Specific Processing Of Feedback Signal Or Circuit Therefore (i.e., A-d Conversion, Compression, Or Modification) Patents (Class 318/400.04)
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Patent number: 8301324Abstract: A vehicle includes a traction motor, a transmission, a speed encoder for the motor, and a control system. The control system compensates for angular wobble in an encoder signal. The control system receives, via a hybrid control processor (HCP), the encoder signal from the speed encoder, and determines a set of wobble characteristics of the encoder signal below a threshold motor speed. The control system also calculates a wobble-compensated speed value via the HCP using the wobble characteristics, and uses the wobble-compensated speed value as at least part of the input signals when controlling the motor. A lookup table tabulates a learned wobble value relative to the angular position value, and a learned wobble value is subtracted from a current angular wobble value to generate an error-adjusted wobble value. A method compensates for wobble in the encoder signal using the above control system.Type: GrantFiled: January 11, 2011Date of Patent: October 30, 2012Assignee: GM Global Technology Operations LLCInventor: Robert L. Morris
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Patent number: 8299746Abstract: A move-sled-home device is used in an optical disc drive. The move-sled-home device includes a processing unit, a motor actuator, a sled, a sled motor, and a current-detecting unit. The processing unit outputs a control signal. The motor actuator generates a driving voltage according to the control signal. The sled motor generates a driving current according to the driving voltage to move the sled. The current-detecting unit is used for receiving and converting the driving current into an indicating signal, and issuing the indicating signal to the processing unit. During a move-sled-home action, the processing unit realizes a magnitude of the driving current according to the indicating signal, thereby determining whether the move-sled-home action is finished.Type: GrantFiled: August 6, 2010Date of Patent: October 30, 2012Assignee: Sunplus Technology Co., Ltd.Inventors: Wen-Chun Feng, Yen-Chien Cheng
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Publication number: 20120268047Abstract: The objective of the present invention is to miniaturize a driving circuit of a fan motor. The present invention provides a driving device for driving a fan motor as a three-phase brushless DC motor. An inbuilt Hall component is disposed adjacent to the fan motor and generates a pair of Hall signals corresponding to a rotor position of the fan motor. An internal power source supplies a bias signal to the inbuilt Hall component. A Hall signal processing portion cancels a shift of the pair of Hall signals and amplifies the Hall signal. A driving processing circuit drives the fan motor according to an output signal of the Hall signal processing portion. The driving device is integrated on a semiconductor substrate.Type: ApplicationFiled: March 29, 2012Publication date: October 25, 2012Applicant: ROHM CO., LTD.Inventors: TOSHIYA SUZUKI, NOBUO KOMURA, SHINSUKE SANO
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Patent number: 8294396Abstract: A compact field programmable gate array (FPGA)-based digital motor controller (102), a method, and a design structure are provided. The compact FPGA-based digital motor controller (102) includes a sensor interface (206) configured to receive sensor data from one or more sensors (104) and generate conditioned sensor data. The one or more sensors (104) provide position information for a DC brushless motor (108). The compact FPGA-based digital motor controller (102) also includes a commutation control (210) configured to create switching commands to control commutation for the DC brushless motor (108). The commutation control (210) generates commutation pulses from the conditioned sensor data of the sensor interface (206). The compact FPGA-based digital motor controller (102) also includes a time inverter (208) configured to receive the commutation pulses.Type: GrantFiled: July 13, 2009Date of Patent: October 23, 2012Assignee: Hamilton Sundstrand Space Systems International, Inc.Inventor: Robert P. Wichowski
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Publication number: 20120262097Abstract: A motor driving apparatus includes an automatic gain control circuit on a signal path for transmitting a rotor-position detecting signal (hall voltage signal), and the automatic gain control circuit includes: an amplifier, configured to perform differential amplification on an input signal (step-angle hall current signal) to generate an output signal (amplified hall current signal); and a feedback control portion, configured to monitor the output signal (monitored current signal) to decide a gain of the amplifier.Type: ApplicationFiled: April 5, 2012Publication date: October 18, 2012Applicant: ROHM CO., LTD.Inventors: Tetsuo Yamato, Takashi Fujimura
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Patent number: 8288977Abstract: A control apparatus using a multipole resolver for calculating the rotation angle of a motor includes an acquisition unit, a learning unit, a calculation unit, and a correction unit. The acquisition unit acquires a detected angle ? detected by the multipole resolver. The learning unit learns the waveform of an error Err? for each pole of the resolver. The calculation unit calculates a motor's rotational acceleration variation ?. The correction unit compares the rotation speed variation ? with a threshold value ?0. Where ?<?0, the correction unit performs a normal correction of calculating a corrected angle ? using an error Err? of one mechanical period (in which the motor makes one full rotation) ago. In contrast, where ?>?0, the correction unit performs a transition correction of calculating a corrected angle ? using an immediately preceding error Err?.Type: GrantFiled: April 13, 2011Date of Patent: October 16, 2012Assignee: Toyota Jidosha Kabushiki KaishaInventor: Yoshitaka Niimi
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Publication number: 20120242263Abstract: An electric motor having a rotor and a stator as well as a measuring device designed for detecting a position of the rotor, which is movable relative to the stator, and comprising a sensor system for the provision of sensor signals in dependence on the position of the rotor relative to the stator and a processing device for controlling the sensor system, for processing the sensor signals and for outputting a position signal. The processing device is configured for switching between a first operating state with a continuous or high-frequency intermittent provision of supply energy to the sensor system and a second operating state with a low-frequency intermittent provision of supply energy to the sensor system.Type: ApplicationFiled: March 1, 2012Publication date: September 27, 2012Applicant: FESTO AG & CO. KGInventors: Christin Clauß, Stefan Scheller, Hans-Jörg Hemminger, Michael Apel
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Patent number: 8274248Abstract: A rotation speed detection circuit includes an internal clock generation portion which receives an input of a period signal whose period varies in accordance with rotation speed of a motor and generates an internal clock signal having a predetermined number of pulses in one period of the period signal, and an internal clock counter portion which counts the number of pulses of the internal clock signal for a predetermined period every one period of the period signal and delivers a count value thereof as a digital data signal.Type: GrantFiled: January 29, 2010Date of Patent: September 25, 2012Assignee: Rohm Co., Ltd.Inventors: Shigeru Hirata, Yoshifumi Shigmogaki
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Publication number: 20120235610Abstract: An electric motor control apparatus capable of controlling a motor normally regardless of failures is obtained without increased cost. The apparatus includes a position sensor failure determination unit which outputs a failure determination signal, and generates a first phase; a motor rotation speed calculator which operates based on the failure determination signal and position sensor signals; a phase command generator producing a phase command based on the first phase, the failure determination signal and rotation speed; an amplitude command generator that generates an amplitude command indicating magnitude of a driving signal for the motor, and an electrical energization unit that applies the driving signal to the motor based on the phase command and the amplitude command. Upon failure of a position sensor, the phase command generator generates the phase command using the first phase, and a second phase obtained based on the first phase and the rotation speed.Type: ApplicationFiled: October 3, 2011Publication date: September 20, 2012Applicant: MITSUBISHI ELECTRIC CORPORATIONInventors: Yuya HISANO, Ryo NAKAMURA
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Patent number: 8269438Abstract: An apparatus and method for driving a motor of an air conditioner are disclosed. A method for driving a motor of an air conditioner includes driving the motor in response to a predetermined speed command, sequentially detecting first and second mechanical angles in response to the speed command or a reference speed being spaced apart from the speed command by a predetermined range, calculating a maximum speed mechanical angle corresponding to a maximum speed ripple of the motor on the basis of the detected first and second mechanical angles, and compensating for load torque of the motor on the basis of the calculated the maximum speed mechanical angle. As a result, the speed ripple is decreased during the constant speed operation.Type: GrantFiled: August 5, 2010Date of Patent: September 18, 2012Assignee: LG Electronics Inc.Inventors: Youngho Hong, Yangkwang Choi, Wonseok Kim
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Patent number: 8269439Abstract: Control mode switching determination is made as a part of a main loop (control period for overall control of an AC electric motor. When switching from the rectangular wave voltage control mode to PWM control mode is determined, the change in voltage phase of the rectangular wave voltage is inhibited from the timing of control mode switching determination until the next execution of the main loop until the timing at which the control mode is actually switched, to maintain voltage phase of the rectangular wave voltage at the time of control mode switching determination. Consequently, in a drive controller for an AC electric motor allowing switching between control modes, control mode can appropriately be switched without destabilizing the operation of the AC electric motor.Type: GrantFiled: March 5, 2008Date of Patent: September 18, 2012Assignees: Toyota Jidosha Kabushiki Kaisha, Denso CorporationInventor: Takeshi Itoh
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Publication number: 20120229062Abstract: A motor control system for a hoist drive having an electric motor operationally connected to a hoisting member for hoisting a load, the motor control system being adapted to generate a final angular frequency reference (?*s) for control of the electric motor, the motor control system comprising a power limiter means adapted to generate a correction term (?s,cor) for angular frequency reference. The power limiter means comprises an integrating controller means, the power limiter means being adapted to generate the correction term (?s,cor) for angular frequency reference using output signal IP of the integrating controller means, initial data of the integrating controller means including information relating to actual value of the power of the electric motor and a power related limit value of the electric motor.Type: ApplicationFiled: November 30, 2010Publication date: September 13, 2012Applicant: KONECRANES PLCInventors: Janne Salomäki, Mikko Porma
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Patent number: 8258729Abstract: Systems, methods and computer program products for removing speed adjustment errors attributed by pole asymmetry are described. In some implementations, the spindle motor speed can be down sampled. Down sampling the spindle motor speed can include determining the spindle motor speed every two (or multiple of two) electrical cycles. Determining the spindle motor speed every two electrical cycles can lead to an accurate determination of the actual spindle motor speed, as the timing and position differences between two adjacent poles can be equalized (e.g., timing and position errors associated with the second pole can be used to cancel out the timing and position characteristics errors with the first pole).Type: GrantFiled: December 2, 2009Date of Patent: September 4, 2012Assignee: Marvell International Ltd.Inventors: Kiyotada Ito, Takahiro Inoue, Foo Leng Leong
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Publication number: 20120217912Abstract: While enforcing a fake position in the data processing system and applying a zero direct-axis current command, positive and negative quadrature-axis current commands are applied sequentially and at approximately same magnitude to urge the rotor toward an enforced position. A processing module measures a positive quadrature-axis current aligned raw position data after application of the positive quadrature-axis current command and measures negative quadrature-axis current aligned raw position data for the rotor after application of the negative quadrature-axis command. An initial position offset calibrator or data processor determines a difference between the raw position data to determine an alignment of a true averaging axis. An initial position offset calibrator or data processor determines a raw averaging axis position data based on an average of the raw position data.Type: ApplicationFiled: June 27, 2011Publication date: August 30, 2012Inventors: Long Wu, Robert Shaw
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Publication number: 20120217913Abstract: A data storage device stores previous position readings of the rotor for a previous cycle of a pulse width modulation signal applied to the motor. A current raw position reading for the current cycle is received. A predicted position reading for a current cycle is determined based on at least one of the stored previous position readings of the previous cycle. A data processor determines whether a difference between the current raw position reading and the predicted position reading for a first mode and a second mode is within one or more preset thresholds. The data processor selects the current raw position reading as a verified reliable final position reading if a first difference for the first mode is equal to or less than a primary preset threshold or if a second difference for the second mode is equal to or less than a secondary preset threshold.Type: ApplicationFiled: June 27, 2011Publication date: August 30, 2012Inventors: Long Wu, Robert Shaw
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Patent number: 8253359Abstract: A control system includes an electric rotating machine; a driving circuit that is connected to a DC power supply, the driving circuit includes a frequency conversion unit configured such that, when the electric rotating machine is to be driven in a power running mode, the frequency conversion unit converts an output of the DC power supply into AC electric power, and when the electric rotating machine is to be driven in a regenerative operation mode, the frequency conversion unit converts an output of the electric rotating machine into DC electric power; and a control unit that controls the driving circuit, wherein the control unit judges whether a connection between the DC power supply and the driving circuit is being maintained, and is configured such that, when the connection is not being maintained, regenerative electric power generated by the electric rotating machine is reduced by controlling the driving circuit.Type: GrantFiled: March 6, 2009Date of Patent: August 28, 2012Assignee: Aisin AW Co., Ltd.Inventors: Kazuhiro Tanaka, Daisuke Ogino, Subrata Saha, Jin Izawa
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Patent number: 8248008Abstract: A motor control device includes a measurement unit, a speed control unit, a correction unit, a drive unit, and a disturbance suppressing unit. During a time period before a measurement value of speed of one of a motor and a driven object which is driven by the motor measured by the measurement unit becomes greater than zero the correction unit corrects a manipulated variable such that a reduced correction amount which is from zero percent to less than 100 percent of a correction amount determined by the disturbance suppressing unit, is added to the manipulated variable determined by the speed control unit corresponding to a target speed of the one of the motor and the driven object.Type: GrantFiled: March 22, 2010Date of Patent: August 21, 2012Assignee: Brother Kogyo Kabushiki KaishaInventor: Kenichi Iesaki
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Patent number: 8242722Abstract: A controller for rotating electrical machines comprises a processing unit, to which a plurality of parameters are input, for generating a switching instruction to control a switching operation of a switching semiconductor device and outputting a signal corresponding to the switching instruction to a power converter. The processing unit includes at least a function to input thereto signals having been output from each of sensors such as a current sensor to detect current passed between the power converter and a winding of an armature, a temperature sensor to detect temperature of the winding of the armature, and a magnetic pole position sensor to detect magnetic pole position of a magnetic field system, and, based upon information on current, temperature, and rotation speed of the rotating electrical machines, having been obtained from those sensor signals, detects a magnetic flux that interlinks with the winding of the armature from a permanent magnet.Type: GrantFiled: October 29, 2009Date of Patent: August 14, 2012Assignee: Hitachi Automotive Systems, Ltd.Inventors: Satoshi Matsui, Kohei Myoen
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Patent number: 8232753Abstract: A electric motor drive apparatus comprising a voltage control unit performing voltage control processing that determines alternating-current voltage command values serving as command values of the alternating-current voltages to be supplied to the alternating-current electric motor and generates switching control signals for the inverter; and a control mode selection unit selecting a synchronous control mode in which a cycle of electric angle of the alternating-current electric motor is synchronized with a switching cycle of the inverter, or an asynchronous control mode in which the cycles are not synchronized with each other. Current detection processing is performed to detect currents flowing in coils of the alternating-current electric motor in every standard calculation cycle that is set to a half of a cycle of the carrier.Type: GrantFiled: August 31, 2010Date of Patent: July 31, 2012Assignee: Aisin AW Co., Ltd.Inventors: Arinori Shimada, Mitsuru Nakamura, Subrata Saha, Ken Iwatsuki
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Patent number: 8232752Abstract: An electric motor control apparatus that can quickly and accurately locate a short-circuit fault point. The electric motor control apparatus includes: a current controller determining respective phase voltage commands according to currents flowing in respective phases of an electric motor and a torque current command; a switching element drive circuit instructing, based on the respective phase voltage commands, an inverter to perform a switching operation; the inverter receiving a switching operation signal to drive the electric motor; current detectors disposed in series with the switching elements in the respective phases of the inverter; and a short-circuit point locating mechanism storing a test pattern indicative of a predetermined combination for turning on the switching elements of the inverter, and locating a short-circuit fault point based on the test pattern and current detection values in the respective phases detected by the current detectors in response to the test pattern.Type: GrantFiled: April 16, 2007Date of Patent: July 31, 2012Assignee: Mitsubishi Electric CorporationInventors: Isao Kezobo, Masahiro Kimata, Takayuki Kifuku, Kazumichi Tsutsumi, Chiaki Fujimoto, Noriyuki Inoue
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Patent number: 8228012Abstract: A controller of a multi-phase electric motor has a drive section having an upper arm switching element and a lower arm switching element for driving the multi-phase electric motor, a single current detection section for detecting a current value of the multi-phase electric motor, a pulse width modulation signal generation section for generating plural pulse width modulation of each phase within one control period based on the current value detected by the current detection section and a carrier signal, and a phase movement section for moving the pulse width modulation signal of a predetermined phase generated by the pulse width modulation signal generation section by gradually changing a movement amount of the phase in one control period, and outputting the resultant pulse width modulation signal to the drive section.Type: GrantFiled: November 24, 2008Date of Patent: July 24, 2012Assignee: OMRON CorporationInventors: Masamitsu Hamasaki, Shinichi Kuratani, Takenobu Nakamura
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Patent number: 8222846Abstract: A power transistor is arranged between an output terminal and a power supply terminal. A pre-driver includes a high-side transistor and a low-side transistor connected in series between the power supply terminal and a second terminal, and the ON/OFF operations of which are controlled in a complementary manner according to a control signal. The electric potential at a connection node between the two transistors is output to a control terminal of the power transistor. A constant voltage circuit stabilizes the second terminal to a predetermined voltage. An output transistor for the constant voltage circuit is provided between the second terminal and the ground terminal. A differential amplifier adjusts the voltage applied to the control terminal of the output transistor such that the electric potential at the second terminal approaches a predetermined target value. A feedback capacitor is provided between the second terminal and the control terminal of the output transistor.Type: GrantFiled: January 26, 2010Date of Patent: July 17, 2012Assignee: Rohm Co., Ltd.Inventor: Hisashi Sugie
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Publication number: 20120176070Abstract: A method for analyzing signals from an angle sensor including at least two sensing elements which span a plane and including a rotatable element for varying the plane, the element being spaced from same. The angle sensor also includes a brushless electromotor which is controlled according to the method. The method for analyzing signals from an angle sensor comprises at least two sensing elements, said method producing high-definition measured results using sensing elements that map a full circle. This is achieved in that the sensing elements capture at least one first and one second vector of the field lying on the plane, the vectors being linearly independent of each other.Type: ApplicationFiled: September 23, 2010Publication date: July 12, 2012Applicant: Continental Automotive GmbHInventor: Werner Wallrafen
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Publication number: 20120161680Abstract: A voltage application unit causes switching elements to apply voltage to flow an electric current into corresponding windings to generate a revolving magnetic field. A period derivation unit derives an energization period of the windings. A signal generation unit generates a PWM signal for causing the voltage application unit to activate and deactivate the switching elements, such that a duty ratio decreases gradually in a predetermined time period subsequent to the derived energization period. A period specifying unit specifies a detection period of an electric current, which is supplied from the switching elements presently switched and deactivated, by a predetermined time period between an edge, which is caused when the PWM signal changes in level to deactivate the switching elements, and a time point in advance of the edge in the energization period.Type: ApplicationFiled: December 12, 2011Publication date: June 28, 2012Applicant: ASMO CO., LTD.Inventor: Takayuki KITAGAWA
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Patent number: 8207695Abstract: A control circuit for a full-bridge-stage to drive an electric load includes PWM generation circuitry for generating first and second PWM signals so that a difference between duty-cycles of the PWM signals represents an amplitude of a drive current. A logic XOR gate is input with the first and second PWM signals and generates a logic XOR signal. A logic sampling circuit generates a logic driving command of a half-bridge stage, a logic value of which corresponds to a sign of the drive current, by sampling one of the first and second PWM signals based upon active switching edges of the logic XOR signal. A second XOR gate generates a third PWM driving signal of the other half-bridge of the full-bridge stage, a duty-cycle of which corresponds to the amplitude of the drive current.Type: GrantFiled: June 24, 2009Date of Patent: June 26, 2012Assignee: STMicroelectronics S.R.L.Inventor: Ezio Galbiati
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Patent number: 8207694Abstract: When the torque command value is zero, a set point of DC current for an inverter is calculated to obtain a difference between the set point and a detected DC current so that an error in magnetic pole position may be estimated and corrected. By correcting the magnetic pole position, unwanted power running and regenerative torque of the motor can be avoided and unnecessary charge or discharge to or from a battery can be prevented.Type: GrantFiled: August 19, 2009Date of Patent: June 26, 2012Assignee: Hitachi, Ltd.Inventors: Shiho Izumi, Satoru Kaneko, Hideki Nihei
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Patent number: 8203292Abstract: A controller of a multi-phase electric motor includes a drive section for driving the multi-phase electric motor; a single current detection section for detecting a current value of the multi-phase electric motor; a PWM signal generation section for generating plural PWM signals of each phase within one control period based on the current value detected by the current detection section and a carrier signal; and a phase movement section for moving a phase by a predetermined amount such that frequency in change of the PWM signal of the predetermined phase generated by the PWM signal generation section is included in a non-audible range, and outputting the PWM signal which phase is moved to the drive section; wherein the phase movement section moves the phase by a predetermined amount for all the PWM signals of the predetermined phase within one control period.Type: GrantFiled: November 24, 2008Date of Patent: June 19, 2012Assignee: OMRON CorporationInventor: Masamitsu Hamasaki
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Patent number: 8203295Abstract: A method for controlling starting of a motor is described, which is mainly applicable to estimate a possible initial position of a rotor of a motor by detecting a rotor rotation signal of the motor, and find out a most possible initial position of the rotor after making statistics. In the method for controlling the starting of the motor, a starting angle position region of the motor is calculated simply by using the rotor rotation signal of the motor, without additionally arranging a Hall sensor, so as to save a cost of a Hall device and an assembling cost. Furthermore, accuracy for estimating the starting position region can be increased according to an accuracy specification of products, thereby achieving a high flexibility.Type: GrantFiled: February 16, 2010Date of Patent: June 19, 2012Assignee: Industrial Technology Research InstituteInventors: Chia-Min Ting, Hsin-Hung Chou, Kuo-Lin Chiu
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Publication number: 20120146561Abstract: The invention relates to an electronically commutated electric motor comprising a stator and an especially permanent-magnetic rotor. The electric motor also comprises a control unit which is effectively connected to the stator and is designed to generate control signals for commutating the stator in such a way that the stator can generate a rotating magnetic field in order to rotate the rotor. The electric motor further comprises at least one rotor position sensor which is designed to detect a position, especially an angular position, of the rotor and generate a rotor position signal representing the position of the rotor. The control unit is designed to generate the control signals in accordance with the rotor position signal. According to the invention, the control unit is designed to sample and quantize the rotor position signal and generate a digital rotor position signal.Type: ApplicationFiled: July 27, 2010Publication date: June 14, 2012Applicant: ROBERT BOSCH GMBHInventors: Siegbert Steinlechner, Jo Pletinckx
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Publication number: 20120146560Abstract: A motor control system includes a power supply to supply current to a motor, a shunt resistor provided at one side of the motor to measure the magnitude of current supplied to the motor, a differential amplifier to receive a voltage applied to both ends of the shunt resistor as an input signal and amplify the input signal, an Analog/Digital Converter (ADC) to convert an analog signal generated from the differential amplifier into a digital signal, a switch to switch current applied to the motor by the power supply, and a microcontroller to generate a Pulse Width Modulation (PWM) control signal so as to control ON or OFF of the switch and generate an operation start signal of the ADC by considering the PWM control signal and a hardware delay value of the differential amplifier.Type: ApplicationFiled: December 5, 2011Publication date: June 14, 2012Applicant: SAMSUNG ELECTRONICS CO., LTD.Inventor: Jong Owan KIM
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Patent number: 8198841Abstract: A method of processing a resolver fault in a motor generator unit (MGU) includes receiving a position signal from a resolver describing a measured angular position of a rotor of the MGU, determining the presence of the resolver fault using the position signal, and calculating or extrapolating an estimated rotor position when the resolver fault is determined. A predetermined resolver fault state may be determined using a measured duration of the resolver fault, and the MGU may be controlled using the estimated rotor position for at least a portion of the duration of the resolver fault. A motor control circuit is operable for processing the resolver fault using the above method, and may automatically vary a torque output or a pulse-width modulation (PWM) of the MGU depending on the duration of the resolver fault.Type: GrantFiled: August 19, 2009Date of Patent: June 12, 2012Assignee: GM Global Technology Operations LLCInventors: Wei D. Wang, Bon Ho Bae, Stephen T. West, Rick H. Schroeder
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Publication number: 20120139460Abstract: In a system for controlling a rotary machine, a circuit outputs an AC voltage to be applied to a rotary machine. A storage stores therein measurement-error information indicative of a measurement error of the measuring unit. A torque-feedback adjuster manipulates a phase of the output voltage of the circuit based on the rotational angle of the rotary machine measured by a measuring unit and the measurement-error information to adjust a torque of the rotary machine to a request torque. The phase is obtained from information fed back from the rotary machine. An abnormality determiner determines whether there is an abnormality to disable using accurate measurement-error information. A limiter limits adjustment of the torque of the rotary machine to the request torque by the torque-feedback adjuster when it is determined that there is an abnormality to disable using accurate measurement-error information.Type: ApplicationFiled: December 2, 2011Publication date: June 7, 2012Applicant: DENSO CORPORATIONInventors: Tomohiro SENKOU, Hiroshi INAMURA, Koichi NISHIBATA
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Patent number: 8193748Abstract: An integrated brushless DC motor and controller including a brushless DC motor having a rotating shaft with a 2 pole permanent magnet affixed to the shaft for rotation thereby in a plane orthogonal to the axis of rotation of the shaft. An X-Y Hall Effect Sensor is carried by a controller mounted on a circuit board attached to the motor and the Hall Effect Sensor is positioned proximate the magnet with the Hall Effect Sensor producing the Sine and Cosine components of the magnetic field as the magnet is rotated by the motor shaft. The electronic controller includes software for determining the motor angle and commutation logic from the Sine and Cosine components generated by the Hall Effect Sensor response to the rotating magnetic field.Type: GrantFiled: October 10, 2008Date of Patent: June 5, 2012Assignee: SMI Holdings, Inc.Inventors: Robert W. Deller, Robert C. Heagey
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Publication number: 20120126729Abstract: An electronically commutated motor (ECM) often employs a Hall sensor for reliable operation. Even when a Hall sensor is omitted from a motor having a plurality of stator winding phases (24, 26) and a permanent-magnet rotor (22), one can reliably detect direction of rotation of the rotor by the steps of: (a) differentiating a voltage profile obtained by sampling either (1) induced voltage in a presently currentless phase winding or (2) voltage drop at a transistor, through which current is flowing to a presently energized phase winding, and (b) using such a differentiated signal (du—24?/dt, du—26?/dt) to control current flow in an associated phase winding. In this manner, one obtains reliable commutation, even if the motor is spatially separated from its commutation electronics.Type: ApplicationFiled: November 14, 2011Publication date: May 24, 2012Applicant: EBM-PAPST ST. GEORGEN GMBH & CO. KGInventor: Konstantin DORNHOF
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Publication number: 20120126730Abstract: An electronically commutated motor (ECM) often employs a Hall sensor for reliable operation. Even when a Hall sensor is omitted from a motor having a plurality of stator winding phases (24, 26) and a permanent-magnet rotor (22), one can reliably detect direction of rotation of the rotor by the steps of: (a) differentiating a voltage profile obtained by sampling either (1) induced voltage in a presently currentless phase winding or (2) voltage drop at a transistor, through which current is flowing to a presently energized phase winding, and (b) using such a differentiated signal (du—24?/dt, du—26?/dt) to control current flow in an associated phase winding. In this manner, one obtains reliable commutation, even if the motor is spatially separated from its commutation electronics.Type: ApplicationFiled: November 14, 2011Publication date: May 24, 2012Applicant: EBM-PAPST ST. GEORGEN GMBH & CO. KGInventor: Konstantin DORNHOF
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Patent number: 8179065Abstract: Systems and methods of controlling a permanent magnet motor without a mechanical position sensor are provided. In accordance with one embodiment, a motor control system includes an inverter configured to receive direct current (DC) power and output a power waveform to a permanent magnet motor, driver circuitry configured to receive control signals and drive the inverter based upon the control signals, a current sensor configured to determine a sampled current value associated with the power waveform, and control circuitry configured to generate the control signals based at least in part upon a comparison of a flux-producing component of the sampled current value and a flux-producing component of a command reference current value.Type: GrantFiled: April 30, 2008Date of Patent: May 15, 2012Assignee: Rockwell Automation Technologies, Inc.Inventor: Takayoshi Matsuo
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Publication number: 20120112672Abstract: A control apparatus using a multipole resolver for calculating the rotation angle of a motor includes an acquisition unit, a learning unit, a calculation unit, and a correction unit. The acquisition unit acquires a detected angle ? detected by the multipole resolver. The learning unit learns the waveform of an error Err? for each pole of the resolver. The calculation unit calculates a motor's rotational acceleration variation ?. The correction unit compares the rotation speed variation ? with a threshold value ?0. Where ?<?0, the correction unit performs a normal correction of calculating a corrected angle ? using an error Err? of one mechanical period (in which the motor makes one full rotation) ago. In contrast, where ?>?0, the correction unit performs a transition correction of calculating a corrected angle ? using an immediately preceding error Err?.Type: ApplicationFiled: April 13, 2011Publication date: May 10, 2012Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Yoshitaka NIIMI
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Patent number: 8164290Abstract: A fan includes a motor control device which is electrically connected with a motor and an alternating current power source. The motor control device includes a converting circuit, a power factor correction circuit and a motor controlling circuit. The voltage of the alternating current power source is converted to be direct current voltage by the converting circuit and the power factor correction circuit, and then the direct current voltage is outputted to the motor control circuit. The motor controlling circuit generates a driving signal in accordance with the direct current voltage for driving the motor to operate.Type: GrantFiled: October 14, 2009Date of Patent: April 24, 2012Assignee: Delta Electronics, Inc.Inventors: Wei-Shuo Tseng, Chia-Pin Wei, Chih-Hsiang Kuo
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Patent number: 8159163Abstract: A phase current estimation device of a motor includes: an inverter which uses a pulse width modulation signal to sequentially commutate an electric flow to a motor of a three-phase alternating current; a pulse width modulation signal generation unit generating the pulse width modulation signal from a carrier signal; a control unit performing a startup control and a self control of the motor using the inverter; a direct current sensor detecting a direct current of the inverter; and a phase current estimation unit estimating a phase current based on the direct current detected by the direct current sensor.Type: GrantFiled: November 25, 2009Date of Patent: April 17, 2012Assignee: Honda Motor Co., Ltd.Inventor: Masahiko Akiyama
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Patent number: 8154231Abstract: A low speed region position estimating portion is designed to be suitable for when the motor is operating in a low speed region, and estimates a low speed estimated rotational position ?^L. A high speed region position estimating portion is designed to be suitable for when the motor is operating in a high speed region, and estimates a high speed estimated rotational position ?^H. A dividing portion obtains a divided estimated rotational position ?^M by internally dividing the low speed estimated rotational position ?^L and the high speed estimated rotational position ?^H. A rotation speed calculating portion obtains a rotation speed ? of a rotor based on an output signal from a steering sensor. The rotational position of the rotor is then obtained by selecting one of i) the low speed estimated rotational position ?^L, the high speed estimated rotational position ?^H, or the divided estimated rotational position ?^M, based on that rotation speed ?.Type: GrantFiled: January 27, 2009Date of Patent: April 10, 2012Assignee: JTEKT CorporationInventors: Hayato Komatsu, Akira Tanizawa, Masaya Segawa, Yuji Kariatsumari
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Publication number: 20120081046Abstract: A method of controlling an electrical machine that includes selecting an edge of a rotor-position signal as a reference edge and commutating a phase winding of the electrical machine at times relative to the reference edge. The rotor-position signal has at least four edges per mechanical cycle, each of the edges being associated with a respective zero-crossing in back EMF or minimum in inductance of the phase winding. The angular position of at least one of the edges relative to its respective zero-crossing or minimum is different to that of the other edges. The reference edge is then selected from the edges such that the angular position of the reference edge relative to its respective zero-crossing or minimum is the same with each power on of the electrical machine. Additionally, a controller and control system that implement the method.Type: ApplicationFiled: October 4, 2011Publication date: April 5, 2012Applicant: Dyson Technology LimitedInventors: Hanping Dai, Yu Chen, Tuncay Celik, Libo Zheng
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Publication number: 20120074879Abstract: Methods and apparatuses for detecting faults and optimizing phase currents in an electromechanical energy converter are disclosed. An example method comprises: measuring a current of a phase of the electromechanical energy converter, modeling the electromechanical energy converter with the current measurement input into a field reconstruction module, calculating a flux linkage of the electromechanical energy converter, comparing the flux linkage with a flux linkage from a no fault electromechanical energy converter, and optimizing the current of the phase of the electromechanical energy converter in response to the comparison. Other embodiments are described and claimed.Type: ApplicationFiled: July 17, 2010Publication date: March 29, 2012Applicant: Board of Regents, The University of Texas SystemInventors: Babak Fahimi, Amir Khoobroo
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Patent number: 8143826Abstract: A drive control circuit includes: an original drive signal generator generating an original drive signal based on a positional signal indicating a relative position of a first member and a second member of an electric motor; an excitation ratio signal generator generating an excitation ratio signal indicating a ratio of excitation interval to non-excitation interval of coils of the electric motor based on a speed signal indicating a relative speed of the first member and the second member of the electric motor; an excitation interval signal generator generating a binary excitation interval signal specifying the excitation interval and the non-excitation interval of the coils of the electric motor based on the positional signal and the excitation ratio signal; and a mask circuit generating a drive signal for driving the electric motor by masking part of the original drive signal based on the excitation interval signal.Type: GrantFiled: June 25, 2008Date of Patent: March 27, 2012Assignee: Seiko Epson CorporationInventors: Kesatoshi Takeuchi, Takafumi Suzuki
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Patent number: 8138698Abstract: A motor rotation irregularity detection circuit includes a first integrator for integrating a rotation detection signal that is output from a driver of a sensor-less motor; a differentiator for outputting a difference between a binary signal based on the integral in the first integrator and the rotation detection signal; a second integrator for integrating an output signal of the differentiator; a comparator for making a comparison between the integral in the second integrator and a reference voltage to output an irregularity detection signal; and an output terminal for outputting a signal coming from the comparator.Type: GrantFiled: July 6, 2009Date of Patent: March 20, 2012Assignee: Mitsubishi Electric CorporationInventors: Kazumasa Nakai, Masayuki Ota
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Patent number: 8134328Abstract: An active pilot inceptor system includes a pilot inceptor, a multi-phase motor, and a motor control. The pilot inceptor is configured to receive user input and is operable, in response to the user input, to move to a control position. The multi-phase motor is coupled to the pilot inceptor to selectively supply haptic feedback thereto. The motor control is operable to selectively energize the multi-phase motor in a manner that causes the multi-phase motor to generate torque and supply the haptic feedback to the inceptor, and to selectively energize the multi-phase motor in a manner that the multi-phase motor does not generate torque.Type: GrantFiled: April 23, 2008Date of Patent: March 13, 2012Assignee: Honeywell International Inc.Inventors: Casey Hanlon, Shmuel Ezran, Don Christensen
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Patent number: 8115435Abstract: A control device (2??) for an AC-DC current converter associated with a polyphase synchronous rotary electrical machine. The AC-DC current converter contains, for each phase, a branch of two power switches in series, known as high and low (25). The control device (2??) contains means of generating a signal (?(t)) representing the angular position of the rotor. The control device contains one or more digital tables (20 H, 20 B) addressed by the signal of the angular position of the rotor (?(t)) and delivering at their outputs binary control signals (200 H- 202 H, 200 B- 202 B), each controlling one branch of power switches (25).Type: GrantFiled: June 2, 2009Date of Patent: February 14, 2012Assignee: Valeo Equipements Electriques MoteurInventors: François-Xavier Bernard, Christophe Louise, Hugues Doffin
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Publication number: 20120025745Abstract: A control circuit controls an electric motor and includes: a measuring device configured to measure a first phase current of the motor and provide a corresponding first analog signal; an analog-to-digital converter structured to convert the first analog signal into a first digital signal; a conversion module for generating a first converted digital signal representative of the first digital signal expressed in a rotating reference system; a node structured to compare the first converted digital signal into a first reference signal and generate a first error signal; and a measure control circuit structured to provide a timing signal of the analog-to-digital converter depending on the first error signal and a time delay introduced by the measuring device.Type: ApplicationFiled: July 26, 2011Publication date: February 2, 2012Applicant: STMICROELECTRONICS S.R.L.Inventors: Giuseppe D'Angelo, Giovanni Moselli, Virginia Clemente, Vincenzo Buccino, Carolina Verde
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Patent number: 8106612Abstract: A brushless motor control device according to the present invention drives a brushless motor including a stator having coils of three phases U, V, and W and a neutral line, and a sub coil provided in any one phase of the phases U, V, and W, for detecting a voltage induced in the coil of the one phase, and the brushless motor control device carries out a conduction control function, for the respective phase coils of the brushless motor, that performs a 120° conduction when a rotation speed of the brushless motor is lower than or equal to a predetermined rotation speed, and that performs a 180° conduction when the rotation speed is higher than or equal to the predetermined rotation speed, and the brushless motor control device includes a motor control unit that controls the brushless motor based on information of the rotor stop position when activating the brushless motor, controls the brushless motor based on the first rotor position information when in the 120° conduction, and controls the brushless motor basType: GrantFiled: March 28, 2008Date of Patent: January 31, 2012Assignee: Shindegen Electric Manufacturing Co., Ltd.Inventors: Tomomi Harada, Tatsuya Arai
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Publication number: 20120019179Abstract: A control device divides 360° corresponding to one cycle of a resolver angle into N zones, and determines whether or not a resolver angle ? in the current cycle exceeds a division border. When determined that resolver angle ? in the current cycle exceeds a division border, the control device calculates a time difference ?T[n] between a calculation time T[n] in the immediately preceding resolver cycle and a calculation time T in the current cycle. The control device also calculates a resolver angle variation ??[n] with time difference ?T[n] by adding 360° to the difference between resolver angle ? obtained in the current cycle and a resolver angle ?[n] obtained in the immediately preceding resolver cycle. The control device then calculates a rotation speed NM by multiplying, by a coefficient K, a value obtained by dividing ??[n] by ?T[n].Type: ApplicationFiled: July 15, 2011Publication date: January 26, 2012Applicants: DENSO CORPORATION, TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Kenji Yamada, Yasuhiro Nakai, Satoru Katoh, Yoshihiro Shamoto, Takaya Soma
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Publication number: 20120013280Abstract: A control method for a brushless, three-phase DC motor. The motor may include a plurality of electromagnets and a rotor. A voltage induced by rotation of a rotor may be sampled at an expected zero crossing value to produce a first sampled voltage value. An average of a plurality of sampled voltage values, including voltage values sampled at a plurality of prior expected zero crossing values, may be calculated. A delta zero crossing error may be calculated. The delta zero crossing error may be calculated based on a difference between the first sampled voltage value and the calculated average. The plurality of electromagnets may be commutated. Commutation timing for the plurality of electromagnets may be determined based at least in part on the delta zero crossing error.Type: ApplicationFiled: September 28, 2011Publication date: January 19, 2012Inventors: Lynn R. Kern, James P. McFarland