Heat-exchange Structure Patents (Class 310/64)
  • Patent number: 7759829
    Abstract: Certain exemplary embodiments comprise a device and/or an electric motor comprising an elongated, substantially rigid rotor shaft, the rotor shaft defining a plurality of longitudinal flutes; and/or a method comprising: for an electrical motor, forming an elongated, substantially rigid, rotor shaft defining a plurality of longitudinal flutes; and assembling the rotor shaft with a stator of the electrical motor.
    Type: Grant
    Filed: June 28, 2004
    Date of Patent: July 20, 2010
    Assignee: Siemens Industry, Inc.
    Inventors: Warren G. Holter, Scott Kreitzer, Brian Pellegrino
  • Publication number: 20100176671
    Abstract: A positive-side heatsink and a negative-side heatsink that constitute a rectifier are disposed inside a case at a rear end of a rotor so as to be separated axially such that front surfaces of a positive-side base portion and a negative-side base portion face each other. The negative-side heatsink is disposed such that radiating fins that are disposed so as to project from a rear surface of the negative-side base portion are positioned radially outside a cooling fan so as to face a coil end of a stator coil.
    Type: Application
    Filed: March 30, 2010
    Publication date: July 15, 2010
    Applicant: MITSUBISHI ELECTRIC CORPORATION
    Inventors: Shinichi ITO, Shinji NISHIMURA, Atsushi HIROKADO
  • Publication number: 20100171378
    Abstract: Provided are a radial core type brushless direct-current (BLDC) motor and a method of making the same, having an excellent assembly capability of division type stator cores in a double rotor structure BLDC motor. The BLDC motor includes a rotational shaft, an integrated double rotor including an inner rotor and an outer rotor, and a rotor supporter wherein a trench type space is formed between the inner rotor and the outer rotor, and an end extended from the inner rotor is connected with the outer circumferential surface of a bushing combined with the rotational shaft, and an integrated stator wherein one end of the stator is disposed in the trench type space and an extension axially extended from the other end of the integrated stator is fixed to the housing of the apparatus.
    Type: Application
    Filed: February 16, 2010
    Publication date: July 8, 2010
    Applicant: AMOTECH CO., LTD.
    Inventors: BYOUNG KYU KIM, JAE YEONG LEE, KYU HYUK JEONG, JONG HOON LEE
  • Publication number: 20100171380
    Abstract: An electric machine comprises an outer casing (2), a rotor and a stator (3) having at least one polar expansion (5) and at least one winding (8) having an annular shape and placed around the polar expansion (5). The casing (2) has a plurality of protrusions (13) each of which holds, by supporting, a corresponding portion (12) of a stator winding (8) to enable heat exchange between the winding (8) and the protrusion (13). Each portion (12) of the winding (8) is electrically insulated from the respective protrusion (13).
    Type: Application
    Filed: July 23, 2008
    Publication date: July 8, 2010
    Applicant: SPAL AUTOMOTIVE S.R.L
    Inventor: Pietro De Filippis
  • Publication number: 20100164307
    Abstract: Provided are a radial core type brushless direct-current (BLDC) motor and a method of making the same, having an excellent assembly capability of division type stator cores in a double rotor structure BLDC motor. The BLDC motor includes a rotational shaft, an integrated double rotor including an inner rotor and an outer rotor, and a rotor supporter wherein a trench type space is formed between the inner rotor and the outer rotor, and an end extended from the inner rotor is connected with the outer circumferential surface of a bushing combined with the rotational shaft, and an integrated stator wherein one end of the stator is disposed in the trench type space and an extension axially extended from the other end of the integrated stator is fixed to the housing of the apparatus.
    Type: Application
    Filed: February 16, 2010
    Publication date: July 1, 2010
    Applicant: AMOTECH CO., LTD.
    Inventors: BYOUNG KYU KIM, JAE YEONG LEE, KYU HYUK JEONG, JONG HOON LEE
  • Patent number: 7745965
    Abstract: In order to improve the cooling of an electrical machine, the invention proposes an electrical machine having a stator (4) and a rotor, wherein the stator (4) has a cooling jacket (10) over at least part of the stator (4), wherein the cooling jacket (10) has a motor jacket (3) surrounding the stator (4) and an outer jacket (1), at least sections of which are spaced apart from said motor jacket (3), and a hollow helix (2) is arranged in the section between the motor jacket (3) and the outer jacket (1) and has a predeterminable pitch (12), and wherein the inlet (7) and the outlet (6) of this cooling jacket (10) are located substantially on an axial plane of the electrical machine.
    Type: Grant
    Filed: October 27, 2006
    Date of Patent: June 29, 2010
    Assignee: Siemens Aktiengesellschaft
    Inventor: Markus Oestreich
  • Patent number: 7741741
    Abstract: A drive apparatus for a washing machine includes an electric motor, a drive shaft connected to the electric motor for rotary drive, a fan for cooling the electric motor and electronics for controlling operation of the electric motor. In order to achieve a compact construction, the electric motor and the electronics are integrated in a common unit, such as a motor housing. In order to protect the electronics and at the same time ensure that the electronics are sufficiently cooled, the common unit has a dividing wall, with the electric motor and a printed circuit board of the electronics disposed on opposite sides of the dividing wall. The dividing wall has at least one aperture. The electronics include power components protruding at least partially through the aperture and being in contact with the dividing wall and/or with a cooling air stream generated by the fan.
    Type: Grant
    Filed: July 13, 2007
    Date of Patent: June 22, 2010
    Assignee: Dielh AKO Stiftung & Co. KG
    Inventors: Martin Weinmann, Alexander Müller, Thomas Mehrer
  • Patent number: 7741742
    Abstract: A vehicular alternator is provided which can suppress the vibration of a circuit board. The vehicular alternator has a rectifier that includes a plurality of diodes forming a full-wave rectifier circuit, a pair of negative and positive terminal side heat sinks that hold the diodes, and a circuit board connecting the diodes and a stator coil to one another, wherein the negative and positive terminal side heat sinks and the circuit board are mounted on a casing at a plurality of mounting portions, which are superposed with one another in an axial direction of a shaft, by using mounting members. Between adjacent ones of the mounting portions, there are formed abutment portions in which the circuit board is superposed on and placed in abutment with the negative terminal side heat sink or the positive terminal side heat sink, and the abutment portions are fixed to each other by rivets.
    Type: Grant
    Filed: October 28, 2008
    Date of Patent: June 22, 2010
    Assignee: Mitsubishi Electric Corporation
    Inventors: Yoshiro Imazawa, Hiroya Ikuta, Shinichi Ito, Yoshihiro Shinosaka, Shinji Nishimura, Toshiyuki Oonishi
  • Publication number: 20100140952
    Abstract: A cooling system for a wind turbine is provided. The cooling system includes at least one generator having a plurality of external fins disposed around at least a portion of the periphery of the generator. A shroud is disposed around at least a portion of the generator, and is configured to guide air across the external fins so that said air cools the generator.
    Type: Application
    Filed: May 11, 2009
    Publication date: June 10, 2010
    Inventor: Patrick L. Jansen
  • Publication number: 20100139896
    Abstract: An electric machine including a housing having an outer surface and an inner surface that defines an interior portion. The housing includes a connection zone. A fluid circuit passes, at least in part, through the housing. The fluid circuit includes an inlet portion and an outlet portion. A stator assembly is arranged within the interior portion of the housing. The stator assembly includes at least one connector lead, and a terminal block extending through the housing. The terminal block includes a non-electrically conductive member that is sealed against the housing. The non-electrically conductive member includes a fluid cavity. At least one electrically conductive member is covered, at least in part, by the non-electrically conductive member. The fluid cavity guides a fluid along a portion of the at least one electrically conductive member to absorb heat.
    Type: Application
    Filed: November 11, 2009
    Publication date: June 10, 2010
    Applicant: REMY TECHNOLOGIES, L.L.C.
    Inventors: Bradley D. Chamberlin, Victor Kernus
  • Patent number: 7733651
    Abstract: The invention relates to a heat sink arrangement with a heat sink element, with a cylindrical interior, in particular a housing of an electric motor or housing part for such, with power electronics integrated into the housing or housing part, with at least one electronics component attached to the heat sink element from inside, in which the heat sink element is a sector of a cylinder adapted to the cylindrical interior of the heat sink arrangement, and that a springy clip is present that presses onto the ends of the sector such that the heat sink element is pressed against the cylindrical interior by spreading, as well as to an electric motor, a housing part and a springy clip.
    Type: Grant
    Filed: July 5, 2007
    Date of Patent: June 8, 2010
    Assignee: Dunkermotoren GmbH
    Inventors: Mario Hogg, Bernhard Kaiser
  • Patent number: 7732950
    Abstract: A radiator for a linear or curved mobile motor for removing the thermal distortion of a mover and a transporting member of a linear or curved mobile motor, and a high-accuracy, high-reliability linear or curved mobile motor using it. The linear or curved mobile motor includes a field pole having a plurality of permanent magnets with different magnetic poles arranged alternately along a field yoke, and an armature arranged opposite to the field pole via a magnetic gap and formed by winding a single or a plurality of coils around a core. The field pole is used as a stator and the armature being used as a mover that is relatively moved along the longitudinal direction of the stator.
    Type: Grant
    Filed: July 25, 2005
    Date of Patent: June 8, 2010
    Assignee: TS Heatronics Co., Ltd.
    Inventors: Tatsuya Yamaoka, Kazuyoshi Suzuki
  • Patent number: 7728467
    Abstract: A heat generating member cooling structure in which a coolant space is formed between a heat releasing surface that is thermally connected to a heat generating member and an opposing surface that is positioned opposite the heat releasing surface, includes a plurality of heat releasing fins that are provided within the coolant space so as to be parallel to one another and stand from the heat releasing surface toward the opposing surface, and an inter-fin passage, through which a coolant flows, formed between every two of the plurality of heat releasing fins that are positioned adjacent to each other.
    Type: Grant
    Filed: January 22, 2008
    Date of Patent: June 1, 2010
    Assignees: Aisin AW Co., Ltd., Nakamura Mfg. Co., Ltd.
    Inventors: Kazuo Aoki, Junji Tsuruoka, Seiji Yasui, Yasushi Kabata, Hideyuki Miyahara, Masaharu Kumagai
  • Patent number: 7723876
    Abstract: A positive-side heatsink and a negative-side heatsink that constitute a rectifier are disposed inside a case at a rear end of a rotor so as to be separated axially such that front surfaces of a positive-side base portion and a negative-side base portion face each other. The negative-side heatsink is disposed such that radiating fins that are disposed so as to project from a rear surface of the negative-side base portion are positioned radially outside a cooling fan so as to face a coil end of a stator coil.
    Type: Grant
    Filed: December 27, 2007
    Date of Patent: May 25, 2010
    Assignee: Mitsubishi Electric Corporation
    Inventors: Shinichi Ito, Shinji Nishimura, Atsushi Hirokado
  • Publication number: 20100117466
    Abstract: A device for rectifying the current of a rotary electric machine comprising a bearing (50) with through openings (51) for a coolant, that comprises at least one module (100) including a holder (10, 16) for holding current rectifying members (93, 94) having the same phase as the machine, said holder (10, 16) including a heat sink (16) with vanes (18) at least partially covering an opening (51) in the bearing (50). A rotary electric machine including such a current rectifying device. Application: alternators of automotive vehicles with internal ventilation.
    Type: Application
    Filed: December 20, 2007
    Publication date: May 13, 2010
    Inventors: Olivier Gas, Fabrice Tauvron, Marc Tunzini, Régis Seidenbinder
  • Publication number: 20100109455
    Abstract: An automotive electric machine provided with: a stator; a rotor, which is rotationally mounted coaxially to the stator and inside the stator to rotate about a rotation axis; a shaft, which is rotationally mounted about the rotation axis, supports the rotor, and is hollow inside so as to have a longitudinal, central cooling channel filled with a cooling fluid; at least one pushing element, which is arranged inside the cooling channel, is integral with the shaft to rotate with the shaft itself about the rotation axis, and is helical-shaped to define at least one worm which extends within the cooling channel along the rotation axis to push the cooling fluid along the rotation axis due to its rotation.
    Type: Application
    Filed: November 5, 2009
    Publication date: May 6, 2010
    Applicant: Ferrari S.p.A.
    Inventor: Fabrizio Favaretto
  • Patent number: 7709979
    Abstract: A cooling device comprising a heat pipe (6) which is provided with an electrically-isolating part (15) between the evaporating (8) and condensing (7) parts thereof, such that the hot and cold areas are isolated electrically from one another. The evaporating part (7) of the heat pipe (6, 60, 61) is connected to a voltage regulator (2) or to a current rectifier belonging to a rotating electric machine. The invention is suitable for an alternator or an alternator-starter.
    Type: Grant
    Filed: December 5, 2006
    Date of Patent: May 4, 2010
    Assignee: Valeo Equipements Electriques Moteur
    Inventors: Fakes Michel, Claudiu Vasilescu, Daniel Richard
  • Publication number: 20100102657
    Abstract: In one aspect, an arrangement for cooling of an electrical machine is provided. A rotor and a stator include an air-gap arranged between the rotor and the stator. The rotor and the stator include a circulation arrangement to allow the circulation of air for cooling-purposes of the rotor and of the stator. The rotor and the stator are encapsulated by a shell which is formed to allow the flow of hot air from the rotor and the stator to a heat-exchanger. The shell is formed to allow the flow of cool air from the heat-exchanger back to the rotor and the stator for cooling-purposes. The shell includes a number of corners, while each corner is used to gather the hot air before it is guided to the heat-exchanger.
    Type: Application
    Filed: October 27, 2009
    Publication date: April 29, 2010
    Inventors: James Kenneth Booth, Uffe Eriksen
  • Publication number: 20100102656
    Abstract: An air-gap is between a rotor and a stator. The stator comprises a number of stacked laminate-plates. The laminate-plates are positioned and fixed by a structural support and by end-plates in relation to a central-part of the stator to achieve the air-gap. A cavity is formed by the end-plates, the central-part of the stator, the air-gap and an internal surface of the rotor. An air-cooling arrangement is arranged and used to circulate a gaseous medium for cooling purposes inside the cavity.
    Type: Application
    Filed: October 27, 2009
    Publication date: April 29, 2010
    Inventors: James Kenneth Booth, Uffe Eriksen, Soeren Gundtoft, Jacob Blach Nielson
  • Publication number: 20100102655
    Abstract: An arrangement for cooling an electrical machine is provided. The electrical machine includes a rotor and a stator, an air-gap being between the rotor and the stator. The stator includes a plurality of stacked laminate-plates. The laminate-plates include on a first side, which is facing the air-gap, a plurality of slots containing metal-windings of a stator-coil. The laminate-plates are positioned and fixed by a structural support and by end-plates in relation to a central-part of the stator. A joint cavity is formed by the end-plates, the central-part of the stator and an internal surface of the laminate-plates. The internal surface is defined by a second side of the laminate-plates, the second side being opposite to the first side. The cavity is coupled with an air-cooling-arrangement, which is arranged and used to circulate a cooling gaseous medium from the cavity to the air-gap and the laminate-plates back into the cavity.
    Type: Application
    Filed: October 27, 2009
    Publication date: April 29, 2010
    Inventors: Uffe Eriksen, Soeren Gundtoft
  • Publication number: 20100102652
    Abstract: In one aspect, an arrangement for cooling of an electrical machine is provided. The arrangement includes a rotor and a stator of the electrical machine, while an air-gap is between the rotor and the stator. The electrical machine includes an air-cooling-arrangement, which circulates air inside the electrical machine. The electrical machine includes a liquid-cooling-arrangement, which circulates cooling-liquid inside the electrical machine. The air-cooling arrangement and the liquid-cooling-arrangement are connected by an air-to-liquid heat-exchanger, which is applied to transport heat out from the electrical machine by the cooling-liquid.
    Type: Application
    Filed: October 27, 2009
    Publication date: April 29, 2010
    Inventors: James Kenneth Booth, Uffe Eriksen, Soeren Gundtoft, Jacob Blach Nielsen
  • Publication number: 20100102650
    Abstract: In one aspect, an arrangement is provided. An electrical machine includes elements generating heat while the electrical machine is at work. The elements include at least one fixing-arrangement to support an element-structure. The fixing-arrangement is hollow to carry a cooling fluid which allows a transfer of the heat away from the elements.
    Type: Application
    Filed: October 27, 2009
    Publication date: April 29, 2010
    Inventors: Uffe Eriksen, Henrik Stiesdal
  • Publication number: 20100102653
    Abstract: An arrangement for cooling an electrical machine is provided. The electrical machine is connected with a first cooling-system which directly cools the electrical machine. The first cooling-system circulates a first cooling-medium. The first cooling-system is connected with a second cooling-system which delivers heat from the first cooling-system to the second cooling-system. The second cooling-system circulates a second cooling-medium to remove the received heat. The first cooling-system is connected with a third cooling-system, which is a refrigeration-system, to additionally cool down the first cooling-medium of the first cooling-system.
    Type: Application
    Filed: October 27, 2009
    Publication date: April 29, 2010
    Inventor: Soeren Gundtoft
  • Publication number: 20100096938
    Abstract: A blower motor can efficiently remove heat generated by all substrate-mounted components. A rotor and a stator are housed inside a motor case. A motor substrate on which a motor driving circuit is formed is disposed in a space formed in the axial direction between (i) the rotor and the stator and (ii) an opening bottom portion of a bracket. A heat-generating component mounted on the motor substrate contacts the opening bottom portion of the bracket via a heat-dissipating member.
    Type: Application
    Filed: October 14, 2009
    Publication date: April 22, 2010
    Inventors: Tadashi YANO, Akihito Fukuzawa
  • Patent number: 7701106
    Abstract: A downhole electric motor for a submersible pump has at least three phases and comprises a permanent magnet rotor and a stator bearing phase windings A, B and C in slots (2206) in the stator. Each phase winding A, B, C incorporates a coil extending through a respective pair of adjacent stator slots (2206) and surrounds a respective portion of the stator between the slots (2206). Furthermore adjacent coils of each pair of phase windings A, B, C extend through opposite parts of a respective one of the slots (2206), so that these coils extend alongside one another in the slot, either being separated by a gap through which cooling fluid may be pumped to cool the coils, or being separated by a thermally conductive projection (3110), with which the coils are in thermal contact, extending at least part of the way across the slot. Such a winding arrangement is advantageous in ensuring that the motor has a long life.
    Type: Grant
    Filed: June 21, 2004
    Date of Patent: April 20, 2010
    Assignee: Oilfield Equipment Development Center Limited
    Inventor: Michael Andrew Yuratich
  • Publication number: 20100083513
    Abstract: Electric chain saw with static cooling features a cutting chain fitted so as to turn around a drive sprocket and a guide bar of oblong shape, and an electric motor effecting the drive of this chain, through the intermediary of the sprocket. The electric drive motor drive of the cutting chain is a brushless direct current motor enclosed in a housing formed by at least two components and made of a light metallic alloy, with one surface of the housing being in contact with the drive motor drive, to provide static cooling.
    Type: Application
    Filed: February 25, 2008
    Publication date: April 8, 2010
    Inventor: Roger Pellenc
  • Patent number: 7692342
    Abstract: Objects of the present invention is to provide an outer rotor of a motor for a direct drive drum type washing machine, in which a structure of the outer rotor is improved, to resolve throbbing of the outer rotor at the time of high speed rotation, and consequential noise, and to provide a variety of products. For this, the outer rotor having a rotor frame with a bottom, a side wall extended from a circumference of the bottom substantially perpendicular to the bottom, and magnets mounted on an inside of the side wall, wherein the bottom of the rotor frame is elevated in a direction of extension of the side wall on the whole.
    Type: Grant
    Filed: November 8, 2005
    Date of Patent: April 6, 2010
    Assignee: LG Electronics Inc.
    Inventor: Byung Hwan Ahn
  • Patent number: 7687945
    Abstract: A method and system of cooling an enclosure or motor is disclosed. An exemplary permanent magnet electric motor is formed with an external stator and an internal rotor. The motor controller is in thermal proximity to the motor but is thermally isolated from the motor by an air chamber. In one exemplary embodiment, one or more heat sinks are provided to create efficient heat removal paths. In another exemplary embodiment, one of more heat pipes are located in the system.
    Type: Grant
    Filed: September 25, 2004
    Date of Patent: March 30, 2010
    Assignee: Bluwav Systems LLC.
    Inventors: Kaiser Matin, Mansour Peyghaleh, Mark A. Benson, Ernest G. Penzenstadler
  • Publication number: 20100071972
    Abstract: An axial flux electrical machine is provided. The machine includes a plurality of rotors, each sandwiched between a respective pair of stator parts. The plurality of rotors, together with their respective stators, are axially-stacked to form a multistage machine. Heat exchangers are provided adjacent each stator to provide cooling. Each rotor disc is a composite rotor disc in which permanent magnets are embedded. The magnets are embedded in apertures through each disc so that surfaces of the magnets are flush with surfaces of the respective rotor disc.
    Type: Application
    Filed: January 6, 2009
    Publication date: March 25, 2010
    Inventors: Michael Ulrich LAMPERTH, Peethamparam ANPALAHAN
  • Publication number: 20100038981
    Abstract: Heat discharging property of the stator coil end is improved effectively in a rotating electric machine. A motor as the rotating electric machine includes a stator and a rotor. The stator includes a stator core and resin mold coil ends provided on both axial ends thereof. Column-shaped projections projecting in the axial direction are provided on axial side surfaces of resin mold coil ends at a plurality of positions. Cooling oil supplied from above the resin mold coil ends effectively cools the resin mold coil ends.
    Type: Application
    Filed: August 12, 2009
    Publication date: February 18, 2010
    Applicants: Toyota Jidosha Kabushiki Kaisha, Nippon Soken, Inc.
    Inventors: Hiroaki Urano, Eiji Yamada, Kazutaka Tatematsu, Yasuji Taketsuna, Atomi Arakawa, Akihiro Tanaka, Sadahisa Onimaru, Hirohito Matsui, Ryotaro Okamoto
  • Publication number: 20100033042
    Abstract: A totally enclosed motor comprising a housing totally encloses an electrical package that includes plurality of slot vents extending radially outward from a shaft on which the electrical package is mounted. The electrical package being operable to generate a closed circuit electrical package cooling air flow that circulates through the slot vents and is confined within the housing. The motor additionally including an exterior cooling assembly that is operable to generate a directed exterior air flow along an exterior portion of the housing. The motor further including a plurality of heat pipes having evaporator ends disposed within the closed circuit electrical package cooling air flow and condenser ends disposed within the exterior air flow, whereby heat is removed from the electrical package chamber such that the ‘Totally Enclosed’ more provides a power output substantially equivalent to that of an ‘Open’ motor of approximately the same size.
    Type: Application
    Filed: August 6, 2009
    Publication date: February 11, 2010
    Applicant: Thermal Motor Innovations , LLC
    Inventors: Timothy Hassett, Mark Hodowanec
  • Publication number: 20100026109
    Abstract: A motor including a frame that defines a motor portion and an adjacent cooling portion, and a plurality of heat pipes disposed within and fully enclosed by the motor frame. Each heat pipe has an evaporator end disposed within the portion of the frame that defines the motor portion and a condenser end disposed within the portion of the frame that defines the cooling portion. A cooling chamber within the motor cooling portion is structured to have a fluid introduced therein by a working device such that at least a portion of the frame defining the cooling portion is cooled via the working fluid, thereby extracting heat from the heat pipe condenser ends and cooling the motor portion of the motor.
    Type: Application
    Filed: July 31, 2009
    Publication date: February 4, 2010
    Applicant: THERMAL MOTOR INNOVATIONS, LLC
    Inventors: Timothy Hassett, Mark Hodowanec
  • Publication number: 20100026113
    Abstract: A stator for an electric rotary machine which includes a stator coil which is made up of conducting wires each of which includes in-slot portions disposed one in each of slots formed in a stator core and turned portions each of which connects adjacent two of the in-slot portions outside the slots. Each of the turned portions includes steps adjacent connected through a curved bend. The curved bend of one of the conducting wires is laid to overlap one of turned portions of the other conducting wire in an axial direction of the stator core through a gap. The curved bend has walls extending toward one of the turned portions of the other conducting wire to define a chamber. The walls increase a total area of the stator coil from which thermal energy will dissipate, thus enhancing the ability of the stator coil to be cooled.
    Type: Application
    Filed: July 30, 2009
    Publication date: February 4, 2010
    Applicant: DENSO CORPORATION
    Inventor: Shigenobu Nakamura
  • Publication number: 20100026110
    Abstract: In a slowly-running electric machine, such as a bulb turbine generator, air circulation for cooling is supplied by externally driven fans. A cooling device is mounted on the pressure or the suction side of the fan and the rotor and the stator are mounted on the suction side of the fan.
    Type: Application
    Filed: June 20, 2007
    Publication date: February 4, 2010
    Applicant: VA TECH HYDRO GMBH
    Inventors: Walter Harb, Johannes Erhard, Ernst Farnleitner
  • Publication number: 20100013331
    Abstract: Inside a housing, there are provided a motor generator (MG), an IPM, and a smoothing capacitor. Between the MG and the IPM, there is provided a cooler through which a coolant liquid flows, provided in an inclined manner to form contact with the top face of the IPM. Between the MG and the smoothing capacitor, there are provided a first communication channel through which an LLC flows from a region outside the housing into the cooler, brought into contact with a lateral face of the smoothing capacitor, and a second communication channel through which the LLC flows from the interior of the cooler to the region outside the housing.
    Type: Application
    Filed: October 30, 2007
    Publication date: January 21, 2010
    Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tadafumi Yoshida, Masaki Yoshino, Yutaka Hotta
  • Publication number: 20100007227
    Abstract: A cooling jacket for a motor includes an extruded jacket body having an outer peripheral surface, an inner peripheral surface, and a plurality of discrete cooling passages located between the inner and outer peripheral surfaces that provide multi-directional fluid flow. A fluid inlet is provided to direct cooling fluid into the jacket body and a fluid outlet to direct heated fluid away from the jacket body.
    Type: Application
    Filed: September 22, 2009
    Publication date: January 14, 2010
    Inventors: Mark C. Smith, Adam Ritchie, Vern Caron, Dennis A. Kramer
  • Patent number: 7646118
    Abstract: A portable power working machine includes a drive unit disposed in a motor housing connected to a proximal end of an operating arm. The drive unit rotates a cutting blade at a distal end of the operating arm. The motor housing has an inlet and an outlet for cooling air in front and rear sections, respectively. The drive unit includes an electric motor disposed near the front end of the motor housing, a cooling fan disposed near the rear end of the motor housing and connected to an output shaft of the electric motor, and a heat sink disposed between the cooling fan and the electric motor so as to extend from the electric motor. The cooling air drawn in through the inlet by the cooling fan is guided through a gap between the drive unit and an inner surface of the motor housing and is discharged through the outlet.
    Type: Grant
    Filed: October 1, 2007
    Date of Patent: January 12, 2010
    Assignee: Fuji Jukogyo Kabushiki Kaisha
    Inventors: Kenichi Yoshida, Hideki Tomiyama, Masanobu Yoshimura, Toshiyuki Suzuki
  • Patent number: 7638741
    Abstract: A thermal conductor for a heat-generating liquid pump system of a pool containing liquid and including a pipe. The conductor is adapted for conducting heat from the pump system to liquid circulated by the pump system. The conductor includes a body in thermal communication with a heat generating portion of the pump system and in thermal communication with only an outside surface of the pipe and not in direct contact with the liquid.
    Type: Grant
    Filed: May 26, 2006
    Date of Patent: December 29, 2009
    Assignee: Emerson Electric Co.
    Inventors: Donald E. Morgan, Bret S. Clark, Earnest R. Watkins
  • Patent number: 7638910
    Abstract: The invention provides an electric rotating machine comprising: an electric rotating machine section provided with a rotor including a rotary shaft and a stator including an armature winding that is disposed so as to surround the rotor; and a switching circuit section that is located in the proximity of the electric rotating machine section, and is provided with at least one pair of switching elements forming an upper arm and a lower arm to make a switching control of the electric rotating machine section; and in which the switching elements of each arm of the switching circuit section are connected at respective drain terminals to individual heat sinks with no insulator interposed, and the individual heat sinks are made integral with each other via an insulator.
    Type: Grant
    Filed: January 26, 2006
    Date of Patent: December 29, 2009
    Assignee: Mitsubishi Electric Corporation
    Inventors: Hiroyuki Akita, Masaki Kato, Yoshihito Asao
  • Patent number: 7635932
    Abstract: Thermal management of an electric machine is implemented by selecting a stator core configuration in accordance with an intended machine application and determining the minimum heat dissipation necessary to maintain the temperature of the core segment configuration at peak excitation within acceptable limits is determined. A core model is used to ascertain thermal distribution at peak excitation. In accordance therewith, a pattern in the selected core segment configuration is established for placement of at least one heat pipe for removing heat from the core. Preferably, heat pipes are located at high thermal points in the core segment and oriented in alignment with mapped lines of flux. By placing the heat pipe either at the center of the core or at a recessed boundary layer between the core and winding, the heat pipe can capture and conduct excess heat away from the heat generating areas of the core, thus maintaining the core and the excitation windings at desired temperature.
    Type: Grant
    Filed: August 18, 2004
    Date of Patent: December 22, 2009
    Assignee: Bluwav Systems, LLC
    Inventors: Kaiser Matin, Zareh Salmasi Soghomonian
  • Patent number: 7633195
    Abstract: An electrical machine (10) includes a rotor (12) and a stator (11) arranged within a machine housing (23) which are cooled by at least one cooling circuit (16A, 16B). The machine (10) further includes power semiconductors which constitute part of an electronic power device (18) associated with the machine (10), and which are arranged within the machine housing (23) and are cooled by a cooling device (19, . . . , 21). A flexible arrangement and cooling of the electronic power device (18) is achieved by providing a cooling device (19, . . . , 21) for the electronic power device (18) which is independent of the at least one cooling circuit (16A, 16B) of the rotor (12)and the stator (11).
    Type: Grant
    Filed: March 18, 2003
    Date of Patent: December 15, 2009
    Assignee: ALSTOM Technology Ltd.
    Inventors: Oliver Drubel, Reinhard Joho
  • Patent number: 7633194
    Abstract: A coaxial stack of laminations for a stator of an electrical machine uses laminations that are substantially identical and in direct abutment with one another. Each of the laminations has an outer periphery and an inner periphery with the outer periphery being defined by an array of outwardly projecting pins and the inner periphery being defined by an array of inwardly projecting teeth. The outwardly projecting pins cooperate with a jacket surrounding the stack to provide a cooling space through which cooling liquid flows while the teeth provide spaces therebetween for receiving for receiving stator windings. The number of pins (npin) is proportional to the number of teeth (nth) according to the relationship (2K+1)/(2Kth) times the number of teeth (nth), where K is a selected integer number and Kth is the number of teeth past which each lamination is rotated with respect to adjacent laminations so that spaces between the teeth of adjacent laminations are aligned.
    Type: Grant
    Filed: October 26, 2006
    Date of Patent: December 15, 2009
    Assignee: GM Global Technology Operations, Inc.
    Inventors: Robert T Dawsey, Constantin C. Stancu, Eric R. Ostrom, Young Doo
  • Publication number: 20090302695
    Abstract: An object of the present invention is to effectively cool the generation of heat of a resin molding armature, especially to effectively cool the generation of heat of a coil in an electric motor having a resin molding armature and in an electric tool into which the electric motor is incorporated. In order to effectively cool the generation of heat of a resin molding armature 2a, especially in order to effectively cool the generation of heat of a coil 2e, an open groove 2j is provided for each slot 2g on an outer circumferential face of a molding resin filling layer 9a, which is filled into the slot 2g of a core 2f, in which the coil 2e is embedded. A molding die used for forming a molding resin filling layer 9a is made up of four members which can be split in four sliding directions (in the radial direction of the core).
    Type: Application
    Filed: November 9, 2006
    Publication date: December 10, 2009
    Inventors: Youichi Kawamura, Kenichirou Yoshida, Hideyuki Tanimoto, Kenji Fukuda
  • Patent number: 7629717
    Abstract: In a totally-enclosed fan-cooled motor wherein a drive side of a rotation shaft and a side opposite to the drive side are held by means of bearings and so that drive power would be transmitted from the drive side of the rotation shaft with which a rotor is formed into one body, wind is sent to an outer side of the motor in an axial direction of the rotation shaft by means of an external fan provided on the side opposite to the drive side to cool a stator in the air-tightly closed motor and air in the motor is circulated by means of an internal fan provided in the motor to cool a rotor, provided is a radiator mounted to the rotation shaft so as to be located on an outer side of the bearing holding the drive side of the rotation shaft, outside the motor, and in the vicinity of the bearing. This allows a cooling effect of the bearing provided on the drive side to be improved.
    Type: Grant
    Filed: June 20, 2005
    Date of Patent: December 8, 2009
    Assignee: Mitsubishi Denki Kabushiki Kaisha
    Inventors: Nobuhiro Kanei, Seiji Haga, Kiyoshi Horiuchi, Kenji Sonoyama
  • Patent number: 7626292
    Abstract: An electric motor/generator cooling mechanism is presented. The cooling mechanism includes a hollow cooling jacket having an inner and outer coaxial surface, where the inner surface defines a generally cylindric cavity for receiving a stator in heat transference contact with the inner surface, and the outer surface has a cast spiral groove section with jogged cooling passages. The disclosure includes an outer case having one or more inlet ports, an outlet port, and a vent for purging air, cooling fluid flowingly encased between the cooling jacket and the outer case, flowing through the jogged cooling passages, and a flanged end surface on an end of the outer case for boltingly connecting the cooling jacket to the outer case.
    Type: Grant
    Filed: July 3, 2007
    Date of Patent: December 1, 2009
    Assignee: Caterpillar Inc.
    Inventors: Jonathan M. Baumann, David M. Fee
  • Patent number: 7626293
    Abstract: A first heat releasing member, which is made from a metal plate material, is fitted into a circuit receiving recess, which receives a control circuit member. A second heat releasing member, which is made from a metal plate material and includes a resilient contact portion, is placed over the first heat releasing member. The resilient contact portion resiliently contacts a drive control IC of the control circuit member.
    Type: Grant
    Filed: August 17, 2006
    Date of Patent: December 1, 2009
    Assignee: ASMO Co., Ltd.
    Inventors: Ritsurou Hiramatsu, Hiroaki Yamamoto, Katsumi Endo
  • Publication number: 20090284087
    Abstract: A starter generator which comprises a rotor having a cuplike-shaped rotor yoke and magnets attached to an inner periphery of the rotor yoke, a stator mounted on a stator bracket and a protecting cover covering said rotor and stator, in which a hermetically sealed casing is constituted by said protecting cover and stator bracket, wherein a plurality of fans are provided on an outer surface of a bottom wall portion of said rotor yoke, a plurality of vent holes are provided through said bottom wall portion, said plurality of fans constitute a centrifugal fan which draws out air inside the rotor yoke through said vent holes and sends the air to an outer periphery of the rotor yoke, and a guide surface which guides the air sent to the outer periphery of the rotor yoke to a space inside the rotor yoke is provided on the stator bracket.
    Type: Application
    Filed: May 13, 2009
    Publication date: November 19, 2009
    Applicant: Kokusan Denki co., Ltd.
    Inventors: Masakatsu TAKAHASHI, Kazuyoshi Kishibata
  • Patent number: 7619333
    Abstract: A vehicle alternator is disclosed having a stator, a rotor, a frame surrounding the stator and the rotor, a bowl-shaped end cover mounted on the frame and defining an electric component-part compartment, a brush unit held in sliding contact with slip rings of a rotary shaft, and a rectifier unit. The rectifier unit includes an insulating terminal block radially extending in face-to-face relation to the one end face of the frame, a positive-side cooling fin carried on one surface of the insulating terminal block, and a negative-side cooling fin carried on the other surface of the insulating terminal block. At least one of the insulating terminal block and the end cover has a heat shield plate member laterally extending through a radial space between the cooling fins and the brush unit in a direction substantially parallel to the axis of the rotary shaft.
    Type: Grant
    Filed: July 25, 2007
    Date of Patent: November 17, 2009
    Assignee: Denso Corporation
    Inventors: Masatoshi Koumura, Yoshiki Tan, Akihito Koike
  • Publication number: 20090272854
    Abstract: A power plant for a jet-type model airplanes and UAVs includes an electric motor and a cover. The cover receives a portion of the electric motor and a sleeve into which the electric motor is inserted. The sleeve has a plurality of fins to dissipate heat and create openings into the cover. Air from the fan rotor passes through the openings to cool an electronic speed control member and exits a rear opening in the cover. The cover may also have additional openings for air to enter into the cover.
    Type: Application
    Filed: April 9, 2008
    Publication date: November 5, 2009
    Inventor: Robert S. Violett
  • Patent number: 7612474
    Abstract: An alternator rectifier assembly includes a rigid load bearing bushing intermediate a stator terminal board and a positive heat sink, wherein a minimum separation distance between the stator terminal board and the positive heat sink is defined by the bushing. The rectifier assembly further includes plurality of radiator connectors electrically connecting diode leads, wherein the radiator connectors are at least partially spaced from a top surface of the stator terminal board. The rectifier assembly further contemplates a stator terminal board frame, wherein terminals are located on the top surface of the stator terminal board, and the stator terminal board includes at least one cut out.
    Type: Grant
    Filed: December 21, 2005
    Date of Patent: November 3, 2009
    Assignee: Electric-Dyn Choke Corporation
    Inventors: Peter Salvatore DePetris, Timothy Christopher DePetris