Nonmetal Is Elemental Carbon Patents (Class 419/11)
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Publication number: 20150064045Abstract: Provided is a sintered bearing (1), including 3 to 12% by mass of aluminum, 0.05 to 0.5% by mass of phosphorus, and the balance including copper as a main component, and inevitable impurities, the sintered bearing (1) having a structure in which an aluminum-copper alloy is sintered with a sintering aid added to raw material powder, a pore (db, do) in a surface layer portion of the sintered bearing (1) being formed smaller than an internal pore (di).Type: ApplicationFiled: March 13, 2013Publication date: March 5, 2015Applicant: NTN CORPORATIONInventors: Makoto Jinnou, Natsuhiko Mori, Yoshinori Ito
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Publication number: 20150064046Abstract: The present invention provides a Ti material extremely high in mechanical strength. A Ti/TiC composite, wherein no simple substance of carbon essentially exists in a TiC, and wherein 0.3 mass % or more of oxygen is solidified in the composite. A Ti/TiC composite has an upper yield point in a relation between a tensile strength and an elongation.Type: ApplicationFiled: August 28, 2014Publication date: March 5, 2015Applicant: SHOWA DENKO K.K.Inventors: Katsuyoshi KONDOH, Shufeng LI
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Publication number: 20150037196Abstract: A Cu-based sintered sliding member that can be used under high-load conditions. The sliding member is age-hardened, including 5 to 30 mass % Ni, 5 to 20 mass % Sn, 0.1 to 1.2 mass % P, and the rest including Cu and unavoidable impurities. In the sliding member, an alloy phase containing higher concentrations of Ni, P and Sn than their average concentrations in the whole part of the sliding member, is allowed to be present in a grain boundary of a metallic texture, thereby achieving excellent wear resistance. Hence, without needing expensive hard particles, there can be obtained, at low cost, a Cu-based sintered sliding member usable under high-load conditions. Even more excellent wear resistance is achieved by containing 0.3 to 10 mass % of at least one solid lubricant selected from among graphite, graphite fluoride, molybdenum disulfide, tungsten disulfide, boron nitride, calcium fluoride, talc and magnesium silicate mineral powders.Type: ApplicationFiled: October 22, 2014Publication date: February 5, 2015Applicant: DIAMET CORPORATIONInventors: Yoshinari Ishii, Tsuneo Maruyama, Yoshiki Tamura
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Publication number: 20150023830Abstract: The present invention relates to a method for producing diamond-metal composites including mixing diamond particles with metal-filler particles forming a diamond/metal-filler mixture, forming a green body of the diamond/metal-filler mixture, optionally green machining the green body to a work piece before or after pre-sintering by heating the green body to a temperature <500° C., infiltrating the green body or the work piece with one or more wetting elements or infiltrating the green body or the work piece with one or more wetting alloys, which infiltration step being carried out under vacuum or in an inert gas atmosphere at a pressure <200 Bar. The invention relates further to a green body, a diamond metal composite, and use of the diamond metal composite.Type: ApplicationFiled: October 3, 2014Publication date: January 22, 2015Applicant: ALFA LAVAL CORPORATE ABInventor: Jie Zheng
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Patent number: 8936665Abstract: The present invention relates to a method for producing diamond-metal composites comprising mixing diamond particles with metal-filler particles forming a diamond/metal-filler mixture, forming a green body of the diamond/metal-filler mixture, optionally green machining the green body to a work piece before or after pre-sintering by heating the green body to a temperature ?500° C., infiltrating the green body or the work piece with one or more wetting elements or infiltrating the green body or the work piece with one or more wetting alloys, which infiltration step being carried out under vacuum or in an inert gas atmosphere at a pressure ?200 Bar. The invention relates further to a green body, a diamond metal composite, and use of the diamond metal composite.Type: GrantFiled: October 30, 2008Date of Patent: January 20, 2015Assignee: Alfa Laval Corporate ABInventor: Jie Zheng
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Publication number: 20140361670Abstract: A metal matrix composite using as one of the components a precious metal is described. In one embodiment, the precious metal takes the form of gold and the metal matrix composite has a gold mass fraction in accordance with 18 k. The metal matrix composite can be formed by blending a precious metal (e.g., gold) powder and a ceramic powder, forming a mixture that is then compressed within a die having a near net shape of the metal matrix composite. The compressed mixture in the die is then heated to sinter the precious metal and ceramic powder. Other techniques for forming the precious metal matrix composite using HIP, and a diamond powder are also disclosed.Type: ApplicationFiled: June 4, 2014Publication date: December 11, 2014Inventors: Christopher D. Prest, Lucy E. Browning, Michael K. Pilliod, Theodore A. Waniuk
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Publication number: 20140363326Abstract: A method for forming a component includes providing a first layer of a mixture of first and second powders. The method includes determining the frequency of an alternating magnetic field to induce eddy currents sufficient to bulk heat only one of the first and second powders. The alternating magnetic field is applied at the determined frequency to a portion of the first layer of the mixture using a flux concentrator. Exposure to the magnetic field changes the phase of at least a portion of the first powder to liquid. The liquid portion couples to at least some of the second powder and subsequently solidifies to provide a composite component.Type: ApplicationFiled: February 26, 2014Publication date: December 11, 2014Inventor: Matthew J. Holcomb
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Publication number: 20140360871Abstract: An Fe—Pt—Ag—C-based sintered compact sputtering target having a composition represented by a formula (Fe100-X—PtX)100-Y-Z—AgY-CZ (wherein X represents a numerical value satisfying a formula 35?X?55; Y represents a numerical value satisfying a formula 0.5?Y?15; and Z represents a numerical value satisfying a formula 15?Z?55) when expressed in an atomic ratio, and having a relative density of 93% or more. A method for producing an Fe—Pt—Ag—C-based sintered compact sputtering target, characterized in that an Fe—Pt—C sintered compact is produced in advance, the sintered compact is pulverized to produce a pulverized powder, the pulverized powder is mixed with a Ag powder, and the resultant mixed powder is subject to sintering at a temperature lower than a melting point of Ag.Type: ApplicationFiled: April 10, 2013Publication date: December 11, 2014Inventors: Atsushi Sato, Hideo Takami
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Patent number: 8889065Abstract: An improved sintered material and product. A nanometer size reinforcement powder is mixed with a micron size titanium or titanium alloy powder. After the reinforcement powder is generally uniformly dispersed, the powder mixture is compacted and sintered, causing the nano reinforcement to react with the titanium or titanium alloy, producing a composite material containing nano and micron size precipitates that are uniformly distributed throughout the material.Type: GrantFiled: September 14, 2006Date of Patent: November 18, 2014Assignee: IAP Research, Inc.Inventors: Bhanumathi Chelluri, Edward Arlen Knoth, Edward John Schumaker, Ryan D. Evans, James. L. Maloney, III
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Patent number: 8876935Abstract: A sintered material for valve guides consists of, by mass %, 1.3 to 3% of C, 1 to 4% of Cu, 0.01 to 0.08% of P, 0.05 to 0.5% of Sn, and the balance of Fe and inevitable impurities. The sintered material exhibits a metallic structure made of pores and a matrix. The matrix is a mixed structure of a pearlite phase, a ferrite phase, an iron-phosphorus-carbon compound phase, and at least one of a copper-tin alloy phase and a combination of a copper phase and a copper-tin alloy phase. A part of the pores includes graphite that is dispersed therein. The iron-phosphorus-carbon compound phase is dispersed at 3 to 25% by area ratio, and the copper-tin alloy phase and the combination of the copper phase and the copper-tin alloy phase are dispersed at 0.5 to 3.5% by area ratio, with respect to a cross section of the metallic structure, respectively.Type: GrantFiled: September 23, 2011Date of Patent: November 4, 2014Assignee: Hitachi Powdered Metals Co., Ltd.Inventors: Hiroki Fujitsuka, Hideaki Kawata
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Patent number: 8875813Abstract: A sintered body for cutting tools that includes hard particle phase comprising a plurality of hard particles, wherein at least a portion of the hard phase particles comprise a coating deposited by atomic layer deposition disposed thereon; and a binder phase is disclosed. The hard particles that may be included in the sintered bodies may include tungsten carbide, diamond, and boron nitride particles.Type: GrantFiled: September 21, 2007Date of Patent: November 4, 2014Assignee: Smith International, Inc.Inventors: Guodong Zhan, Youhe Zhang, Feng Yu, Xian Yao, J. Daniel Belnap, Yuelin Shen, Madapusi K. Keshavan
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Publication number: 20140322062Abstract: A process for producing an FePt-based sputtering target includes adding C powder containing unavoidable impurities and metal oxide powder containing unavoidable impurities to FePt-based alloy powder containing Pt in an amount of 40 at % or more and 60 at % or less with the balance being Fe and unavoidable impurities so that the C powder and the metal oxide powder are contained to satisfy: 0<??20; 10??<40; and 20??+??40, where ? and ? represent contents of the C powder and the metal oxide powder by vol %, respectively, based on a total amount of the FePt-based alloy powder, the C powder, and the metal oxide powder, followed by mixing the FePt-based alloy powder, the C powder, and the metal oxide powder to produce a powder mixture.Type: ApplicationFiled: July 10, 2014Publication date: October 30, 2014Inventors: Takanobu MIYASHITA, Yasuyuki GOTO, Takamichi YAMAMOTO, Ryousuke KUSHIBIKI, Masahiro AONO, Masahiro NISHIURA
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Publication number: 20140322063Abstract: A process for producing an FePt-based sputtering target includes adding metal oxide powder containing unavoidable impurities to FePt-based alloy powder containing Pt in an amount of 40 at % or more and less than 60 at % and one or more kinds of metal elements other than Fe and Pt in an amount of more than 0 at % and 20 at % or less with the balance being Fe and unavoidable impurities and with a total amount of Pt and the one or more kinds of metal elements being 60 at % or less so that the metal oxide powder accounts for 20 vol % or more and 40 vol % or less of a total amount of the FePt-based alloy powder and the metal oxide powder, followed by mixing the FePt-based alloy powder and the metal oxide powder to produce a powder mixture.Type: ApplicationFiled: July 14, 2014Publication date: October 30, 2014Inventors: Takanobu MIYASHITA, Yasuyuki GOTO, Takamichi YAMAMOTO, Ryousuke KUSHIBIKI, Masahiro AONO, Masahiro NISHIURA
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Publication number: 20140321060Abstract: An inexpensive Cu-diamond based composite material having excellent heat conductivity and heat resistance. Conventionally, an infiltration method does not provide a Cu-diamond based composite material having high heat conductivity; an ultrahigh pressure method is expensive; and electric current pressure sintering provides relatively high heat conductivity, a low cost, but insufficient heat resistance. A Cu-diamond based solid phase sintered body contains 2 vol % or more and 6 vol % or less of Cr, and 30 vol % or more and 80 vol % or less of diamond particles containing 20 vol % or more of a high crystallinity diamond component.Type: ApplicationFiled: April 9, 2014Publication date: October 30, 2014Applicant: FUJI DIE CO., LTD.Inventors: Masayuki Ishii, Saki Suzuki, Kozo Kitamura, Kazuhiko Tsuchiya, Minoru Saito, Osamu Terada, Koji Hayashi
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Patent number: 8858675Abstract: A powder metallurgical combination is provided comprising an iron-based powder A comprising core particles of iron to which core particles nickel is diffusion alloyed and wherein said nickel diffusion alloyed to said core particles comprises 4-7% (preferably 4.5-6%) by weight of said iron-based powder A, and a powder B substantially consisting of particles of pure iron. Further a method is provided for preparing a powder metallurgical combination.Type: GrantFiled: July 10, 2008Date of Patent: October 14, 2014Assignee: Hoganas AB (Publ)Inventor: Mats Larsson
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Publication number: 20140301887Abstract: An FePt—C-based sputtering target contains Fe, Pt, and C and has a structure in which an FePt-based alloy phase and a C phase containing unavoidable impurities are mutually dispersed, the FePt-based alloy phase containing Pt in an amount of 40 at % or more and 60 at % or less with the balance being Fe and unavoidable impurities. The content of C is 21 at % or more and 70 at % or less based on the total amount of the target.Type: ApplicationFiled: June 23, 2014Publication date: October 9, 2014Applicant: TANAKA KIKINZOKU KOGYO K.K.Inventors: Takanobu MIYASHITA, Yasuyuki GOTO, Ryousuke KUSHIBIKI, Masahiro AONO, Masahiro NISHIURA
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Publication number: 20140301886Abstract: A powder metal material comprises pre-alloyed iron-based powder including carbon present in an amount of 0.25 to 1.50% by weight of the pre-alloyed iron-based powder. Graphite is admixed in an amount of 0.25 to 1.50% by weight of the powder metal material. The admixed graphite includes particles finer than 200 mesh in an amount greater than 90.0% by weight of the admixed graphite. Molybdenum disulfide is admixed in an amount of 0.1 to 4.0% by weight of the powder metal material, copper is admixed in an amount of 1.0 to 5.0% by weight of the powder metal material, and the material is free of phosphorous. The powder metal material is then compacted and sintered at a temperature of 1030 to 1150° C. At least 50% of the admixed graphite of the starting powder metal material remains as free graphite after sintering.Type: ApplicationFiled: June 18, 2014Publication date: October 9, 2014Inventors: Denis Boyd Christopherson, JR., Leslie John Farthing, Jereby Raymond Koth
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Publication number: 20140294653Abstract: The present application discloses a martensitic oxide dispersion-strengthened alloy having enhanced high-temperature strength and creep properties. The alloy includes chromium (Cr) of 8 to 12% by weight, yttria (Y2O3) of 0.1 to 0.5% by weight, carbon (C) of 0.02 to 0.2% by weight, molybdenum (Mo) of 0.2 to 2% by weight, titanium (Ti) of 0.01 to 0.3% by weight, zirconium (Zr) of 0.01 to 0.2% by weight, nickel (Ni) of 0.05 to 0.2% by weight and the balance of iron (Fe). The application also discloses a method of making the alloy.Type: ApplicationFiled: February 27, 2014Publication date: October 2, 2014Applicants: Korea Hydro & Nuclear Power Co., Ltd, Korea Atomic Energy Research InstituteInventors: Tae Kyu Kim, Sanghoon Noh, Byoung-Kwon Choi, Chang-Hee Han, Ki-Baik Kim, Suk Hoon Kang, Young-Bum Chun, Jinsung Jang, Yong-Hwan Jeong
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Publication number: 20140294654Abstract: An iron-based sintered alloy for sliding member, in which seizure resistance is improved, and a production method therefor, are provided. The iron-based sintered alloy for sliding member consists of, by mass %, 10 to 30% of Cu, 0.2 to 2.0 % of C, 0.03 to 0.9 % of Mn, 0.36 to 3.65% of S, and the balance of Fe and inevitable impurities in the overall composition. The iron-based sintered alloy for sliding member exhibits a metallic structure in which copper phases and pores are dispersed in the matrix that includes mainly a martensite structure and sulfide particles are dispersed in the matrix and the copper phases. The sulfide particles are dispersed at 1 to 30 vol. % with respect to the matrix.Type: ApplicationFiled: March 26, 2014Publication date: October 2, 2014Applicant: HITACHI CHEMICAL COMPANY, LTD.Inventors: Hidekazu TOKUSHIMA, Hideaki KAWATA
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Publication number: 20140286812Abstract: An iron-based sintered sliding member is provided in which solid lubricating agent is dispersed uniformly inside of powder particles in addition to inside of pores and particle interfaces of the powder, the agent is strongly fixed, and sliding properties and mechanical strength are superior. The iron-based sintered sliding member contains S: 3.24 to 8.10 mass %, remainder: Fe and inevitable impurities, as an overall composition; the metallic structure includes a ferrite base in which sulfide particles are dispersed, and pores; and the sulfide particles are dispersed at a ratio of 15 to 30 vol % versus the base.Type: ApplicationFiled: March 18, 2014Publication date: September 25, 2014Applicant: HITACHI CHEMICAL COMPANY, LTD.Inventors: Daisuke FUKAE, Hideaki KAWATA
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Publication number: 20140286811Abstract: An Fe-based sintered alloy, essentially consists of, in percentage by mass, Mn: 0.5 to 2.0, Mo: 0.3 to 1.6, Cu: 0.4 to 1.5, C: 0.4 to 0.7 and the balance of Fe plus unavoidable impurities; and has a metallic structure made of 5 to 70% of martensite phase relative to a base material except pore and 25 to 90% of bainite phase relative to the base material except the pore.Type: ApplicationFiled: February 27, 2014Publication date: September 25, 2014Applicant: HITACHI CHEMICAL COMPANY, LTD.Inventors: Hiroshi OHMORI, Yuji YAMANISHI
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Publication number: 20140271320Abstract: An iron-based sintered sliding member is provided in which solid lubricating agent is dispersed uniformly inside of powder particles in addition to inside of pores and particle interfaces of the powder, the agent is strongly fixed, and sliding properties and mechanical strength are superior. The iron-based sintered sliding member contains S: 0.2 to 3.24 mass %, Cu: 3 to 10 mass %, remainder: Fe and inevitable impurities, as an overall composition; the metallic structure includes a base in which sulfide particles are dispersed, and pores; the base is a ferrite phase or a ferrite phase in which copper phase is dispersed; and the sulfide particles are dispersed at a ratio of 0.8 to 15.0 vol % versus the base.Type: ApplicationFiled: March 7, 2014Publication date: September 18, 2014Inventors: Daisuke FUKAE, Hideaki KAWATA
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Publication number: 20140248174Abstract: A sintered alloy includes, in percentage by mass, Cr: 10.37 to 39.73, Ni: 5.10 to 24.89, Si: 0.14 to 2.52, Cu: 1.0 to 10.0, P: 0.1 to 1.5, C: 0.18 to 3.20 and the balance of Fe plus unavoidable impurities; a phase A containing precipitated metallic carbide with an average particle diameter of 10 to 50 ?m; and a phase B containing precipitated metallic carbide with an average particle diameter of 10 ?m or less, wherein the phase A is randomly dispersed in the phase B and the average particle diameter DA of the precipitated metallic carbide in the phase A is larger than the average particle diameter DB of the precipitated metallic carbide of the phase B.Type: ApplicationFiled: March 3, 2014Publication date: September 4, 2014Inventors: Daisuke FUKAE, Hideaki KAWATA
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Publication number: 20140234152Abstract: Provided is a sintered bearing that is capable of reducing cost through reduction in usage amount of copper, excellent in initial running-in characteristics and quietness, and is high in durability. Raw material powders including iron powder, flat copper powder, low-melting point metal powder, and graphite are loaded into a mold, and a green compact is formed under a state in which the flat copper powder is caused to adhere onto a molding surface. Subsequently, sintering is carried out without causing iron in the green compact to react with carbon so that an iron structure is formed of a ferrite phase. In this manner, a sintered bearing (1) including a base part (S2) including copper at a uniform content, and a surface layer (S1) covering a surface of the base part (S2) and including copper at a larger content than the base part (S2) can be obtained.Type: ApplicationFiled: September 18, 2012Publication date: August 21, 2014Applicant: NTN CORPORATIONInventors: Yoshinori Ito, Sunao Shimizu, Eiichirou Shimazu, Takahiro Okuno
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Patent number: 8790438Abstract: A colored metal composite including a metal matrix; and colored particles distributed throughout the metal matrix AND/OR a method including providing metal powder as a first phase of a composite; providing colored particles to form a second phase of the composite; mixing the metal powder and colored particles; and sintering the metal powder around the colored particles to form a metal matrix that has colored particles distributed throughout.Type: GrantFiled: December 29, 2009Date of Patent: July 29, 2014Assignee: Nokia CorporationInventors: Caroline Elizabeth Millar, Stuart Paul Godfrey
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Publication number: 20140178139Abstract: Disclosed is a method of manufacturing a super hard alloy containing carbon nanotubes, including (a) forming a carbon nanotube-metal composite from carbon nanotubes and metal powder, (b) mixing the carbon nanotube-metal composite obtained in (a) with hard-phase powder, (c) molding the powder mixture obtained in (b), and (d) sintering the molded body obtained in (c). In the method of the invention, the reaction between carbon nanotubes and transition metal carbide in the super hard alloy is minimized, thus maximizing an increase in toughness by virtue of the addition of carbon nanotubes, thereby obtaining the super hard alloy having both high hardness and high toughness. The super hard alloy containing carbon nanotubes manufactured using the method of the invention has high hardness and high toughness, and thus can be effectively utilized in cutting tools, molds, wear-resistant members, heat-resistant structural materials, etc.Type: ApplicationFiled: November 11, 2013Publication date: June 26, 2014Applicant: KOREA INSTITUTE OF MACHINERY AND MATERIALSInventors: KyungTae KIM, GOOK-HYUN HA
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Patent number: 8758667Abstract: A cold press and a method for the production of green compacts for diamond-containing tool segments includes a tool matrix, a top ram and a bottom ram assigned to a matrix adapter from opposite directions for the purpose of compressing sinterable metal powder and diamond granules after both of these materials have been fed to the matrix adapter. Step-by-step build-up of the green compact is carried out in such a manner that after one layer of metal powder and one layer of diamond granulate have been charged, these layers are together compressed.Type: GrantFiled: October 18, 2010Date of Patent: June 24, 2014Assignee: Dr. Fritsch Sondermaschinen GmbHInventors: Rainer Idler, Markus Schaefer, Michael Feil
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Patent number: 8753755Abstract: A body, such as a pick tool for cutting coal, includes a steel substrate and a hard face structure fused to the steel substrate. The hard face structure includes at least 1 weight percent Si, at least 5 weight percent Cr and at least 40 weight percent W. Substantially the balance of the hard face structure includes carbon and an iron group metal M selected from Fe, Co, Ni and alloy combinations of these elements. The hard face structure includes a plurality of elongate or platelike micro-structures having a mean length of at least 1 micron, a plurality of nano-particles having a mean size of less than 200 nanometers, and a binder material.Type: GrantFiled: July 6, 2011Date of Patent: June 17, 2014Assignee: Element Six GmbHInventors: Igor Yuri Konyashin, Bernd Heinrich Ries, Frank Friedrich Lachmann, Kersten Heinrich Schafer
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Patent number: 8734561Abstract: A bonded metallurgical powder composition including: an iron-based powder having a weight average particle size in the range of 20-60 ?m, in an amount of at least 80 percent by weight of the composition, graphite powder in an amount between 0.15-1.0 percent by weight of the composition, a binding agent in an amount between 0.05-2.0 percent by weight of the composition, a flow agent in an amount between 0.001-0.2 percent by weight of the composition; wherein the graphite powder is bound to the iron-based powder particles by means of the binding agent, and wherein the powder composition has an apparent density of at least 3.10 g/cm3 and a hall flow rate of at most 30 s/50 g. Also, a method for producing a sintered component with improved strength from the inventive composition, as well as to a heat treated sintered component produced according to said method.Type: GrantFiled: October 26, 2010Date of Patent: May 27, 2014Assignee: Hoganas AB (Pub)Inventor: Mats Larsson
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Patent number: 8702835Abstract: A water-atomized iron-based steel powder is provided which comprises by weight-%: 0.45-1.50 Ni, 0.30-0.55 Mo, less than 0.3 Mn, less than 0.2 Cu, less than 0.1 C, less than 0.25 O, less than 0.5 of unavoidable impurities, and the balance being iron, and where Ni and Mo have been alloyed by a diffusion alloying process.Type: GrantFiled: May 21, 2010Date of Patent: April 22, 2014Assignee: Hoganas AB (Publ)Inventors: Yang Yu, Norimitsu Hirose
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Patent number: 8679400Abstract: An iron-based sintered sliding material includes: a sintered structure which contains 10-50 wt. % copper and 1-15 wt. % carbon and has been formed by sintering a powder mixture obtained by mixing at least one of an Fe—Cu alloy powder containing copper in an amount which is the solid solubility or larger and is 5-50 wt. %, excluding 50 wt. %, and an Fe—Cu—C alloy powder containing copper in an amount which is the solid solubility or larger and is 5-50 wt. %, excluding 50 wt. %, and containing carbon in an amount of 0-5 wt. %, excluding 0 wt. %, with a graphite powder and at least one of a copper powder and a copper alloy powder; and graphite particles dispersed in the sintered sliding material in an amount of 1-14 wt. % or 3-50 vol. %.Type: GrantFiled: March 6, 2012Date of Patent: March 25, 2014Assignee: Komatsu LtdInventor: Takemori Takayama
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Patent number: 8673453Abstract: Discontinuous diamond particulate containing metal matrix composites of high thermal conductivity and methods for producing these composites are provided. The manufacturing method includes producing a thin reaction formed and diffusion bonded functionally graded interactive SiC surface layer on diamond particles. The interactive surface converted SiC coated diamond particles are then disposed into a mold and between the particles and permitted to rapidly solidify under pressure. The surface conversion interactive SiC coating on the diamond particles achieves minimal interface thermal resistance with the metal matrix which translates into good mechanical strength and stiffness of the composites and facilitates near theoretical thermal conductivity levels to be attained in the composite. Secondary working of the diamond metal composite can be performed for producing thin sheet product.Type: GrantFiled: October 26, 2011Date of Patent: March 18, 2014Assignee: Nano Materials International CorporationInventors: Sion M. Pickard, James C. Withers, Raouf O. Loutfy
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Publication number: 20140072792Abstract: Provided are a metal-carbon composite material having good workability and a high carbon content and a method for producing the same. The metal-carbon composite material 1 includes a continuous metallic phase 3 and a plurality of carbon particles 2 dispersed in the metallic phase 3. The carbon content in the metal-carbon composite material 1 is 50% or more by volume.Type: ApplicationFiled: May 10, 2012Publication date: March 13, 2014Applicant: TOYO TANSO CO., LTD.Inventors: Fumishige Nakamura, Weiwu Chen, Yoshinari Miyamoto, Tetsuro Tojo
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Patent number: 8663359Abstract: Methods of forming larger sintered compacts of PCD and other sintered ultrahard materials are disclosed. Improved solvent metal compositions and layering of the un-sintered construct allow for sintering of thicker and larger high quality sintered compacts. Jewelry may also be made from sintered ultrahard materials including diamond, carbides, and boron nitrides. Increased biocompatibility is achieved through use of a sintering metal containing tin. Methods of sintering perform shapes are provided.Type: GrantFiled: June 25, 2010Date of Patent: March 4, 2014Assignee: Dimicron, Inc.Inventors: David P. Harding, Mark E. Richards, Richard H. Dixon, Victoriano Carvajal, Bao-Khang Ngoc Nguyen, German A. Loesener, A. Ben Curnow, Troy J. Medford, Trenton T. Walker, Jeffery K. Taylor, Bill J. Pope
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Patent number: 8636948Abstract: The present invention provides iron-based infiltration methods for manufacturing powder metallurgy components, compositions prepared from those methods, and methods of designing those infiltration methods. Iron-based infiltration methods table include the steps of providing an iron-based infiltrant composed of a near eutectic liquidus composition of a first iron based alloy system and an iron-based base compact composed of a near eutectic solidus powder composition of a second iron based alloy system. The base compact is placed in contact with the infiltrant and heated to a process temperature above the melting point of the infiltrant to form a liquid component of the infiltrant. Lastly, the base compact is infiltrated with the liquid component of the infiltrant. During infiltration, the liquid component of the infiltrant flows into the pores of the base compact.Type: GrantFiled: December 3, 2004Date of Patent: January 28, 2014Assignee: Hoeganaes CorporationInventors: Frederick J. Semel, Kalathur S. Narasimhan
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Publication number: 20140021043Abstract: An FePt—C-based sputtering target contains Fe, Pt, and C and has a structure in which an FePt-based alloy phase and a C phase containing unavoidable impurities are mutually dispersed, the FePt-based alloy phase containing Pt in an amount of 40 at % or more and 60 at % or less with the balance being Fe and unavoidable impurities. The content of C is 21 at % or more and 70 at % or less based on the total amount of the target.Type: ApplicationFiled: March 15, 2012Publication date: January 23, 2014Applicant: TANAKA KIKINZOKU KOGYO K.K.Inventors: Takanobu Miyashita, Yasuyuki Goto, Ryousuke Kushibiki, Masahiro Aono, Masahiro Nishiura
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Publication number: 20140010699Abstract: Embodiments of a magnesium (Mg) alloy and method for producing the same are disclosed. One such embodiment, among others, is a method for producing a magnesium (Mg) alloy, comprising the steps of: (a) producing a Mg powder aggregate by mixing Mg powder and at least one strengthening agent, the strengthening agent selected from: a carbon, a metal, and a combination thereof; (b) agglomerating the aggregate; and (c) sintering the agglomerated aggregate to produce the Mg alloy. Preferably, although not necessarily, steps (a) and (b) are performed using a ball mill. Moreover, the strengthening agent may be, for example but not limited to, carbon nanotubes, copper, tin, titanium, or silicon carbide. The resulting Mg alloy comprises nano-scale crystalline and/or micro-scale crystalline lattice structures and a yield strength that is at least as high as steel, exhibiting a yield strength that is about 320 MPa to 500 MPa.Type: ApplicationFiled: June 21, 2013Publication date: January 9, 2014Inventors: Mark Horstemeyer, Paul Wang
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Patent number: 8617288Abstract: A sintered material for valve guides consists of, by mass %, 0.01 to 0.3% of P, 1.3 to 3% of C, 1 to 4% of Cu, and the balance of Fe and inevitable impurities. The sintered material exhibits a metallic structure made of pores and a matrix. The matrix is a mixed structure of a pearlite phase, a ferrite phase, an iron-phosphorus-carbon compound phase, and a copper phase, and a part of the pores including graphite that is dispersed therein. The iron-phosphorus-carbon compound phase is dispersed at 3 to 25% by area ratio, and the copper phase is dispersed at 0.5 to 3.5% by area ratio, with respect to a cross section of the metallic structure, respectively.Type: GrantFiled: September 23, 2011Date of Patent: December 31, 2013Assignee: Hitachi Powdered Metals Co., Ltd.Inventors: Hiroki Fujitsuka, Hideaki Kawata
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Publication number: 20130323108Abstract: An intermetallic bonded diamond composite composition and methods of processing such a composition are provided by the present invention. The intermetallic bonded diamond composite composition preferably comprises a nickel aluminide (Ni.sub.3Al) binder and diamond particles dispersed within the nickel aluminide (Ni.sub.3Al) binder. Additionally, the composite composition has a processing temperature of at least about 1,200.degree. C. and is processed such that the diamond particles remain intact and are not converted to graphite or vaporized by the high-temperature process. Methods of forming the composite composition are also provided that generally comprise the steps of milling, pressing, and sintering the high-temperature intermetallic binder and diamond particles.Type: ApplicationFiled: August 7, 2013Publication date: December 5, 2013Applicant: Southern Illinois University CarbondaleInventors: Dale E. Wittmer, Peter Filip
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Publication number: 20130251585Abstract: A sintered alloy has an overall composition consisting of, by mass %, 13.05 to 29.62% of Cr, 6.09 to 23.70% of Ni, 0.44 to 2.96% of Si, 0.2 to 1.0% of P, 0.6 to 3.0% of C, and the balance of Fe and inevitable impurities; a metallic structure in which carbides are precipitated and uniformly dispersed in an iron alloy matrix having dispersed pores; and a density of 6.8 to 7.4 Mg/m3. The carbides include specific carbides having maximum diameter of 1 to 10 ?m and area ratio of 90% or more with respect to the total carbides.Type: ApplicationFiled: March 11, 2013Publication date: September 26, 2013Applicant: HITACHI POWDERED METALS CO., LTD.Inventors: Daisuke FUKAE, Hideaki KAWATA
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Publication number: 20130251586Abstract: The present invention relates to a sintered bearing and a preparation method thereof, wherein the method comprises: a step for forming a mixed powder by mixing metal powder, kish graphite, and lubricant; forming a molded body by applying pressure to the mixed powder; forming a sintered body by sintering the molded body; and impregnating the sintered body in oil. The invention is prepared by adding 0.01-10 parts by weight of kish graphite to metal powder and thus provides excellent abrasion resistance, strength, and self lubricity.Type: ApplicationFiled: May 29, 2013Publication date: September 26, 2013Inventors: Soon-Jae Tae, Tae-Il Yoon, Hae-Sik Kim, Hyun-Tae Kim, Tae-Young Choi, Gyo-Jin Chu
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Patent number: 8535407Abstract: The invention relates to a hard-metal comprising at least 13 volume % of a metal carbide selected from the group consisting of TiC, VC, ZrC, NbC, MoC, HfC, TaCl WC or a combination thereof, a binder phase comprising one or more of iron-group metals or alloy thereof and 0.1 to 10 weight % Si and 0.1 to 10 weight % Cr and having a liquidus temperature at 1280 degrees C. or lower and 3 to 39 volume % of diamond or cBN grains coated with a protective coating or a mixture thereof and a process for making the hard-metal.Type: GrantFiled: September 15, 2009Date of Patent: September 17, 2013Assignee: Element Six GmbHInventors: Igor Yuri Konyashin, Bernd Heinrich Ries, Frank Friedrich Lachmann
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Patent number: 8506881Abstract: An intermetallic bonded diamond composite composition and methods of processing such a composition are provided by the present invention. The intermetallic bonded diamond composite composition preferably comprises a nickel aluminide (Ni3Al) binder and diamond particles dispersed within the nickel aluminide (Ni3Al) binder. Additionally, the composite composition has a processing temperature of at least about 1,200° C. and is processed such that the diamond particles remain intact and are not converted to graphite or vaporized by the high-temperature process. Methods of forming the composite composition are also provided that generally comprise the steps of milling, pressing, and sintering the high-temperature intermetallic binder and diamond particles.Type: GrantFiled: March 24, 2006Date of Patent: August 13, 2013Assignee: Board of Trustees at the Southern Illinois UniversityInventors: Dale E. Wittmer, Peter Filip
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Patent number: 8501048Abstract: The present invention provides a metal-graphite composite material favorable to two-dimensional diffusion of heat and having a high thermal conductivity in two axial directions, and a production method therefor. The metal-graphite composite material of the present invention includes: 20 to 80% by volume of a scaly graphite powder; and a matrix selected from the group consisting of copper, aluminum and alloys thereof, wherein the scaly graphite powder in which a normal vector to a scaly surface thereof is tilted at 20° or higher with respect to a normal vector to a readily heat-conducting surface of the metal-graphite composite material is 15% or less relative to a whole amount of the scaly graphite powder, and the metal-graphite composite material has a relative density of 95% or higher.Type: GrantFiled: October 14, 2008Date of Patent: August 6, 2013Assignee: Shimane Prefectural GovernmentInventors: Toshiyuki Ueno, Takashi Yoshioka
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Publication number: 20130195708Abstract: A metal-bonded graphite foam composite includes a ductile metal continuous phase and a dispersed phase that includes graphite foam particles.Type: ApplicationFiled: June 21, 2012Publication date: August 1, 2013Applicant: UT-Battelle, LLCInventors: James W. Klett, Paul A. Menchhofer, James A. Hunter
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Patent number: 8475709Abstract: A method for producing a composite part is provided. The method comprises compacting a powder composition comprising a lubricant into a compacted body; heating the compacted body to a temperature above the vaporization temperature of the lubricant such that the lubricant is substantially removed from the compacted body; subjecting the obtained heat treated compacted body to a liquid polymer composite comprising nanometer-sized and/or micrometer-sized reinforcement structures; and solidifying the heat treated compacted body comprising liquid polymer composite by drying and/or by at least one curing treatment.Type: GrantFiled: March 7, 2008Date of Patent: July 2, 2013Assignee: Hoganas AB (Publ)Inventors: Pontus Bergmark, Björn Skärman
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Publication number: 20130136646Abstract: The present invention concerns a method of producing sintered components, and sintered components by the method. The method provides a cost effective production of sintered steel parts with wear resistance properties comparable to those of components made from chilled cast iron.Type: ApplicationFiled: May 24, 2011Publication date: May 30, 2013Applicant: HOGANAS AB (PUBL)Inventors: Sigurd Berg, Senad Dizdar, Ulf Engstrom, Ola Litstrom, Eckart Schneider
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Publication number: 20130125475Abstract: The present invention relates to tungsten rhenium compounds and composites and to methods of forming the same. Tungsten and rhenium powders are mixed together and sintered at high temperature and high pressure to form a unique compound. An ultra hard material may also be added. The tungsten, rhenium, and ultra hard material are mixed together and then sintered at high temperature and high pressure.Type: ApplicationFiled: January 14, 2013Publication date: May 23, 2013Applicant: SMITH INTERNATIONAL, INC.Inventor: Smith International, Inc.
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Publication number: 20130084203Abstract: An iron-based sintered sliding member consists of, by mass %, 0.1 to 10% of Cu, 0.2 to 2.0% of C, 0.03 to 0.9% of Mn, 0.52 to 6.54% of S, and the balance of Fe and inevitable impurities. The iron-based sintered sliding member satisfies the following First Formula in which [S %] represents mass % of S and [Mn %] represents mass % of Mn in the overall composition. The iron-based sintered sliding member exhibits a metallic structure in which pores and sulfide particles are dispersed in the matrix that includes a martensite structure at not less than 50% by area ratio in cross section. The sulfide particles are dispersed at 3 to 30 vol. % with respect to the matrix. [S %]=0.6×[Mn %]+0.5 to 6.Type: ApplicationFiled: October 1, 2012Publication date: April 4, 2013Applicant: HITACHI POWDERED METALS CO., LTD.Inventor: HITACHI POWDERED METALS CO., LTD.
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Publication number: 20130058825Abstract: A sintered alloy includes, in percentage by mass, Cr: 11.75 to 39.98, Ni: 5.58 to 24.98, Si: 0.16 to 2.54, P: 0.1 to 1.5, C: 0.58 to 3.62 and the balance of Fe plus unavoidable impurities; a phase A containing precipitated metallic carbides with an average particle diameter of 10 to 50 ?m; and a phase B containing precipitated metallic carbides with an average particle diameter of 10 ?m or less, wherein the phase A is randomly dispersed in the phase B and the average particle diameter DA of the precipitated metallic carbides in the phase A is larger than the average particle diameter DB of the precipitated metallic carbides of the phase B.Type: ApplicationFiled: August 13, 2012Publication date: March 7, 2013Applicant: HITACHI POWDERED METALS CO., LTD.Inventors: Daisuke FUKAE, Hideaki KAWATA