Abstract: A method of producing a carbon fiber-metal composite material includes: (a) mixing an elastomer, a reinforcement filler, and carbon nanofibers, and dispersing the carbon nanofibers by applying a shear force to obtain a carbon fiber composite material; and (b) replacing the elastomer in the carbon fiber composite material with a metal material, wherein the reinforcement filler improves rigidity of at least the metal material.

Abstract: A master alloy used to produce the steel part and a process for producing a sinter hardened steel part from the master alloy are described. The powdered master alloy having a composition of iron, about 1 to less than 5 weight % C, about 3 to less than 15 weight % Mn, and about 3 to less than 15 weight % Cr, wherein the master alloy comprises a microstructure composed of a solid solution of the alloying elements and carbon, the microstructure comprising at least 10 volume % austenite and the remainder as iron compounds. The process comprises: preparing the master alloy, mixing the master alloy with a steel powder to produce a mixture wherein the weight % of the master alloy is from 5 to 35 weight % of the mixture, compacting the mixture into a shape of a part and sintering the mixture to produce the steel part, and controlling the cooling rate after sintering to produce sinter hardening. The master alloy powder can also be used as a sinter hardening enhancer when mixed with low-alloy steel powders.

Abstract: Diamond-bonded constructions include a diamond-bonded body having a thermally stable region extending a distance below a diamond-bonded body surface. The thermally stable region comprises a matrix phase of bonded-together diamond crystals, and interstitial regions comprising a reaction product. The reaction product is formed by reaction between the diamond crystals and a reactive material. The reactant is a carbide former and the reaction product is a carbide. The diamond-bonded body includes a further diamond region extending from the thermally stable region that comprises the matrix phase and a Group VIII metal disposed within interstitial regions of the matrix phase. The thermally stable region is substantially free of a catalyst material used to initially form the diamond-bonded body. The diamond-bonded body may include a material layer formed from the reaction product that is disposed on a surface of the diamond-bonded body thermally stable region.

Abstract: A powder metal material comprises pre-alloyed iron-based powder including carbon present in an amount of 0.25 to 1.50% by weight of the pre-alloyed iron-based powder. Graphite is admixed in an amount of 0.25 to 1.50% by weight of the powder metal material. The admixed graphite includes particles finer than 200 mesh in an amount greater than 90.0% by weight of the admixed graphite. Molybdenum disulfide is admixed in an amount of 0.1 to 4.0% by weight of the powder metal material, copper is admixed in an amount of 1.0 to 5.0% by weight of the powder metal material, and the material is free of phosphorous. The powder metal material is then compacted and sintered at a temperature of 1030 to 1150° C. At least 50% of the admixed graphite of the starting powder metal material remains as free graphite after sintering.

Abstract: A metal powder for use in a metal laser-sintering wherein a three-dimensional shaped object is produced by irradiating a powder layer of the metal powder with a light beam to form a sintered layer and thereby laminating the sintered layers. The metal powder of the present invention is characterized in that it comprises an iron-based powder and at least one kind of powder selected from the group consisting of a nickel powder, a nickel-based alloy powder, a copper powder, a copper-based alloy powder and a graphite powder; and the iron-based powder has been annealed. In such metal powder, the iron-based powder is in a softened state due to the annealing treatment thereof. Accordingly, the use of the metal powder in a metal laser-sintering process makes it possible to reduce a machining resistance attributable to the residual metal powder adherent to the surface of the shaped object, which leads to an achievement of an extended lifetime of a machining tool.

Abstract: A semiconductor element mounting member is arranged to infiltrate a matrix metal into a porous body that is formed by sintering diamond particles being in direct contact with each other and that has an infiltration auxiliary layer selectively formed only on the exposed surface of each diamond particle. A production method includes a step at which a mixture of diamond particles, a powder of a chemical element out of which the infiltration auxiliary layer is made, and an ammonium chloride powder is compressed and molded, is then heated to 900° C. or more, and is formed into the porous body. A semiconductor device has a semiconductor element mounted on an element mounting surface of the semiconductor element mounting member with a connecting layer therebetween.

Abstract: The present invention provides a preparation method of a metal matrix composite. The method comprises the following steps of: 1) pulverizing a solid carbon material to a micrometer size; 2) plastic deforming a metal matrix powder and dispersing the pulverized nanometer-sized carbon material into the metal matrix powder during the plastic deformation; 3) integrating the metal/carbon nano-material composite powder obtained in step 2) by using a hot forming process; and 4) heat treating the integrated bulk material at a predetermined temperature to form a composite having a metal-carbon nanophase, a metal-carbon nanoband formed by growth of the metal-carbon nanophase, or a metal-carbon nano-network structure formed by self-coupling of the metal-carbon nanoband.

Abstract: A bonded metallurgical powder composition including: an iron-based powder having a weight average particle size in the range of 20-60 ?m, in an amount of at least 80 percent by weight of the composition, graphite powder in an amount between 0.15-1.0 percent by weight of the composition, a binding agent in an amount between 0.05-2.0 percent by weight of the composition, a flow agent in an amount between 0.001-0.2 percent by weight of the composition; wherein the graphite powder is bound to the iron-based powder particles by means of the binding agent, and wherein the powder composition has an apparent density of at least 3.10 g/cm3 and a hall flow rate of at most 30 s/50 g. Also, a method for producing a sintered component with improved strength from the inventive composition, as well as to a heat treated sintered component produced according to said method.

Abstract: A multi-layer precursor material for use in forming hardfacing on a tool including hard particles, metal particles and a polymer. Methods of forming a multi-layer precursor film. Methods of using a precursor material to form hardfacing on a tool, including brazing a precursor material onto a surface of the tool. Intermediate structures for use in forming earth-boring tools including a precursor material covering an internal surface of a body of the tools. Methods of forming earth-boring tools include forming a body having a fluid passageway extending therethrough and covering a surface of the body with a hardfacing material. The surface of the body may be located in a region susceptible to erosion when fluid is caused to flow through the fluid passageway.

Abstract: Disclosed is a metal-based carbon fiber composite material exhibiting an improved thermal expansion coefficient, improved thermal conductivity, and is smaller in weight, and a method for producing the same. The composite material includes a metal and a carbon fiber including a micron carbon fiber and a nanofiber; the composite material having a first surface; the micron-size carbon fiber being oriented in one direction parallel to the first surface and being continuous from end to end; at least 80% of the nanofiber being oriented at an angle within 30° with respect to the first surface; and the nano-size carbon fiber being oriented randomly in a plane parallel to the first surface. In the composite material, a surface region may include a smaller amount of micron carbon fiber than other regions, or include no micron carbon fiber; the nanofiber may have an orientation parallel to the surface of the composite material.

Abstract: The present invention relates to a manufacturing method of composite sintering materials using a carbon nanotube comprises the steps of; pressing metal power to obtain a predetermined form, heating the predetermined form in an atmosphere of nitrogen gas for sintering, dipping and heating a sintered product obtained by the sintering process to an organic solution dispersed with a carbon nanotube to combine the carbon nanotube for generating the carbon nanotube, and sintering the sintered product in an atmosphere of nitrogen gas for re-sintering to grow the generated carbon nanotube. The composite sintering materials using carbon nanotubes of the present invention have excellent mechanical, thermal, and electric and electronic characteristics as well as have effects of material cost reduction and manufacturing cost reduction due to reduced sintering temperature.

Abstract: The present invention relates to a manufacturing method of composite sintering materials using a carbon nanotube comprises the steps of; dipping diluted HF solution, natal, or phosphoric acid along with a carbon nanotube solution dispersed to metal power, forming a predetermined form by pressing the master alloys, sintering the predetermined form in an atmosphere of nitrogen gas to grow the carbon nanotube, generating the carbon nanotube in the pores of the predetermined form by inserting ammonia, carbon dioxide carbonated water, acetylene, methane, methanol, or benzene to the sintered product in an inert gas atmosphere of a temperature about 1200° C. to add a toughness; and re-sintering the sintered product in which the carbon nanotube is generated in the atmosphere of nitrogen gas to growth the carbon nanotube.

Abstract: An iron-based sintered sliding member that contains no free cementite in its structure and is excellent in tribological property such as friction and wear, and a method of manufacturing that iron-based sintered sliding member are provided. To iron powder as a main component, 3-20 mass % alloy powder, which comprises 4-6 mass % manganese, 3-5 mass % iron, and copper as a remaining component, and 1-5 mass % carbon powder are blended, and mixed to obtain powder mixture. Then, the powder mixture is filled in a mold and compacted to make a green compact of a desired shape. This green compact is sintered at a temperature of 1000-1100 degrees Celsius for 60 minutes in a heating furnace whose inside is adjusted to be a neutral or reducing atmosphere.

Abstract: A powder metallurgy method includes the steps of forming a member, such as a work piece or an aerospace component, from a titanium alloy powder. The average size of a carbide phase in the titanium alloy powder is controlled in order to control an average size of a carbide phase in the member. In one example, an amount of carbon within the titanium alloy and size of the carbide phase are selected to provide a desirable balance of good hot workability, resisting formation of an alpha-titanium phase within the member and a desired level of fatigue performance.

Abstract: A sintered material for valve guides consists of, by mass %, 1.3 to 3% of C, 1 to 4% of Cu, 0.01 to 0.08% of P, 0.05 to 0.5% of Sn, and the balance of Fe and inevitable impurities. The sintered material exhibits a metallic structure made of pores and a matrix. The matrix is a mixed structure of a pearlite phase, a ferrite phase, an iron-phosphorus-carbon compound phase, and at least one of a copper-tin alloy phase and a combination of a copper phase and a copper-tin alloy phase. A part of the pores includes graphite that is dispersed therein. The iron-phosphorus-carbon compound phase is dispersed at 3 to 25% by area ratio, and the copper-tin alloy phase and the combination of the copper phase and the copper-tin alloy phase are dispersed at 0.5 to 3.5% by area ratio, with respect to a cross section of the metallic structure, respectively.

Abstract: A sintered material for valve guides consists of, by mass %, 0.01 to 0.3% of P, 1.3 to 3% of C, 1 to 4% of Cu, and the balance of Fe and inevitable impurities. The sintered material exhibits a metallic structure made of pores and a matrix. The matrix is a mixed structure of a pearlite phase, a ferrite phase, an iron-phosphorus-carbon compound phase, and a copper phase, and a part of the pores including graphite that is dispersed therein. The iron-phosphorus-carbon compound phase is dispersed at 3 to 25% by area ratio, and the copper phase is dispersed at 0.5 to 3.5% by area ratio, with respect to a cross section of the metallic structure, respectively.

Abstract: The method for manufacturing high-strength discontinuously-reinforced titanium matrix composite comprises the following steps: (a) preparing a basic powdered blend containing the matrix alloy or titanium powders having a particle size <250 ?m for 95% of the powder and powders, which reinforcing matrix during high-temperature operations, such as blended elemental reinforcing powders, ceramic powders, intermetallic powders, and/or powders of complex carbide- and/or boride particles that are at least partially soluble in the matrix, (b) preparing reinforcing powders by co-attrition, mechanical alloying, or pre-sintering of blended elemental powders with each other and graphite, (c) mixing the basic powdered blend with the Al-V master alloy powder, and co-attrited, mechanically-alloyed powders, and pre-sintered powders in the predetermined ratio to obtain a chemical composition of titanium matrix composite material, (d) compacting the powder mixture at room temperature by any of room temperature consolidation

Abstract: Discontinuous diamond particulate containing metal matrix composites of high thermal conductivity and methods for producing these composites are provided. The manufacturing method includes producing a thin reaction formed and diffusion bonded functionally graded interactive SiC surface layer on diamond particles. The interactive surface converted SiC coated diamond particles are then disposed into a mold and between the particles and permitted to rapidly solidify under pressure. The surface conversion interactive SiC coating on the diamond particles achieves minimal interface thermal resistance with the metal matrix which translates into good mechanical strength and stiffness of the composites and facilitates near theoretical thermal conductivity levels to be attained in the composite. Secondary working of the diamond metal composite can be performed for producing thin sheet product.

Abstract: Graphite aluminum composites for use in thermal management applications, such as heat sinks, are manufactured using pressure molds. The materials may be mixed previous to insertion into the mold, or can be mixed within the mold. Further, graphitic particles, such as graphitic needle coke surfaces, can be coated with the aluminum before the mold process is performed. Further, ceramic sheets can be inserted into the mixture before the mold process is performed so that the molded material can then be sliced to provide a carbon aluminum composite plate with a ceramic sheet on one of its surfaces.

Abstract: A method of manufacturing a heat radiation substrate having a metal core, including injection-molding mixed powder of carbon nanotubes and metal in a die to fabricate a metal core having through holes; molding the entire metal core including the through holes with an insulating resin to fabricate a metal core substrate; processing the insulating resin provided in the through holes to form connection holes; and forming a circuit pattern on the metal core substrate in which the connection holes are formed.

Abstract: Contoured solid polycrystalline superabrasive material such as twist drill tips and endmill flank segments can be formed by preparing a precursor mold having a plurality of shaped openings each corresponding to a predetermined shape. A specially prepared charge feed can be placed into the shaped openings to form a charged precursor. The charge feed can include a substantially homogeneous mixture of superabrasive source particulates, sintering binder, and optional inorganic bonding medium. A loaded reaction cup-assembly including the charged precursor can be subjected to a pressure, temperature and time sufficient for sintering and formation of the contoured polycrystalline superabrasive material. Reduced finishing steps and increased tailorability of grade and quality of final polycrystalline products can be readily achieved.

Abstract: A method of making a hard particle-dispersed metal matrix-bonded composite, includes the steps of mixing hard particles and ductile metal particles to yield a mixture, and sintering the mixture under a pressure of less than 2.0 GPa and at a temperature of less than 1200° C. for a sufficient time to yield the composite. A composite material made by the above method is disclosed.

Abstract: Graphene/metal nanocomposite powder and a method of preparing the same are provided. The graphene/metal nanocomposite powder includes a base metal and graphenes dispersed in the base metal. The graphenes act as a reinforcing material for the base metal. The graphenes are interposed as thin film types between metal particles of the base metal and bonded to the metal particles. The graphenes contained in the base metal have a volume fraction exceeding 0 vol % and less than 30 vol % corresponding to a limit within which a structural change of the graphenes due to a reaction between the graphenes is prevented.

Abstract: The metallurgical composition includes a main particulate metallic material, for example iron or nickel, and at least one alloy element for hardening the main metallic material, which form a structural matrix; a particulate solid lubricant, such as graphite, hexagonal boron nitride or mixture thereof; and a particulate alloy element which is capable of forming, during the sintering of the composition conformed by compaction or by injection molding, a liquid phase, agglomerating the solid lubricant in discrete particles. The composition may include an alloy component to stabilize the alpha-iron matrix phase, during the sintering, in order to prevent the graphite solid lubricant from being solubilized in the iron. The invention further refers to a self-lubricating sintered product, obtained from the composition, and to the process for obtaining said product.

Abstract: The present invention relates to compositions and methods for forming a bit body for an earth-boring bit. The bit body may comprise hard particles, wherein the hard particles comprise at least one of carbide, nitride, boride, oxide, and solid solutions thereof, and a binder binding together the hard particles. The binder may comprise at least one metal selected from cobalt, nickel, and iron and, optionally, at least one melting point reducing constituent selected from a transition metal carbide in the range of 30 to 60 weight percent, boron up to 10 weight percent, silicon up to 20 weight percent, chromium up to 20 weight percent, and manganese up to 25 weight percent, wherein the weight percentages are based on the total weight of the binder.

Abstract: A high-strength sintered compact is produced at low cost using an alloy steel powder for powder metallurgy containing no nickel or copper by compacting the alloy steel powder for powder metallurgy or a mixed powder containing the alloy steel powder at a pressure of 700 MPa or more and sintering the compact at a temperature of 1,150° C. to 1,300° C. The alloy steel powder used contains 0.3% to 0.7% by mass of chromium, 0.1% to 0.5% by mass of manganese, 0.1% to 0.5% by mass of molybdenum, and 0.25% to 0.5% by mass of oxygen, the balance being iron and incidental impurities.

Abstract: A colored metal composite including a metal matrix; and colored particles distributed throughout the metal matrix AND/OR a method including providing metal powder as a first phase of a composite; providing colored particles to form a second phase of the composite; mixing the metal powder and colored particles; and sintering the metal powder around the colored particles to form a metal matrix that has colored particles distributed throughout.

Abstract: A sintered valve guide exhibits a metallic structure having a mixed structure and a hard phase in which hard particles are dispersed in an alloy matrix. The mixed structure consists of pearlite, an Fe—P—C ternary eutectic phase, a ferrite phase, a copper phase, and pores, and the mixed structure consists of, by mass %, 0.075 to 0.525% of P, 3.0 to 10.0% of Cu, 1.0 to 3.0% of C, and the balance of Fe and inevitable impurities. The hard phase is dispersed at 2 to 15 mass % in the mixed structure.

Abstract: Methods of forming larger sintered compacts of PCD and other sintered ultrahard materials are disclosed. Improved solvent metal compositions and layering of the un-sintered construct allow for sintering of thicker and larger high quality sintered compacts. Jewelry may also be made from sintered ultrahard materials including diamond, carbides, and boron nitrides. Increased biocompatibility is achieved through use of a sintering metal containing tin. Methods of sintering perform shapes are provided.

Abstract: A metal powder for use in a metal laser-sintering wherein a three-dimensional shaped object is produced by irradiating a powder layer of the metal powder with a light beam to form a sintered layer and thereby laminating the sintered layers. The metal powder of the present invention is characterized in that it comprises an iron-based powder and at least one kind of powder selected from the group consisting of a nickel powder, a nickel-based alloy powder, a copper powder, a copper-based alloy powder and a graphite powder; and the iron-based powder has been annealed. In such metal powder, the iron-based powder is in a softened state due to the annealing treatment thereof. Accordingly, the use of the metal powder in a metal laser-sintering process makes it possible to reduce a machining resistance attributable to the residual metal powder adherent to the surface of the shaped object, which leads to an achievement of an extended lifetime of a machining tool.

Abstract: A method of forming a crankshaft bushing or similar component is provided. A compaction die is provided having an axial, generally cylindrical internal opening. An upper and a lower punch are provided with exterior surfaces corresponding to the internal opening of the compaction die. An upper core rod passes through an axial opening in the upper punch. A lower core rod passes through an axial opening in the lower punch. The upper core rod and the lower core rod each may have a generally flat external surface section. A metal powder is compacted in the compaction die by the combined action of the upper and lower punches and the upper and lower core rods.

Abstract: A powder metal material comprises pre-alloyed iron-based powder including carbon present in an amount of 0.25 to 1.50% by weight of the pre-alloyed iron-based powder. Graphite is admixed in an amount of 0.25 to 1.50% by weight of the powder metal material. The admixed graphite includes particles finer than 200 mesh in an amount greater than 90.0% by weight of the admixed graphite. Molybdenum disulfide is admixed in an amount of 0.1 to 4.0% by weight of the powder metal material, copper is admixed in an amount of 1.0 to 5.0% by weight of the powder metal material, and the material is free of phosphorous. The powder metal material is then compacted and sintered at a temperature of 1030 to 1150° C. At least 50% of the admixed graphite of the starting powder metal material remains as free graphite after sintering.

Abstract: A cold work steel has the following chemical composition in weight-%: 1.25-1.75% (C+N), however at least 0.5% C 0.1-1.5% Si 0.1-1.5% Mn 4.0-5.5% Cr 2.5-4.5% (Mo+W/2), however max. 0.5% W 3.0-4.5% (V+Nb/2), however max. 0.5% Nb max 0.3% S balance iron and unavoidable impurities, and a microstructure which in the hardened and tempered condition of the steel contains 6-13 vol-% of vanadium-rich MX-carbides, -nitrides and/or carbonitrides which are evenly distributed in the matrix of the steel, where X is carbon and/or nitrogen, at least 90 vol-% of said carbides, nitrides and/or carbonitrides having an equivalent diameter, Deq, which is smaller than 3.0 ?m; and totally max. 1 vol-% of other, possibly existing carbides, nitrides or carbonitrides.

Abstract: A shaped charge includes a casing defining an interior volume, wherein the casing is prepared by sintering a metal powder or a mixture of metal powders; a liner located in the interior volume; and an explosive between the liner and the casing. A method for manufacturing a shaped charge casing includes the steps of mixing a metal powder or a metal powder mixture with a binder to form a pre-mix; pressing the pre-mix in a mold to form a casing green body; heating the casing green body to a first temperature to vaporize the binder; raising the temperature to a second temperature in an inert or reducing atmosphere to sinter the metal powder or the metal powder mixture to produce the shaped charge casing.

Abstract: Scrolls made from one or more near-net shaped powder metal processes either wholly or fabricated together from sections. Both “conventional” press and sinter methods and metal injection molding methods will be described.

Abstract: A titanium alloy composite material including dispersed carbon fibers coated with a layer containing an element which forms a carbide in reaction with carbon, and the carbide formed thereby, in crystal grains of the titanium alloy. The element which forms a carbide in reaction with carbon is preferably at least one of silicon (Si), chromium (Cr), titanium (Ti), vanadium (V), tantalum (Ta), molybdenum (Mo), zirconium (Zr), boron (B), and calcium (Ca). The carbon fibers are preferably carbon nanotubes, vapor-grown carbon fibers, or a mixture thereof. The titanium alloy composite material has excellent mechanical strength, such as tensile strength, Young's modulus, toughness, and hardness.

Abstract: A manufacturing method for wear resistant sintered member is provided. The method includes: compacting a raw powder containing a matrix forming powder and a hard phase forming powder into a green compact, the matrix forming powder containing 90 mass % or more of a powder having the maximum particle diameter of 46 ?m, and the hard phase forming powder being 40 to 70 mass % with respect to the raw powder; and sintering the green compact.

Abstract: A process for manufacturing connecting rods is provided which comprises the steps of compacting, sintering, and powder forging a powder metal comprising a carbon source and a prealloyed powder consisting essentially of iron and copper. The connecting rods made from this process have sufficient hardness and strength to be used in an engine and do not require any additional quenching or tempering.

Abstract: Disclosed herein is a method of producing high-quality sintering powder by grinding metal powder along with carbon nanotube (CNT) particles. More particularly, the present invention relates to a method of producing high-quality sintered compact by sintering well-dispersed powder prepared using advanced CNT composite to prevent cohesion of particles.

Abstract: The present invention relates to a method for producing diamond-metal composites comprising mixing diamond particles with metal-filler particles forming a diamond/metal-filler mixture, forming a green body of the diamond/metal-filler mixture, optionally green machining the green body to a work piece before or after pre-sintering by heating the green body to a temperature ?500° C., infiltrating the green body or the work piece with one or more wetting elements or infiltrating the green body or the work piece with one or more wetting alloys, which infiltration step being carried out under vacuum or in an inert gas atmosphere at a pressure ?200 Bar. The invention relates further to a green body, a diamond metal composite, and use of the diamond metal composite.

Abstract: An economic ferrous sintered multilayer roll-formed bushing, a producing method of the same and a connecting device are provided, in which a ferrous sintered sliding material layer is tightly sintered-bonded to a back metal steel, the ferrous sintered sliding material layer being intended to have low coefficient of friction, having excellent seizing resistance and abrasion resistance and providing self-lubricating property so as to prolong a lubrication interval or eliminate the necessity of lubricating. The ferrous sintered multilayer roll-formed bushing according to the present invention comprises: a back metal steel; a ferrous sintered sliding material layer sinter-bonded to the back metal steel; a diffusion layer of ferrous alloy particle formed at the vicinity of the bonding boundary between the ferrous sintered sliding material layer and the back metal steel; and a Cu alloy phase formed at the vicinity of the bonding boundary and extending in the direction of the bonding boundary.

Abstract: A cutting tip is coupled with a rotor, which operates in response to actuation of a motor, in order to cut or process a workpiece. The cutting tip includes a plurality of first cutting recesses formed in upper and lower edges of one face of the cutting tip, which comes in contact with the workpiece; and a plurality of second cutting recesses, alternating with the first cutting recesses in a plan view, the second cutting recesses having a conical shape. The first and second cutting recesses in the cutting tip can minimize the abrasion of the cutting tip when cutting workpiece, enhance cutting power, and increase lifetime.

Abstract: The invention relates to a method of producing a steel moulding using a sinter powder with a base of iron containing at least one non-ferrous metal selected from a group comprising Mn, Cr, Si, Mo, Co, V, B, Be, Ni and Al, the rest being Fe and unavoidable impurities resulting from the manufacturing process, comprising the steps of preparing the sinter powder, compacting the sinter powder to produce a green compact in a mould, sintering the green compact under a reducing atmosphere and then cooling and hardening, characterised in that the total proportion of non-ferrous metals in the sinter powder is selected from a range with a lower limit of 1% by weight and an upper limit of 60% by weight, and the sinter powder is sintered to an at least approximately completely austenitic structure, and hardening takes place by subjecting the steel moulding to mechanical load so that the austenitic structure is transformed at least partially to a martensitic structure.

Abstract: The invention relates to a method for producing a profile by extruding powdered metal and/or powdered metal alloys. According to said method, a powder feedstock is heated to an extrusion temperature below the melting temperature of the powder and is expelled under pressure through an opening in a die to form the section. At least one metal or a metal alloy of the powder is a reactive metal that spontaneously forms a natural oxide layer on a free surface and/or the powder contains fibre-type particles that are distributed homogeneously in the powder feedstock and that absorb microwave radiation. The powder feedstock is heated to an extrusion temperature by microwave irradiation. The method permits rapid, uniform heating in all regions of the powder feedstock.

Abstract: Methods of fabricating bodies of earth-boring tools include mechanically injecting a powder mixture into a mold cavity, pressurizing the powder mixture within the mold cavity to form a green body, and sintering the green body to a desired final density to form at least a portion of a body of an earth-boring tool. For example, a green bit body may be injection molded, and the green bit body may be sintered to form at least a portion of a bit body of an earth-boring rotary drill bit. Intermediate structures formed during fabrication of an earth-boring tool include green bodies having a plurality of hard particles, a plurality of matrix particles comprising a metal matrix material, and an organic material that includes a long chain fatty acid derivative. Structures formed using the methods of fabrication are also disclosed.

Abstract: A method of producing a titanium alloy composite material comprises mixing carbon fibers and a powder of an element which forms a carbide in reaction with carbon, subliming the element under high temperature vacuum, and coating the carbon fibers with a layer containing the element and the carbide to produce coated carbon fibers. The method further comprises mixing the coated carbon fibers and titanium alloy powder to form a mixture, and applying a mechanical impact force to the mixture to fix the carbon fibers on the surface of the titanium alloy powder to obtain a carbon fiber-fixed titanium alloy powder. The method further comprises sintering the carbon fiber-fixed titanium alloy powder to form a sintered body and plastic working the sintered body to disperse the carbon fibers in crystal grains of the titanium alloy.

Abstract: A powder mixture alloy is provided for manufacturing surface densified high carbon sintered steel articles containing iron or iron pre-alloyed powder, which has been preliminary mixed with at least 0.4 wt % graphite, lubricant and optionally at least one alloying element from the group of nickel, chromium, copper, manganese and molybdenum. Components are manufactured utilizing the alloy mixture comprising the steps of: a) compacting the metallic powder to obtain a compact; b) pre-sintering the compact at a low temperature to prevent graphite from diffusing into the iron; c) surface densifying of the pre-sintered compact to a predetermined densification depth; d) sintering under neutral gas or carburizing atmosphere; e) heat treating the sintered compact.

Abstract: A production method for a sintered valve guide includes preparing a raw powder which is primarily made of an iron powder and which includes at least a copper alloy powder and a graphite powder. The production method further includes compacting the raw powder into a green compact having an approximately cylindrical shape and sintering the green compact at 950 to 1050° C. The iron powder includes particles, which do not pass through a sieve of 240 mesh, at not less than 40 mass %, and not less than 70 mass % of the powder particles have not more than 0.5 of degree of circularity.

Abstract: An iron-based sintered alloy of the present invention is an iron-based sintered alloy, which is completed by sintering a powder compact made by press forming a raw material powder composed of Fe mainly, and is such that: when the entirety is taken as 100% by mass, carbon is 0.1-1.0% by mass; Mn is 0.01-1.5% by mass; the sum of the Mn and Si is 0.02-3.5% by mass; and the major balance is Fe. It was found out that, by means of an adequate amount of Mn and Si, iron-based sintered alloys are strengthened and additionally a good dimensional stability is demonstrated. As a result, it is possible to suppress or obsolete the employment of Cu or Ni, which has been believed to be essential virtually, the recyclability of iron-based sintered alloys can be enhanced, and further their cost reduction can be intended.

Abstract: The invention is suitable for the manufacture of flat or shaped titanium matrix composite articles having improved mechanical properties such as lightweight plates and sheets for aircraft and automotive applications, etc. The method for manufacturing TMCC is comprised of the following steps: (a) preparing a basic powdered blend containing matrix alloy or titanium powders, dispersing ceramic and/or intermetallic powders, and powders of said complex carbide- and/or silicide particles, (b) preparing the Al—V master alloy containing ?5 wt. % of iron, (c) preparing the Al—V—Fe master alloy fine powder having a particle size of ?20 ?m, (d) mixing the basic powdered blend with the master alloy powder to obtain a chemical composition of TMCC, (e) compacting the powder mixture at room temperature, (f) sintering at the temperature which provides at least partial dissolution of dispersed powders, (g) forging at 1500-2300° F., and (h) cooling.