing a tar generation rate.
    Type: Grant
    Filed: August 26, 2013
    Date of Patent: June 20, 2017
    Assignee: FLINT Co., Ltd.
    Inventor: Seong Wan Yun
  • Patent number: 9444317
    Abstract: A magnetic resistance changing mechanism for changing a magnetic resistance of a stator magnetic path including a stator yoke portion and each tooth portion by mechanically changing the stator magnetic path is provided. A pair of side protruded portions are formed on circumferential sides of a rotor side end portion of each tooth portion. The rotor side end face of each tooth portion is shaped so that a gap between the rotor side end face of each tooth portion and an outer periphery of the rotor is increased continuously or stepwisely from a circumferential intermediate portion of the rotor facing end face toward circumferential end portions thereof.
    Type: Grant
    Filed: July 31, 2013
    Date of Patent: September 13, 2016
    Assignee: YAMAHA HATSUDOKI KABUSHIKI KAISHA
    Inventors: Tsukasa Shimizu, Haruyoshi Hino
  • Patent number: 9018820
    Abstract: The present invention relates to an integral or a non-integral stator structure for reducing the manufacturing complexity by eliminating the boot part of the tooth part thereof. The stator structure is made of a core material, and includes: a plurality of stator units, each having a tooth part and an annular part, in which different stator units can be connected with each other integrally or non-integrally, so as to form an annular stator structure. The tooth part of each stator unit is formed in a pillar shape that has a first end and a second end, and the first end is connected to the annular part.
    Type: Grant
    Filed: January 24, 2012
    Date of Patent: April 28, 2015
    Assignee: National Taiwan University of Science and Technology
    Inventors: Jonq-Chin Hwang, Chun-Yu Hsiao, Sheng-Nian Yeh
  • Patent number: 9013086
    Abstract: A stator for an electric motor includes a stator core including a yoke and a plurality of arms extending radially from the yoke. The stator includes an end piece secured to a radial end of each arm of the stator core. The stator core has a length defined along a longitudinal axis of the stator, and each end piece has a length defined along the longitudinal axis of the stator. The length of each end piece is greater than the length of the stator core.
    Type: Grant
    Filed: March 23, 2012
    Date of Patent: April 21, 2015
    Assignee: Whirlpool Corporation
    Inventors: Luiz V. Dokonal, Evandro J. Meurer, Marcelo N. Schlickmann, Orlando Starke, Rodrigo S. Teixeira
  • Patent number: 9001459
    Abstract: A stator includes a stator core and a plurality of coils. The stator core includes a core-back and a plurality of teeth portions. Each of the teeth portions includes a coil winding portion, a tip end portion, and an increased width portion. The tip end portion has a circumferential width larger than a smallest width of the coil winding portion. The increased width portion has a circumferential width larger than the smallest width of the coil winding portion. The increased width portion includes a slanted portion extending radially outward and upward. An axial position of a magnetic center of the rotor magnet positioned radially outward of the stator overlaps with an axially extending range of the tip end portion. A thickness of the slanted portion in a direction perpendicular to an upper surface of the slanted portion is smaller than an axial thickness of the coil winding portion.
    Type: Grant
    Filed: August 15, 2012
    Date of Patent: April 7, 2015
    Assignee: Nidec Corporation
    Inventors: Hiroyuki Abe, Takehito Tamaoka, Kazuhiro Sato
  • Publication number: 20150042200
    Abstract: A rotor (24) of an interior permanent magnet motor and an interior permanent magnet motor (20) are disclosed. The rotor (24) of the interior permanent magnet motor includes a rotor iron core (25); a plurality of permanent magnets (27), where the plurality of permanent magnets (27) are spaced apart inside the rotor iron core (25); and a plurality of air slots (30), disposed at end portions of adjacent permanent magnets (27) and close to an outer circumference of the rotor, and adapted to generate air gap flux density between the outer circumference of the rotor and an inner circumference of a stator of the interior permanent magnet motor, and the air gap flux density being in an analogous sinusoidal shape.
    Type: Application
    Filed: November 23, 2012
    Publication date: February 12, 2015
    Inventors: Li Yao, Wanzhen Liu, Zhenyu Wang, Yan Lin
  • Publication number: 20140346920
    Abstract: An electric machine, especially a transversal flux machine, the stator being composed of a stack of phase segments, each phase segment having at least one stator segment and one stator winding, especially a single winding, each stator segment having an annular stator bridge, on which pole shoes are premolded, which in particular extend in the radially inward direction, and/or which extend in the direction of the rotor and/or which are situated between the rotor and the annular stator bridge, the pole shoes having the same shape, in particular, the axial width of the pole shoe decreasing with increasing radial clearance, the associated profile being disposed between a first and a second profile, the first profile being a linear function of the radial clearance, the pole back associated with the first profile being a planar area, in particular, the second profile being a circular function, in particular a circular segment function, the pole back associated with the second profile being a cylindrical section are
    Type: Application
    Filed: January 21, 2013
    Publication date: November 27, 2014
    Applicant: SEW-EURODRIVE GMBH & CO. KG
    Inventor: Florian Dreher
  • Patent number: 8896179
    Abstract: A motor comprising a stator having a plurality of magnetic poles disposed in a circumferential direction along an outer periphery thereof, a rotor disposed rotatably around the outer periphery of the stator, and a magnet disposed in a circumferential direction along an inner periphery of the rotor. The stator is formed by laminating sheet-like plates. A plurality of the sheet-like plates including an outermost layer of this laminated body comprises a flat portion substantially perpendicular to the magnet, and an extended portion bent to a direction substantially parallel to the magnet. A part of the sheet-like plate having the extended portion disposed to the outermost side is formed into a thickness smaller than thicknesses of the other parts.
    Type: Grant
    Filed: January 3, 2013
    Date of Patent: November 25, 2014
    Assignee: Panasonic Corporation
    Inventors: Yuichi Yoshikawa, Hiroshi Murakami, Atsuyoshi Koshiba, Haruki Kato, Yasuo Kunishige, Koji Kadowaki, Hiroyuki Asai
  • Patent number: 8816562
    Abstract: A stator for an electric rotating machine includes a stator core that has slots, a stator coil, and an impregnant applied to the inner surface of the stator core. The stator core has a plurality of teeth that divide the slots. Teeth having chamfered surfaces between a projected tip surface and each side surface of the teeth and teeth without chamfered surfaces are intermingled. At least one bent corner part formed at an end of the projected tip surface of the teeth is formed in an arcuate surface. A relationship (R1>R2) is satisfied, where R1 represents a curvature radius of arcuate surfaces formed in the curved corner part where the projected tip surface and the chamfered surface abut and R2 represents a curvature radius of the arcuate surfaces formed in the curved corner part where the projected tip surface and the side surface abut.
    Type: Grant
    Filed: August 5, 2011
    Date of Patent: August 26, 2014
    Assignee: Denso Corporation
    Inventors: Shigenori Yoneda, Toshiaki Oohara
  • Patent number: 8766506
    Abstract: A stator core includes a cylindrical yoke and teeth that are disposed in an inner circumference surface of the yoke along its circumferential direction and that are subjected to magnetic flux from the rotor of the rotating electrical device. The teeth include a trapezoidal tooth that has a trapezoidal cross section that is taken vertically along a central axis of the yoke and an oddly shaped tooth of which a tip section has the same shape as the trapezoidal tooth and a base section from the tip section to the yoke has a different shape from the trapezoidal tooth.
    Type: Grant
    Filed: November 4, 2011
    Date of Patent: July 1, 2014
    Assignees: Toyota Jidosha Kabushiki Kaisha, Aisin Seiki Kabushiki Kaisha
    Inventors: Shinya Sano, Isao Kato
  • Patent number: 8754563
    Abstract: A recording disk is to be mounted on a hub. A base rotatably supports the hub through a bearing. A stator core is fixed to the base and includes an annular portion and a salient pole extending radially therefrom. A magnet faces the salient pole radially and is rotated with the hub. The magnet has a plurality of magnetic poles in the circumferential direction such that each of the plurality of magnetic poles faces the salient pole. The salient pole includes a rod-shaped body around which a wire is wound and a tooth portion that is provided radially outside the rod-shaped body and extends circumferentially. The circumferential end located at the end in the circumferential direction of the tooth portion is located radially inside a circumscribed circle passing through the tip located at the radially outermost end of the tooth portion.
    Type: Grant
    Filed: June 14, 2011
    Date of Patent: June 17, 2014
    Assignee: Samsung Electro-Mechanics Japan Advanced Technology Co., Ltd
    Inventors: Kazuyoshi Nagai, Akira Suzuki
  • Patent number: 8714948
    Abstract: An object is to provide a permanent magnet motor that highly reduces torque fluctuation, thereby reducing noise and vibration. The permanent magnet motor may be formed as follows: a length D of a permanent magnet 8 in a longitudinal direction is the same as or longer than a width A between sides of the magnetic pole tooth 3 in the circumferential direction in an end portion of the magnetic pole tooth 3, and a distance C between tip portions of a pair of the first slits 13a and 13b within the same pole is smaller than the width A between the sides of the magnetic pole tooth 3 in the circumferential direction in the end portion of the magnetic pole tooth 3. The permanent magnet motor, thus formed, may be characterized in that cut surfaces 12 face the first slits 13a and 13b.
    Type: Grant
    Filed: February 26, 2007
    Date of Patent: May 6, 2014
    Assignee: Mitsubishi Electric Corporation
    Inventors: Kazuhiko Baba, Hayato Yoshino, Koji Yabe, Masahiro Nigo, Koji Masumoto, Tomoaki Oikawa, Yoshio Takita
  • Publication number: 20140084741
    Abstract: A permanent magnet rotating electrical machine includes: a stator including a stator core and a polyphase stator coil incorporated into the stator core; and a rotor including a rotor core and a plurality of permanent magnets which is fixed to the outer peripheral surface of the rotor core, wherein the stator core has a plurality of stator tooth portions forming a slot into which the stator coil is stored, the rotor core is rotatably disposed in opposed relation to the stator, and the stator tooth portion includes at the tip thereof at least one nonmagnetic inner region.
    Type: Application
    Filed: August 21, 2013
    Publication date: March 27, 2014
    Applicant: Hitachi Automotive Systems, Ltd.
    Inventors: Norihisa IWASAKI, Masashi KITAMURA, Hiroshi KANAZAWA, Shozo KAWASAKI
  • Publication number: 20140084742
    Abstract: The invention concerns a pole shoe, in particular of a generator, comprising a pole assembly which is of a laminated configuration, at least one winding arranged around the pole assembly, and a body which passes through the laminated pole assembly in the longitudinal direction and which has a plurality of transversely directed engagement locations, preferably at most three transversely directed engagement locations, into which a respective holding means can engage to fasten the pole shoe on a support, in particular the rotor or stator of a generator. The present invention further concerns a pole shoe, in particular of a generator, comprising a pole assembly which is of a laminated configuration, at least one winding arranged around the pole assembly, and an insulating means arranged between the pole assembly and the winding, wherein the insulating means has a fiber composite material.
    Type: Application
    Filed: March 23, 2012
    Publication date: March 27, 2014
    Applicant: WOBBEN PROPERTIES GMBH
    Inventors: Wilko Gudewer, Arno Hildebrand
  • Patent number: 8653713
    Abstract: A magnetic circuit structure, such as a motor, is provided with: a rotor having rotor-side magnetic poles formed on the outer surface; and a stator having stator-side magnetic poles formed on the inner surface. The magnetic circuit structure has an air gap between the outer surface of a rotor-side magnetic pole and the inner surface of a stator-side magnetic pole in the location where the rotor-side magnetic pole and the stator-side magnetic pole face each other. At least one pair of a protrusion and a recess is created so that the outer surface of a rotor-side magnetic pole and the inner surface of a stator-side magnetic pole face each other through the air gap in the direction of the actual line of the rotation axis, and each pair of a protrusion and a recess has two or three steps in the direction of the radius around the rotation axis.
    Type: Grant
    Filed: March 30, 2010
    Date of Patent: February 18, 2014
    Assignee: Osaka Prefecture University Public Corporation
    Inventors: Masayuki Sanada, Shigeo Morimoto
  • Publication number: 20140009025
    Abstract: A hybrid field electric motor includes a rotor with a rotor core rotating about an axial axis and having a rotor surface with at least one sloping edge face and a radial edge face. The stator includes a stator core and radial pole faces spaced by a gap from the radial edge face of the rotor for radially directing flux into the rotor core. The stator has sloping pole faces spaced from the sloping edge face of the rotor core for flux directed into the rotor core at an angle between radial and axial. The rotor core and/or stator core are made of a soft magnetic composite material for flux in inure than one plane in the core(s).
    Type: Application
    Filed: March 13, 2013
    Publication date: January 9, 2014
    Applicant: PERSIMMON TECHNOLOGIES CORPORATION
    Inventors: Martin Hosek, Sripati Sah
  • Patent number: 8610330
    Abstract: A rotor for a multipolar synchronous electric machine including a plurality of salient poles, each salient pole being surrounded by an induction coil; a ring integrating the plurality of salient poles; wherein each salient pole includes a polar body integral with the ring; two removable pole tips facing each other on either side of the polar body; front parts provided along the ends of the polar body, to radially maintain the induction coil in a transverse portion thereof; the polar body including two slots formed on either side of the polar body and having a shape adapted for receiving the pole tips; the front parts blocking the displacements of the pole tips in the slots.
    Type: Grant
    Filed: May 15, 2009
    Date of Patent: December 17, 2013
    Assignee: Jeumont Electric
    Inventors: Daniel Laloy, Guy Legoix, Brahlm Ammar
  • Patent number: 8441164
    Abstract: An outer rotor motor includes a stator and a rotor. The stator includes a stator core having a plurality of teeth, coils and insulators retaining the coils. The insulators are connected to each other in an annular configuration such that the teeth are inserted into the insulators. Each of the insulators includes a body portion and an outer peripheral flange. Each of the insulators further includes an auxiliary tooth portion on at least one of two axial ridge portions. The axial ridge portions include bonding portions between the body portion and the outer peripheral flange. The auxiliary tooth portion includes a rotor-facing surface facing the rotor and a tooth-contacting surface contacting one of the side surfaces in the circumferential direction.
    Type: Grant
    Filed: July 28, 2011
    Date of Patent: May 14, 2013
    Assignee: Honda Motor Co., Ltd.
    Inventors: Tadanobu Takahashi, Kentaro Fukui
  • Patent number: 8436504
    Abstract: An electric machine having a stator surrounding a rotor with an air gap therebetween. The stator has slots in its inner margin for accommodating stator coil windings. Stator teeth defined by the slots have irregular shapes to modify a variable flux flow pattern in the air gap to reduce harmonic torque components with minimal effect on an average value of rotor torque.
    Type: Grant
    Filed: January 11, 2010
    Date of Patent: May 7, 2013
    Assignee: Ford Global Technologies, LLC
    Inventors: Feng Liang, Michael W. Degner, Alfredo R. Munoz, Wen Ouyang
  • Patent number: 8410654
    Abstract: A motor comprises a stator having a plurality of magnetic poles disposed at first predetermined intervals along an outer periphery thereof, and a rotor having a permanent magnet with poles magnetized alternately to have different polarities at second predetermined intervals and disposed rotatably around the outer periphery of the stator with a predetermined gap. The magnetic poles of the stator has extended portions formed in a manner to extend from magnetic polar bases into a direction generally parallel to the permanent magnet, and the extended portions are formed of a high-permeability magnetic steel sheet with silicon content less than 3.0 wt-%.
    Type: Grant
    Filed: December 11, 2008
    Date of Patent: April 2, 2013
    Assignee: Panasonic Corporation
    Inventors: Yuichi Yoshikawa, Hiroshi Murakami, Atsuyoshi Koshiba, Koji Kadowaki, Haruki Kato, Yasuo Kunishige
  • Patent number: 8400036
    Abstract: A specific force capacity thrust bearing and a method for producing such a design for a particular application are disclosed. The magnetic flux density in the stator material is maximized by varying cross-sectional area normal to the flux path. After a set of initial parameters are chosen, the design can be improved upon by changing the design variables and then verifying the force capacity using a finite element program. By linking the finite element program to a model of the geometry and using some basic algorithms, it is possible to automatically iterate until an optimal design is reached. The resulting design has a much higher force capacity than designs typical of the prior art.
    Type: Grant
    Filed: December 16, 2009
    Date of Patent: March 19, 2013
    Assignee: Mainstream Engineering Corporation
    Inventors: Thomas M. Lasko, Daniel K. Mason
  • Publication number: 20130049520
    Abstract: The present invention relates to an integral or a non-integral stator structure for reducing the manufacturing complexity by eliminating the boot part of the tooth part thereof. The stator structure is made of a core material, and includes: a plurality of stator units, each having a tooth part and an annular part, in which different stator units can be connected with each other integrally or non-integrally, so as to form an annular stator structure. The tooth part of each stator unit is formed in a pillar shape that has a first end and a second end, and the first end is connected to the annular part.
    Type: Application
    Filed: January 24, 2012
    Publication date: February 28, 2013
    Inventors: Jonq-Chin Hwang, Chun-Yu Hsiao, Sheng-Nian Yeh
  • Patent number: 8378533
    Abstract: A pump motor includes a stator, a rotor and a housing accommodating the stator and the rotor. The stator has a plurality of teeth, each of the teeth being provided with a cap portion at its tip end. The rotor is arranged inside the stator in an opposing relationship with the cap portion of each of the teeth. The housing includes a fluid path defined therein. The fluid path includes a substantially annular gap axially extending between the stator and the rotor. The cap portion includes a first opposing surface and a second opposing surface provided in an opposing relationship with the rotor to define a portion of the fluid path, the distance between the first opposing surface and an outer circumferential surface of the rotor being greater than the distance between the second opposing surface and the outer circumferential surface of the rotor.
    Type: Grant
    Filed: November 5, 2009
    Date of Patent: February 19, 2013
    Assignee: Nidec Corporation
    Inventors: Hideaki Suzuki, Kyohei Asahi
  • Patent number: 8368278
    Abstract: A motor comprising a stator having a plurality of magnetic poles disposed in a circumferential direction along an outer periphery thereof, a rotor disposed rotatably around the outer periphery of the stator, and a magnet disposed in a circumferential direction along an inner periphery of the rotor. The stator is formed by laminating sheet-like plates. A plurality of the sheet-like plates including an outermost layer of this laminated body comprises a flat portion substantially perpendicular to the magnet, and an extended portion bent to a direction substantially parallel to the magnet. A part of the sheet-like plate having the extended portion disposed to the outermost side is formed into a thickness smaller than thicknesses of the other parts.
    Type: Grant
    Filed: November 12, 2008
    Date of Patent: February 5, 2013
    Assignee: Panasonic Corporation
    Inventors: Yuichi Yoshikawa, Hiroshi Murakami, Atsuyoshi Koshiba, Haruki Kato, Yasuo Kunishige, Koji Kadowaki, Hiroyuki Asai
  • Patent number: 8365628
    Abstract: A method for designing a pole piece for a power assist steering system, includes: selecting a number of teeth, k, for the pole piece where k=n/2 and n represents an even number of poles; and selecting a ratio between an angle made by an inner tooth tip and an outer tooth tip, ?tp, and an angle made by a magnet pole width, ?mp, to provide a desired torque function for the steering system.
    Type: Grant
    Filed: June 19, 2008
    Date of Patent: February 5, 2013
    Assignee: Steering Solutions IP Holding Corporation
    Inventors: Mohammad S. Islam, Christian E. Ross, Matthew W. Mielke
  • Patent number: 8362671
    Abstract: The motor of the motor apparatus includes a rotor including a plurality of magnetic poles and a stator formed with tooth portions radially extending with a pitch equal to 5/6 times or 7/6 times a pole pitch of the rotor. Each tooth portion is formed with a brim portion circumferentially extending from both circumferential sides of the tooth portion. The phase ends of the stator winding are connected respectively to the AC ends. The DC power supply is connected between one of the DC ends and the neutral point of the stator winding. The control section controls the multi-phase inverter such that a multi-phase AC current containing a DC component flows through the stator winding. The circumferential width of the brim portion is smaller than or equal to 0.75 times a cross-sectional size of the electric wires constituting the stator winding.
    Type: Grant
    Filed: December 22, 2009
    Date of Patent: January 29, 2013
    Assignee: Denso Corporation
    Inventors: Makoto Taniguchi, Asuka Tanaka
  • Publication number: 20120228977
    Abstract: Various embodiments relate generally to electrodynamic machines and the like, and more particularly, to rotor assemblies and rotor-stator structures for electrodynamic machines, including, but not limited to, outer rotor assemblies and/or inner rotor assemblies. In some embodiments, a rotor-stator structure includes a rotor structure in which rotor assemblies are arranged on an axis of rotation. A rotor assembly can include an arrangement of magnetic regions each having a portion of a surface that is oriented substantially at an angle to the axis and disposed externally to, for example, a portion of a conically-shaped space centered on the axis of rotation. The rotor-stator structure also can include pole members (e.g., field pole members) having pole faces. A subset of the pole faces can be positioned to confront the arrangement of the magnetic regions to establish air gaps, with the subset of the pole faces being disposed internally to the conically-shaped space.
    Type: Application
    Filed: March 9, 2011
    Publication date: September 13, 2012
    Applicant: Nova Torque, Inc.
    Inventors: John P. Petro, Ken G. Wasson, Donald Burch, Jeremy Mayer, Michael Regalbuto
  • Patent number: 8258669
    Abstract: A motor including a stator and rotor. The stator includes a stator core, slot portions and coils. The stator core includes stator core pieces with teeth portion having a distal end portion and two side portions, a yoke portion, and a claw portion formed at one of the two side portions. At the distal end portion, the stator core pieces are connected so that claw portions protrude in the same circumferential direction to form the stator core into a cylindrical shape. The slot portions are formed between adjacent teeth portions and between the stator core pieces. The coils form three phases which are inserted into the slot portions, are bridged between two of the slot portions and include end portions that protrude from an edge face of the stator core in an axial direction. The coils are arranged so that the end portions are intersected with each other.
    Type: Grant
    Filed: May 20, 2010
    Date of Patent: September 4, 2012
    Assignee: Honda Motor Co., Ltd.
    Inventor: Satoshi Shikata
  • Patent number: 8207647
    Abstract: A power tool has a motor having a stator made by separately forming pole pieces, return path pieces and field coils. The field coils are placed over necks of the pole path pieces and the return path pieces are affixed to the pole pieces. An armature having an outside diameter of at least 0.625 the outside diameter of the stator is placed in the stator. The field coils may be formed so that they extend beyond pole tips of the pole pieces.
    Type: Grant
    Filed: January 14, 2011
    Date of Patent: June 26, 2012
    Assignee: Black & Decker Inc.
    Inventors: Hung T. Du, Earl M. Ortt, Brandon L. Verbrugge, Garrett P. Mccormick, Michael A. Zemlock, Eric J. Samuelsen, Kevin M. Hogan, Jiaqi Zhang, Ren H. Wang, Frank A. Mannarino, Allison A. Smith, Therese M. Rakosky, Kyle J. Wheaton, Antonios M. Nicolaidis, Shane Ashley Moll, Eric L. Bernstein
  • Publication number: 20120025664
    Abstract: A magnetic circuit structure, such as a motor, is provided with: a rotor having rotor-side magnetic poles formed on the outer surface; and a stator having stator-side magnetic poles formed on the inner surface. The magnetic circuit structure has an air gap between the outer surface of a rotor-side magnetic pole and the inner surface of a stator-side magnetic pole in the location where the rotor-side magnetic pole and the stator-side magnetic pole face each other. At least one pair of a protrusion and a recess is created so that the outer surface of a rotor-side magnetic pole and the inner surface of a stator-side magnetic pole face each other through the air gap in the direction of the actual line of the rotation axis, and each pair of a protrusion and a recess has two or three steps in the direction of the radius around the rotation axis.
    Type: Application
    Filed: March 30, 2010
    Publication date: February 2, 2012
    Applicant: Osaka Prefecture University Public Corporation
    Inventors: Masayuki Sanada, Shigeo Morimoto
  • Patent number: 7994681
    Abstract: A motor having a rotor and a stator that houses the rotor in a rotatable manner is herein provided. One of the rotor and the stator comprises at least one permanent magnet. The other of the rotor and the stator comprises at least one core that faces the at least one permanent magnet, and at least one coil that magnetizes the at least one core. The core comprises at least one extension plate that is formed on at least one end face of the core in an axial direction. The extension plate extends parallel to rotation axis of the rotor, and has a magnetic anisotropy whose axis of easy magnetization is substantially parallel to the rotation axis of the rotor.
    Type: Grant
    Filed: December 30, 2008
    Date of Patent: August 9, 2011
    Assignee: Aisan Kogyo Kabushiki Kaisha
    Inventor: Masaki Ikeya
  • Patent number: 7990015
    Abstract: Attachments are removably coupled to the magnetic core of a rotating electric machine, the magnetic core being shaped to include a plurality of coil-receiving slots that are separated by radial teeth. Each attachment is constructed as a unitary member and includes a base and a stem, the stem being dimensioned for fitted insertion within a recess formed in the distal end of a corresponding tooth. The base includes a convex bottom wall, a flattened top wall and a pair of non-planar sidewalls. The stem is integrally formed on the top wall of the base and includes a front end, a rear end, a flattened top wall and a pair of opposing sidewalls. A longitudinal groove is formed into each of the pair of opposing sidewalls of the stem. An outwardly protruding shoulder designed for engagement by a retention plate is formed into the front and rear ends of the stem.
    Type: Grant
    Filed: April 7, 2008
    Date of Patent: August 2, 2011
    Assignee: Vestas Wind Systems A/S
    Inventors: Peter P. Mongeau, Mark S. Piercey, William R. Wink
  • Patent number: 7969058
    Abstract: Permanent magnet motors with improved torque ripple and methods for designing the same have been provided. The permanent magnet motor can include a stator having a hollow core and defining a plurality of slots; a winding disposed in each of the slots; a rotor rotatably disposed inside the hollow core of the stator; and a plurality of permanent magnets supported by the rotor. Each of the slots has a slot opening, and at least one of the slot openings can be off-center with respect to the respective slot.
    Type: Grant
    Filed: June 7, 2007
    Date of Patent: June 28, 2011
    Assignee: GM Global Technology Operations LLC
    Inventors: Khwaja M. Rahman, Peter J. Savagian, Matthew D. Laba
  • Patent number: 7926164
    Abstract: A method for manufacturing a stator core (20) for an electric machine, in which a plurality of strip-shaped laminations (21) are first stacked to form an essentially block-shaped lamellas packet (40) that is then shaped into an annular form by means of roller bending in one of the subsequent steps so that the outer teeth are provided on the outer circumference of the lamination packets and has an axial direction (a) that corresponds to a cylinder axis (z), the annular form having axial end surfaces (46), wherein in another of the subsequent steps, the annular lamination packet (40) is plastically deformed in the axial direction (a) only on the outer teeth (70) of the axial end surfaces (46).
    Type: Grant
    Filed: October 21, 2004
    Date of Patent: April 19, 2011
    Assignee: Robert Bosch GmbH
    Inventors: Eberhard Rau, Thomas Berger, Martin Henne, Klaus Pflueger
  • Patent number: 7923887
    Abstract: Disclosed herein is a brushless motor that is simply constructed based on a vernier type motor to achieve high torque without the increase in size and complication thereof. The brushless motor includes a rotor having magnetized surfaces alternately magnetized as N and S poles and a stator having salient poles. The salient poles have tip end surfaces opposite to the magnetized surfaces in the radial direction. Grooves and protrusions are alternately formed at the tip end surfaces of the salient poles in the rotational direction. The grooves and the protrusions extend in the axial direction and have a width in the rotational direction approximately equal to that of the N pole or the S pole. Magnetic bodies are disposed in gaps defined between the grooves and the magnetized surfaces in a non-contact fashion. A magnetic connection member is spaced apart from the stator to interconnect the magnetic bodies.
    Type: Grant
    Filed: December 18, 2008
    Date of Patent: April 12, 2011
    Assignee: Samsung Electronics Co., Ltd.
    Inventor: Yukinori Nakagawa
  • Patent number: 7911109
    Abstract: The invention regards a permanent-magnets mono-phase synchronous electric motor (7) for washing machines and the like, in particular for washing pumps (1), with improved stator (4) structure and of the type centrally comprising a permanent-magnets axial rotor (2) and a stator (4) with a lamination pack core (5) and a couple of pole pieces with ends enveloping the rotor (2), of which they have substantially the same axial length and from which they are spaced by respective aircore. Such a motor is distinguished in that the lamination pack core (5) has a shorter axial length with respect to the ends (10, 11) of said pole pieces. Advantageously, the stator (4) pole pieces are obtained through moulding magnetic powders.
    Type: Grant
    Filed: August 24, 2006
    Date of Patent: March 22, 2011
    Assignee: Askoll Holding S.r.l.
    Inventor: Elio Marioni
  • Publication number: 20100237736
    Abstract: A permanent magnet machine includes a rotor and a stator including plurality of stator pole sections. Each stator pole section comprises a core section having an inner end piece disposed adjacent to the core section, the inner end piece comprising a first magnetic material that is adapted to saturate during exposure to a first magnetic field strength, and an outer end piece disposed adjacent to the core section radially outwardly relative to the inner end piece, the outer end piece comprising a second magnetic material that is adapted to be unsaturated during exposure to the first magnetic field strength and to saturate during exposure to a second magnetic field strength, wherein the second magnetic field strength is greater than the first magnetic field strength.
    Type: Application
    Filed: March 18, 2009
    Publication date: September 23, 2010
    Applicants: GM GLOBAL TECHNOLOGY OPERATIONS, INC., GENERAL MOTORS CORPORATION
    Inventors: TIMOTHY J. ALFERMANN, ARTHUR L. MCGREW, JR., AHMED M. EL-ANTABLY
  • Publication number: 20090195114
    Abstract: A motor having a rotor and a stator that houses the rotor in a rotatable manner is herein provided. One of the rotor and the stator comprises at least one permanent magnet. The other of the rotor and the stator comprises at least one core that faces the at least one permanent magnet, and at least one coil that magnetizes the at least one core. The core comprises at least one extension plate that is formed on at least one end face of the core in an axial direction. The extension plate extends parallel to rotation axis of the rotor, and has a magnetic anisotropy whose axis of easy magnetization is substantially parallel to the rotation axis of the rotor.
    Type: Application
    Filed: December 30, 2008
    Publication date: August 6, 2009
    Applicant: Aisan Kogyo Kabushiki Kaisha
    Inventor: Masaki Ikeya
  • Publication number: 20090195113
    Abstract: A stator for an alternating-current induction machine, the stator comprising a cylindrical stator core. The stator may also comprise a first stator tooth. The first stator tooth may comprise a proximal end extending from the cylindrical stator core and a distal end comprising an outer surface positioned to face a rotor. A first arc of the outer surface may be eccentric relative to the cylindrical stator core. Various additional stator designs and methods are also disclosed.
    Type: Application
    Filed: January 15, 2008
    Publication date: August 6, 2009
    Applicant: Raser Technologies
    Inventors: Sergei Kolomeitsev, Omun Kwon