Abstract: An end mill includes a plurality of teeth and flutes. The teeth and their associated flutes include one or more correlated physical parameters. One such correlated parameter is that, at an axial location in a front half of an effective cutting length, at least one tooth of the plurality of teeth has a rake angle smaller than an average rake angle value of the plurality of teeth, and, at the same axial location, a flute preceding each such tooth has a helix angle larger than an average helix angle value of the plurality of flutes.

Abstract: To provide a tool that can reduce the maximum value of cutting resistance when adjacent peripheral edges cut a workpiece simultaneously. A lead L of a spiral flute 21, a waveform pitch P, the number of edges N of peripheral edges 22, and a natural number m are set to satisfy L/N=m×P?P/N±P/2 or L/N=m×P+P/N±P/2, the waveforms of adjacent ones of the peripheral edges 22 at the positions where they contact a workpiece simultaneously are in an anti-phase relationship when the adjacent peripheral edges 22 cut the workpiece simultaneously. Therefore, there is an effect that the length of the cutting edges that contact the workpiece simultaneously is shortened to reduce the maximum value of cutting resistance.

Abstract: Provided is a long life carbide end mill which can perform stable cutting in high-efficiency machining such as die machining and parts machining. A cutting method using such an end mill is also provided. When a certain wavy or nicked peripheral cutting edge is considered a reference peripheral cutting edge with reference phases in a pitch of the reference peripheral cutting edge, wherein the distance of each reference phase is an amount corresponding to a value obtained by dividing the pitch of the nicks or waveform of each peripheral cutting edge by the number of the cutting edges; and the phase of at least one of the remaining peripheral cutting edges is deviated in the direction of the tool axis from the corresponding reference phase by an amount corresponding to 5% or less (excluding 0%) of the pitch.

Abstract: A cutting tool system is designed to have a combined sinusoidal-shaped and helical-shaped cutting edge formed by an assembly of aligned common cutting inserts each having a sinusoidal and helical cutting edge.

Abstract: A rotary cutting tool with a longitudinal axis includes a shank portion, a cutting portion, and a plurality of chip-breaking features. The cutting portion includes a plurality of blades and a plurality of flutes. The blades and flutes extend substantially along the length of the cutting portion and have unequally-indexed spacing. The flutes have a tapered depth along the longitudinal axis. Each blade includes a leading face, a trailing face, and a land surface that extends between the leading face and the trailing face. A plurality of chip-breaking features having a multi-radius profile are disposed in the land surfaces of the blades and are distributed in an offset chip breaker pattern among the blades such that each chip-breaking feature on one blade is not directly behind the chip-breaking features on immediately adjacent blades. The chip-breaking features on each blade are equidistant from each other.

Abstract: A chatter-resistant end mill and a method of making such an end mill, in which the teeth of the end mill are unequally spaced apart to substantially reduce or eliminate vibrations produced during cutting of a work piece.

Abstract: Slotting milling cutter, comprising a carbide body (12) and a ceramic head (16) fixed by brazing to one end of the body, this head having teeth (22), each comprising a cutting edge (24) formed by the intersection between a front cutting face (A?) and a lower flank face, in which the milling cutter has a frustoconical general shape, the profile of the flank face, formed by the intersection of the flank face with a plane passing through the axis of the milling cutter, has an outwardly convex rounded shape, and the radial cutting angle is negative.

Abstract: A cylindrical cutter for machining wood, wooden materials and plastics, has at least one helical cutting edge, wherein a helix angle ?s of the at least one cutting edge is in a range of 70° to close to 90°, a rake angle ?r of the at least one cutting edge between a tool orthogonal plane Po and a rake face A?—measured in a tool reference plane Pr—is at least 5°, and a wedge angle ?r between the rake face A? and a flank A?—measured in the tool reference plane Pr—is 45° to 65°.

Abstract: A radius end mill includes an end mill body, peripheral cutting edges, bottom cutting edges and corner cutting edges. Each of the corner cutting edge is formed so as to curve toward the terminal end of the end mill body after the corner cutting edge has reached the distal end of the end mill body. A rake surface of the corner cutting edge is formed so as to be flush with the rake surface of the bottom cutting edge. When an external diameter of the end mill body is D, a value of a radius of curvature R of the corner cutting edge is greater than or equal to 0.1×D and is less than or equal to 0.3×D.

Abstract: A plurality of chip discharge flutes are located on an outer periphery of a tip portion of the end mill body which rotates on its axis. Helix angles between the axis and the cutting edges in the chip discharge flutes, of which are at least one or more; are different from others. A cross-section perpendicular to the axis shows that a flute bottom face in a main flute portion forms a concavely curved shape from the rake face to a point where the flute bottom face, touches a web thickness circle of the end mill body, forms a linear shape, and goes toward the end mill rotating direction; and a flute bottom face in a sub-flute portion forms a linear shape, intersects with the flute bottom face in the main flute portion at an obtuse angle, goes further toward the end mill rotating direction.

Abstract: A rotary cutting tool or end mill is provided, the tool comprising a plurality of pairs of diametrically-opposed, symmetrical, helical flutes formed in a cutting portion of the tool body, wherein the pitch between at least one pair of adjacent helical flutes is less than or greater than the pitch of at least one other pair of adjacent helical flutes in at least one radial plane along the axial length of the flutes, a plurality of peripheral cutting edges, wherein at least one of the peripheral cutting edges has a radial rake angle different from radial rake angle of a peripheral cutting edge of a different helical flute.

Abstract: A milling tool for roughing workpieces is provided with a plurality of cutting flanks and flutes disposed in between. The cutting flanks are provided on the cutting side with a predetermined rake angle, and the cutting edges have moreover a profile of wave form that extends over the width of the cutting flanks. The profile of wave form is provided with a bevel having a width corresponding to at least the height of the crest, and having a wedge angle that is more obtuse than the wedge angle of the milling tool. When the tool is subjected to heavy operational demands, a chipping or breaking off of the crest edges is thereby prevented, thus increasing the service life of the tool.

Abstract: It is an object of the present invention to effectively suppress the occurrence of burrs in machining of a fiber-reinforced composite material, etc., using an end mill. An end mill includes first cutting edges 4 which spiral in a direction defining a positive helix angle and second cutting edges 5 which spiral in a direction defining a negative helix angle, the first cutting edges 4 and the second cutting edges 5 being disposed at positions shifted in a circumferential direction. The first cutting edges 4 and the second cutting edges 5 are each configured to be continuous over an effective cutting edge length, and at a tool top, a phase angle P1 between one of the first cutting edges 4 and its adjacent second cutting edge 5 located toward the back in a tool rotation direction is set to be different from a phase angle P2 between the second cutting edge 5 and its adjacent first cutting edge 4 located toward the back in the tool rotation direction.

Abstract: An indexable, helical cutting insert has multiple cutting edges. In tone configuration, the cutting insert includes four helical cutting edges. In another configuration, the cutting insert includes eight helical cutting edges. In any configuration, the cutting insert may include at least one axial clearance slash extending from a bottom surface to one of the side walls forming a wiper on an edge of the axial clearance slash. In any configuration, the cutting insert may include at least one inside cutting edge that extends outwardly a distance from the side wall. The helical cutting insert may also include at least one progressive cutting edge and/or at least one helical cutting edge that is curved inwardly to enable the cutting insert to perform machining operations on cutters having different diameters.

Abstract: A method of currently milling multiple splines on a round rod material. Inserts mountable on a milling machine are provided. The inserts each include two sets of milling teeth. The sets or sections of teeth are formed in the arc of a circle to enable milling multiple splines concurrently. The first set of teeth rough mills the grooves for the splines and the second set of teeth provides the finished milling.

Abstract: A rotary cutting tool has a substantially cylindrical main body and four flutes. The main body has a shank end, a cutting end formed integrally opposite the shank end, and a longitudinal axis of rotation. The four flutes include a pair of flutes comprising a first flute and a second flute formed on opposite sides of the main body, and each of the pair of flutes are symmetrical and have the same helix angle. A third flute is formed on one side of the main body between the pair of flutes, and defines a helical cutting edge having a helix angle that is different than the helix angle of the pair of flutes. A fourth flute is formed on the other side of the main body, and defines a helical cutting edge having a helix angle that is different than the helix angle of the pair of flutes and different than the helix angle of the third flute.

Abstract: An end mill for cutting or milling objects and a method of operation thereof. The abstract of the disclosure is submitted herewith as required by 37 C.F.R. §1.72(b). As stated in 37 C.F.R. §1.72(b): A brief abstract of the technical disclosure in the specification must commence on a separate sheet, preferably following the claims, under the heading “Abstract of the Disclosure.” The purpose of the abstract is to enable the Patent and Trademark Office and the public generally to determine quickly from a cursory inspection the nature and gist of the technical disclosure. The abstract shall not be used for interpreting the scope of the claims. Therefore, any statements made relating to the abstract are not intended to limit the claims in any manner and should not be interpreted as limiting the claims in any manner.

Abstract: A rotary tool accessory for shaping hard, brittle material is disclosed. In one embodiment, a work portion includes a first flute extending from one end portion of the work portion toward the other end of the work portion and a first land adjacent to the first flute. A first leading edge is located between the first flute and the first land and at least one recess extends from the first leading edge into the first land. An abrasive material is located at the surface of the first leading edge.

Abstract: An end mill 10 is a tool for milling a metal block such as a metal mold and is placed in a machine tool such as a milling machine when in use. The end mill 10 is used to provide a rotary milling cutter and a milling method using the same, in which it is possible to perform orthogonal milling and pocket milling to efficiently form four corners with small radius, without repeatedly milling using a small-diameter end mill. The end mill 10 has two cutting edges 11a and 11b at its distal portion, and an edge angle D1 formed by the two cutting edges 11a and 11b is 70.53 degrees.

Abstract: A rotary cutting tool or end mill is provided, the tool comprising a plurality of pairs of diametrically-opposed, symmetrical, helical flutes formed in a cutting portion of the tool body, wherein the pitch between at least one pair of adjacent helical flutes is less than or greater than the pitch of at least one other pair of adjacent helical flutes in at least one radial plane along the axial length of the flutes, a plurality of peripheral cutting edges, wherein at least one of the peripheral cutting edges has a radial rake angle different from radial rake angle of a peripheral cutting edge of a different helical flute.

Abstract: An end mill is provided that includes a shank section and a fluted section. One or more helical teeth are disposed along an outer surface of the fluted section. Each helical tooth has a cutting surface and a relief wall that intersect to form an angle defining a helical cutting edge. The cutting surface of each helical tooth includes a first section, a second section, and a take-off peak disposed between the first section and second section. The cutting edge of each helical tooth includes a first portion having a first constant angle, and a second portion having a second constant angle unequal to the first constant angle, and an arcuate transition section connecting the first portion and second portion. Some embodiments of the present invention include more portions than the aforesaid first and second portions.

Abstract: A rotary multi-tooth milling cutter, each tooth having a tooth face is provided. The tooth face has at least two sections, a first section nearest the cutting edge having a convex form as viewed in a cross section perpendicular to the cutter axis and a second section in a concave form.

Abstract: Tools, including end mills, include a flute having a helix which varies along the length of the tool. The invention is not limited in terms of the number of flutes, whether odd or even; helix change(s) within a flute or between flutes; or indexing between cutting edges or flutes. Nor is the invention limited in terms of materials used, and may employ carbide or high-speed steel grades of materials, ceramics, or any other material that will be used in the future for material removal in a rotary tool. According to the invention, a ‘slow’ or ‘high’ helix may be used at the end or starting point of the tool, depending upon the application. A slow helix at the end or starting point is desirable for a strong corner in ramping and plunging into the material. When a higher helix is used at the end transitioning to a smaller helix at the shank, the corner is also protected because of the helix change. The high helix at the tip may be needed for shearing action in a given material.

Abstract: A rotary cutting tool that includes an elongated tool body, rotatable along a longitudinal axis of rotation is disclosed. It has a fluted cutting end on one end and a shank end on the opposite end of the tool body. The fluted cutting end includes a nose, a periphery and an end surface that extends from the nose to the periphery. A plurality of axial flutes extends from the end surface to the fluted cutting end and combines with a plurality of cutting edges. The cutting edges are unequally spaced along the circumference of the end surface lying in a plane perpendicular to the longitudinal axis of rotation. In addition, all cutting edges are of a different helix from one another and the cutting edge geometries vary from one another to create a different sound pattern. This reduces resonant harmonic vibrations.

Abstract: A cutting tool for cutting a workpiece comprising a tool body having an outer surface thereon and a central axis therein and including at least a first and second spiraling flute in the outer surface, each flute including a plurality of inserts secured therein to define an axial rake angle, wherein the axial rake angle of the inserts varies between flutes and within each flute.

Abstract: A cemented carbide ball end mill comprises a cutting portion with a semi-spherical ball portion at a tip thereof. The cutting edge portion has a cutting edge rake face and a chip evacuating flute at the ball portion. An angle formed by a straight line connecting a vertex of the ball portion, where an intersection line passes through, and another end of the intersection line with respect to the central axis, is from 30° to 50°. Further, and angle formed by the rake face and the chip evacuating flute is from 100° to 150°, and a width of the chip evacuating flute is 0.5 to 5 times as large as a radius of the ball portion.

Abstract: A rotary end-mill is disclosed having a deferential flute construction with all individual flutes being unequally spaced about the circumference of the cylindrical tool body at different helix angles.

Abstract: A cylindrical cutting tool for a tire detreading or machining machine, the circular blade of which has a beveled cutting edge, wherein the cutting edge is interrupted by at least one notch, that is to say a portion having a lower axial height than the cutting edge.

Abstract: In a radius end mill having a bottom edge formed on the end face thereof, a radius edge designed in a substantially quarter arc shape and formed at a corner portion thereof, and an outer peripheral edge formed spirally on the side surface thereof, the bottom edge and the radius edge being continuously connected to each other at a connecting point A while the radius edge is continuously connected to each other at a connecting point B, when a view taken along a plane that passes through the connecting points A and B and crosses a rake face of the radius edge is represented by an R cross-sectional view, the rake face of the radius edge is designed to have a convex curved line extending from the connecting point A to the connecting point B in the R cross-sectional view.

Abstract: A cutter system that is designed to create a continuous cutting true helix while having cutting inserts that are indexable on at least two cutting edges by rotating the cutting insert. High positive radial and axial rakes enable free cutting machining with a fine finish and low horsepower consumption. The back face of the insert is substantially flat and is used for face contact on lockup with a mounting pocket on the cutter body when the insert screw is tightened. The mounting pocket is designed for ease of manufacture to limit tolerance buildup to ensure repeatable insert positioning and to maintain accuracy for a fine cutting finish. The insert screw hole is placed in the cross hole location for allowing an unobstructed cutting face and a larger diameter center core in the cutter body. The larger core creates maximum strength and allows longer cutting lengths. Prior to grinding, the insert blank can be used for multiple diameters of cutters.

Abstract: A rotary cutting tool that includes an elongated tool body, rotatable along a longitudinal axis of rotation is disclosed. It has a fluted cutting end on one end and a shank end on the opposite end of the tool body. The fluted cutting end includes a nose, a periphery and an end surface that extends from the nose to the periphery. A plurality of axial flutes extends from the end surface to the fluted cutting end and combines with a plurality of cutting edges. The cutting edges are unequally spaced along the circumference of the end surface lying in a plane perpendicular to the longitudinal axis of rotation. In addition, all cutting edges are of a different helix from one another and the cutting edge geometries vary from one another to create a different sound pattern. This reduces resonant harmonic vibrations.

Abstract: An end milling cutter for machining workpieces made of a non-ferrous metal or plastic including two or more helically shaped cutting edges between which helically shaped chip flutes are formed which define a chip-cutting face along with the cutting edges, and a tool flank each between the cutting edge and the chip flute which follows next wherein the tool flanks or tooth backs are facet-shaped such that they are composed of individual reference surfaces which are approximately planar and are disposed at an angle with respect to each other as viewed in a circumferential direction.

Abstract: A cemented carbide end mill has three or more cutting edges formed on its periphery and flutes each provided between adjacent cutting edges. The land width of each cutting edge and the flute width has a ratio of 1:1.5 to 1:4. Each flute has a helix angle of 35°-60° and, when viewed in a cross section perpendicular to the end mill axis, is in a shape smoothly concave radially inwardly. The core of the end mill has a diameter which is 62%-68% of the outer diameter of the end mill. The cutting edges have a base material of ultra-fine cemented carbide and are coated with a titanium-aluminum nitride hard film. The end mill is good at chip discharging in groove cutting and provides less inclination of cut grooves and less corner wear of the end mill.

Abstract: A rotary end-mill is disclosed having a deferential flute construction with all individual flutes being unequally spaced about the circumference of the cylindrical tool body at different helix angles.

Abstract: At least two cutting plates are provided for a metal cutting tool, particularly adopted for milling work, which are in direct contact with each other and therefore support each other. A particularly simple design of a plate seat may be used for a plurality of teeth with the cutting plates of a single chip groove in direct contact with each other for permitting a large metal cutting output.

Abstract: A cutter head having blade unit mounting cavities with spaced-apart mounting points and a blade unit. Each blade unit has at least one blade edge and is configured to have the blade edge disposed to align with the blade edge of another blade unit each in other mounting cavities. This forms a substantially helical blade when each blade unit is secured adjacent at least one of the spaced-apart mounting points.

Abstract: A drill bit capable of axial cutting as well as side cutting, having a generally cylindrical elongate body with a bit diameter, includes a frontmost drilling end for axial cutting, a cutting section extending from the drilling end for side cutting, and a shank extending from the cutting section. The cutting section is helically cut at a helix angle of substantially 15°±2° to form one pair of diametrically opposite helical flutes whose outermost edges are sharpened to form respective cutting edges, arranged around a solid central core whose diameter is substantially directly proportional to the bit diameter. The length of the cutting edges in the axial direction of the drill bit body is calculated according to the formula: Cutting Edge=Bit Diameter×&pgr;×Cc/Tan (Helix Angle), Cc being a constant in a range from 0.85 to 0.90.

Abstract: A cutter for a wood planing machine includes a block piece having a blade-mounting face that is formed with a positioning groove, and a blade attached to the blade-mounting face and having a plurality of positioning tabs projecting into and engaging the positioning groove.

Abstract: A multi or single cutter reaming tool has a shaft and a shaped head with at least one cutter. The shaped head is produced from a blank having a base body of a base material on its envelope surface with at least one rectilinear or helical groove-shaped recess running around it, into which high hardness cutting material is sintered. The high hardness cutting material includes at least one cutter having cutting surfaces formed by the introduction of a chip groove by a grinding wheel into the base body and movement of the grinding wheel toward the high hardness cutting material.

Abstract: An improved end mill and method of producing are presented wherein the end mill has a neck with a neck diameter, a cutting end with a cutting end diameter, a flute formed within the cutting end, and a cutting edge formed along an outer border of the flute an the improvement includes a highly or mirror polished cutting edge land extending from and along the cutting edge. Additionally, included are a primary angle land continuing from the mirror polished cutting edge land and extending into the flute, a secondary angle land adjoining the primary angle land and terminating within the flute, and, if desired, a smoothed transition region between the cutting end diameter and the neck diameter.

Abstract: An improved rotary cutting tool overcomes the disadvantages and limitations of known constructions through the use of least one primary flute defining a low-angle cutting surface, and at least one secondary flute defining a high-angle cutting surface. The primary and secondary flutes intersect to form a compound cutting surface having a continuous cutting edge including a leading cutting edge formed along at least a portion of the low-angle cutting surface, and a trailing cutting edge formed along at least a portion of the high-angle cutting surface. The invention may further include a cooling channel and at least one aperture exiting out of the main body portion to provide a cooling fluid to one of more of the cutting edges. In a different embodiment, the leading cutting edge begins from a leading point and the trailing edge terminates in a trailing point, and one or both of the leading and trailing points are eased to reduce scoring.

Abstract: An improved end milling tool effective to reduce forces produced in ramp cutting comprises a plurality of end cutting edges, and a plurality of side cutting edges, each end cutting edge lying parallel to a radius of the tool tip and intersecting a side cutting edge at the periphery of the tool tip, and each end cutting edge comprising a peripheral end edge portion and an interior edge portion, the peripheral end edge portion sloping relatively shallowly from the tip periphery towards the shank portion of the tool, and the interior edge portion sloping relatively steeply from the peripheral edge portion towards the shank portion.

Abstract: An end milling cutter for machining workpieces made of a non-ferrous metal or plastic including two or more helically shaped cutting edges between which helically shaped chip flutes are formed which define a chip-cutting face along with the cutting edges, and a tool flank each between the cutting edge and the chip flute which follows next wherein the tool flanks or tooth backs are facet-shaped such that they are composed of individual reference surfaces which are approximately planar and are disposed at an angle with respect to each other as viewed in a circumferential direction.

Abstract: A cemented carbide end mill has three or more cutting edges formed on its periphery and flutes each provided between adjacent cutting edges. The land width of each cutting edge and the flute width has a ratio of 1:1.5 to 1:4. Each flute has a helix angle of 35°-60° and, when viewed in a cross section perpendicular to the end mill axis, is in a shape smoothly concave radially inwardly. The core of the end mill has a diameter which is 62%-68% of the outer diameter of the end mill. The cutting edges have a base material of ultra-fine cemented carbide and are coated with a titanium-aluminum nitride hard film. The end mill is good at chip discharging in groove cutting and provides less inclination of cut grooves and less corner wear of the end mill.

Abstract: A solid end mill is provided which can prolong the useful life of the tool, without any adhesion to the work material, even aluminum or similar material, during a or cutting or drilling operation. The solid end mill includes a chip discharge flute, which is formed in the outer periphery of a nearly cylindrical tool main body. The nearly cylindrical tool main body rotates around a central longitudinal axis. A cutting edge is formed at a ridge portion on the outer periphery of the tool main body. The cutting edge is adjacent to a wall surface constituting a rake face of the chip discharge flute. The rake face faces in the tool rotational direction. A convex portion may be formed so as to be adjacent to and raised from a concavely curved portion. The concavely curved portion stretches to the cutting edge and is formed between the flute bottom of the chip discharge flute and the cutting edge.

Abstract: A rotatable tool has a replaceable tip mounted thereon. The tool includes a tool body having a cutting seat in which the tip is received. The tip has edges for chip removing machining. The cutting seat and the replaceable tip have mutually cooperating support surfaces extending transverse to the longitudinal center axis of the tool. The cutting seat and the replaceable tip have mutually cooperating guide surfaces which are symmetrical about the longitudinal center axis as well as clamp portions for clamping the replaceable tip in the axis direction of the tool. A locking screw is received in the tool body to bring the replaceable tip into cooperation with the clamping portions.

Abstract: A rotary cutting tool formed with at least twenty helical cutting teeth.

Abstract: An improved twist drill is provided which reduces wear or chippings of the major cutting edges (3) and those of the leading edges (7) of land (9) and which has a long service life and stays sharp. A twist drill has a pair of chip discharge flutes (6), a pair of chisel edges (1), a pair of inner cutting edges (2) and a pair of major cutting edges (3) extending from each outer end of the inner cutting edges (2). Further, the drill has a pair of outer cutting edges (4) each receding from each of the major cutting edges (3) at an angle (&agr;1), and a pair of leading edges (7) of lands (9) each formed by the land (9) and the outer cutting edge (4) and has a linear or curved rake face (8). Wherein, an angle (&agr;4) of the leading edge (7) of land (9) between the leading edge (7) of the land (9) between the leading edge (7) of the land (9) and the linear or curved rake face (8) is an obtuse angle.

Abstract: A rotary cutting tool is disclosed having an evacuation bore in a shank and generally radially extending passages opening to the bore to conduct away material being removed by cutters. Intersecting cutters are disposed at the intersections of right and left-hand flutes in the tool shank. The right-hand flutes extend along the entire length of the tool shank. The left-hand flutes extend from one end of the shank to an opposite end spaced from the lead end of the shank to leave only the end portion of the right-hand flutes extending to a lead end of the tool shank.

Abstract: A ball nose end mill includes a holder body with a first half and a second half of a tip end thereof divided by a slot, a plate-shaped insert in the slot, a clamp screw with a screw shaft screwed into the second half and a screw head bearing against the first half, a tapered ring fitted around the screw shaft and seated in a tapered hole in the insert, and a spring between the screw head and the tapered ring pressing the ring against the insert. The insert is firmly pressed against the bottom of the slot, and the screw is frictionally secured.