Nonmetal Is Elemental Carbon Patents (Class 419/11)
-
Patent number: 11799065Abstract: A method of producing a heat dissipation substrate, the method including: providing a composite material containing diamond and a metal; performing a treatment on a surface of the composite material to reduce a thickness of the composite material, the treatment forming a processed surface of the composite material; and subsequently, performing pulsed electric current sintering with a pressure of less than 50 MPa applied to the composite material, to heat the composite material.Type: GrantFiled: January 28, 2021Date of Patent: October 24, 2023Assignee: NICHIA CORPORATIONInventors: Shoichi Yamada, Takeshi Kihara, Masatsugu Ichikawa
-
Patent number: 11685982Abstract: An improved atomized powder metal material containing an increased amount of free graphite after heat treatment and/or sintering is provided. The powder metal material is typically a ferrous alloy and includes carbon in an amount of 1.0 wt. % to 6.5 wt. % and silicon in an amount of 0.1 wt. % to 6.0 wt. %, based on the total weight of the powder metal material. The powder metal material can also include various other alloying elements, for example at least one of nickel (Ni), cobalt (Co), copper (Cu), tin (Sn), aluminum (Al), sulfur (S), phosphorous (P), boron (B), nitrogen (N), chromium (Cr), manganese (Mn), molybdenum (Mo), vanadium (V), niobium (Nb), tungsten (W), titanium (Ti), tantalum (Ta) zirconium (Zr), zinc (Zn), strontium (Sr), calcium (Ca), barium (Ba) magnesium (Mg), lithium (Li), sodium (Na), and potassium (K).Type: GrantFiled: October 16, 2017Date of Patent: June 27, 2023Assignees: Tenneco Inc., Le Corporation de L'Ecole Polytechnique De MontrealInventors: Mathieu Boisvert, Gilles L'Esperance, Philippe Beaulieu, Denis B. Christopherson, Jr.
-
Patent number: 11578393Abstract: This heat-resistant sintered material has, as an overall composition, a composition including, in terms of % by mass, Cr: 15% to 30%, Ni: 8% to 30%, Si: 2.0% to 6.0%, and C: 0.5% to 2.5% with a remainder being Fe and inevitable impurities, wherein the heat-resistant sintered material has a structure in which hard phases are dispersed in a matrix, the matrix includes Fe, Cr, Ni, and Si, the hard phase includes Fe, Cr, and C, and a porosity is 2.0% or less.Type: GrantFiled: March 26, 2018Date of Patent: February 14, 2023Assignee: Diamet CorporationInventors: Ryosuke Fukuda, Masahisa Miyahara
-
Patent number: 11285532Abstract: Provided are a boron-nitride nanoplatelet(s) (BNNP)/metal nanocomposite powder and a preparing method thereof, the BNNP/metal nanocomposite powder including a base metal and BNNP dispersed in the base metal and configured to serve as a reinforcement of the base metal, wherein the BNNP are interposed between metal particles of the base metal in the form of a thin film of a plurality of layers and combined with the metal particles, and an amount of the BNNP in the base metal is greater than 0 vol % and less than 90 vol %.Type: GrantFiled: January 23, 2019Date of Patent: March 29, 2022Assignee: Korea Advanced Institute of Science and TechnologyInventors: Soon Hyung Hong, Sung Chan Yoo, Jun Ho Lee, Hee Su Byeon
-
Patent number: 11224957Abstract: Embodiments of the invention relate to polycrystalline diamond compact (“PDC”) including a polycrystalline diamond (“PCD”) table that bonded to a cobalt-nickel alloy cemented carbide substrate. The cobalt-nickel alloy cemented carbide substrate provides both erosion resistance and corrosion resistance to the cemented carbide substrate. In an embodiment, a PDC includes a cemented carbide substrate including cobalt-nickel alloy cementing constituent. The PDC further includes a PCD table bonded to the cemented carbide substrate.Type: GrantFiled: November 1, 2019Date of Patent: January 18, 2022Assignee: US SYNTHETIC CORPORATIONInventors: Debkumar Mukhopadhyay, Kenneth E. Bertagnolli
-
Patent number: 11208358Abstract: Provided is a cubic boron nitride sintered body including more than or equal to 85 volume percent and less than 100 volume percent of cubic boron nitride particles, and a remainder of a binder, wherein the binder contains WC, Co, and an Al compound, the binder contains W2Co21B6, and, when IA represents an X-ray diffraction intensity of a (111) plane of the cubic boron nitride particles, IB represents an X-ray diffraction intensity of a (100) plane of the WC, and IC represents an X-ray diffraction intensity of a (420) plane of the W2Co21B6, a ratio IC/IA of the IC to the IA is more than 0 and less than 0.10, and a ratio IC/IB of the IC to the IB is more than 0 and less than 0.40.Type: GrantFiled: September 18, 2019Date of Patent: December 28, 2021Assignees: Sumitomo Electric Industries, Ltd., SUMITOMO ELECTRIC HARDMETAL CORP.Inventors: Katsumi Okamura, Yuichiro Watanabe, Akito Ishii, Takashi Harada, Satoru Kukino
-
Patent number: 11203062Abstract: Three dimensional “green” parts are formed by combining sheet layers comprising metal powder bound together by a polymer. The “green” parts are then sintered to drive off the polymer and consolidate the metal powder to produce a monolithic metal part. Particularly, the invention is directed to processes for forming and stacking the shaped sheet layers that are readily automated and preserve the high value powder metal and polymer sheet trim scrap for reuse resulting in an additive overall process with little material waste. The invention includes processes in which “green” elements formed by methods such as three dimensional printing are incorporated into the “green” stack and become an integral part of the final sintered part. It further includes processes in which “green” sheet layers are shaped by methods such as hot bending or vacuum forming to provide three dimensional part features.Type: GrantFiled: July 11, 2018Date of Patent: December 21, 2021Inventor: G. B. Kirby Meacham
-
Patent number: 11156036Abstract: A cutting element may include a substrate including a plurality of metal carbide particles and a first metal binder having a first metal binder content; an outer layer of polycrystalline diamond material at an end of the cutting element, the polycrystalline diamond material including a plurality of interconnected diamond particles; and a plurality of interstitial regions disposed among the interconnected diamond particles, the plurality of interstitial regions containing a second metal binder having a second metal binder content. The cutting element also includes at least one transition zone between the substrate and the outer layer, the at least one transition zone including a plurality of refractory metal carbide particles and a third metal binder having a third metal binder content, the third metal binder content being less than the first metal binder content and the second metal binder content.Type: GrantFiled: January 7, 2019Date of Patent: October 26, 2021Assignee: SCHLUMBERGER TECHNOLOGY CORPORATIONInventors: Madapusi K. Keshavan, Ronald B. Crockett, Neil Cannon, Dwain Norris, David R. Hall
-
Patent number: 11114254Abstract: A circuit breaker including at least two contact tip that comprise an electrical contact material comprising silver (Ag) and tungsten (W). The contact tip further comprises a graphene material (Gr) additively mixed in Ag as being denoted as AgGr0.3% or AgGr0.5% which is mixed with tungsten (W) to form (AgGr0.3)W50 or (AgGr0.5)W50 called a silver-graphene tungsten composite material.Type: GrantFiled: February 7, 2020Date of Patent: September 7, 2021Assignee: Siemens Industry, Inc.Inventors: Hai Chen, Jesus Hernandez
-
Patent number: 11111182Abstract: A ceramic sintered body containing aluminum oxide, tungsten carbide and zirconium oxide, wherein: the zirconium oxide contains ZrO and ZrO2; the ZrO2 has a crystal structure or structures of one or two kinds selected from the group consisting of a tetragonal crystal structure and a cubic crystal structure; and when, in X-ray diffraction, regarding a peak intensity for a (111) plane of the ZrO as being denoted by I1, regarding a peak intensity for a (101) plane of ZrO2 having a tetragonal crystal structure as being denoted by I2t, and also regarding a peak intensity for a (111) plane of ZrO2 having a cubic crystal structure as being denoted by I2c, a ratio of I1 based on a total of I1, I2t and I2c [I1/(I1+I2t+I2c)] is from 0.05 or more to 0.90 or less.Type: GrantFiled: November 25, 2016Date of Patent: September 7, 2021Assignee: TUNGALOY CORPORATIONInventor: Takashi Watanabe
-
Patent number: 11085093Abstract: An ultra-high strength maraging stainless steel with nominal composition (in mass) of C?0.03%, Cr: 13.0-14.0%, Ni: 5.5-7.0%, Co: 5.5-7.5%, Mo: 3.0-5.0%, Ti: 1.9-2.5%, Si: ?0.1%, Mn: ?0.1%, P: ?0.01%, S: ?0.01%, and Fe: balance. The developed ultra-high strength maraging stainless steel combines ultra-high strength (with ?b?2000 MPa, ?0.2?1700 MPa, ??8% and ??40%), high toughness (KIC?83 MPa·m½) and superior salt-water corrosion resistance (with pitting potential Epit?0.15 (vs SCE)). Therefore, this steel is suitable to make structural parts that are used in harsh corrosive environments like marine environment containing chloride ions, etc.Type: GrantFiled: July 5, 2017Date of Patent: August 10, 2021Assignees: The Boeing Company, Institute of Metal ResearchInventors: Jialong Tian, Ke Yang, Wei Wang, Yiyin Shan, Wei Yan
-
Patent number: 10906099Abstract: A preparation method of high purity and densified tungsten-titanium metal which mixes titanium metal powder and tungsten metal powder together; adds metallic nitrates (such as nickel nitrate) as combustion improvers; then taking into the account of the characteristics of metal nitrate, which is soluble in alcohols to form a liquidous precursor, adds metal powder to mix together thoroughly, so that the sintering agent is expected to be colloid and uniformly spread among the tungsten-titanium metal powder. The preparation method significantly reduces the ratio of the combustion improver during the preparation of the high purity and densified tungsten-titanium target material.Type: GrantFiled: August 17, 2018Date of Patent: February 2, 2021Assignee: NATIONAL CHUNG SHAN INSTITUTE OF SCIENCE AND TECHNOLOGYInventors: Mau-Sheng Chiou, Chien-Hung Liao, Chao-Nan Wei, Hui-Yun Bor, Kuan-Zong Fung
-
Patent number: 10883317Abstract: A polycrystalline diamond compact includes a polycrystalline diamond material having a plurality of grains of diamond bonded to one another by inter-granular bonds and an intermetallic gamma prime (??) or ?-carbide phase disposed within interstitial spaces between the inter-bonded diamond grains. The ordered intermetallic gamma prime (??) or ?-carbide phase includes a Group VIII metal, aluminum, and a stabilizer. An earth-boring tool includes a bit body and a polycrystalline diamond compact secured to the bit body. A method of forming polycrystalline diamond includes subjecting diamond particles in the presence of a metal material comprising a Group VIII metal and aluminum to a pressure of at least 4.5 GPa and a temperature of at least 1,000° C. to form inter-granular bonds between adjacent diamond particles, cooling the diamond particles and the metal material to a temperature below 500° C., and forming an intermetallic gamma prime (??) or ?-carbide phase adjacent the diamond particles.Type: GrantFiled: March 5, 2019Date of Patent: January 5, 2021Assignees: Baker Hughes Incorporated, Diamond Innovations, Inc.Inventors: Marc W. Bird, Andrew Gledhill
-
Patent number: 10821519Abstract: The present disclosure generally relates to methods and apparatuses for laser shock peening during additive manufacturing (AM) processes. Such methods and apparatuses can be used to embed microstructural and/or physical signatures into manufactured objects, and such embedded chemical signatures may find use in anti-counterfeiting operations and in manufacture of objects with multiple materials.Type: GrantFiled: June 23, 2017Date of Patent: November 3, 2020Assignee: General Electric CompanyInventor: Scott Alan Gold
-
Patent number: 10753395Abstract: An oil-impregnated sintered bearing (8) includes a copper-iron-based sintered compact containing 40 mass % or more of copper, and has inner pores impregnated with an oil. The sintered compact has: a copper structure derived from copper powder (13) of partially diffusion-alloyed powder (11) in which copper powder (13) having a particle diameter of 20 ?m or less is diffused on and joined to a surface of iron powder (12) in advance; and a copper structure derived from elemental copper powder (14).Type: GrantFiled: January 27, 2017Date of Patent: August 25, 2020Assignee: NTN CORPORATIONInventors: Shinji Komatsubara, Yoshinori Ito, Tadahiro Uchiyama
-
Patent number: 10697495Abstract: A sintered bearing exhibits a less of a hard iron alloy phase, and has an excellent wear resistance and cost performance under low-revolution and high-load use conditions. The sintered bearing contains Cu: 10 to 55% by mass, Sn: 0.5 to 7% by mass, Zn: 0 to 4% by mass, P: 0 to 0.6% by mass, C: 0.5 to 4.5% by mass and a remainder composed of Fe and inevitable impurities. An area ratio of a free graphite dispersed in a metal matrix of the bearing is 5 to 35%; an area ratio of a copper phase in the metal matrix of a bearing surface is not less than 30%; a porosity thereof is 16 to 25%; a hardness of an iron alloy phase in the matrix is Hv 65 to 200; and raw material powders employ at least one of a crystalline graphite powder and a flake graphite powder each having an average particle size of 10 to 100 ?m.Type: GrantFiled: July 29, 2019Date of Patent: June 30, 2020Assignee: Diamet CorporationInventors: Yoshinari Ishii, Yasuhiro Tsukada, Tomoe Obata
-
Patent number: 10683584Abstract: Embodiments disclosed herein are directed to methods and systems for X-ray imaging and/or inspection of a PCD element in a protective leaching cup, which may be placed in a tray. Embodiments include inspection of one or more characteristics between the protective leaching cup and the PCD element prior to and/or after leaching of the PCD element. Embodiments also include using X-ray imaging to assist with positioning the PCD element in the protective leaching cup. Embodiments further include inspection of one or more defects in the PCD element during processing and/or after usage by X-ray technique.Type: GrantFiled: December 6, 2018Date of Patent: June 16, 2020Assignee: US SYNTHETIC CORPORATIONInventors: Tyler Scott Dunaway, Greg Carlos Topham, Renato Ventura
-
Patent number: 10626056Abstract: A construction comprising a sintered polycrystalline super-hard layer having mutually opposite reinforced boundaries, each of which is bonded to a respective reinforcement structure, in which the super-hard layer includes polycrystalline diamond (PCD) material or polycrystalline cubic boron nitride (PCBN) material. The construction will be configured such that the equivalent circle diameter of each reinforced boundary is at least ten times the mean thickness of the super-hard layer between them. The reinforcement structures will be substantially free of material having a melting point of less than 2,000 degrees Celsius, at least adjacent the reinforced boundaries.Type: GrantFiled: June 25, 2014Date of Patent: April 21, 2020Assignee: Element Six LimitedInventor: Karl Bernt-Ola Sandström
-
Patent number: 10465449Abstract: The present disclosure relates to a polycrystalline diamond compact (PDC) with a fiber-reinforces substrate. The disclosure further relates to method of forming such a PDC.Type: GrantFiled: July 8, 2015Date of Patent: November 5, 2019Assignee: Halliburton Energy Services, Inc.Inventor: Gagan Saini
-
Patent number: 10439228Abstract: Provided is a method for forming noble metal nanoparticles on a support. In particular, the method includes heating precursors of the noble metal nanoparticles in a spiral glass tube reactor to reduce the precursors to form the noble metal nanoparticles on the support.Type: GrantFiled: July 18, 2014Date of Patent: October 8, 2019Assignee: Nanyang Technological UniversityInventors: Weijiang Zhou, Miao Li, Siew Hwa Chan
-
Patent number: 10415127Abstract: A turbomachine component and method for fabricating the turbomachine component are provided. The turbomachine component may include a matrix material and carbon nanotubes combined with the matrix material. The matrix material may include a metal or a polymer. The carbon nanotubes may be contacted with the metal to form a metal-based carbon nanotube composite, and the metal-based carbon nanotube composite may be processed to fabricate the turbomachine component.Type: GrantFiled: August 11, 2014Date of Patent: September 17, 2019Assignee: DRESSER-RAND COMPANYInventors: Harry F. Miller, H. Allan Kidd
-
Patent number: 10352104Abstract: A drill bit button insert is attached to a button inserts mounted in a drill bit and performs a drilling. The drill bit button insert includes a tip body and an abrasive layer that is formed of a diamond sintered body harder than the tip body and is coated at least at the button insert working surface of the tip body. The abrasive layer has two or more high hardness layers and a low hardness layer having a hardness lower than that of the high hardness layers disposed between the high hardness layers. The high hardness layers and the low hardness layer are provided from the surface side of the abrasive layer toward the tip body side.Type: GrantFiled: November 26, 2015Date of Patent: July 16, 2019Assignee: MITSUBISHI MATERIALS CORPORATIONInventors: Wardoyo Akhmadi Eko, Toshihiko Matsuo, Chihiro Sakurazawa
-
Patent number: 10344636Abstract: To provide a press-fit, sintered valve seat having high valve coolability and wear resistance for use in a high-efficiency engine, and its production method, Cu powder having an average particle size of 45 ?m or less and purity of 99.5% or more is used to form a network-connected Cu matrix, even though a relatively large amount of hard Co-based alloy particles are added; and Fe—P alloy powder is used for densification by liquid-phase sintering.Type: GrantFiled: June 17, 2015Date of Patent: July 9, 2019Assignee: KABUSHIKI KAISHA RIKENInventor: Kimiaki Hashimoto
-
Patent number: 10308558Abstract: A process of manufacturing cemented carbide and to a product obtained thereof, wherein hex doped WC is subjected to nitrogen before and/or during sintering.Type: GrantFiled: May 28, 2014Date of Patent: June 4, 2019Assignee: SANDVIK INTELLECTUAL PROPERTY ABInventors: Jose Garcia, Susanne Norgren
-
Patent number: 10232438Abstract: A powder metal material comprises pre-alloyed iron-based powder including carbon present in an amount of 0.25 to 1.50% by weight of the pre-alloyed iron-based powder. Graphite is admixed in an amount of 0.25 to 1.50% by weight of the powder metal material. The admixed graphite includes particles finer than 200 mesh in an amount greater than 90.0% by weight of the admixed graphite. Molybdenum disulfide is admixed in an amount of 0.1 to 4.0% by weight of the powder metal material, copper is admixed in an amount of 1.0 to 5.0% by weight of the powder metal material, and the material is free of phosphorous. The powder metal material is then compacted and sintered at a temperature of 1030 to 1150° C. At least 50% of the admixed graphite of the starting powder metal material remains as free graphite after sintering.Type: GrantFiled: June 18, 2014Date of Patent: March 19, 2019Assignee: Tenneco IncInventors: Denis Boyd Christopherson, Jr., Leslie John Farthing, Jeremy Raymond Koth
-
Patent number: 10179957Abstract: Embodiments disclosed herein are directed to methods and systems for X-ray imaging and/or inspection of a PCD element in a protective leaching cup, which may be placed in a tray. Embodiments include inspection of one or more characteristics between the protective leaching cup and the PCD element prior to and/or after leaching of the PCD element. Embodiments also include using X-ray imaging to assist with positioning the PCD element in the protective leaching cup. Embodiments further include inspection of one or more defects in the PCD element during processing and/or after usage by X-ray technique.Type: GrantFiled: March 11, 2016Date of Patent: January 15, 2019Assignee: US SYNTHETIC CORPORATIONInventors: Tyler Scott Dunaway, Greg Carlos Topham, Renato Ventura
-
Patent number: 10173196Abstract: The present invention concerns a filtering medium, a method for the production thereof, the use of said filtering medium and a method for reducing the content of multiple contaminants simultaneously in fluids by means of said filtering medium, wherein said filtering medium consists of or comprises at least one of the following: a mixture (A) containing a major part of an iron-based powder and a minor part of a silver powder, an iron-silver powder alloy (B), and an iron-based porous and permeable composite containing silver (C).Type: GrantFiled: February 7, 2012Date of Patent: January 8, 2019Assignee: HÖGANÄS AB (PUBL)Inventors: Avinash Gore, Bo Hu, Sydney Luk
-
Patent number: 10125819Abstract: Provided is a sintered bearing (1) obtained by molding raw material powders containing graphite powder and metal powder in a mold, followed by sintering, in which: the graphite powder to be used includes granulated graphite powder; and a ratio of free graphite in a bearing surface (1a) of the sintered bearing is set to from 25% to 80% in terms of an area ratio. An average grain size of the granulated graphite powder is set to from 60 ?m to 500 ?m. A blending ratio of the granulated graphite powder in the raw material powders is set to from 3 wt % to 15 wt %.Type: GrantFiled: July 23, 2013Date of Patent: November 13, 2018Assignee: NTN CORPORATIONInventors: Yoshinori Ito, Takahiro Gotou
-
Patent number: 10109406Abstract: Iron powder for dust cores that is appropriate for manufacturing a dust core with low iron loss is obtained by setting the oxygen content in the powder to be 0.05 mass % or more to 0.20 mass % or less, and in a cross-section of the powder, setting the area ratio of inclusions to the matrix phase to be 0.4% or less.Type: GrantFiled: April 8, 2014Date of Patent: October 23, 2018Assignee: JFE STEEL CORPORATIONInventors: Takuya Takashita, Naomichi Nakamura
-
Patent number: 10037828Abstract: The present invention provides a dry interim storage container for spent nuclear fuel, precisely a dry interim storage container that can be filled with spent nuclear fuel wherein the storage container space is also filled with metal particles. The dry storage container for spent nuclear fuel of the present invention is filled with particles in its empty space for the spent nuclear fuel, which is advantageous in cooling efficiency and maintenance cost, compared with the conventional storage method using gas.Type: GrantFiled: June 13, 2017Date of Patent: July 31, 2018Assignee: KOREA ATOMIC ENERGY RESEARCH INSTITUTEInventors: Chan Bock Lee, Jun Hwan Kim, Jin-Sik Cheon
-
Patent number: 9945034Abstract: A metal-based/diamond laser composite coating preparation method includes: first selecting high-hardness metal powder and diamond powder of a proper grain size and shape; then uniformly mixing the high-hardness metal powder and diamond powder via a ball-milling method; and finally preparing a composite coating on a substrate by synchronously combining laser texturing technology, laser thermal treatment technology and cold spraying technology. The thickness of the composite coating is greater than 1 mm, and the volume content of diamond in the coating is greater than 45%. A metal-based/diamond laser composite coating is also provided.Type: GrantFiled: July 1, 2014Date of Patent: April 17, 2018Assignees: ZHEJIANG UNIVERSITY OF TECHNOLOGY, HANGZHOU BOHUA LASER TECHNOLOGY CO., LTDInventors: Jianhua Yao, Bo Li, Zhijun Chen, Qunli Zhang, Xiaodong Hu, Gang Dong, Guolong Wu, Liang Wang, Volodymyr Kovalenko
-
Method for producing a vane for a rotary vane pump, vane for a rotary vane pump and rotary vane pump
Patent number: 9855604Abstract: The invention relates to a method for producing a net-shape vane for a rotary vane pump, which vane is preferably open-pored and consists of a metal sinter material. The vane has at least one first front face and one second front face which is preferably oriented parallel to the first front face, and a first lateral surface and second lateral surface that is oriented parallel to the first lateral surface. Furthermore, the vane comprises a first contour surface and a second contour surface.Type: GrantFiled: January 24, 2014Date of Patent: January 2, 2018Assignee: GKN Sinter Metals Engineering GmbHInventors: Arno Steiner, Alessandro De Nicolò, Philipp Neunhäuserer, Thomas Oberleiter -
Patent number: 9695498Abstract: This invention relates to a partially carbonitriding heat treated stainless steel ferrule, having a first region with a first hardness and a second region with a second hardness, wherein the first region includes a nitrogen layer having a nitrogen concentration higher than a carbon concentration, and a carbon layer formed under the nitrogen layer and having a carbon concentration higher than a nitrogen concentration, so that the first hardness is greater than the second hardness. Thereby, partial heat treatment is effective at preventing rotational torque of the region, except for the portion to be heat treated, from increasing due to the total hardening.Type: GrantFiled: October 17, 2014Date of Patent: July 4, 2017Assignee: DK-LOK CORPORATIONInventors: Eun Sik Noh, Sam Rae Jung
-
Patent number: 9581056Abstract: Provided is a valve seat having excellent strength and wear resistance. In a valve seat using an iron-based sintered alloy, an oxide mains composed of triiron tetroxide is formed by oxidation treatment on the surface and interior of the iron-based sintered alloy, and the average area ratio of the oxide mainly composed of triiron tetroxide in a cross section of the iron-based, sintered alloy in the state prior to installation on a cylinder head is 5 to 20%. Preferably, the iron-based sintered alloy contains hard particles formed from at least one compound of carbides, silicides, nitrides, borides, and intermetallic compounds containing one or more elements selected from groups 4a to 6a of the periodic table, and the average area ratio of the hard particles in the cross section of the iron-based sintered alloy in the state prior to installation on a cylinder head is 5 to 45%.Type: GrantFiled: June 14, 2012Date of Patent: February 28, 2017Assignee: TPR CO., LTD.Inventors: Yoshio Koyama, Fusanobu Hanada, Shohtaroh Hara
-
Patent number: 9562814Abstract: Implementations and techniques for manufacturing strain sensitive sensors and/or strain resistant conduits from a metal and carbon matrix are generally disclosed.Type: GrantFiled: June 7, 2012Date of Patent: February 7, 2017Assignee: JAWAHARLAL NEHRU CENTRE FOR ADVANCED SCIENTIFIC RESEARCHInventors: Giridhar Udapi Rao Kulkarni, Boya Radha, Abhay Abhimanyu Sagade
-
Patent number: 9499410Abstract: Methods of making a metal oxide-graphene composite are disclosed. The method can include, for example, providing a composition including graphene oxide and at least one elemental metal dispersed in a liquid medium, and heating the composition in a sealed chamber at a temperature above a nominal boiling point of the liquid medium to form the metal oxide-graphene composite. Compositions useful for performing the process and composites obtained by the process are also disclosed.Type: GrantFiled: September 29, 2012Date of Patent: November 22, 2016Assignee: EAST CHINA UNIVERSITY OF SCIENCE AND TECHNOLOGYInventor: Chongjun Zhao
-
Patent number: 9498867Abstract: A polycrystalline compact includes diamond grains, cubic boron nitride grains, and grains of an additional nitride, carbide, or boride. The additional nitride, carbide, or boride may be aluminum nitride, gallium nitride, silicon nitride, titanium nitride, silicon carbide, titanium carbide, titanium boride, titanium diboride, and/or aluminum boride. The diamond grains, the cubic boron nitride grains, and the grains of the additional nitride, carbide, or boride are intermixed and interbonded to form a polycrystalline material. An earth-boring tool includes a bit body and a polycrystalline diamond compact secured to the bit body. Methods of fabricating polycrystalline compacts include forming a mixture comprising diamond grains, non-cubic boron nitride grains, and a metal or semimetal; encapsulating the mixture in a container; and subjecting the encapsulated mixture to high-pressure and high-temperature conditions to form a polycrystalline material.Type: GrantFiled: November 26, 2013Date of Patent: November 22, 2016Assignee: Baker Hughes IncorporatedInventors: Valery N. Khabashesku, Vladimir P. Filonenko
-
Patent number: 9476258Abstract: A superabrasive cutter and a method of making the superabrasive cutter are disclosed. The superabrasive cutter may comprise a plurality of polycrystalline superabrasive particles and about 0.01% to about 4% by weight of the superabrasive particles of a metal or metal alloy. The metal or the metal alloy may be immiscible with a catalyst for forming the polycrystalline superabrasive particles.Type: GrantFiled: June 25, 2013Date of Patent: October 25, 2016Assignee: Diamond Innovations, Inc.Inventors: Andrew Gledhill, Christopher Long
-
Patent number: 9340857Abstract: A sintered alloy has an overall composition consisting of, by mass %, 13.05 to 29.62% of Cr, 6.09 to 23.70% of Ni, 0.44 to 2.96% of Si, 0.2 to 1.0% of P, 0.6 to 3.0% of C, and the balance of Fe and inevitable impurities; a metallic structure in which carbides are precipitated and uniformly dispersed in an iron alloy matrix having dispersed pores; and a density of 6.8 to 7.4 Mg/m3. The carbides include specific carbides having maximum diameter of 1 to 10 ?m and area ratio of 90% or more with respect to the total carbides.Type: GrantFiled: March 11, 2013Date of Patent: May 17, 2016Assignee: HITACHI POWDERED METALS CO., LTD.Inventors: Daisuke Fukae, Hideaki Kawata
-
Patent number: 9297211Abstract: Polycrystalline diamond constructions comprises a diamond body attached to a metallic substrate, and having an engineered metal content. The body comprises bonded together diamond crystals with a metal material disposed interstitially between the crystals. A body working surface has metal content of 2 to 8 percent that increases moving away therefrom. A transition region between the body and substrate includes metal rich and metal depleted regions having controlled metal content that provides improved thermal expansion matching/reduced residual stress. A point in the body adjacent the metal rich zone has a metal content that is at least about 3 percent by weight greater than that at a body/substrate interface. The metal depleted zone metal content increases gradually moving from the body, and has a thickness greater than 1.25 mm. Metal depleted zone metal content changes less about 4 percent per millimeter moving along the substrate.Type: GrantFiled: December 17, 2007Date of Patent: March 29, 2016Assignee: SMITH INTERNATIONAL, INC.Inventors: Yuelin Shen, Youhe Zhang, Guodong Zhan
-
Patent number: 9242215Abstract: A polycrystalline diamond compact made from a high pressure, high temperature process is provided. The compact includes a metal carbide substrate including a binder and at least one inner layer of polycrystalline diamond disposed on the substrate. The polycrystalline diamond has a diamond phase and a metal phase forming an interconnected mutually exclusive network. The metal phase is a material different than that of the binder of the substrate to provide improved diamond sintering and final polycrystalline diamond compact properties. Prior to processing at least one coating is disposed on the substrate, and the layer of diamond particles is disposed on the at least one coating. During the high pressure, high temperature process the coating melts and fully sweeps into the diamond layer.Type: GrantFiled: August 30, 2012Date of Patent: January 26, 2016Assignee: Diamond Innovations, Inc.Inventors: Gary Flood, Abhijit Prabhakar Suryavanshi
-
Patent number: 9200670Abstract: With use of a fine copper-based powder, specifically a copper-based powder that contains particles each having a diameter of 45 ?m or less by 80 weight % or more, an air permeability can be significantly reduced. When this copper-based powder is used, a sintered metal can be easily formed to contain copper by 40% or less (contain iron by 60% or more) to enhance abrasion resistance, and to have an oil permeability of 1.00 g/10 min or less to increase an oil film formation rate.Type: GrantFiled: September 2, 2011Date of Patent: December 1, 2015Assignee: NTN CORPORATIONInventors: Fuyuki Ito, Natsuhiko Mori
-
Patent number: 9156137Abstract: This invention relates to powder metallurgy, more specifically, to composite material production methods, and can be used for the production of copper base binders for diamond tools used in the construction industry and stone working. The copper binder comprises the following components (wt. %): Copper (30-60), iron (20-35), cobalt (10-15), tin (0-10.5), tungsten carbide (0-20) and an alloying addition. According to the first variant the alloying addition is a nanopowder having a specific surface area 6-25 m2/g, which is present in an amount of 1-15% wt. According to the second variant the alloying addition is a nanopowder having a specific surface area of 75-150 m2/g, which is present in an amount of 0.01-5% wt. The binder possesses a high wear resistance without the essential increase in the required sintering temperature, as well as high hardness, strength and impact toughness.Type: GrantFiled: February 17, 2011Date of Patent: October 13, 2015Assignees: Federal State Budgetary Institution <Federal Agency for Legal Protection of Military, Special and Dual Use Intellectual Activity Results>, National University of Science and Technology “MISIS”Inventors: Evgeny Aleksandrovich Levashov, Vladimir Alekseevich Andreev, Viktoriya Vladimirovna Kurbatkina, Alexandr Anatol'evich Zaitsev, Dar'ya Andreevna Sidorenko, Sergei Ivanovich Rupasov
-
Patent number: 9133562Abstract: Provided is a method of forming a uniform graphene layer on a substrate (metal- or conductive-polymer-coated, ITO) by doping expanded graphite using various kinds of dopants (Lewis acid) to grant a positive charge thereto, dispersing the doped expanded graphite in an organic solvent using ultrasonic waves to obtain a solution in which the graphene is dispersed in the organic solvent, and electrically applying a negative voltage to the solution.Type: GrantFiled: July 11, 2012Date of Patent: September 15, 2015Assignee: Research & Business Foundation Sungkyunkwan UniversityInventors: Young Kwan Lee, Mi Suk Cho, Su Jeong Lee
-
Patent number: 9101982Abstract: A method for the manufacture of a multilevel metal part, the method including the steps of: a) compacting agglomerated spherical metal powder to a green multilevel preform such that an open porosity exists, wherein the green multilevel preform fulfills the relation zg=zHVC·a, b) debinding the green preform, c) sintering the green preform in an atmosphere including hydrogen, d) compacting the green preform with high velocity compaction to a density of at least 95% TD, e) subjecting the part to densification to a density of at least 99% TD. There is further provided a multilevel metal part. Advantages of the method include that it is possible to manufacture a multilevel part which is essentially uniform throughout the entire part and which has excellent tolerance, which at the same time has virtually full density and thereby having excellent mechanical properties as well as excellent corrosion properties.Type: GrantFiled: January 8, 2010Date of Patent: August 11, 2015Assignee: Metec Powder Metal ABInventor: Christer Åslund
-
Patent number: 9078807Abstract: A tablet compression machine which can manufacture a tablet having a plurality of layers by applying secondary compression molding to a columnar primary compression molded product formed by a plurality of layers and whose two bottom faces may be bulged, comprising at least a mortar, an upper pestle, and a lower pestle, in which the mortar is substantially in a shape in which a part of a flat plate is punched by a closed curve in a direction perpendicular to a plane of the flat plate, the upper and lower pestles are in a shape fitted with an inner face of the mortar, a space formed by an inner face of the mortar, a lower face of the upper pestle, and an upper face of the lower pestle is in a shape of an intended tablet in the secondary compression molding, a dent formed by the inner face of the mortar and the upper face of the lower pestle can constitute a shape suitable for receiving the primary compression molded product, and a direction of the secondary compression molding is different from the compressionType: GrantFiled: February 15, 2008Date of Patent: July 14, 2015Assignee: Teijin Pharma LimitedInventors: Masahiko Narasaki, Tomoya Akutagawa, Takamasa Maki, Minoru Uemura
-
Publication number: 20150139847Abstract: Provided is a sintered bearing (1) obtained by molding raw material powders containing graphite powder and metal powder in a mold, followed by sintering, in which: the graphite powder to be used includes granulated graphite powder; and a ratio of free graphite in a bearing surface (1a) of the sintered bearing is set to from 25% to 80% in terms of an area ratio. An average grain size of the granulated graphite powder is set to from 60 ?m to 500 ?m. A blending ratio of the granulated graphite powder in the raw material powders is set to from 3 wt % to 15 wt %.Type: ApplicationFiled: July 23, 2013Publication date: May 21, 2015Applicant: NTN CORPORATIONInventors: Yoshinori Ito, Takahiro Gotou
-
Patent number: 9017598Abstract: A metal-bonded graphite foam composite includes a ductile metal continuous phase and a dispersed phase that includes graphite foam particles.Type: GrantFiled: June 21, 2012Date of Patent: April 28, 2015Assignee: UT-Battelle, LLCInventors: Paul A. Menchhofer, James W. Klett
-
Patent number: 8980166Abstract: The invention relates to a method for producing a strand-like, particularly band-like semi-finished part for electrical contacts, wherein the semi-finished part has a top side intended for making the electrical contact, said top side made from a silver-based composite material in which one or multiple metal oxides or carbon are embedded, and has a carrier layer supporting the composite material made of silver or a silver-based alloy, said method having the following steps: Powder-metallurgic production of a block made from the silver-based composite material, encasing of the block made of the composite material with a powder made primarily of silver, compressing the block, encased by the metal powder, to condense the metal powder, sintering the compressed block, reshaping the sintered block by extrusion pressing, creating a partial strand with a top side made from composite material and a bottom side made from silver or a silver-based alloy.Type: GrantFiled: October 27, 2009Date of Patent: March 17, 2015Assignee: Doduco GmbHInventors: Helmut Heinzel, Andreas Kraus, Evelyn Mahle-Moessner, Johann Wenz
-
Publication number: 20150060268Abstract: A C-containing FePt-based sputtering target for forming a magnetic recording film, wherein a ratio of an X-ray diffraction peak intensity of a graphite (002) plane in a cross section perpendicular to a sputtering surface relative to an X-ray diffraction peak intensity of a graphite (002) plane in a plane horizontal to a sputtering surface is 2 or more. A magnetic recording layer is configured from a magnetic phase such as an Fe—Pt alloy and a nonmagnetic phase that separates the magnetic phase, and the sputtering target is a ferromagnetic material sputtering target in which carbon is used as a nonmagnetic phase material. When sputtered, the ferromagnetic material sputtering target is effective in preventing the generation of particles caused by an abnormal discharge originating from carbon, which is prone to aggregate.Type: ApplicationFiled: July 10, 2013Publication date: March 5, 2015Inventor: Shini-ichi Ogino