Comprising Tool Of Specific Chemical Composition Patents (Class 407/119)
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Publication number: 20040106016Abstract: A coated cutting tool having a long tool life because of its excellent wear resistance even under the working condition that the cutting part is subjected to high temperatures resulting from high-speed, high-efficiency machining. The coated cutting tool has a coating formed over the hard-alloy substrate. The coating comprises a first compound layer made of oxycarbonitride of a metal belonging to the IVa, Va, or VIa group in the periodic table. The first compound layer has: (a) atomic ratios of carbon (x), nitrogen (y), and oxygen (z) that satisfy x>y>z; x+y+z=1; 0.74>x>0.35; 0.45>y>0.20; and 0.30>z>0.06; (b) an average layer thickness of 0.5 to 20 &mgr;m that constitutes at least one-half the average total thickness of the coating; (c) a columnar structure; and (d) in the X-ray diffraction analysis, the highest peak intensity lying at one of the (220), (311), and (422) planes.Type: ApplicationFiled: September 25, 2003Publication date: June 3, 2004Inventors: Yoshio Okada, Minoru Itoh, Hideki Moriguchi
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Patent number: 6742970Abstract: A cutting tool for removing material from a workpiece wherein the cutting tool is held in a pocket of a tool holder. The cutting tool includes a cutting tool substrate with a rake surface and flank surfaces, as well as a notch at the intersection of a pair of adjacent ones of the flank surfaces. The substrate includes opposite flank surfaces that are opposite from the notch and are disposed at a substrate disposition angle with respect to the rake surface of the cutting tool substrate. The cutting tool further includes a cutting blank that is within the notch. The cutting blank has a rake surface and a pair of exposed flank surfaces wherein a cutting edge is at the intersection of the rake surface and the exposed flank surfaces. The exposed flank surfaces of the cutting blank are disposed at a cutting clearance angle with respect to the rake surface of the cutting blank. The cutting clearance angle is not equal to the substrate disposition angle.Type: GrantFiled: June 12, 2002Date of Patent: June 1, 2004Assignee: Kennametal Inc.Inventors: Edward J. Oles, Stephen T. Belsheim
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Patent number: 6740611Abstract: An alumina-based composite sintered material comprising alumina as a main ingredient and containing one or more carbonitridation products of groups IVa, Va and VIa of the periodic table and/or two or more carbonitridation products of solid solutions of groups IVa, Va and VIa of the periodic table. The content of nitrogen solid solute in the carbonitridation product increases from the interior to the surface of the sintered material, and the Vickers hardness at the surface of the sintered material is 19.5 GPa or more.Type: GrantFiled: March 7, 2001Date of Patent: May 25, 2004Assignee: NGK Spark Plug Co., Ltd.Inventor: Yuki Hatano
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Patent number: 6737178Abstract: A coated sintered body can be used for a cutting tool for precision machining of hardened steel. The coated PCBN cutting tool includes a substrate which contains not less than 35 volume % and not more than 85 volume % of CBN, and a hard coated layer formed on the substrate. The hard coated layer comprises at least one compound layer consisting of at least one element selected from the group 4a, 5a, and 6a elements of the periodic table and Al, and at least one element selected from C, N and O. The thickness of the layer is not less than 0.3 &mgr;m and not more than 10 &mgr;m. The center-line mean roughness of the hard coated layer is not more than 0.1 &mgr;m.Type: GrantFiled: December 1, 2000Date of Patent: May 18, 2004Assignee: Sumitomo Electric Industries Ltd.Inventors: Michiko Ota, Tomohiro Fukaya, Junichi Shiraishi, Tetsuo Nakai, Hisanori Ohara, Haruyo Fukui
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Patent number: 6733603Abstract: Co-based cutting tool insert alloys having a wrought microstructure and 3-15% Mo, 25-35% Cr, 0.5-2.5% C. The presence of W is avoided, and held below 1%. The alloys have enhanced resistance to abrasive and corrosive attack, and are especially suited for manufacturing router bits, router cutters, shaper cutters, molder cutters, etc. for cutting wood in secondary cutting operations such as furniture making or other cutting inserts such as inserts for cutting optical fibers.Type: GrantFiled: November 15, 2000Date of Patent: May 11, 2004Assignee: Deloro Stellite Company, Inc.Inventors: James B. C. Wu, Bradley McKee, Ian Purvis
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Patent number: 6722014Abstract: In a machining sequence a flow of coating fluid is applied, such as through a nozzle, to wet at least the cutting surface of a tool to be engaged with a part to perform a machining operation thereon. The fluid is applied quickly and dried or cured to form an adherent coating layer on the tool. Propylene glycol is an example of a suitable fluid. After the tool is wetted an energy source is placed in appropriate proximity to the wetted tool The energy source is energized to heat the tool, thereby raising its surface temperature sufficiently to dry the coating layer. This process, and the apparatus performing it, can be incorporated into the machining operation and the tool coating can be refurbished in situ, on a regular basis, before or after a machining operation as appropriate.Type: GrantFiled: July 18, 2002Date of Patent: April 20, 2004Assignee: Camax Tool Company, Inc.Inventor: David P. Newman
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Patent number: 6723391Abstract: Method for producing cutting tools provides a first hard material coating on a first region of a tool base body containing at least one cutting edge, using a plasma vacuum coating process. A second hard material coating is provided on a second region which is adjacent the first, also via plasma vacuum coating process. Hard material for the coatings is a carbide, oxide, oxicarbide, nitride, nitrocarbide, oxinitride or nitrooxicarbide of at least two of Ti, Zr, Hf, V, Nb, Ta, Cr, Mo, W, Al. The first coating has a content of at least two of the metal elements which is at most 2 at % different from the content of the two metal elements in the second coating if the tool is for higher adhesive strength than hardness. The first coating has a content of the two metal elements that is different from the content of the two metal elements of the second coating by more than 2 at % if the tool is for higher hardness than high adhesive strength.Type: GrantFiled: April 6, 2001Date of Patent: April 20, 2004Assignee: Unaxis Balzers AGInventors: Volker Derflinger, Harald Zimmermann
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Patent number: 6719501Abstract: A cemented carbide end mill has three or more cutting edges formed on its periphery and flutes each provided between adjacent cutting edges. The land width of each cutting edge and the flute width has a ratio of 1:1.5 to 1:4. Each flute has a helix angle of 35°-60° and, when viewed in a cross section perpendicular to the end mill axis, is in a shape smoothly concave radially inwardly. The core of the end mill has a diameter which is 62%-68% of the outer diameter of the end mill. The cutting edges have a base material of ultra-fine cemented carbide and are coated with a titanium-aluminum nitride hard film. The end mill is good at chip discharging in groove cutting and provides less inclination of cut grooves and less corner wear of the end mill.Type: GrantFiled: October 15, 2001Date of Patent: April 13, 2004Assignees: Nachi-Fujikoshi Corp., Sumitomo Electric Industries, Ltd.Inventors: Toru Sekiguchi, Yuu Kagiya, Yasushi Goshima
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Patent number: 6716483Abstract: A conventional cutting tool is provided and a cutting edge of that tool is formed and/or sharpened. A relatively hard layer is applied over at least a portion of the cutting tool that includes the cutting edge and then a friction-reducing layer is applied over the hard layer. The entire coated cutting tool, or at least a portion of the coated cutting tool that includes the cutting edge, is cryogenically treated. The coated and cryogenically treated cutting tool is mounted in a conventional manner to a conventional cutting machine, and then used cut articles containing at least a substantial amount of wood.Type: GrantFiled: June 26, 2001Date of Patent: April 6, 2004Assignee: Moulder Services, Inc.Inventor: David Daniel Rankin, Sr.
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Patent number: 6713172Abstract: According to the present invention there is provided a body at least partially coated with one or more refractory layers of which at least one layer essentially consist of &agr;-Al2O3. Said &agr;-Al2O3 layer consists of essentially equiaxed grains with an average grain size of <1 &mgr;m and with a bimodal grain size distribution with coarser grains with an average grainsize in the interval 0.5-1 &mgr;m and finer grains with an average grainsize of <0.5 &mgr;m. The Al2O3 layer further contains striated zones containing titanium (>5 at %) but no nitrogen or carbon. This particular microstructure is obtained by temporarily stopping the gases needed for the growth of the Al2O3 layer and introducing TiCl4.Type: GrantFiled: November 2, 2001Date of Patent: March 30, 2004Assignee: Sandvik AktiebolagInventors: Björn Ljungberg, Lars-Anders Budzynski
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Patent number: 6712564Abstract: A method of treating a tool includes texturing at least a region of at least one surface of the tool to increase surface roughness and friction resistance. The tool may be in a variety of forms such as a cutting tool insert. The texturing process may be carried out by any suitable method such as laser beam impacting, grinding, sandblasting, molding, chemical etching, photolithography, and/or reactive ion etching. Tools made by the method also are disclosed.Type: GrantFiled: September 29, 2000Date of Patent: March 30, 2004Assignee: Greenleaf Technology CorporationInventors: Donald R. Hughes, James M. Greenleaf, Stanley B. Howles
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Publication number: 20040052593Abstract: A polycrystalline tungsten carbide ceramnic cutting insert with chip control is disclosed for high speed machining.Type: ApplicationFiled: October 8, 2003Publication date: March 18, 2004Inventor: Linwood Anderson
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Patent number: 6705806Abstract: A cutting tool coated with diamond in which diamond is coated as a film on a substrate having a step 15 to 500 &mgr;m in height in the vicinity of a cutting edge on the rake surface and/or the flank surface. Only the diamond film in the vicinity of the cutting edge can be polished first, without polishing the film of the diamond formed centrally of the rake surface and/or the flank surface. This enables the maximum effect (sharpening of the cutting edge and prevention of welding formation at cutting edge) to be realized with the necessary minimum polishing (with a decreased polishing removal), without setting special conditions and which is suited as a finishing tool.Type: GrantFiled: December 22, 1999Date of Patent: March 16, 2004Assignee: NGK Spark Plug Co., Ltd.Inventors: Takashi Okamura, Satoshi Iio
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Patent number: 6689450Abstract: A coated body having a multi-layer of &kgr;-Al2O3 and or &ggr;-Al2O3 or TiN applied by MTCVD (Medium Temperature Chemical Vapor Deposition) is disclosed. The multi-layers can be interspersed with layers of Ti(C,N) which can also be applied by MTCVD. The body which is coated is preferably a cemented carbide, cermet, ceramic and/or high speed steel and may be used as a metal cutting insert.Type: GrantFiled: March 27, 2001Date of Patent: February 10, 2004Assignee: Seco Tools ABInventor: Sakari Ruppi
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Patent number: 6682274Abstract: A cutting insert is provided with a combination coating, comprising a wear-protection coating and an indicating layer. The indicating layer preferably is provided on the tool flank or flanks, meaning for radial inserts on the side surfaces and for tangential inserts on the bottom or top surface. The indicating layer is sensitive enough, so that even a short-term use of the adjacent cutting edge leaves clear traces on the indicating layer. In the process, the indicating layer is discolored and/or worn down, so that underlying layers or materials with different colors become visible. As a result of the clear color contrast or brightness contrast, used cutting edges can be identified immediately. The use of the tool flanks as indicating surfaces has proven to be particularly advantageous because a tribological and possibly unfavorable coating can be provided, without this having a negative influence on the processing result of the cutting insert.Type: GrantFiled: October 2, 2001Date of Patent: January 27, 2004Assignee: Walter AGInventors: Wolfgang Vötsch, Jörg Drobniewski
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Patent number: 6673430Abstract: The present invention describes a coated cutting tool for metal machining. The coating is formed by one or more layers of refractory compounds of which at least one layer of fine-grained, crystalline &ggr;-phase alumina, Al2O3, with a grainsize less than 0.1 &mgr;m. The Al2O3 layer is deposited with a bipolar pulsed DMS technique (Dual Magnetron Sputtering) at substrate temperatures in the range 450° C. to 700° C. preferably 550° C. to 650° C., depending on the particular material of the tool body to be coated. Identification of the &ggr;-phase alumina is made by X-ray diffraction. Reflexes from the (400) and (440) planes occurring at the 2&thgr;0- angles 45.8 and 66.8 degrees when using CuK&agr; radiation identify the &ggr;-phase Al2O3. The alumina layer is also very strongly textured in the [440]-direction. The Al2O3 layer is virtually free of cracks and halogen impurities. Furthermore, the Al2O3 layer gives the cutting edge of the tool an extremely smooth surface finish.Type: GrantFiled: May 22, 2002Date of Patent: January 6, 2004Assignees: Sandvik AB, Fraunhofer-Gesellschaft zur Forderung der angewandten Forschung e.V.Inventors: Siegfried Schiller, Klaus Goedicke, Fred Fietzke, Olaf Zywitzki, Mats Sjöstrand, Björn Ljungberg, Tomas Hilding, Viveka Alfredsson
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Publication number: 20030223830Abstract: In one embodiment, a tool used for creating grooves in a microreplication tool is described. The tool includes a mounting structure and a multi-tipped diamond mounted in the mounting structure. The different tips of the diamond may correspond to different grooves to be created in the microreplication tool. In this manner, the creation of a microreplication tool using a diamond can be simplified and/or improved.Type: ApplicationFiled: May 29, 2002Publication date: December 4, 2003Inventors: William J. Bryan, Nelson D. Sewall, Jeffrey E. Clements
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Patent number: 6655882Abstract: There is now provided a twist drill having an elongate body at a first end, a shank at a second and opposite end, the elongate body and the shank sharing a common axis, at least one face on the elongate body at an end opposite the shank, wherein the at least one face defines a corresponding flute extending along the elongate body toward the shank, at least one flank on an end of the elongate body at an end opposite the shank, and a cutting edge at a juncture of the at least one face and the at least one flank, and the like tools, having a sintered cemented carbide body, and the use thereof in material removing and dislodging tools.Type: GrantFiled: August 22, 2001Date of Patent: December 2, 2003Assignee: Kennametal Inc.Inventors: Hans-Wilm Heinrich, Manfred Wolf, Dieter Schmidt
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Patent number: 6635593Abstract: A sintered material containing high-pressure phase-type boron nitride and a binder is provided. The high-pressure phase-type boron nitride is contained in an amount of from 50% to 78% by volume, and the balance is a binder phase. The binder phase comprises at least one selected from the group consisting of nitride, carbide, carbonitride, and boride of Ti, nitride, boride and oxide of Al, carbide and boride of W, nitride, carbide, carbonitride and boride of Co, and carbide and boride of Ni, or a mutual solid solution thereof. The binder phase forms a binder phase which is continuous in a sintered material texture. The weight of metal components Al, W, Co and Ni which are present as compounds in the sintered material is from 3% to 20% based on the sintered material.Type: GrantFiled: August 10, 2001Date of Patent: October 21, 2003Assignee: Sumitomo Electric Industries, Ltd.Inventors: Satoru Kukino, Tomohiro Fukaya, Junichi Shiraishi, Tetsuo Nakai
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Patent number: 6634837Abstract: A polycrystalline tungsten carbide ceramic cutting insert with chip control is disclosed for high speed machining.Type: GrantFiled: October 30, 2000Date of Patent: October 21, 2003Assignee: Cerbide CorporationInventor: Linwood Anderson
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Publication number: 20030190201Abstract: A cutting tool has a cylindrical body with a longitudinal axis. The cutting tool will have multiple teeth spaced equally or unequally along the circumference of the cutter. The cutting edges are formed along the flutes throughout the length of the cutter by these teeth. The cutting tool may also have features to receive indexable inserts along the flutes. The cutting tool may be made from different tool steels, or materials such as high-speed steels, solid carbide or indexable inserts.Type: ApplicationFiled: April 8, 2003Publication date: October 9, 2003Inventors: Troy D. Marusich, Kerry J. Marusich
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Patent number: 6627335Abstract: There are disclosed a coated cutting tool which comprises a base material of a hard alloy comprising a hard phase of tungsten carbide and at least one material selected from a carbide, nitride and carbonitride of a metal selected from the Group 4, 5 and 6 of the Periodic Table and a mutual solid solution thereof and a binder phase of at least one element selected from Fe, Ni and Co, and a hard coating film formed on the surface of the base material by a CVD method, wherein the hard coating film has a columnar crystal layer comprising at least one material selected from a carbide, nitride and carbonitride of titanium, the columnar crystal layer contains large-sized particles and small-sized particles, and the ratio of the amounts of the large particles to the small particles is 3 to 50; and a method for producing the same which comprises forming the hard coating film by at least one coating film of a carbide, carbonitride and carbonitroxide of titanium using a hydrocarbon gas containing ethane as a carbon elemType: GrantFiled: March 30, 2001Date of Patent: September 30, 2003Assignee: Toshiba Tungaloy Co., Ltd.Inventors: Hiroyuki Kodama, Nobukazu Yoshikawa, Itsuo Yazaki
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Patent number: 6623218Abstract: A cutting tool and a holder-carrying tool which are capable of lowering the roughness of a surface to be finished (smoothing a surface), during a cutting process are disclosed. A cutting tool is provided on a side portion (on the side of a flank) thereof with a flat drag, which is adapted to remove the ridges and valleys of a surface to be finished, extending between: a terminal end section at which a curved surface of a nose portion terminates; and a flank. Namely, on the inner side of a tangent at the terminal end section of the curved surface of the nose portion, the flat drag is provided in the range of a flat drag angle of 0<&thgr;<5°. A width (w) (viewed from the side of a rake face) of this flat drag is in the range of 0<w≦1.5 mm.Type: GrantFiled: March 28, 2000Date of Patent: September 23, 2003Assignee: NGK Spark Plug Co., Ltd.Inventor: Minoru Koide
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Patent number: 6620756Abstract: A reinforcing material is uniformly dispersed in a yttrium aluminum garnet matrix material for use as a machine tool material specially suited for machining Ti or a Ti alloy. The matrix material and the reinforcing material are present in proportions selected such that the machine tool material is substantially resistant to transfer of impurities to a Ti or Ti alloy by way of either chemical reaction with or diffusion into the Ti or Ti alloy material to be machined. The matrix material preferably comprises Y3Al5O12. The reinforcing material may comprise SiCw, TiC, TiN, TiB2, or combinations thereof and is preferably present in an amount sufficient to enable electrical discharge machining of the machine tool material. In addition, the machine tool material defines a thermodynamically stable phase at relatively high machining temperatures.Type: GrantFiled: June 20, 2001Date of Patent: September 16, 2003Assignee: UES, Inc.Inventors: Tai-Il Mah, Triplicane A. Parthasarathy, Michael K. Cinibulk
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Patent number: 6617271Abstract: The disclosed invention describes a new high-performance binderless high purity tungsten carbide material, its manufacturing and applications as a cutting tool material.Type: GrantFiled: March 19, 2002Date of Patent: September 9, 2003Inventors: Vladimir Yurievich Kodash, Edwin Spartakovich Gevorkian
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Patent number: 6612786Abstract: A cutting edge of a cutting tool is made of a polycrystalline hard sintered material containing at lest 20 vol % of CBN. A radius of curvature in cross section of a ridge of the cutting edge is between 5 &mgr;m and 30 &mgr;m. A flank and a rake face or negative land of the cutting tool are smoothly continued from the radius of curvature in cross section. The surface roughness of the ridge of the cutting edge is from 0.1 &mgr;m to 1.0 &mgr;m as an average roughness (Rz) of a ten point system.Type: GrantFiled: November 27, 2000Date of Patent: September 2, 2003Assignee: Sumitomo Electric Industries, Ltd.Inventors: Yasuyuki Kanada, Kazufumi Yamanaka
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Patent number: 6612787Abstract: A chromium-containing coated cemented tungsten carbide cutting insert that has a substrate and a coating. The substrate comprises between about 5.7 and about 6.4 weight percent cobalt, between about 0.2 and about 0.8 weight percent chromium and the balance tungsten and carbon, and a coercive force of about 195 to 245 oersteds.Type: GrantFiled: August 11, 2000Date of Patent: September 2, 2003Assignee: Kennametal Inc.Inventors: Bernard North, Prem C. Jindal
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Publication number: 20030161695Abstract: A coated cemented (binder alloy, e.g., cobalt-chromium alloy) tungsten carbide cutting insert that comprises a substrate and a coating. The substrate contains at least about 70 weight percent tungsten and carbon, between about 3 weight percent and about 12 weight percent cobalt, and at least 0.09 weight percent chromium. The substrate presents a surface zone of binder alloy enrichment that begins near (or at) and extends inwardly from a peripheral surface of the substrate. The coating includes a base layer that contains chromium.Type: ApplicationFiled: March 7, 2003Publication date: August 28, 2003Inventors: George P. Grab, Mark S. Greenfield, Anakkavur T. Santhanam
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Patent number: 6610113Abstract: A process for making a heat treated ground ceramic cutting tool and the resultant cutting tool. The process comprising the steps of: providing an uncoated ground ceramic cutting tool having at least a portion thereof ground; and heat treating the uncoated ground ceramic cutting tool so as to form the heat treated ground ceramic cutting tool.Type: GrantFiled: May 22, 2000Date of Patent: August 26, 2003Assignee: Kennametal PC Inc.Inventors: Pankaj K. Mehrotra, Mark A. Garman, Chuck E. Lipniskis, Frank B. Battaglia
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Patent number: 6599062Abstract: A cutting tool and method for machining hardened steel including a substrate of polycrystalline cubic boron nitride having one or more layers of a hard refractory coating containing aluminum. The coating may contain a titanium aluminum nitride layer applied by a physical vapor deposition (PVD). Alternatively, the coating may include a layer of aluminum oxide applied by chemical vapor deposition.Type: GrantFiled: May 15, 2000Date of Patent: July 29, 2003Assignee: Kennametal PC Inc.Inventors: Edward J. Oles, Kent L. Reiner, Alfred S. Gates, Jr., Edward T. Mohrbach
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Patent number: 6592304Abstract: A method for tipping a cutter head of an end-milling cutter with a hard alloy material, and an end-milling cutter tipped with a hard alloy material. To equip the cutter head with particularly wear-resistant and impact-resistant hard alloy materials, the hard alloy material has particles of hard alloy melted carbide, which are linked together by a bonding agent, for example a solder.Type: GrantFiled: May 30, 2000Date of Patent: July 15, 2003Assignee: Betek Bergbau-und Hartmetalltechnik Karl-Heinz Simon GmbH & Co. KGInventor: Karl Kammerer
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Publication number: 20030118412Abstract: Surface-coated machining tools in particular utilized in routing, slitting and drilling processes on printed circuit boards onto which integrated circuits and various electronic parts are populated. A cemented-carbide base material containing tungsten carbide and cobalt, with the cobalt inclusion amount being 4 weight % or more and 12 weight % or less, is furnished. A compound thin film made up of a combination of one or more elements selected from the group titanium, chromium, vanadium, silicon and aluminum, and one or more selected from carbon and nitrogen, is coated over the cemented-carbide base material. The compound thin film is coated in at least a single layer.Type: ApplicationFiled: December 8, 2002Publication date: June 26, 2003Applicant: Sumitomo Electric Industries, Ltd.Inventors: Haruyo Fukui , Tatsuro Fukuda
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Publication number: 20030113174Abstract: The Fiorello Insert is made of a material similar to cratex rubber, and will be used to deburr machined parts while still in the machining cycle. It can also be used to open a bored hole a few tenths of a part or to take off a few tenths of the outside dimension of a part without changing it's contour or shape. It can also be used on reworked parts. The softness and slight abrasiveness of the insert is the key. It's not hard like the inserts used to cut, turn, or shape metal. It's more flexible like a piece of rubberized sandpaper being held in your hand that only follows the shape of the material being worked on. This insert will be made to the size and shapes of most standard inserts on the market now, thus eliminating costly tooling needed to be purchased to run this splendid insert. Its shape will be similar to the inserts being used now. Under certain conditions using the smaller Fiorello Inserts, a washer may be used for additional reinforcement when attaching the Fiorello Insert to the tool holder.Type: ApplicationFiled: August 7, 2001Publication date: June 19, 2003Inventor: Roy William Fiorello
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Patent number: 6579045Abstract: A tool component comprising an abrasive element presenting a cutting edge or point and a thermally conductive element having a thermal conductivity greater than the thermal conductivity of the abrasive element, wherein the thermally conductive element is in thermal contact with the abrasive element so as to conduct heat generated at the cutting edge or point away from such cutting edge or point. The thermally conductive element may be bonded to a substrate. The abrasive element may be PCBN and the thermally conductive element may be either CVD diamond or PCD or else the abrasive element may be PCD and the thermally conductive element may be CVD diamond.Type: GrantFiled: May 2, 2001Date of Patent: June 17, 2003Inventors: Robert Fries, Johnny Lai Sang, Obakeng Bibian Mogale, Iacovos Sigalas
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Patent number: 6575671Abstract: A chromium-containing coated cemented tungsten carbide cutting insert that has a substrate and a coating. The substrate comprises between about 10.4 and about 12.7 weight percent cobalt, between about 0.2 and about 1.2 weight percent chromium.Type: GrantFiled: August 11, 2000Date of Patent: June 10, 2003Assignee: Kennametal Inc.Inventors: Bernard North, Prem C. Jindal
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Patent number: 6572991Abstract: There is disclosed a coated body having as the outer layer a layer of &ggr;-Al2O3 deposited by chemical vapor deposition, preferably at a temperature of from 700-900° C. The &ggr;-Al2O3 layer is formed through the use of a gaseous mixture including H2S in amounts significantly higher than those presently used and at a temperature of from 700-900° C. The method is also disclosed.Type: GrantFiled: February 4, 2000Date of Patent: June 3, 2003Assignee: Seco Tools ABInventor: Sakari Ruppi
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Patent number: 6554548Abstract: A coated cemented (binder alloy, e.g., cobalt-chromium alloy) tungsten carbide cutting insert that comprises a substrate and a coating. The substrate contains at least about 70 weight percent tungsten and carbon, between about 3 weight percent and about 12 weight percent cobalt, and at least 0.09 weight percent chromium. The substrate presents a surface zone of binder alloy enrichment that begins near (or at) and extends inwardly from a peripheral surface of the substrate. The coating includes a base layer that contains chromium.Type: GrantFiled: August 11, 2000Date of Patent: April 29, 2003Assignee: Kennametal Inc.Inventors: George P. Grab, Mark S. Greenfield, Anakkavur T. Santhanam
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Patent number: 6551954Abstract: A WC-based composite ceramics sintered body consisting of 40 volume % to 90 volume % of WC including solid-solved oxygen represented by a chemical formula of WCxOy (where 0.005<y/x+y<0.05), with the remainder being partially stabilized ZrO2 and inevitable impurities, wherein partially stabilized ZrO2 includes one or more of stabilizers selected from the group consisting of Y2O3, CeO2 and MgO. A prepared powder of raw material is held in an atmosphere containing oxygen in a temperature range of 200° C. to 600° C. for 0.1 hour to 3 hours to provide WC grains including solid-solved oxygen represented by a chemical formula of WCxOy (where 0.005<y/x+y<0.05). Partially stabilized Zro2 including one or more of stabilizers selected from the group consisting of Y2O3, CeO2 and MgO is used as a phase for filling up the grain boundary of the WC grains.Type: GrantFiled: July 18, 2001Date of Patent: April 22, 2003Assignee: Nippon Tungsten Co., Ltd.Inventors: Mitsuyoshi Nagano, Shigeya Sakaguchi, Norimitsu Mukae, Kouki Minamoto, Toyoshige Sasaki
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Patent number: 6547494Abstract: A diamond-coated tool including: (a) a substrate; and (b) a diamond coating disposed on the substrate. The diamond coating is formed of diamond crystals grown on the substrate. Each of the diamond crystals has a diameter not larger than 2 &mgr;m as measured on an outer surface of the diamond coating, and/or a length not larger than 2 &mgr;m as measured in a direction in which each of the grown diamond crystals has expanded by its growth. The diamond coating preferably consists of a plurality of layers.Type: GrantFiled: June 14, 2001Date of Patent: April 15, 2003Assignee: OSG CorporationInventor: Hiroyuki Hanyu
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Publication number: 20030063955Abstract: A superabrasive cutting insert formed from a generally flat composite wafer of predetermined shape and thickness. The wafer includes a center layer of ultra-hard material, which is integrally bonded to top and bottom support layers or in some cases a single support layer. The outer edge of the center layer forms at least one cutting edge along at least one side of the wafer. The wafer includes at least one profiled chip breaker formed inwardly of the cutting edge by selectively removing a portion of at least one of the support layers inwardly from the cutting edge.Type: ApplicationFiled: September 28, 2001Publication date: April 3, 2003Inventors: Jerome Cheynet De Beaupre, Daniel J. Miess, Monte E. Russell
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Patent number: 6541115Abstract: A metal-infiltrated polycrystalline diamond composite tool comprising a plurality of diamond grains forming a continuous polycrystalline diamond matrix, a metallic phase being substantially palladium-free and contiguous to the continuous polycrystalline diamond matrix, wherein the metallic phase interpenetrates the continuous polycrystalline diamond matrix and substantially wets an outer surface of the continuous polycrystalline diamond matrix; and a working surface. The metallic phase is formed from an infiltrant and a wetting-enhancement layer disposed on the outer surfaces of the diamond particles, with both the infiltrant and wetting-enhancement layer being substantially palladium-free and comprising at least one metal from the group consisting of cobalt, iron, and nickel.Type: GrantFiled: February 26, 2001Date of Patent: April 1, 2003Assignee: General Electric CompanyInventors: David Charles Pender, Charles Dominic Iacovangelo, Mark Philip D'Evelyn, Steven Alfred Tysoe
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Patent number: 6540450Abstract: A vehicle wheel has an outboard face which includes a smoothed portion to provide a cosmetic finish to the wheel face. The smoothed portion is formed by pressing a cutting tool having a non-symmetrical tip against the wheel surface as the wheel is rotated.Type: GrantFiled: November 29, 2000Date of Patent: April 1, 2003Assignee: Hayes Lemmerz International, Inc.Inventors: Geoffrey L. Gatton, Richard T. Guernsey
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Patent number: 6540449Abstract: A rotatable tool for chip removing machining includes a shaft and a cutting body connected detachably to the shaft by a drawbar. At its front end the drawbar has a locking device for effecting mechanical engagement with the cutting body. The drawbar is axially movable by an actuating element located at a distance from the locking device. Inside the cutting body there is a cavity, which communicates with an opening in a rear part of the cutting body. The opening has a smaller width than the cavity, and the locking device has a larger width than the opening in order to be able to be pressed against an interior rear surface of the cavity of the cutting body after the locking device is inserted into in the cavity.Type: GrantFiled: October 26, 2000Date of Patent: April 1, 2003Assignee: Sandvik AktiebolagInventors: Per Bejerstål, Sven-Erik Carlsson
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Patent number: 6528171Abstract: The invention relates to a tool, especially a cutting insert for cutting metallic materials, which consist of a hard metal, cermet ceramics or steel base, especially of a high speed steel base, and at least one layer deposited thereon. The single layer, or in the case of several layers the outer layer or the layer underneath the outer layer, contains molybdenum sulfide. The aim of the invention is to improve the resistance to wear of the friction-reducing, molybdenum sulfide containing layer even at high pressures. To this end, the molybdenum sulfide containing layer consists of an alternating sequence of two layer that are different from one another. The first layer contains 51 to 100% by weight of metallic molybdenum and the second layer contains 21 to 100% by weight of MoS2 which substantially consists of hexagonal crystals that are at least substantially oriented in a plane parallel to the tool surface.Type: GrantFiled: July 25, 2001Date of Patent: March 4, 2003Assignee: Widia GmbHInventors: Ingolf Endler, Albrecht Leonhardt, Udo König, Hendrikus van den Berg, Volkmar Sottke
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Publication number: 20030039520Abstract: A cutting tool coated with diamond in which diamond is coated as a film on a substrate having a step 15 to 500 &mgr;m in height in the vicinity of a cutting edge on the rake surface and/or the flank surface. Only the diamond film in the vicinity of the cutting edge can be polished first, without polishing the film of the diamond formed centrally of the rake surface and/or the flank surface. This enables the maximum effect (sharpening of the cutting edge and prevention of welding formation at cutting edge) to be realized with the necessary minimum polishing (with a decreased polishing removal), without setting special conditions and which is suited as a finishing tool.Type: ApplicationFiled: September 12, 2002Publication date: February 27, 2003Applicant: NGK Spark Plug Co., Ltd.Inventors: Takashi Okamura, Satoshi Ilo
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Patent number: 6521349Abstract: The invention relates to a tool, especially a cutting insert for cutting metallic materials, consisting of a hard metal, cermet, ceramic or steel base body and at least one coating deposited thereon. This single coating or in the event that there are several layers, the outer layer or the layer below the outer layer, consists essentially of molybdenum sulphide. The invention also relates to a method for producing the molybdenum sulphide coating by chemical vapour deposition. According to the invention, the molybdenum sulphide coating contains a mixture of the sulphide phases MoS2 and Mo2S3 with an essentially random orientation (isotropic orientation) of the phase crystals. The coating is applied by means of a chemical vapour deposition procedure.Type: GrantFiled: July 25, 2001Date of Patent: February 18, 2003Assignee: Widia GmbHInventors: Udo König, Volkmar Sottke, Albrecht Leonhardt, Ingolf Endler
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Patent number: 6511265Abstract: A composite rotary tool includes at least first and second regions comprising first and second materials, respectively. The first and second regions are autogenously bonded and differ with respect to at least one characteristic such as, for example, modulus of elasticity, hardness, wear resistance, fracture toughness, tensile strength, corrosion resistance, coefficient of thermal expansion, or coefficient of thermal conductivity. A method for producing the composite rotary tool includes placing a first metallurgical powder into a first region of a void of a mold, and placing a second metallurgical powder into a second region of the void. The first metallurgical powder differs from the second metallurgical powder, and at least a portion of the first metallurgical is brought into contact with the second metallurgical powder. The mold is compressed to consolidate the first and second metallurgical powders to form a compact, and the compact subsequently is sintered.Type: GrantFiled: December 14, 1999Date of Patent: January 28, 2003Assignee: ATI Properties, Inc.Inventors: Prakash K. Mirchandani, Bruce A. Keller
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Publication number: 20030017018Abstract: A cutting tool with a sensor according to the present invention includes an electrically conductive substrate, an insulation film provided on a surface of the electrically conductive substrate, and a sensor circuit of an electrically conductive film provided on the insulation film. The insulation film includes two consecutive insulation layers. Even if the plural insulation layers each have defects such as cracks and pinholes which possibly impair the insulation property of the insulation film, the defects present in the plural layers are unlikely to be continuous. Therefore, the insulation film has an improved insulation reliability, thereby ensuring proper function of the sensor circuit in the cutting tool.Type: ApplicationFiled: March 25, 2002Publication date: January 23, 2003Applicant: KYOCERA CORPORATIONInventor: Tsuyoshi Fukano
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Patent number: 6508150Abstract: A reversible cutting tip for a cutting tool has a cutting wedge defined by a first face and a first flank. The cutting wedge has a clearance angle of 0° to 3°. The first flank is produced by applying a first coating to the cutting tip and the first face is produced by applying a second coating to the cutting tip. The tool is employed for removing cuttings from a workpiece by the cutting tips and for subsequently smoothing the crack surface of the workpiece, created by removing the cuttings, by employing the first flanks.Type: GrantFiled: September 25, 1998Date of Patent: January 21, 2003Assignee: Gebr. Heller Maschinenfabrik GmbHInventor: Wolfgang Bertschinger
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Publication number: 20030002928Abstract: A hobbing cutter, comprising:Type: ApplicationFiled: June 18, 2002Publication date: January 2, 2003Inventors: Wolfgang Soltau, Klaus Oppelt, Wolfgang Carmincke