Aluminum Or Tantalum Patents (Class 361/529)
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Publication number: 20080273292Abstract: In a hydrogen-containing tantalum powder of the present invention, a value obtained by dividing the hydrogen content (ppm) by the specific surface area (m2/g) is in the range of 10 to 100. This tantalum powder has a large specific surface area, and when the tantalum powder is used as an anode of a solid electrolyte capacitor, a solid electrolyte capacitor having a large capacitance and a low leakage current can be obtained.Type: ApplicationFiled: April 12, 2005Publication date: November 6, 2008Inventors: Nobuyuki Sato, Osamu Ebato, Tadasu Kirihara
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Patent number: 7443653Abstract: A chip type solid electrolytic capacitor, in which a PCB includes anode and cathode connection lands formed on upper parts of an insulation board, and anode and cathode terminals formed on lower parts of the insulation board. The anode and cathode terminals are electrically connected to the anode and cathode connection lands, respectively, through vias. An anode connection member is formed on the anode connection land. A capacitor device having an anode lead and a cathode layer is mounted on the PCB with the anode lead weld-connected to the anode connection member and the cathode layer electrically connected to the cathode connection land via a conductive adhesive. An outer resin covers side and upper parts of the PCB including the capacitor device. The anode terminal and the cathode terminal have stepped-down surfaces which are formed along at least parts of peripheral portions thereof, respectively, and covered by the outer resin.Type: GrantFiled: July 13, 2007Date of Patent: October 28, 2008Assignee: Samsung Electro-Mechanics Co., Ltd.Inventors: Jae Kwang Kim, Gyu Hwang Lee, Kwan Hyeong Kim
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Patent number: 7443654Abstract: A surface-mounting thin type capacitor includes a capacitor element having a shape of and two end portions which form a side surface of the capacitor element. Two anode terminals are disposed on lower surfaces of the end portions along the side surface to form a mounting surface substantially perpendicular to the side surface. A cathode terminal is disposed at a middle part of the capacitor element to form the mounting surface together with the anode terminals. The cathode terminal is not between the anode terminals spatially and thereby manufacturing process of the capacitor is simplified and it is easy to change the intended use of the capacitor.Type: GrantFiled: August 9, 2005Date of Patent: October 28, 2008Assignees: NEC TOKIN Corporation, NEC TOKIN Toyama, Ltd.Inventors: Tadamasa Asami, Toshihisa Nagasawa, Kenji Araki, Akihiro Kawai, Yuichi Maruko
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Patent number: 7430108Abstract: Electrolyte solution and an electrolytic capacitor using it having a low impedance characteristic, having a high withstand voltage characteristic of 100V class, and a high temperature life characteristic is provided. The electrolyte solution containing an aluminum tetrafluoride salt, and a solvent with high boiling point, such as sulfolane, 3-methyl sulfolane, and 2,4-dimethyl sulfolane, and the like are used. The electrolytic capacitor of the present invention has a low impedance characteristic, a high withstand voltage characteristic, and an excellent high temperature life characteristic.Type: GrantFiled: November 7, 2003Date of Patent: September 30, 2008Assignees: Nippon Chemi-con Corporation, Mitsubishi Chemical CorporationInventors: Masashi Ozawa, Minoru Wada, Masayuki Takeda, Makoto Ue
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Publication number: 20080232035Abstract: An electrolytic capacitor containing a protective adhesive layer positioned between the dielectric layer and the solid electrolyte layer (e.g., a conductive polymer layer, manganese dioxide) is generally disclosed. The protective adhesive layer can include a polymer having a repeating unit with a functional hydroxyl group, such as poly(vinyl alcohol). For instance, the polymer can be at least 90 mole % hydrolyzed. The polyvinyl alcohol can be a co-polymer of vinyl alcohol and a monomer, such as an acrylic ester like a methacrylic ester (e.g., methyl methacrylate).Type: ApplicationFiled: March 21, 2007Publication date: September 25, 2008Applicant: AVX CorporationInventor: Martin Biler
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Publication number: 20080232037Abstract: A method for forming an electrolytic capacitor is disclosed. The method includes forming a conductive polymer coating by polymerizing a monomer in the presence of less than a stoichiometric amount of an oxidative polymerization catalyst. The present inventor has found that the use of less than the stoichiometric amount of the oxidative polymerization catalyst per mole of monomer can slow the polymerization of the monomer, creating oligomers that are shorter in length than if fully polymerized into a polymer. Without wishing to be bound by theory, it is believed that these shorter oligomers provide better penetration into the porous anode. Thus, the resulting conductive polymer layer can be more intimately positioned with respect to the anode. As a result, the formed capacitor can exhibit better performance.Type: ApplicationFiled: March 21, 2007Publication date: September 25, 2008Applicant: AVX CorporationInventor: Martin Biler
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Publication number: 20080232032Abstract: A capacitor anode that is formed from ceramic particles (e.g., Nb2O5, Ta2O5) capable of being chemically reduced to form an electrically conductive composition (e.g., NbO, Ta) is provided. For instance, a slip composition containing the ceramic particles may be initially formed and deposited onto a carrier substrate in the form of a thin layer. If desired, multiple layers may be formed to achieve the target thickness for the anode. Once formed, the layer(s) are subjected to a heat treatment to chemically reduce the ceramic particles and form the electrically conductive anode. Contrary to conventional press-formed anodes, the slip-formed anodes of the present invention may exhibit a small thickness, high aspect ratio (i.e., ratio of width to thickness), and uniform density, which may in turn may lead to an improved volumetric efficiency and equivalent series resistance (“ESR”).Type: ApplicationFiled: March 20, 2007Publication date: September 25, 2008Applicant: AVX CorporationInventors: Brady Jones, Carl L. Eggerding, Allen Butler, Gang Ning, Kaye Poole, Craig William Nies
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Publication number: 20080218945Abstract: The invention provides a capacitor electrode member in which layers constituting the electrode member are highly adhesive. The capacitor electrode member comprises aluminum material (1), a carbon-containing layer (2) formed on the surface of the aluminum material (1), and further an interposition layer (3) containing an aluminum element and a carbon element, the interposition layer being formed between the aluminum material (1) and the carbon-containing layer (2). The interposition layer (3) constitutes a first surface portion which is formed on at least a part of the region of the surface of the aluminum material (1) and contains a carbide of aluminum. The carbon-containing layer (2) constitutes a second surface portion (21) formed so as to extend outward from the first surface portion (3). The carbon-containing layer (2) further contains carbon particles (22) and the second surface portion (21) is formed between the first surface portion (3) and the carbon particles (22) and contains a carbide of aluminum.Type: ApplicationFiled: August 31, 2005Publication date: September 11, 2008Applicant: TOYO ALUMINIUM KABUSHIKI KAISHAInventors: Akinori Ro, Zenya Ashitaka, Hiroshi Tada
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Patent number: 7423862Abstract: The invention relates to a process for producing a solid electrolytic capacitor element, comprising forming a semiconductor layer containing a conductive polymer on a conductor having a dielectric layer on its surface. By using the solid electrolytic capacitor element of the invention prepared by forming a semiconductor layer on the conductor having a dielectric layer on its surface by an electrification method after the conductor is impregnated with a dopant, a solid electrolytic capacitor having a favorable ESR value can be fabricated.Type: GrantFiled: December 20, 2005Date of Patent: September 9, 2008Assignee: Showa Denko K.K.Inventors: Kazumi Naito, Katutoshi Tamura
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Patent number: 7423863Abstract: A sintered body electrode for a sintered body electrode capacitor, which enables production of a solid electrolytic capacitor having a good capacitance appearance factor, including at least one member selected from an earth-acid metal, an alloy mainly comprising an earth-acid metal, an electrically conducting oxide of an earth-acid metal, and a mixture of two or more thereof. The value (pseudo-closed porosity) obtained by dividing the difference between the volume of a sintered body measured under atmospheric pressure and the volume measured in a vacuum, which are determined according to the Archimedes method, by the volume measured under atmospheric pressure is 11% or less. Also disclosed is a solid electrolytic element using the sintered body, a solid electrolytic capacitor using the element and use of the solid electrolytic capacitor.Type: GrantFiled: April 13, 2004Date of Patent: September 9, 2008Assignee: Showa Denko K.K.Inventor: Kazumi Naito
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Patent number: 7411779Abstract: The invention relates to a process for the production of electrolytic capacitors with low equivalent series resistance and low residual current consisting of a solid electrolyte made of conductive polymers and an outer layer containing conductive polymers, to electrolytic capacitors produced by this process and to the use of such electrolytic capacitors.Type: GrantFiled: July 19, 2006Date of Patent: August 12, 2008Assignee: H.C. Starck GmbHInventors: Udo Merker, Klaus Wussow
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Patent number: 7410609Abstract: The invention relates to a process for producing capacitors based on niobium suboxide, and having an insulator layer of niobium pentoxide. Also described is a powder mixture suitable for production of capacitors. Pressed bodies produced from the powder mixture, and capacitors having specific properties are also disclosed.Type: GrantFiled: July 19, 2004Date of Patent: August 12, 2008Assignee: H.C. Starck GmbHInventor: Christoph Schnitter
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Patent number: 7411780Abstract: A display member, particularly a plasma display member, can be produced by a process including applying a paste which includes a urethane compound and inorganic fine particles onto a substrate and then firing the paste. The display member has a post-firing pattern without any defect.Type: GrantFiled: September 30, 2004Date of Patent: August 12, 2008Assignee: Toray Industries, Inc.Inventors: Hiroko Uegaki, Norikazu Tabata, Takai Masaki, Hiromitsu Takahashi, Akihiko Tanaka, Mitsuyo Hashimoto
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Patent number: 7410509Abstract: A capacitor is described. the capacitor includes a casing; a cathode of an active material of at least an oxide of a first metal provided on a substrate, wherein the active material is characterized as being of a substantially homogeneous coating formed by sputtering a target of the first metal in a vacuum chamber; an anode spaced from the cathode coating; and an electrolyte in contact with the cathode coating and the anode. The casing contains the anode, the cathode and the electrolyte. A method and apparatus for providing the sputtered coating is also disclosed.Type: GrantFiled: January 16, 2006Date of Patent: August 12, 2008Assignee: Greatbatch Ltd.Inventors: Doug Eberhard, Barry Muffoletto, Wolfram Neff
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Publication number: 20080170354Abstract: A fused electrolytic capacitor assembly that offers improved performance characteristics in a convenient and space-saving package is provided. More specifically, the fused electrolytic capacitor assembly contains an electrolytic capacitor element and a surface mount fuse that are contained within a case and connected to a common anode termination. During initial production, the electrolytic capacitor element and fuse are connected to the anode termination so that the fuse is bypassed during testing of the individual capacitor element. After testing, the anode termination may be cropped so that the fuse and capacitor element become connected in series. Thus, during use, the fuse will disintegrate in response to an excessive current resulting from a short circuit discharge, which breaks the electrical connection between the capacitor element and limits the likelihood of fire or other damage remaining circuit elements.Type: ApplicationFiled: January 15, 2007Publication date: July 17, 2008Inventors: Leos Dvorak, Stanislav Zednicek, Zdenek Sita, Ales Vyroubal, Radek Matousek
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Publication number: 20080158784Abstract: An electrode for an electrolytic capacitor is disclosed, including a substrate and a metal oxide formed on the surface of the substrate, wherein the metal oxide is formed on the surface of the substrate by a chemical reaction between a precursor and functional groups on the surface of the substrate. The surface of the substrate is covered with a metal oxide for increasing the capacitance of the electrode. The metal oxide-covered substrate is suitable for being used as an electrode of an electrolytic capacitor in that the metal oxide formed on the surface of the substrate by chemical linking is of excellent peeling resistance.Type: ApplicationFiled: August 9, 2007Publication date: July 3, 2008Inventors: Jenn-Yeu Hwang, Li-Duan Tsai
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Publication number: 20080151474Abstract: A capacitor comprising a casing of first and second casing members, a feedthrough electrically insulated from the casing and extending there from, first and second anodes electrically connected to each other within the casing, a cathode, and an electrolyte. The casing comprises first and second casing members, the first casing member having a first face wall joined to a surrounding side wall, and the second member having a second face wall, wherein the first and second casing members are secured together.Type: ApplicationFiled: December 22, 2006Publication date: June 26, 2008Applicant: Greatbatch, Ltd.Inventors: Chris Ziarniak, Rodney Stringham, Barry Muffoletto, Doug Eberhard, Joseph Spaulding, Yanming Liu, Donald Monroe, Edward J. Gloss, Laurie O'Connor, Eric Ziarniak, William Elliott, Eric Stemen, Troy Lindke
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Patent number: 7391604Abstract: A solid electrolytic capacitor having a capacitor element which includes an anode foil and a cathode foil rolled with a separator interposed therebetween, and a solid electrolyte layer or an electrically conductive polymer layer provided therein. The anode foil is coated with a dielectric oxide film. The dielectric oxide film is an oxide film formed by oxidizing a film of a mono-metal nitride or a composite metal nitride formed on the anode foil. The mono-metal nitride is titanium nitride, zirconium nitride, tantalum nitride or niobium nitride. The composite metal nitride is aluminum titanium nitride, chromium titanium nitride, zirconium titanium nitride or titanium carbonitride.Type: GrantFiled: February 16, 2004Date of Patent: June 24, 2008Assignees: Sanyo Electric Co., Ltd., Saga Sanyo Industries Co., Ltd., Japan Capacitor Industrial Co., Ltd.Inventors: Satoru Yoshimitsu, Kazumasa Fujimoto, Hiromu Saito, Yasushi Yoshida
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Publication number: 20080144257Abstract: A method for manufacturing valve metal anodes of electrolytic capacitors by deoxidizing the anodes using Mg vapor in a deoxidizing furnace, removing the anodes from deoxidizing furnace, placing them in sintering furnace, sintering at temperature lower than the temperature conventionally used for sintering in vacuum, and leaching of Mg oxide off the anode surface. The process limits free oxygen and improves morphology of valve metal anodes, which results in improved performance of electrolytic capacitors with these anodes. The process does not require any special equipment or maintenance operations and, thereby, is highly productive due to performing deoxidizing and sintering in traditional deoxidizing and sintering furnaces.Type: ApplicationFiled: November 13, 2007Publication date: June 19, 2008Inventors: Yuri Freeman, Philip Michael Lessner
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Patent number: 7388740Abstract: Provided are a foil for a cathode of a capacitor, which can secure both a high capacitance and a high strength, and a manufacturing method thereof. The foil for a cathode of a capacitor includes an aluminum foil and a carbon-containing layer formed on a surface of the aluminum foil. An interposition layer containing aluminum and carbon is formed between the aluminum foil and the carbon-containing layer. The manufacturing method of a foil for a cathode of a capacitor includes a step of arranging an aluminum foil in a space containing a hydrocarbon-containing substance and a step of heating the aluminum foil.Type: GrantFiled: November 27, 2003Date of Patent: June 17, 2008Assignee: Toyo Aluminium Kabushiki KaishaInventors: Akinori Ro, Zenya Ashitaka
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Patent number: 7381396Abstract: A niobium suboxide powder comprising 100 to 600 ppm of magnesium is described. The niobium suboxide powder may (alternatively or in addition to 100 to 600 ppm of magnesium) further include 50 to 400 ppm of molybdenum and/or tungsten. The niobium suboxide powder is suitable for the production of: capacitors having an insulator layer of niobium pentoxide; capacitor anodes produced from the niobium suboxide powder; and corresponding capacitors.Type: GrantFiled: July 13, 2004Date of Patent: June 3, 2008Assignee: H.C. Starck GmbHInventors: Oliver Thomas, Christoph Schnitter
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Patent number: 7381367Abstract: A method for making an aluminum foil anode for an aluminum electrolytic capacitor. This invention also relates to an aluminum anode foil for use in an electrolytic capacitor as well as an aluminum electrolytic capacitor having increased capacitance and substantially uniform pore size distribution.Type: GrantFiled: March 21, 2006Date of Patent: June 3, 2008Assignee: Catalytic Materials, LLCInventors: R. Terry K. Baker, Nelly M. Rodriguez
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Patent number: 7379290Abstract: An electrically conductive polymer composition contains an electrically conductive polymer obtained by using a polymer in the form of cations composed of repeating structural units of 3,4-ethylene dioxythiophene and polystyrene sulfonic acid as anions and further contains naphthalene sulfonic acid as an additive. A solid electrolytic capacitor 101 or a surface-mount transmission line element 102 has a polypyrrole conductive polymer layer 3 as a first solid electrolyte and a poly(3,4-ethylene dioxythiophene) conductive polymer layer 4 as a second solid electrolyte.Type: GrantFiled: February 17, 2006Date of Patent: May 27, 2008Assignee: NEC TOKIN CorporationInventors: Sadamu Toida, Shinji Arai, Kenji Araki, Katsuhiro Yoshida, Tadamasa Asami, Takeshi Saitou, Yuuichi Maruko
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Patent number: 7377947Abstract: The invention relates to a process for the production of electrolyte capacitors having a low equivalent series resistance and low residual current, and which comprise a solid electrolyte of conductive polymers and an outer layer comprising conductive polymers applied in the form of a dispersion. Electrolyte capacitors produced by this process and the use of such electrolyte capacitors are also provided.Type: GrantFiled: April 10, 2006Date of Patent: May 27, 2008Assignee: H.C. Starck GmbHInventors: Udo Merker, Klaus Wussow, Friedrich Jonas
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Publication number: 20080116416Abstract: An improved conductive adhesive and capacitor formed using the improved conductive adhesive. The conductive adhesive has: 60-95 wt % conductor; 5-40 wt % resin; wherein the resin has: 55-98.9 wt % monomer defined by the formula: wherein: R is an aliphatic group of 1 to 10 carbons; R1 is an aliphatic group of 1 to 10 carbons; R2 is an alkyl, alkyl ether, aryl ether, silane or silicone; and wherein R and R1, R and R2 or R1 and R2 may be taken together to form a cyclic alkyl or aryl group; 0.1-15 wt % catalyst; 1-30 wt % accelerant defined by the formula: wherein R3 is an alkyl or substituted alkyl of 1-10 carbons; and R4 is an alkyl or substituted alkyl of 1-10 carbons with the proviso that at least one of R3 and R4 is substituted with a OR5 wherein R5 is selected from hydrogen, alkyl and aryl; and 0-1 5 wt % filler.Type: ApplicationFiled: November 16, 2006Publication date: May 22, 2008Inventor: Antony P. Chacko
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Publication number: 20080106853Abstract: The present invention provides a process for producing a porous sintered metal, in which the pore diameter distribution of porous sintered metal can be easily controlled. The present invention also provides a process including: forming a molding containing a metal powder, a pore forming material, and a binder resin: heating the molding at the decomposition temperature of the pore forming material to thereby effect thermal decomposition thereof: and then sintering the molding at a sintering temperature higher than the decomposition temperature, wherein as the pore forming material, there is used particles of polyhydroxyalkanoate produced in microbial cells. The above molding may be formed by coating or printing onto a base material, a metal powder dispersion containing a metal powder, a pore forming material, a binder resin, and a solvent so as to form a coated material or printed material, and then detaching the base material from the coated material or printed material.Type: ApplicationFiled: September 28, 2005Publication date: May 8, 2008Inventor: Wataru Suenaga
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Patent number: 7365961Abstract: A solid electrolytic capacitor includes a planar solid electrolytic capacitor element having anode and cathode portions; anode and cathode terminals; and insulating coating resin. The anode terminal is electrically connected at the top surface thereof to the anode portion. The cathode terminal is electrically connected at the top surface side thereof to the cathode portion. The coating resin integrally coats the capacitor element so as to expose the bottom surfaces of the anode and cathode terminals. The anode and cathode terminals are disposed as close to each other as not more than 3 mm. The anode and cathode terminals have stair steps on both sides thereof and are connected to the anode and cathode portions at joint faces, respectively. The anode joint faces and the cathode joint faces are coated with coating resin. The solid electrolytic capacitor is provided with the anode joint faces and/or the cathode joint faces.Type: GrantFiled: October 11, 2005Date of Patent: April 29, 2008Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Junichi Kurita, Tsuyoshi Yoshino, Hirotoshi Toji, Kazuo Kawahito, Takashi Iwakiri, Hiroshi Serikawa, Kenji Kuranuki
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Patent number: 7365963Abstract: The invention provides a capacitor element and solid electrolyte capacitor which allow significant increase in electrostatic capacity with the same dimensions and shape, as well as a process for their production. The capacitor element 12 of the invention is provided with an aluminum base 18 having a shape with a plurality of sides 1a, 1b, anode sections 30 partially formed at the edge region 3a, 3b of at least one side among the plurality of sides in the area on the main surface 12b of the aluminum base 18, cathode sections 32 comprising a solid electrolyte layer 22 formed on the aluminum base 18 via an aluminum oxide film 20 and a silver paste layer 26 formed on the solid electrolyte layer 22, which are formed on the remaining regions 31 from the regions on which the anode sections 30 are formed, in the area on the main surface 12b of the aluminum base 18, and slits 28 which provide electrical insulation between the anode sections 30 and cathode sections 32.Type: GrantFiled: March 17, 2004Date of Patent: April 29, 2008Assignee: TDK CorporationInventors: Yumiko Yoshihara, Masaaki Kobayashi
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Patent number: 7361202Abstract: A tantalum sintered body comprising a pore size distribution having a plurality of peaks wherein out of a plurality of peaks, two peaks having a largest relative intensity and a second largest relative intensity have a pore diameter of 0.2 to 0.7 ?m and a pore diameter of 0.7 to 3 ?m, having a volume of pore 10 mm3 or more including the volume of pore voids and a specific area of 0.2 to 7 m2/g, and having a CV value of 40,000 to 200,000 ?FV/g when sintered at 1,300° C., and a capacitor using the sintered body.Type: GrantFiled: September 30, 2002Date of Patent: April 22, 2008Assignee: Showa Denko K.K.Inventors: Kazumi Naito, Isao Kabe
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Patent number: 7359180Abstract: A solid electrolytic capacitor includes a flat-shaped anode terminal having a first surface connected to an anode portion of a capacitor element and having a second surface opposite to the first surface, a flat-shaped cathode terminal having a first surface connected to a cathode layer of the capacitor element and having a second surface opposite to the first surface thereof, and an insulating resin package accommodating the capacitor element, the anode terminal, and the cathode terminal. The second surface of the cathode terminal is flush with the second surface of the anode terminal. The second surface of the anode terminal and the second surface of the cathode terminal expose to an outside of the resin package. The anode terminal includes a first thick portion and a first thin portion thinner than the first thick portion. The first thick portion has the second surface of the anode terminal and a portion of the first surface of the anode terminal.Type: GrantFiled: April 11, 2005Date of Patent: April 15, 2008Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Junichi Kurita, Kazuo Tadanobu, Kenji Kuranuki, Yuji Midou, Tsuyoshi Yoshino, Tatsuo Fujii, Hiroshi Serikawa
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Publication number: 20080080124Abstract: A tantalum capacitor including: a capacitor body containing a tantalum powder and having a mounting surface; a cathode lead frame having the capacitor body mounted thereon; a tantalum wire having an insertion portion located inside the capacitor body and a non-insertion portion located outside the capacitor body; an anode lead frame connected to the non-insertion portion of the tantalum wire; and a resin mold surrounding the capacitor body and the tantalum wire, wherein the insertion portion of the tantalum wire has at least one bending.Type: ApplicationFiled: September 27, 2007Publication date: April 3, 2008Inventors: Jae Kwang Kim, Kwan Hyeong kim
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Patent number: 7352561Abstract: A solid electrolytic capacitor includes a capacitor element, an anode lead terminal, a cathode lead terminal and a resin package. The capacitor element includes an anode chip body, an anode bar projecting from the anode chip body, and a cathode film provided on a periphery of the anode chip body. Each of the lead terminals is embedded in a bottom portion of the package so that the lower surface of the lead terminal is exposed at a lower surface of the package. A stud resistance-welded to the anode bar of the capacitor element is fixed to the anode lead terminal. A welding support is provided at both an upper portion of the stud which is closer to the anode chip body and an upper portion of the stud which is farther from the anode chip body. The welding support comes into contact with the anode bar in resistance-welding the anode bar to the stud.Type: GrantFiled: June 9, 2006Date of Patent: April 1, 2008Assignee: Rohm Co., Ltd.Inventor: Takahiro Nakamura
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Patent number: 7349197Abstract: A capacitor element in which a dielectric film, a solid electrolyte layer, and a cathode-side electrode film are formed on the anode chip body obtained by sintering a powder of a valve-acting metal is manufactured without causing decrease in the effective volume of the metal powder or degradation of electric connection. This is attained by adhesively attaching one end surface of the anode chip body to the surface of a metal plate with an electrically conductive adhesive, so that the end surface can be peeled off from the metal plate, successively forming a dielectric film, a solid electrolyte layer, and a cathode-side electrode film, in this order, on the anode chip body in this state to form a capacitor element, and peeling the capacitor element off and separating it from the metal plate.Type: GrantFiled: July 18, 2003Date of Patent: March 25, 2008Assignee: Rohm Co., Ltd.Inventor: Hideki Ando
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Patent number: 7342772Abstract: A solid electrolytic capacitor includes a plurality of laminated capacitor elements; an anode terminal connected to an anode portion where anode exposed portions of the capacitor elements are connected together; and a cathode terminal connected to a cathode portion where cathode layers of the capacitor elements are bonded together. Between lamination planes of the cathode layers of the capacitor elements, a conductive sheet is disposed. The capacitor elements are coated with a packaging resin layer in such a manner that a part of the anode terminal and a part of the cathode terminal are exposed.Type: GrantFiled: May 2, 2006Date of Patent: March 11, 2008Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Kazuo Tadanobu, Hideto Yamaguchi, Kazuyo Nishida
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Patent number: 7333319Abstract: To provide a solid electrolytic capacitor capable of being miniaturized with larger capacitance. A solid electrolytic capacitor comprises a capacitor element, an anode lead frame, a cathode lead frame, an adhesive layer and an exterior resin. The anode lead frame is connected to an anode of the capacitor element. The cathode lead frame includes a first and a second cathode leads and a boundary part. The first cathode lead is connected to a cathode of the capacitor element by the adhesive layer. The boundary part is disposed between the first cathode lead and the second cathode lead so as to provide a level difference at the capacitor element side. The exterior resin covers the capacitor element, a part of the anode lead frame, a part of the cathode lead frame and the adhesive layer.Type: GrantFiled: June 21, 2006Date of Patent: February 19, 2008Assignee: Sanyo Electric Co., Ltd.Inventor: Keiko Matsuoka
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Patent number: 7330347Abstract: A capacitor includes an anode body and a housing having a base surface. The housing encloses the anode body at least partially. The capacitor also includes an anode connector and an anode contact that extends outward from an interior of the anode body. The anode contact has a flat side. The anode connector includes a surface containing a soft-solderable material, and a segment running along the base surface of the housing that forms a soldering surface.Type: GrantFiled: June 6, 2002Date of Patent: February 12, 2008Assignee: Kemet Electronics CorporationInventors: Helge Clasen, Ralf Deisenhofer
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Patent number: 7326261Abstract: A surface-mount capacitor includes a multilayer capacitor structure formed by laminating plate-like capacitor elements each having anode lead portions at opposite ends thereof and a cathode portion at the center, an anode terminal connected to each anode lead portion via a strip-like plate, and a cathode terminal connected to the cathode portion. The anode and the cathode terminals and have a flat shape and are formed on a common plane as a substrate-mounted surface. A mold resin case has a bottom portion filling a gap between the anode and the cathode terminals and mechanically connecting the anode and the cathode terminals and sidewalls substantially perpendicular to the substrate-mounted surface. The anode and the cathode terminals have upper surfaces exposed on an inner bottom surface of the mold resin case to be connected to the anode lead portions and the cathode portion.Type: GrantFiled: March 1, 2007Date of Patent: February 5, 2008Assignees: NEC Tokin Corporation, NEC Tokin Toyama, Ltd.Inventors: Toshihisa Nagasawa, Kenji Araki, Hitoshi Takata, Akihiro Kawai, Shinji Arai
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Patent number: 7324329Abstract: A high-voltage electrochemical-electrolytic capacitor. The capacitor includes a cathode comprising a plurality of electrically-conductive particles in intimate electrical contact with one another and disposed in a proton-conductive, electrically-non-conductive, solid ionomer matrix. The capacitor also includes an anode comprising a plurality of electrically-conductive particles in intimate electrical contact with one another and disposed in a proton-conductive, electrically-non-conductive solid ionomer matrix, the electrically-conductive particles of the anode differing in composition from the electrically-conductive particles of said cathode. The capacitor further includes a proton-conducting dielectric positioned between and in contact with each of the cathode and the anode, the proton-conducting dielectric comprising a solid ionomer.Type: GrantFiled: December 22, 2005Date of Patent: January 29, 2008Assignee: Giner, Inc.Inventors: Badawi M. Dweik, John W. Forchione, Mourad Manoukian, John A. Kosek, Anthony B. LaConti, David A. Evans
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Patent number: 7315441Abstract: The invention relates to an electrolytic capacitor having a flame retardant electrolyte and a high safety even if the electrolyte leaks out to outside, and more particularly to an electrolytic capacitor comprising a positive electrode provided with an insulating oxide layer formed through anodic oxidation, a negative electrode, a separator and an electrolyte containing a solute in an organic solvent, characterized in that the electrolyte contains not less than 3% by mass of a phosphazene derivative and/or an isomer of a phosphazene derivative.Type: GrantFiled: November 26, 2003Date of Patent: January 1, 2008Assignee: Bridgestone CorporationInventors: Hiroshi Kanno, Masashi Otsuki
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Patent number: 7312977Abstract: An anode foil and a cathode foil which has an oxidation film layer on the surface are separated by a separator and wound to form a capacitor element and then anodic forming is performed on this capacitor element. Next, the capacitor element is immersed in a solution of less than 10 wt %, preferably between 2.0 and 9 wt %, more preferably between 5 and 8 wt % of polyimide silicone dissolved in a ketone solvent, and after removing, the solvent is evaporated off at between 40 and 100° C. and heat treating is performed at 150 to 200° C. Next, this capacitor element was immersed in a mixture of polymeric monomer and oxidizing agent and the conductive monomer was made to polymerize in the capacitor element to form a solid electrolyte layer. Furthermore, this capacitor element was stored in an external case and the open end was sealed with sealing rubber to form the solid electrolytic capacitor.Type: GrantFiled: September 29, 2003Date of Patent: December 25, 2007Assignee: Nippon Chemi-Con CorporationInventors: Atsushi Yamada, Katsumi Abe, Toshiyuki Murakami, Takashi Arai, Yuuya Tamai, Tomohiro Matsuzaki
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Patent number: 7312978Abstract: An electrically conductive polymer composition contains an electrically conductive polymer obtained by using a polymer in the form of cations composed of repeating structural units of 3,4-ethylene dioxythiophene and polystyrene sulfonic acid as anions and further contains naphthalene sulfonic acid as an additive. A solid electrolytic capacitor 101 or a surface-mount transmission line element 102 has a polypyrrole conductive polymer layer 3 as a first solid electrolyte and a poly(3,4-ethylene dioxythiophene) conductive polymer layer 4 as a second solid electrolyte.Type: GrantFiled: February 17, 2006Date of Patent: December 25, 2007Assignee: NEC TOKIN CorporationInventors: Sadamu Toida, Shinji Arai, Kenji Araki, Katsuhiro Yoshida, Tadamasa Asami, Takeshi Saitou, Yuuichi Maruko
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Patent number: 7295425Abstract: The present invention provides a molding having excellent workability and a production method therefore. In addition, the present invention provides a molding with which a capacitor element having excellent electric properties can be obtained, and which has excellent workability that can be used to make a porous anode element for an electrolytic capacitor. The molding with a substratum has a sheet-shaped substratum and a molding which is provided on this sheet-shaped substratum such that the molding can be separated, in which the molding has a protective layer and a porous-body-forming layer, the protective layer includes resin as a main component, and the porous-body-forming layer includes valve action metal powder and binder resin.Type: GrantFiled: May 21, 2003Date of Patent: November 13, 2007Assignee: Dainippon Ink and Chemicals, Inc.Inventors: Wataru Suenaga, Minoru Moriyama, Akiko Miyamoto
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Patent number: 7295426Abstract: A manufacturing method for a solid electrolytic capacitor of the present invention includes producing a terminal frame having aligned therein unit terminal areas each including an anode terminal portion and a cathode terminal portion, placing a rod-like piece on a surface of the terminal frame across a plurality of aligned anode terminal portions, and fixing the rod-like piece to the terminal frame by welding. Thereafter, a solid electrolytic capacitor is provided through a placement of a capacitor element, charge of a mold resin, and a cutting process.Type: GrantFiled: March 30, 2006Date of Patent: November 13, 2007Assignee: Sanyo Electric Co., Ltd.Inventor: Hayatoshi Ihara
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Patent number: 7292432Abstract: A solid electrolytic capacitor of the present invention includes a capacitor element having an anode element, an anode lead member projecting from the anode element, a dielectric coating formed on a surface of the anode element and a surface of the anode lead member near the anode element, a solid electrolyte layer formed on the dielectric coating, and a cathode lead layer formed on the solid electrolyte layer; and an insulating enclosure member for coating the outer periphery of the capacitor element. End faces of the dielectric coating and the solid electrolyte layer formed on the anode lead member are formed approximately flush with each other. The end faces of the dielectric coating and the solid electrolyte layer are covered with an insulating layer made of a thermoplastic insulating material.Type: GrantFiled: February 15, 2006Date of Patent: November 6, 2007Assignee: Sanyo Electric Co., Ltd.Inventors: Atsushi Furuzawa, Yoshikazu Hirata, Kohei Goto, Mitsuru Shirasaka
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Patent number: 7289313Abstract: A solid electrolytic capacitor includes: a dielectric oxide film 2; a solid electrolyte 3 composed of a conductive polymer; a carbon layer 4; and a silver layer 5; formed sequentially on a surface of an anode 1 composed of a valve metal. The capacitor has excellent leakage current characteristics and electrical characteristics under hot and humid conditions due to doped naphthalenesulfonic acid compounds in the conductive polymer.Type: GrantFiled: February 19, 2004Date of Patent: October 30, 2007Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Yukifumi Takeda, Tomoko Hosokawa, Masato Ozawa, Shin Yakushiji, Yukihiro Nitta
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Patent number: 7289314Abstract: A metal foil for capacitor element is produced through a process including steps of etching and ten electrochemically forming a metal foil after making cut lines each in a shape of a capacitor element with at least a part of a portion predetermined to be an anode-leading-out-part left uncut. The step of etching the foil is preferably performed with the anode-leading-out-parts being protected by protective material. Solid electrolytic capacitor elements prepared by using the metal foil have narrow variation in capacitance.Type: GrantFiled: August 29, 2003Date of Patent: October 30, 2007Assignee: Showa Denko K.K.Inventors: Kenki Kobayashi, Toru Sawaguchi, Hiroshi Konuma
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Patent number: 7286336Abstract: An oxygen plasma process for treating a dielectric oxide layer, particularly an anodic oxide, subsequent to its incorporation into an electrolytic capacitor is described. The present treatment reduces DC leakage and improves shelf life stability of the resulting capacitor in comparison to anodic oxides treated in a conventional manner. This is important for critical applications such as implantable cardioverter defibrillators where capacitor charging time and charge/discharge energy efficiency are critical.Type: GrantFiled: May 13, 2005Date of Patent: October 23, 2007Assignee: Greatbatch Ltd.Inventors: Yanming Liu, Barry Muffoletto, David Goad
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Patent number: 7283350Abstract: A surface mount chip capacitor includes a metal substrate, a conductive powder element including a valve metal and partially surrounding the metal substrate with the metal substrate extending outwardly from the conductive powder towards the anode end of the surface mount chip capacitor, a silver body cathode at least partially surrounding the conductive powder element, a coating formed by vapor-phase deposition surrounding the silver body cathode, an insulative material formed about a portion of the substrate extending outwardly from the conductive powder, a conductive coating formed around the metal substrate at the anode end of the surface mount chip capacitor, an end termination anode electrically connected to the conductive coating at the anode end of the surface mount chip capacitor, and an end termination cathode electrically connected to the silver body cathode at the cathode end of the surface mount chip capacitor.Type: GrantFiled: December 2, 2005Date of Patent: October 16, 2007Assignee: Vishay Sprague, Inc.Inventors: Reuven Katraro, Lilia Kushnarev, Nissim Cohen, Haim Goldberger
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Patent number: 7277271Abstract: A solid electrolytic capacitor includes a capacitor unit having a cathode frame coupled to a cathode part of a capacitor element, and anode frames formed at the opposite sides of the capacitor unit sandwiching a cathode frame, and coupled to an anode part of the capacitor element. Flat parts provided at the opposite ends of anode terminals are coupled to the anode frames. A flat part provided in the center of a cathode terminal is coupled to the cathode frame. The capacitor unit is covered with coating resin. The solid electrolytic capacitor has a simplified structure and a lower ESL.Type: GrantFiled: July 19, 2006Date of Patent: October 2, 2007Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Hideto Yamaguchi, Katsuhisa Ishizaki
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Patent number: 7271995Abstract: Surface mount electrolytic capacitors are provided with anode and cathode terminations having respective first termination portions provided on the bottom surface of a molded package in a generally coplanar configuration. A second cathode termination portion is bent in a generally perpendicular fashion to the first cathode termination portion and may then be adhered to the external cathode layer of a capacitor body. A second anode termination portion is bent in a generally perpendicular fashion to the first anode termination portion and may then be welded to an anode wire connected to and extending from the capacitor body. An insulation pad may be provided between the first anode termination portion and the capacitor body to prevent device shorting. A planar termination frame may be provided to form the electrolytic capacitors of the present subject matter.Type: GrantFiled: November 18, 2004Date of Patent: September 18, 2007Assignee: AVX CorporationInventors: Douglas M. Edson, Glenn M. Vaillancourt, Walter Koda, Scott A. McCarthy, James A. Fife