Slidable Brush Patents (Class 310/245)
  • Patent number: 6873083
    Abstract: A multi-brush cage assembly for a subfractional horsepower electric motor has two brushes 22, 23 received in separate chambers 24, 25 of the cage and urged by springs 26, 27 towards a commutator 15 of the motor. An L-shaped changeover lever 30 is located on a pivot 33 between the chambers and keeps one brush 23 retracted until the other brush 22 has worn out.
    Type: Grant
    Filed: May 21, 2003
    Date of Patent: March 29, 2005
    Assignee: Johnson Electric S.A.
    Inventors: Fretrick Siu Kwan Ko, Yiu Leung Man
  • Patent number: 6867528
    Abstract: A brush assembly is constructed such that a brush and a brush terminal are linked by means of a pigtail, a brush spring is disposed under compression between the brush and the brush terminal, and a cylindrical guide is disposed near the brush terminal inside the brush spring.
    Type: Grant
    Filed: June 12, 2003
    Date of Patent: March 15, 2005
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Hirokazu Inoue, Hidehiko Kitahara, Hideyuki Hayashi, Tomoki Takahashi
  • Patent number: 6856066
    Abstract: A brush device has a brush that slides against an outer circumferential surface of a cylindrical rotor. The brush device includes a base member, a terminal retained by the base member, an electric wire, which connects the brush to the terminal, and a cylindrical brush holder. The brush holder is located on the base member. The brush holder has a holder axis, which extends along the radial direction of the rotor. The brush is accommodated in and retained by the brush holder and is movable along the holder axis. The brush holder has an opening portion, which is formed at the outer portion of the brush holder with respect to the radial direction of the rotor. The opening portion permits the brush to pass along a direction perpendicular to the holder axis.
    Type: Grant
    Filed: July 16, 2003
    Date of Patent: February 15, 2005
    Assignees: JECO Co., Ltd., ASMO Co., Ltd.
    Inventors: Terumitsu Takahashi, Masashi Yamamura, Kazutoshi Ito, Hikoshi Izumi, Kenji Matsushima, Makoto Iizuka
  • Patent number: 6836050
    Abstract: A motor with brush includes a rotor having a rotary shaft and a commutator retained at the rotary shaft, two brush sections each having a plane surface in an axial direction of the rotor and in sliding contact with the commutator, and two brush terminals that are integral with the brush sections, respectively. Each of the brush terminals includes a brush connecting section formed in the axial direction of the rotary shaft and having a plane surface that connects to the plane surface of each of the corresponding brush sections, and a bent section that is bent in a direction generally orthogonal to the axial direction of the rotary shaft. The bent section restricts and fixedly positions the brush terminal and the brush section, and the brush terminals connect to external connection members that are provided outside the motor and inside an outer circumference of the motor.
    Type: Grant
    Filed: November 4, 2002
    Date of Patent: December 28, 2004
    Assignee: Sankyo Seiki Mfg. Co., Ltd.
    Inventors: Makoto Akabane, Masayuki Katagiri
  • Patent number: 6800981
    Abstract: A brush holder including a tubular brush box, a baseplate configured to be fastened to an electrical brush and movable in the brush box, a resilient multi-contact lining disposed in the brush box between the baseplate and an inner wall of the brush box, and a spring applying a force to the baseplate in a predetermined direction.
    Type: Grant
    Filed: April 30, 2002
    Date of Patent: October 5, 2004
    Assignee: Hipercon, LLC
    Inventor: Doris Kuhlmann-Wilsdorf
  • Patent number: 6787962
    Abstract: The brush device of a starter with an overheat protection device of the present invention is provided with brush holders, brushes slidably supported in the brush holders, respectively, springs contacting one sides of the brushes to press the brushes in the radial, inner directions, and thermostats disposed on the brushes and adapted to interrupt energization of a starting motor with a power when the brushes exceed a predetermined temperature, caused by the starting motor continuously energized with the power supply.
    Type: Grant
    Filed: September 4, 2001
    Date of Patent: September 7, 2004
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Katsunori Yagi, Hirohide Ikeda, Akio Seta, Kazuhide Nishii, Keiichi Kusumoto
  • Publication number: 20040130234
    Abstract: A manually operative power supply device for an electronic unit is shown. The device has a crystal block having a high piezoelectric characteristic having a broad top surface. A hammer weight is spring mounted and is operative to strike the top surface of the crystal block so as to produce a generated voltage between the top surface and bottom surface of the crystal block. A capacitor is charged by the generated voltage until it is fully charged. The voltage of the fully charged capacitor provides the required electrical power to operate the electronic unit.
    Type: Application
    Filed: January 3, 2003
    Publication date: July 8, 2004
    Inventor: Reza H. Shah
  • Patent number: 6750585
    Abstract: Disclosed is a brush assembly of an alternator for a vehicle including a brush holder including a hollow brush holder body, and wired brushes each received in the brush holder, and adapted to be urged against a slip ring fitted around a rotor shaft by a spring along an axis of the slip ring, thereby coming into elastic contact with the slip ring to obtain an electrical connection to an external electrical device, each of the wired brushes consisting of a brush, and a lead wire electrically connected to the brush. The brush holder body of the brush holder has brush channels each adapted to receive the brush of an associated one of the wired brushes, and wire channels each arranged at one side of an associated one of the brush channels while extending longitudinally in parallel to the associated brush channel and communicating with the associated brush channel.
    Type: Grant
    Filed: October 25, 2002
    Date of Patent: June 15, 2004
    Assignee: Korea Delphi Automotive Systems Corporation
    Inventor: Jae Pio You
  • Patent number: 6731040
    Abstract: A brush motor for an electric power steering system comprises a four-pole field portion 3, an armature 4 having windings 9 wound around a core 5 with 22 slots 8 to constitute a lap winding, hooks 12 which are formed on one ends of 22 commutator segments 10 respectively and on which the windings 9 are hooked, and a cylindrical commutator 7 constructed by molding integrally the commutator segments 10 with a resin, and four brushes 18 which contact slidably to outer peripheral surfaces of the commutator segments 10, wherein, when the commutator 7 to which a sliding contact portion of the brush 18 contacts is sectioned perpendicularly to an axial direction, a relationship of 0.18≦(A×N)/(D×D)≦0.23 is satisfied, where A is a sectional area of one commutator segment, N is a number of the commutator segments, and D is a diameter of outer peripheral surfaces of the commutator segments.
    Type: Grant
    Filed: July 1, 2003
    Date of Patent: May 4, 2004
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Toshinori Tanaka, Masayoshi Yamamoto, Osamu Waku, Kyouhei Yamamoto
  • Patent number: 6680556
    Abstract: A brush holding apparatus for at least one carbon brush includes a support plate with at least one brush guide, a spring element constructed and arranged for urging a carbon brush having a longitudinal axis mounted in the brush guide in a direction towards a commutator or slip ring, and a retaining element constructed and arranged for retracting the carbon brush against a force exerted by the spring element or for releasing the brush. The retaining element is slidably supported by the base plate in a direction perpendicular to the longitudinal axis of a carbon brush mounted in the brush guide.
    Type: Grant
    Filed: January 29, 2001
    Date of Patent: January 20, 2004
    Assignee: Schunk Metall und Kunststoff GmbH
    Inventors: Bertram Menz, Matthias Domes
  • Patent number: 6664702
    Abstract: Pseudoelastic elements are shaped in order to form springs which exhibit relatively constant force levels over a major fraction of maximum deflection capacity during loading and also during unloading. The shape of sail pseudoelastic elements is chosen to concentrate at least one of flexural and torsional deformations within limited regions. The element may be braced outside said regions in order to further concentrate deformations within said regions. Loading of said pseudoelastic springs thus produces strains within said regions which are largely corresponding to the upper pseudoelastic stress plateau where strain variations cause relatively small changes in stress. Unloading of said pseudoelastic springs also produces strains within said regions which are largely corresponding to the lower stress plateau of the pseudoelastic stress-strain curve where stress is subject to relatively small changes with strain variations.
    Type: Grant
    Filed: December 11, 2000
    Date of Patent: December 16, 2003
    Assignee: DPD, Inc.
    Inventor: Parviz Soroushian
  • Patent number: 6628036
    Abstract: A serpentine-shaped spring device having an internal core made of braided wires coated with elastomeric material for environmental protection and to enhance exertion of a low holding spring pressure on a metal fiber brush, when the spring device is suitably anchored at a stationary location to hold the brush in contact with a rotor during rotation thereof while conductively transferring electrical current thereto from the core of the spring device.
    Type: Grant
    Filed: May 8, 2002
    Date of Patent: September 30, 2003
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: William A. Lynch, Neal A. Sondergaard, Thomas H. Fikse, Lynn J. Petersen
  • Patent number: 6531800
    Abstract: Miniaturizing a motor part of a fuel pump by miniaturizing an armature cover can be achieved. A brush assembling structure for fuel pump in which a brush is assembled into a brush holder of an armature cover so as to press one end surface of the brush to abut on a commutator by the other end surface of the brush, the brush assembling structure comprises: a power-supply shunt wire provided on one end portion of the brush; at least one shunt wire drawing groove formed on the one end portion of the brush and arranged in the circumferential direction with respect to a bearing hole of the armature cover; and a guide groove provided in the brush holder as corresponding to the shunt wire drawing groove, wherein a drawing direction of the shunt wire extending from the one end surface of the brush and being guided by both the shunt wire drawing groove and the guide groove is the circumferential direction.
    Type: Grant
    Filed: May 14, 2001
    Date of Patent: March 11, 2003
    Assignee: Mitsuba Corporation
    Inventors: Masahiko Narushima, Tamio Kosugi
  • Patent number: 6522044
    Abstract: A disc-type commutator is mounted on a rear end surface of an armature of an electrical rotating machine. Plural commutator segments are radially arranged around a rotating shaft, separated from one another by radially extending commutator gaps. A width of the commutator gap is gradually widened along a radial direction of the commutator, so that foreign particles, such as swarfs or brush dusts, entered in the commutator gap are removed by a centrifugal force generated in rotation of the armature. Further, the width of the commutator gap may be gradually widened along its depth direction so that the width becomes wider at its open end that at its closed end.
    Type: Grant
    Filed: June 5, 2002
    Date of Patent: February 18, 2003
    Assignee: Denso Corporation
    Inventors: Jiro Ebihara, Hajime Ohta, Akiyasu Ito
  • Patent number: 6518686
    Abstract: A vehicle blower motor includes a housing having a first bushing mounted at a first end about a shaft extending through the housing. A one-piece brush card bushing holder is mounted in the second end of the housing and carries a plurality of brushes engagable with a commutator mounted on the shaft. A second bushing is mounted in the brush card holder and disposed in engagement with the shaft. A portion of the brush card holder is formed as an end plate covering the second end of the housing.
    Type: Grant
    Filed: February 23, 2001
    Date of Patent: February 11, 2003
    Assignee: Valeo Electrical Systems, Inc.
    Inventors: Robert Campbell, Steve C. Bailey
  • Patent number: 6515399
    Abstract: An electric motor-and-gear assembly for driving vehicle aggregates such as windshield and rear window wipers, power-window units and the like, having a transmission housing that can be closed by a housing cover. A motor housing that contains a commutator motor whose commutator protrudes into the transmission housing and cooperates with a brush holder fixed in the transmission housing. For the sake of a more reasonably priced manufacture and a time-saving, more rapid assembly of the brush holder, the commutator brushes are embodied as hammer brushes with spring leaf actuators prestressed toward the commutator. The spring leaf actuator are respectively fixed with their one actuator end in a U-shaped plastic carrying part of the brush holder, which is inserted into the transmission housing radial to the commutator, through the housing opening and is positioned in the transmission housing in a positively engaging manner by means of the housing cover.
    Type: Grant
    Filed: October 13, 2000
    Date of Patent: February 4, 2003
    Assignee: Robert Bosch GmbH
    Inventors: Detlef Lauf, Ernst Fischer, Hansjoerg Karcher, Juergen Herp, Erik Maurer, Andreas Wiegert, Christian Schneider, Bernd Bock, Richard Hurst
  • Publication number: 20020167244
    Abstract: An brush assembly is provided in which electric power losses in brushes 32 are reduced, thereby suppressing an abnormal or excessive rise in temperature of the brushes. A tip end of a lead wire 33 inserted into a corresponding brush 32 in a direction of pressing upon press molding thereof is embedded in the brush in such a manner that it extends over two thirds or more of the length in the pressing direction of the brush 32.
    Type: Application
    Filed: November 27, 2001
    Publication date: November 14, 2002
    Applicant: MITSUBISHI DENKI KABUSHIKI KAISHA
    Inventors: Toshinori Tanaka, Keiichi Fukazawa, Kei Yonemori, Yusuke Matsui, Kyouhei Yamamoto
  • Publication number: 20020125786
    Abstract: An improved carbon brush assembly for an electric tool, particularly an electric tool that utilizes electromagnetic force to drive a tool shaft. The carbon brush assembly includes a carbon brush, a carbon brush seat, a constant force spring and a cover. The carbon brush seat has the constant force spring fitted therein. The carbon brush always abuts against a plate portion of the constant force spring in the carbon brush seat. An electric tool housing is formed with a through hole corresponding to the carbon brush seat for passage of the carbon brush. A sunken space is formed around the through hole for embedding the carbon brush seat. The outer edge wall of the sunken space may just insertably grip the edge of the cover such that the cover forms a part of the housing after assembly to shield the carbon brush seat embedded in the housing. By virtue of the constant force spring, the carbon brush can be subjected to a more uniform biasing action to thereby prolong the service life of the carbon brush.
    Type: Application
    Filed: March 1, 2001
    Publication date: September 12, 2002
    Inventor: Wen Yao Chi
  • Publication number: 20010013738
    Abstract: A universal motor 10 has a brush holder assembly 12 which is fixed to a support bracket 14 using a single fastener 42. The brush holder assembly uses a terminal cap 20 to secure the brush 22 and brush spring 24 within the brush holder 18. The terminal cap is fixed to the brush holder and compresses the brush spring by movement of the terminal cap in a single direction.
    Type: Application
    Filed: February 12, 2001
    Publication date: August 16, 2001
    Inventor: Siu Chun Tam
  • Patent number: 6246145
    Abstract: The present invention provides a brush holder assembly enabling a common brush holder frame to be used regardless of the direction in which a lead is to pass out, improving productivity and preventing decreases in quality due to the incorrect mounting of parts, etc. A plurality of brush holder frames are secured to a base such that the openings of respective brush receiving recesses face a passage and the axes of the brush receiving recesses are directed towards the central axis of the passage. Lead outlet grooves are disposed in both sides of each of the brush holder frames so that each extends from a first end towards a second end and joins the respective brush receiving recess to the outside. Brushes are inserted into the brush receiving recesses so that leads attached to the side thereof pass through one of the lead outlet grooves in said brush holder frames and are held by each of the brush holder frames.
    Type: Grant
    Filed: August 23, 1999
    Date of Patent: June 12, 2001
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Yoshihiro Morimoto, Shigeru Shiroyama
  • Patent number: 6169351
    Abstract: A brush assembly preferably for a universal motor comprises a tubular brush holder 13, a carbon brush 33, an arm 31 for biasing the brush and a spring 85 for biasing the arm. The brush is slidably mounted in the cavity 21 of the holder. A stop 61 is formed between the brush and the holder and has a disengaged position to permit travel of the brush partially through the inner end 25 of the holder and an engaged position to limit travel of the brush through the inner end 25 of the holder. The electrically conductive arm 31 is pivotally mounted on the support and extends through a slot 29 of the holder. A distal end 60 of the brush engages the outer end 53 of the brush and biases the brush 33 toward the inner end 25 of the cavity. The spring 85 is connected between the support 15 and the arm 31 for biasing the arm 31 into engagement with the brush 33. The arm is spaced outwardly of the end of the slot to apply a bias to the brush when the stop is in an engaged position.
    Type: Grant
    Filed: July 10, 1997
    Date of Patent: January 2, 2001
    Assignee: Black & Decker Inc.
    Inventors: Russell J. Bohart, Dale K. Wheeler
  • Patent number: 6133665
    Abstract: A brush system for an electric motor is adapted to electrically connect a commutator with at least one field terminal of the motor. The system is provided in a housing of the motor and is accessible via an opening in the housing. In this system, at least one electrically conductive brush is held in contact with the commutator by an electrically conductive brush box, which has an electrically conductive connecting tab depending therefrom. The connecting tab is adapted to be connected to the field terminal. Also included is a frame which is configured and adapted to fixedly receive the brush box. A through hole is provided on the frame for allowing the connector tab to extend through the frame and connect to the field terminal. Further, an access door is configured and adapted to be latched to the opening in the housing by a latch device attached to the access door.
    Type: Grant
    Filed: August 14, 1998
    Date of Patent: October 17, 2000
    Assignee: S-B Power Tool Company
    Inventors: Edward T. Prell, Ali I. Uzumcu, Edward G. Ennis
  • Patent number: 6066907
    Abstract: In a starter having a motor yoke, a housing and an end frame forming a cylindrical starter frame, a cylindrical thermal insulation cover is fitted around the starter frame through rubber-made elastic rings. The rings are tightly fitted in V-shaped grooves formed circumferentially on fitting faces, one being between the housing and the yoke and the other being between the yoke and the end frame. Each ring is pressed radially inward by a large diameter part of the thermal insulation cover to fill in the V-shaped groove and contact the fitting face. Further, in a motor for the starter, a resilient plate sheet is disposed between a commutator and a brush holder to return a brush passing therethrough to the original position when the brush tends to move during sliding contact with the commutator.
    Type: Grant
    Filed: November 23, 1998
    Date of Patent: May 23, 2000
    Assignee: Denso Corporation
    Inventors: Keiichi Matsushima, Masami Niimi
  • Patent number: 6037685
    Abstract: A thermal protection mechanism for electric motors is disclosed. A brush is urged into electrical contact with a commutator by a primary brush spring. A thermally deformable fastener releasably secures the primary brush spring to a brush housing. A secondary brush spring urges the brush away from the commutator with a force less than that of the primary spring. A thermal overload condition within the motor causes the thermally deformable fastener to substantially deform so that the force exerted on the brush by the primary spring is substantially reduced. The force exerted by the secondary spring overcomes the primary spring so that the brush is forcefully disengaged from electrical contact with the commutator, thereby terminating operation of the motor.
    Type: Grant
    Filed: February 12, 1999
    Date of Patent: March 14, 2000
    Assignee: Shop-Vac Corporation
    Inventor: Robert C. Berfield
  • Patent number: 6031313
    Abstract: In a brush holder device, in which an action-side end portion 22a of a torsion spring 22 is engaged with a torsion spring engaging groove 25 recessedly provided in an end surface of the brush 24 on the side opposite to a commutator 23, so that the elastic force of the torsion spring presses the brush against the commutator 23, a first inclined surface 26 is formed in the end surface of the brush 24 so as to incline at an angle of 15.degree. relative to a plane perpendicular to the axis of the brush, and second inclined surface 27 is formed in the engaging groove 25, being superposed on the first inclined surface 26. Further, a pigtail 28 is connected to the brush at an offset point relative to the engaging groove 25. Because of the second inclined surface, the torsion spring can suppress so-called "wild behavior" of the brush, and thereby, can prevent brush sound. The angle of inclination of the first inclined surface can be set at a small value, the brush can be molded using a molding die.
    Type: Grant
    Filed: December 8, 1997
    Date of Patent: February 29, 2000
    Assignee: Mitsuba Corporation
    Inventors: Chikafumi Sugai, Susumu Aoki
  • Patent number: 6020668
    Abstract: A brush holder assembly for mounting on an electric machine casing. The brush holder assembly includes a brush, a brush guide that supports and guides the brush for travel, a spring for biasing the brush in a direction toward a commutator, and an electric insulator mounting for mounting the brush guide on a casing. The electric insulator mounting has electric insulator elements containing grooves engaging the side edges of the brush guide to support the brush guide and the brush in spaced relation to a casing when the brush holder assembly is mounted thereon. The brush guide has at least one wiring tab. Several forms for attaching the insulator elements to the casing are disclosed including threaded fasteners; integral grommet formations of the insulator elements; and the insulator elements being integral formations of the casing.
    Type: Grant
    Filed: January 15, 1998
    Date of Patent: February 1, 2000
    Assignee: Siemens Canada Ltd.
    Inventor: Ilya Rubinchik
  • Patent number: 6011342
    Abstract: A carbon brush for an electric machine, resiliently acting on a collector, is arranged within a guideway so as to be movable radially to the collector and is inflexibly connected with a bending leg. The carbon brush allows easy and cost-saving assembly in a motor and electric contacting. The bending leg serves the resilient advance of the carbon brush towards the collector, on the one hand, and the electric power supply, on the other hand.
    Type: Grant
    Filed: June 11, 1998
    Date of Patent: January 4, 2000
    Assignee: ITT Manufacturing Enterprises, Inc.
    Inventor: Bernd Walther
  • Patent number: 6005323
    Abstract: The invention relates to a brush holding device used in a motor, and a method of assembling a brush holding frame onto a base plate in the brush holding device. In the brush holding device, flanged portions are protruded from both sides of a lower portion of a brush holding frame, and a pair of fixing portions each having a recessed portion substantially identical in shape to a cross-sectional shape of a corresponding one of said flanged portions are provided. The brush holding frame is inserted between the fixing portions while being slid on and along a base plate surface until the flanged portion on both sides of the brush holding frame are respectively fitted to the recessed portions of the fixing portions. Cover portions are provided on the brush holding frame at a level lower than the guide hole so as to cover the fixing portions when the fixing portions and flanged portions are fitted together.
    Type: Grant
    Filed: October 20, 1998
    Date of Patent: December 21, 1999
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Yoshihiro Morimoto, Nobuhiko Shimizu, Kazuya Sakata
  • Patent number: 5994815
    Abstract: An electric rotating machine has an armature coil comprising outer and inner coil trunks disposed in slots of an armature core as well as outer and inner coil arms disposed along an axial side surface of the armature core. The outer coil arms are arranged to operate as a commutator and in slidable contact with brushes. The diameters of the radially outermost parts of the outer coil arms and the brushes are larger than that of the radially outermost surface of the outer conductor. This arrangement assures a larger commutator-brush contact area that reduces current density as well as heat generation in the commutator-brush contact area. As the radially outwardly extending parts of the outer coil arms are exposed to the surrounding air, the outer coil trunk, the outer coil arm and the brushes as well as the radially outwardly extending part are cooled effectively during rotation of the armature core.
    Type: Grant
    Filed: July 28, 1998
    Date of Patent: November 30, 1999
    Assignee: Denso Corporation
    Inventors: Yoshito Takagi, Masami Niimi
  • Patent number: 5939812
    Abstract: The invention relates to a collector machine, in particular an electric motor, having a rotor, rotatably supported in a housing and having an armature winding and a collector. The collector for electrically contacting the armature winding cooperates with at least two brushes resting slidingly on the collector, which are each displaceably guided counter to an initial tension in a respective quiver provided for each brush on a brush carrier plate. In accordance with the improvement according to the invention, at least one contact element, which is part of an associated quiver and for one pole of the electrical contacting establishes an electrically conductive contact with the housing.
    Type: Grant
    Filed: December 22, 1997
    Date of Patent: August 17, 1999
    Assignee: Robert Bosch GmbH
    Inventor: Gerhard Wetzel
  • Patent number: 5910696
    Abstract: A commutator system comprising a commutator and a commutator brush. The commutator has electrically conducting surfaces that are electrically separated from each other by non-conducting segments. The edges of the conducting surfaces adjacent to the non-conducting segments are oriented at an angle to the rotational axis of commutator. The commutator brush has edges oriented at substantially the same angle.
    Type: Grant
    Filed: December 1, 1997
    Date of Patent: June 8, 1999
    Assignee: UT Automotive Dearborn, Inc.
    Inventor: Hongling Kang
  • Patent number: 5907204
    Abstract: In a starter, a power supply terminal connected to a solenoid coil of a magnet switch and connectable to a starter external circuit is provided on an end cover. The power supply terminal includes a terminal metal member, a bimetal which interrupts electric conduction between the solenoid coil and the terminal metal member at the time of temperature rise above a predetermined temperature, and a casing contacting a foot part of the terminal metal member and encasing the bimetal therein. The bimetal responds to each of the excessive heating of the terminal metal member and excessive energization current to interrupt the conduction. In case of a single axis-type starter, the power supply terminal is provided on a recess so that the terminal metal member does not extend axially beyond the rear end face of the end cover.
    Type: Grant
    Filed: April 3, 1997
    Date of Patent: May 25, 1999
    Assignee: Denso Corporation
    Inventors: Keiichi Matsushima, Masami Niimi, Tsutomu Shiga
  • Patent number: 5907207
    Abstract: The present invention offers a commutation assembly for an electrical motor, whereby a constant optimal pressure is maintained upon the commutator of the motor.
    Type: Grant
    Filed: November 7, 1997
    Date of Patent: May 25, 1999
    Assignee: Ryobi, Ryobi North America, Inc.
    Inventors: David Peot, Weldon Clark
  • Patent number: 5905323
    Abstract: An improved method for the manufacture of a compact brush guide holder assembly which is commonly found on machines in which electricity is to be transferred between an electrically conductive brush element as it moves and makes contact with a rotatable conductor such as a commutator. The brush holder assembly has an open body guiding channel, or chamber, for supporting the electrically conductive brush element which receives compressed tension from a fixed non-removable constant force spring which is composed of a beam uncoiled section in addition to a coiled section having fixed mounted Teflon bushings that are free to ride and float horizontally and vertically on mounting post that pass through its center. Upon compression, the contour structural integrity and memory characteristics of the constant force spring are maintained as it self adjusts to the dynamic loads and tension requirements of a rush as it biases a commutator.
    Type: Grant
    Filed: January 21, 1998
    Date of Patent: May 18, 1999
    Inventor: Roger Clemente
  • Patent number: 5870026
    Abstract: Indicators of incremental brush wear are disclosed. Versions of the indicators may comprise signal wire assemblies embedded in brushes so that they continuously contact rotating components of electrical machines. Each such wire assembly typically is chosen so that its nominal electrical resistance differs from that of its corresponding brush, while its mechanical properties remain similar to those of the brush.
    Type: Grant
    Filed: July 15, 1997
    Date of Patent: February 9, 1999
    Assignee: The Morgan Crucible Company plc
    Inventor: Keith C. Challenger
  • Patent number: 5825114
    Abstract: A resilient thin sheet is used for a brush instead of a conventional brush unit which includes coil springs, pig tails and graphite brushes. A slip ring is made of perforated copper which is impregnated with carbon powder. The brush has two arc-shaped arms extending along the circumference of the slip ring and contacting portions disposed at the edges of the arms which are in contact with the peripheral surfaces of the slip ring. Wear resistant members are welded or caulked to the contacting portions to prevent excessive wear of the brush, thereby increasing the life of the brush.
    Type: Grant
    Filed: November 15, 1996
    Date of Patent: October 20, 1998
    Assignee: Denso Corporation
    Inventor: Takuzou Mukai
  • Patent number: 5808393
    Abstract: A brush holder assembly comprises a non-conductive brush holder body covered by a printed wiring board cover. The brush holder body includes a brush cavity for holding a brush, a spring cavity for holding a spring and a shunt wire cavity for holding a shunt wire. The spring is configured to hold the brush in contact with a commutator at a constant brush pressure throughout the entire length of brush travel. The brush holder body and printed wiring board cover are configured to enclose the brush, spring and shunt wire thus protecting the brush, spring and shunt wire.
    Type: Grant
    Filed: May 23, 1997
    Date of Patent: September 15, 1998
    Assignee: MPC Products Corporation
    Inventors: Wayne C. Penfold, Craig H. Scott, David J. Stapleton
  • Patent number: 5808394
    Abstract: This invention relates to a carbon brush for an electric motor. These carbon brushes are guided in tubular brush holders and are pressed against a commutator. Furthermore, the brushes of the present invention include inclined side edges so that the front frontal surface has a trapezoidal cross-section. The consequence thereof is that, when sliding along the commutator, the commutator bars will always support the side edges over the major part of their length. The ratchet effect is thus suppressed.
    Type: Grant
    Filed: May 6, 1996
    Date of Patent: September 15, 1998
    Assignee: ITT Automotive Europe GmbH
    Inventor: Rainer Bruhn
  • Patent number: 5793141
    Abstract: The invention provides a brush cartridge for a commutator-type motor. The brush cartridge includes a housing that is made of an electrically conductive material and that has an integrally formed terminal so that the cartridge can be plugged into a circuit without the need for wiring. The brush cartridge also includes a brush supported in the housing for sliding movement relative thereto and a spring member for biasing the brush into engagement with a commutator on the motor when the cartridge is installed. The brush cartridge also includes a flexible shunt connected between the housing and the brush. The shunt limits the range of sliding movement of the brush to permanently retain the brush in the housing.
    Type: Grant
    Filed: June 28, 1995
    Date of Patent: August 11, 1998
    Assignee: Milwaukee Electric Tool Corp.
    Inventors: Glenn H. Simonsen, Jeffrey C. Hessenberger
  • Patent number: 5767605
    Abstract: An improved brush assembly is provided for conducting electrical power from a fixed power system to a rotating ice protection system. The invention is especially adapted for use with an aircraft propeller ice protection system. According to an aspect of the invention, the brush assembly has a housing with a brush enclosure, the enclosure having slots provided therein for slidably receiving a plurality of brushes. A plurality of wear inserts are disposed in the slots adjacent the brushes in order to provide a wearing surface to prevent excessive wear of the brushes.
    Type: Grant
    Filed: July 31, 1996
    Date of Patent: June 16, 1998
    Assignee: The B.F. Goodrich Company
    Inventor: Michael John Giamati
  • Patent number: 5753992
    Abstract: A substantially enclosed brush holder assembly includes a brush fixture of singular piece construction for use in a harsh operating environment, such as that in which a motor vehicle alternator operates. An exemplary brush holder assembly according to the present invention includes a brush fixture for use in connection with a dynamoelectric machine. The brush fixture has at least one brush compartment that is configured to receive a brush. The brush fixture also includes at least one set of spring coil compartments, each of which are designed to receive one of two spring coils of a constant force extension spring. These spring coil compartments are adjacent to and in open communication with the brush compartment, thereby allowing the constant force extension spring to be extended through the brush compartment and peripherally around the brush located therein.
    Type: Grant
    Filed: November 7, 1996
    Date of Patent: May 19, 1998
    Inventors: Raymond C. Avitable, Robert Farra, Thomas P. Hosmer
  • Patent number: 5753995
    Abstract: To inform a user of wear on a carbon brush for a motor earlier than when the carbon brush is actually required to be replaced with a new brush. In a motor brush wear indicating device, a metal terminal is attached to a brush holder, being opposed to the inside of a holder shank of the brush holder, and an indicator is operated when the metal terminal contacts a brush spring. The metal terminal has a contact in the middle of a length of the brush holder. The indicator can be operated while the carbon brush is continuously pressed against a commutator by the brush spring. The metal terminal serves as a leaf spring. When the carbon brush is worn and shortened, the indicator is operated. Even after the indicator operates, the carbon brush is still pressed against the commutator by the brush spring. Therefore, the user can operate a motor-driven tool for some time before the carbon brush must be replaced with a new one.
    Type: Grant
    Filed: November 27, 1996
    Date of Patent: May 19, 1998
    Assignee: Makita Corporation
    Inventor: Kazutoshi Ogino
  • Patent number: 5744890
    Abstract: A brush structure for a motor is provided for realizing an equalization of wear of brushes without causing an early wear of a specific brush while not necessitating a complicated conduction controlling device. A first brush, which is one of four brushes, conducted at both Lo mode and Me mode is formed to have a larger sliding contact area for contacting a commutator slidably compared with a sliding contact area of a second brush which is conducted at Hi mode only. Current density in the first brush at Lo mode and Me mode becomes smaller than current density at Hi mode.
    Type: Grant
    Filed: April 18, 1996
    Date of Patent: April 28, 1998
    Assignee: ASMO Co., Ltd.
    Inventors: Mineo Yamaguchi, Takayuki Kitagawa
  • Patent number: 5739619
    Abstract: An electrical brush having a wear indicator in the form of a marking substance within the brush which removes a film from a rotating collector surface of an electrical device just prior to the brush becoming worn to its minimum length. The removal of the film leaves a bright streak on the collector surface, and provides a visual indication that the brush is in need of replacement.
    Type: Grant
    Filed: March 19, 1996
    Date of Patent: April 14, 1998
    Assignee: Life Cycle Engineering, Inc.
    Inventor: George C. Thornley
  • Patent number: 5734219
    Abstract: A brush system for providing an electric connection to a rotating commutator wheel of an electric machine is disclosed. The brush system has a switched brush selectively switchable between an engaged position and a disengaged position and a switch connected to the switched brush and formed of a shape-memory-alloy. The switch attains an extended state at a first temperature and attaining a retracted state at a second temperature, for switching the switched brush alternately to the respective engaged position and the respective disengaged position. The switch includes a temperature conditioner for varying a temperature at the switch between the first temperature and the second temperature. The temperature condition may be an electric network wherein the internal resistance of the switch allows for heating of the switch to the second temperature.
    Type: Grant
    Filed: June 17, 1996
    Date of Patent: March 31, 1998
    Assignee: Siemens Electric Limited
    Inventors: Marek Horski, Andrew Lakerdas
  • Patent number: 5723932
    Abstract: A liquid pump has a DC motor and a pump in a cylindrical casing. A pair of brushes are slidably contacted with a commutator of an armature while being biased by springs. The specific resistance of the positive brush is lower than the specific resistance of the negative brush to enable the voltage drop at the brushes to be decreased and motor efficiency to be increased without increasing commutator wearing speed. The biasing force provided by the spring biasing the positive brush is lower than the biasing force provided by the spring biasing the negative brush.
    Type: Grant
    Filed: June 17, 1996
    Date of Patent: March 3, 1998
    Assignee: Nippondenso Co., Ltd.
    Inventors: Motoya Ito, Minoru Yasuda, Takeshi Matsuda
  • Patent number: 5717271
    Abstract: Deformation absorbing grooves 16a are recessedly provided on the inner surfaces of both side walls 15a of a main body 15 of a brush holder made of resin in the sliding direction of a brush 44, and brush holding surface portions 16b holding both end edge portions of the outer surfaces of the brush are formed at edge portions of the grooves 16a on the inner surfaces of the side walls 15a. A pair of first reinforcing ribs 16c are projectingly provided at closing end sides of cutaway portions 18 and 19 on the outer surfaces of the both side walls 15a in the sliding direction of the brush, a pair of second reinforcing ribs 16d are projectingly provided at both top sides of the outer surface of a top side wall 15d for closing an end surface across the tops of the both side walls in the sliding direction of the brush, and an end portion 46a on the reaction side of a torsion spring 46 is engaged with an engageable portion 21A projectingly provided on the first reinforcing rib 16c.
    Type: Grant
    Filed: December 11, 1995
    Date of Patent: February 10, 1998
    Assignee: Mitsuba Corporation
    Inventors: Susumu Aoki, Hideki Furuuchi, Akihito Miyamoto
  • Patent number: 5712522
    Abstract: In an armature of a starter motor, commutator bars are formed by bending one end portions of upper layer armature conductors toward the inner circumferential side in the radial direction along an axial end surface of an armature core. A brush which slidably contacts commutator bars is constructed in a multi-layered type comprised of two kinds of brush materials each having different specific resistance layered in a rotational direction of the armature.
    Type: Grant
    Filed: May 24, 1996
    Date of Patent: January 27, 1998
    Assignee: Nippondenso Co., Ltd.
    Inventor: Masami Niimi
  • Patent number: 5696418
    Abstract: An electrical commutator machine which serves to actuate units is proposed. The commutator machine comprises a ring-like carrying plate, which surrounds the axis of rotation of the commutator, for tubular guide casings which are made of metal, have a square cross section, are permanently connected to said carrying plate and in which brushes belonging to the commutation device are guided along the longitudinal axis of the tube and are placed under load on a contact face of the commutator. A particularly simple and advantageous structure of the commutator machine is produced if, in order to secure the casing on the carrying plate, at least two tongues which are upright with respect to the wall plane are arranged on one of the casing walls, to which tongues there are assigned insertion slits which are located in the one end of the carrying plate and detain the tongues.
    Type: Grant
    Filed: October 16, 1995
    Date of Patent: December 9, 1997
    Assignee: BT Magnet-Technologie GmbH
    Inventors: Rainer Corbach, Wilhelm Latz, Kurt Muhlemann
  • Patent number: 5686775
    Abstract: A brush holder for an electrical machine, and in particular a hammer brush holder, can include a carbon brush inserted with one of its ends provided with a brush shunt into a pot-shaped receptacle part of the brush holder. The carbon brush is retained in the receptacle part by means of clamping. A reliable clamping of the carbon brush is guaranteed by providing a scraper rib on at least one side wall of the receptacle part and designing it to ascend from the entry slot of the receptacle part toward its pot-like bottom with respect to its height and/or its width pointing into the receiving space of the receptacle part. The brush holder may be manufactured from plastic, and the carbon brush is inserted with a clamp locking force fit into a receiving opening of the brush holder.
    Type: Grant
    Filed: May 26, 1995
    Date of Patent: November 11, 1997
    Assignee: Siemens Aktiengesellschaft
    Inventors: Tobias Veil, Werner Goeb, Siegfried Heger, Burkard Roechner, Thomas Drexlmaier