Abstract: A reusable control module mountable to a power-cartridge-operated interrupting module which includes a normally closed switch in shunt with a fuse. The control module houses a control circuit which ignites the power cartridge to open the switch. The control module includes two conductive shells threaded together to enclose the circuit, thereby providing a Faraday cage for the circuit and shielding the circuit from the environment. A current transformer is mounted in an exterior pocket in one of the shells over a mounting terminal thereon which extends out of the pocket to act as a single-turn primary for the transformer. The output of the transformer is connected to an input of the circuit. Circuit boards of the circuit are mounted within the shells, in part by a plastic plug, one end of which passes through one of the shells coaxially with a mounting neck. The other end of the plug has slots which engage and hold one edge of the boards. The plug contains a conductor connected to the output of the circuit.

Abstract: An improved electrical fuse having axial leads and comprising a fuse wire in a cylindrical sleeve supported at its ends by lead carrying end caps is coated over the length of the fuse body by an adherent insulating layer (FIG. 4). Improved humidity resistance and mechanical strength are achieved. The necessity for plating the end caps to achieve corrosion resistance is eliminated. Control of coating thickness produces a substantially moderated profile and facilitates application of color coding bands to the coated fuse.

Abstract: The present invention concerns improvements in the use of polyester materials in arc quenching applications, particularly in the cutout fuse tube industry. In one embodiment of the present invention a fuse tube is disclosed as comprising a laminate two-layered structure including as its inner layer, (or liner), a heat-treated polyester filament winding supported in a cured cyclo-aliphatic epoxy resin matrix. The outer layer includes wound glass filaments supported within a cured epoxy resin matrix. The heat treatment of the polyester filament substantially improves the mechanical and electrical character of the fuse tube.

Abstract: The present invention concerns the use of polyester materials in arc quenching applications, particularly in the cutout fuse tube industry. In one embodiment of the present invention a fuse tube is disclosed as comprising a laminate two-layered structure including as its inner layer, (or liner), a polyester filament winding supported in a cured cyclo-aliphatic epoxy resin matrix. The outer layer includes wound glass filaments supported within a cured epoxy resin matrix.

Abstract: A pressure- and weather-resistant fuse tube having fiberglass reinforcement which cannot interfere with arc-extinguishment and which does not require an insert or liner of arc-extinguishing material. The fuse tube is molded from a thermosetting material which includes an effective amount of an arc-extinguishing material. The fuse tube includes an inner bore-defining portion and an outer weather-resistant portion which are simultaneously molded along an interface at which is located a layer of porous fiberglass cloth, or filament. The fiberglass is sufficiently porous to permit the material of both portions to pass through and thoroughly impregnate it, thereby locking both portions to each other and to the fiberglass which is located well away from the bore thereof.

Abstract: A circuit fuse assembly comprising a plurality of fuse elements which are simultaneously formed using printed circuit or through hole plating techniques and including means for easily substituting a different one of the plural fuse elements when the in-circuit fuse element burns out due to an overload current condition. In the preferred embodiment, the fuse assembly is (a) integrally formed with the printed circuit of the fused electrical apparatus and (b) formed with a common electrical connection such that a single electrical bridge of solder or other means enables substitution of a replacement fuse element. Other embodiments of the present invention provide a restorable printed circuit fuse for use in standard fuse holders, in-line plug connectors, conventional three prong plug connectors, edison bases, and plug-in triple outlets.

Abstract: A fuse link is formed to have an arc extinguishing chamber and a cooling chamber contiguously disposed. A sealing member is disposed between the two chambers to provide hermetical sealing of the joint formed therebetween.

Abstract: An improved housing for a high-voltage device which may be subjected to rough handling during installation and to high internal pressure during operation. A flexible, thick outer enclosure is molded about an inner, thin reinforcing layer which has interstices and high tensile strength. The molding locks the enclosure to the layer as the material of the former enters the interstices. The flexibility of the enclosure protects the housing and the device from the effects of rough handling. The flexibility of the enclosure also ensures that it is deformed or stretched sufficiently by high pressures accompanying device operation to ensure that the layer is loaded in tension. Loading the layer in tension ensures that the housing does not fracture or violently rupture.

Abstract: A gas-tight molded casing of an electrical compressed gas circuit interrupter comprises a resilient and/or ductile sack shaped net embedded in the wall of the casing. The net is designed to retain the fragments of the exploded casing while permitting escapement of the compressed gas.

Abstract: A circuit interrupting device is disclosed. A stationary contact is mounted within a stationary hollow insulator and connected to one side of an electrical circuit. A movable contact normally engages the stationary contact and is mounted for movement within the stationary hollow insulator. The movable contact is connected by a contact rod that extends through an opening in the insulator to a set of spring detent fingers. The spring detent fingers electrically and mechanically engage the end of a movable conductive element, such as a power fuse or disconnect switchblade, which is connected to the other side of the electrical circuit. A spring biases the movable contact toward engagement with the stationary contact. When the movable conductive element is moved away from the device, the spring detent fingers grip the element and cause the movable contact to move to disengage the stationary contact.

Abstract: An integrally molded current limiting fuse body having surface elongating skirts integrally molded thereto to increase the surface leakage distance may be used in conjunction with various types of end closures for one or both of the ends of the fuse body. One type of end closure utilizes a metallic end cap to which the mounting studs of the fuse are attached which has an annular flange formed to the edge thereof which is folded over the end of the fuse body to lock the fuse cap over the open end of the fuse body. Another type of end enclosure comprises a molded plastic end cap which can be locked to the end of the fuse housing by a suitable adhesive. The mounting stud may be either attached to the plastic end cap by a threaded nut or may be integrally molded into the end cap. Another type of end closure comprises a metallic plate that overlies the open end of the fuse body and which is held over the open end of the fuse body by a threaded annular flange arrangement which engages threads on the fuse body.

Abstract: An electric fuse including a fusible element, a filler in which said element is embedded, a pair of electroconductive terminal elements arranged at the ends of said fusible element and conductively interconnected by said fusible element. The fuse further includes a tubular casing supporting said pair of terminal elements on the ends thereof. Said casing consists of a plurality of stripes of a glass fiber material rolled to cylindrical shape overlapping along the longitudinal edges thereof and impregnated with a polyester resin. The innermost surface of said casing is lined with Johns-Manville "Quintex II".

Abstract: An electric fuse having a pultruded casing of polyester resin including an outermost ply of woven glass cloth and an innermost ply of woven glass cloth and at least one intermediate ply of non-woven glass fiber mat. The casing of the fuse supports at the ends thereof a pair of ferrules which are press-fitted. The axially inner ends of said ferrules form narrowly knurled cones, and the knurled area encompasses the entire periphery of the axially inner ends of said ferrules rather than spaced points thereof.

Abstract: A dry well fuseholder for use with electrical apparatus containing a dielectric liquid. The holder has an outer, liquid-tight, tubular shell and a number of components inside the shell abutting coaxially in the following order: an annular fitting adapted for supporting the fuseholder on the apparatus; an insulating tube; an annular fuse terminal; another insulating tube; and an annular fuse terminal closed at one end. Glass fibers bonded together with epoxy resin are wound over the peripheral surface of the fitting-tube assembly to produce the shell. Seals are located between the fittings and shell near the joints of fittings and tubes. These seals are composed of a material which swells on contact with the dielectric liquid.

Abstract: A mount for a circuit breaker for mounting the circuit breaker in a holder of the type typically used for fuses and a method of making the mount is disclosed. Engaging means such as metallic screw threads or a bayonet ferrule are bonded to the envelope of the circuit breaker with one of the circuit breaker leads attached thereto. The other circuit breaker lead is attached to an eyelet. A spacer is molded between the base of the circuit breaker and the eyelet to hold the eyelet in a fixed position relative to the circuit breaker so that when the screw threads or bayonet ferrule is engaged with a holder, the eyelet contacts a contact in the base of the holder.

Abstract: End ferrules of a current limiting fuse are mounted to the end of a relatively fragile non-metallic insulator housing of the fuse by magnetic pulse forming. The end ferrules are formed so that there is a flat circular end wall and an annular mounting flange. The flat circular end walls are of a first thickness sufficient to withstand mechanical forces that may be experienced due to fuse operation or due to mounting of the fuse. The annular mounting flange is of a second thickness less than the first thickness so that the flange can be compressed around the housing by magnetic pulse forming without causing undue stress to be exerted on the housing that may result in damage to the housing. A unique elastomer ring seal is provided between the housing and the end ferrule to assure a moisture tight seal.

Abstract: A support assembly for a helically wound fusible element of a high voltage fuse is fabricated from two identical pieces of insulating material that are formed with mating center slots so that the pieces can be reversed and joined one over the other along the slots to form a x-shaped support member. Finger projections having recesses for supporting a fusible element are formed along the edges of the pieces in such a positional relationship that when the pieces are joined together, the recesses are positioned to form the required helical path for the fusible element. A metallic terminator member may be mounted at each end of the support member to position and mount the support member within the fuse in a fixed position. The terminator members include a center keyed opening that receives the support member and positions and retains the support member.

Abstract: A breather assembly for permitting atmospheric venting to the interior of electrical apparatus such as a high voltage fuse while preventing moisture from entering the fuse comprises three separate chambers communicating in such a way that the atmosphere can be vented to the interior of the fuse but moisture is precluded from entering the interior of the fuse regardless of the orientation of the fuse body.

Abstract: A valve arrangement for high voltage fuses permits the atmosphere to be vented into the interior of the fuse when the atmospheric pressure is greater than the interior pressure of the fuse, but restricts venting back out of the fuse when the interior pressure of the fuse is greater than atmospheric pressure thereby tending to maintain a greater than atmospheric pressure on the inside of the fuse to assist in preventing moisture from entering the fuse. The valve arrangement also enhances fuse operation. During the interruption of relatively low current, it functions as a check valve and tends to assist in increasing the internal pressure within the fuse thereby tending to accelerate contact separation. However, at higher current levels the valve arrangement ruptures, releasing the arc gases so that there is not an adverse effect on fuse operation.

Abstract: A casing is divided and disassembled into the desired numbers of solid state insulating material units each of which is aligned with the others, with tapered end portion of the solid state insulating material units, and insulating bushing means, such as rubber gaskets or stress relief cones, which are inserted into the contact portions between said each insulating material units, and further solid state insulating units fastened by a common fastening means in a body with uniform compressive force.

Abstract: An integrally molded current limiting fuse body having surface elongating skirts integrally molded thereto to increase the surface leakage distance may be used in conjunction with various types of end closures for one or both of ends of the fuse body. One type of end closure utilizes a flange member integrally molded around the exterior edge of the fuse body so that an extending edge may be folded over an end plate overlying the open end of the fuse body. Another type of end closure comprises a flange member integrally molded into the edge of the open end of the fuse body so that an extended edge extending beyond the open end of the fuse body can be folded over an end plate overlying the open end of the fuse body. Alternatively, the extended edge of the flange member may be welded to the edge of the end plate to securely seal the end plate over the open end of the fuse body. When necessary, a seal may be placed between the end of the fuse body and the end plate to prevent the admission of moisture.

Abstract: A cylindrical sleeve having annular flanges is formed of irradiated terpolymers of ethylene, propylene, and a diene monomer (EPDM) material. The sleeve is then expanded, but the irradiated EPDM material has a "memory" which tends to cause it to return to its original dimension when heated to a predetermined elevated temperature. The expanded sleeve is positioned over the body of a current limiting fuse and heated so that the sleeve shrinks back to tend to assume its original dimension thereby sealing the sleeve around the body of the fuse. The inside surface of the sleeve may be coated with a thermosetting plastic sealing coating which softens at the elevated temperature further aiding in sealing between the fuse body and the sleeve. The sleeve may be heated in a vacuum oven to ensure that air is not trapped between the body of the fuse and the sleeve.

Abstract: A fusible electric contactor having a plurality of cavities and a movable member having a path of movement into the cavities. A fuse assembly is removably inserted within the cavities to occupy a volume within the confines of the height, width, and length of the contactor.

Abstract: A dropout type fuse cutout is provided having a high current limiting fuse section and a serially connected expulsion fuse section mounted on a conventional dropout toggle linkage arrangement so that fuse action by the expulsion fuse section causes the cutout to dropout and pivot free of the upper terminal. The current limiting fuse section may comprise a helically edge wound fusible member that reduces the terminal-to-terminal distance thereby reducing the length of the current limiting fuse section so that there is a very short external gap.

Abstract: A fuse holder for a transformer comprising a generally tubular housing secured at one end to the transformer end wall and enclosing the fuse. A tapered resilient adapter sleeve is disposed within the outer end of the housing and carries a bushing well for a high voltage line adapter. The adapter sleeve seals the housing interior. An annular clamp secured to the transformer wall holds the adapter sleeve and fuse holder housing in place. The inner end of the air type fuse is connected to the transformer primary winding by a helical coil spring compressed between a projection on the fuse and a stainless steel tube. The fuse and bushing well are removable by detaching a clamp ring on the outside of the transformer and slipping the parts out through the adapter sleeve and housing. The construction permits immersion of the air type fuse and insures isolation and de-energization of the internal transformer parts upon opening of the fuse.

Abstract: A current-limiting fuse capable of interrupting a wide range of current values is located within the bore of a porcelain insulator. One end of the fuse is connected to an outer terminal which is located at one end of the bushing insulator. The other end of the current-limiting fuse is connected to a stud which extends through a retaining washer located at the inside end of the busing insulator. The stud is tightened against the retaining washer to secure the current-limiting fuse and to maintain the retaining washer against the lower end of the bushing insulator. The bore extending through the bushing insulator is enlarged in the region adjacent to the lower end of the current-limiting fuse to permit the placement of an insulating cylindrical sleeve between the bushing insulator and the lower end of the current-limiting fuse.

Abstract: An electric fuse having a casing which has a substantially prismatic outer surface rounded at the longitudinal edges thereof. The casing is a multiply glass cloth laminate including thermosetting resin and is formed by pultrusion.

Abstract: A fuse having a composite casing. It includes a radially inner tubular portion that is circular in cross-section, of uniform wall thickness, and houses the fusible element means and a body of pulverulent arc-quenching filler. The casing structure further includes a plurality of angularly displaced rods of an electric insulating material having substantially the same length as the tubular portion of uniform wall thickness of the casing arranged parallel to the axis of said tubular portion, in abutting relation to the outer surface thereof, and adhesively affixed to said outer surface. A pair of spaced external terminal plates closes the tubular portion of the casing and is provided with fasteners having shanks projecting into the end surfaces of said plurality of rods.

Abstract: An electric fuse has a casing of synthetic-resin-glass-cloth laminate which includes but three re-inforcement plies, namely an outermost ply of woven glass fiber cloth forming an overlap extending in a direction longitudinally of said casing, and innermost ply formed by spaced rovings of glass fibers extending in a direction longitudinally of said casing, and an intermediate ply formed by a mat of substantially non-uniformly oriented glass fibers, said overlap of said outermost ply and said rovings penetrating into said intermediate ply to such an extent that the outer surface and the inner surface of said casing are substantially smooth substantially cylindrical coaxial surfaces.

Abstract: An electric fuse has a casing of synthetic-resin-glass-cloth laminate which includes a plurality of re-inforcement plies - of woven glass fiber cloth - to the exclusion of any non-woven mat material. There are along the wall of the casing cyclically alternating regions of relatively large and relatively small glass-to-resin content, which allows to impart substantially the same wall thickness to the entire perimeter of the casing.

Abstract: An electric fuse comprises a fusible element, arc-quenching means surrounding said fusible element, a casing of synthetic-resin-glass-cloth laminate housing said fusible element and said arc-quenching means, and a pair of terminal elements arranged at the ends of said casing and conductively interconnected by said fusible element. Said casing includes a plurality of plies, at least an outermost ply and an innermost ply, both formed by woven glass fiber fabric and at least one intermediate ply formed by a glass fiber mat having non-uniformly oriented fibers. The outermost ply and the innermost ply each form an overlap extending substantially in a direction longitudinally of said casing. Both overlaps are angularly displaced. The casing further includes a thermosetting resin integrating said outermost ply, said innermost ply and said intermediate ply into a laminate.

Abstract: A fused high voltage electrical bushing having a housing formed of a ceramic dielectric material, porcelain or glass, and having an axially extending passage, an electric terminal at each end of said passage, a fusible element within said passage interconnecting the terminals, a granular dielectric material completely filling the passage, a conductive layer of material on the inside surface of the passage, and a heat insulating sleeve positioned in the passage between the granular dielectric material and the inside surface of the housing to insulate the housing from the heat of the arc on interruption.

Abstract: A miniature fuse for small current ratings and small voltage ratings has a casing of porous cellulosic material, a pulverulent non-fulgurite-forming arc-quenching filler, a fusible element of low fusing point metal having ends bent upon the outer surface of the casing and squashed by the pressure of terminal caps press-fitted on the casing, and bodies of a cured synthetic resin imparting dimensional stability to the ends of the casing, firmly affixing the terminal caps to the casing, and resulting in the formation of a conductively stable mechanical connection between the fusible element and the terminal caps.

Abstract: A lightweight, compact, conductor-mounted open link fault interrupter having mounting means permitting suspension thereof directly from an overhead power line without the need of cumbersome pole-mounting structure. Pinwheeling and flashover problems heretofore encountered during operation of conductor-mounted, closed link interrupters are precluded by virtue of the open link, fusible element employed since through use thereof no net rotational forces are imparted to the interrupter during its operation. The interrupter hereof provides especially advantageous protection when electrically connected in series with a unique high range current limiting fuse capable of safely interrupting high magnitude fault current to insignificant values substantially ahead of the first natural zero point.

Abstract: This invention relates to a self-contained thermal limiter construction which can be used to limit one or more electrical circuits and comprises a thermally responsive device having leads for being interconnected into such electrical circuit or circuits and one or more of electrically operated heaters disposed adjacent the device and each being adapted to cause the device to open the circuit or circuits when heated by the respective heater a certain amount.

Abstract: This invention relates to a thermal limiter which can be used to limit one or more electrical circuits, such as multiple circuits in which one of the circuits is a primary circuit and the other circuits are secondary circuits energized or controlled by the primary circuit. The limiter of this invention is a unitary construction which can be connected to the primary and secondary circuits to control the same. A new method of making the limiter is included in this invention. This invention can be used in combination with a transformer for a television set in combination with its primary and secondary circuits, in combination with an air conditioning system, such as for automobiles, or in combination with other devices, as desired.