Oxide Containing Patents (Class 419/19)
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Publication number: 20140322063Abstract: A process for producing an FePt-based sputtering target includes adding metal oxide powder containing unavoidable impurities to FePt-based alloy powder containing Pt in an amount of 40 at % or more and less than 60 at % and one or more kinds of metal elements other than Fe and Pt in an amount of more than 0 at % and 20 at % or less with the balance being Fe and unavoidable impurities and with a total amount of Pt and the one or more kinds of metal elements being 60 at % or less so that the metal oxide powder accounts for 20 vol % or more and 40 vol % or less of a total amount of the FePt-based alloy powder and the metal oxide powder, followed by mixing the FePt-based alloy powder and the metal oxide powder to produce a powder mixture.Type: ApplicationFiled: July 14, 2014Publication date: October 30, 2014Inventors: Takanobu MIYASHITA, Yasuyuki GOTO, Takamichi YAMAMOTO, Ryousuke KUSHIBIKI, Masahiro AONO, Masahiro NISHIURA
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Publication number: 20140318952Abstract: An inert anode for Al electrolysis, made of Cu—Ni—Fe—O based materials, comprising Fe in a range between about 10 and 20% by weight, Cu in a range between about 60 and about 80% by weight, Ni in a range between about 20 and about 30% by weight, and oxygen in a range between about 1 and about 3% by weight, and a method for producing the anode, comprising mechanically alloying metallic elements; oxygen doping; and consolidation.Type: ApplicationFiled: September 27, 2012Publication date: October 30, 2014Inventors: Sebastien Helle, Daniel Guay, Lionel Roue
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Patent number: 8821786Abstract: A method of forming an oxide-dispersion strengthened alloy and a method for forming an oxide-alloy powder where the oxide-nanoparticles are evenly distributed throughout the powder. The method is comprised of the steps of forming an oxide-nanoparticles colloid, mixing the oxide-nanoparticles colloid with alloy-microparticles forming an oxide-alloy colloid, drying the oxide-alloy colloid solution to form an oxide-alloy powder, applying pressure to the oxide-alloy powder, and heating the oxide-alloy powder to a sintering temperature. The oxide-nanoparticles are sized to be between 1-10 nanometers in diameter. The ratio of oxide-nanoparticles to alloy-microparticles should be 1-5% by weight. Heating of the oxide-alloy powder can use a spark plasma sintering process.Type: GrantFiled: December 15, 2010Date of Patent: September 2, 2014Assignee: SDCmaterials, Inc.Inventor: Maximilian A. Biberger
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Patent number: 8795407Abstract: An iron-based powder composition is provided comprising, in addition to an iron-based powder, a minor amount of a machinability improving additive comprising at least one silicate from the group of phyllosilicates. The technology further concerns the use of the machinability improving additive and a method for producing an iron-based sintered part having improved machinability.Type: GrantFiled: December 21, 2009Date of Patent: August 5, 2014Assignee: Hoganas AB (Publ)Inventors: Olof Andersson, Bo Hu
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Patent number: 8790438Abstract: A colored metal composite including a metal matrix; and colored particles distributed throughout the metal matrix AND/OR a method including providing metal powder as a first phase of a composite; providing colored particles to form a second phase of the composite; mixing the metal powder and colored particles; and sintering the metal powder around the colored particles to form a metal matrix that has colored particles distributed throughout.Type: GrantFiled: December 29, 2009Date of Patent: July 29, 2014Assignee: Nokia CorporationInventors: Caroline Elizabeth Millar, Stuart Paul Godfrey
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Patent number: 8771543Abstract: A conductive reinforcing material used to form a negative electrode material is provided in the present invention. The conductive reinforcing material includes metal shavings containing elements selected from a group consisting of group II elements, group III elements and group VII elements. A negative electrode material and a negative electrode both with the conductive reinforcing material are also provided in the present invention.Type: GrantFiled: March 30, 2011Date of Patent: July 8, 2014Assignee: iNNOT BioEnergy Holding Co.Inventor: Chungpin Liao
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Patent number: 8758476Abstract: Provided are a method of producing mixed powder comprising noble metal powder and oxide powder, wherein powder of ammonium chloride salt of noble metal and oxide powder are mixed, the mixed powder is subsequently roasted, and ammonium chloride is desorbed by the roasting process in order to obtain mixed powder comprising noble metal powder and oxide powder, and mixed powder comprising noble metal powder and oxide powder, wherein chlorine is less than 1000 ppm, nitrogen is less than 1000 ppm, 90% or more of the grain size of the noble metal powder is 20 ?m or less, and 90% or more of the grain size of the oxide powder is 12 ?m or less. Redundant processes in the production of noble metal powder are eliminated, and processes are omitted so that the inclusion of chlorine contained in the royal water and nitrogen responsible for hydrazine reduction reaction is eliminated as much as possible.Type: GrantFiled: August 18, 2009Date of Patent: June 24, 2014Assignee: JX Nippon Mining & Metals CorporationInventors: Atsutoshi Arakawa, Kazuyuki Satoh, Atsushi Sato
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Publication number: 20140154088Abstract: The invention refers to a method for manufacturing a three-dimensional metallic article/component entirely or partly. The method includes a) successively building up said article/component from a metallic base material by means of an additive manufacturing process by scanning with an energy beam, thereby b) establishing a controlled grain orientation in primary and in secondary direction of the article/component, c) wherein the secondary grain orientation is realized by applying a specific scanning pattern of the energy beam, which is aligned to the cross section profile of said article/component, or with characteristic load conditions of the article/component.Type: ApplicationFiled: November 27, 2013Publication date: June 5, 2014Applicant: ALSTOM Technology Ltd.Inventors: Thomas Etter, Maxim Konter, Matthias Hoebel, Julius Schurb
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Publication number: 20140154126Abstract: A multiphase composite system is made by binding hard particles, such as TiC particles, of various sizes with a mixture of titanium powder and aluminum, nickel, and titanium in a master alloy or as elemental materials to produce a composite system that has advantageous energy absorbing characteristics. The multiple phases of this composite system include an aggregate phase of hard particles bound with a matrix phase. The matrix phase has at least two phases with varying amounts of aluminum, nickel, and titanium. The matrix phase forms a bond with the hard particles and has varying degrees of hard and ductile phases. The composite system may be used alone or bonded to other materials such as bodies of titanium or ceramic in the manufacture of ballistic armor tiles.Type: ApplicationFiled: November 18, 2013Publication date: June 5, 2014Inventor: Robert G. Lee
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Patent number: 8740044Abstract: A method for bonding a heat-conducting substrate and a metal layer is provided. A heat-conducting substrate, a first metal layer and a preformed layer are provided. The preformed layer is between the heat-conducting substrate and the first metal layer. The preformed layer is a second metal layer or a metal oxide layer. A heating process is performed to the preformed layer in an oxygen-free atmosphere to convert the preformed layer to a bonding layer for bonding the heat-conducting substrate and the first metal layer. The temperature of the heating process is less than or equal to 300° C.Type: GrantFiled: March 6, 2013Date of Patent: June 3, 2014Assignee: Subtron Technology Co., Ltd.Inventor: Chien-Ming Chen
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Publication number: 20140147221Abstract: A target for the deposition of mixed crystal layers with at least two different metals on a substrate by means of arc vapor deposition (arc PVD), wherein the target includes at least two different metals. To produce mixed crystal layers which are as free as possible of macroparticles (droplets) according to the invention at least the metal with the lowest melting point is present in the target in a ceramic compound, namely as a metal oxide, metal carbide, metal nitride, metal carbonitride, metal oxynitride, metal oxycarbide, metal oxycarbonitride, metal boride, metal boronitride, metal borocarbide, metal borocarbonitride, metal borooxynitride, metal borooxocarbide, metal borooxocarbonitride, metal oxoboronitride, metal silicate or mixture thereof, and at least one metal different from the metal with the lowest melting point is present in the target in elemental (metallic) form.Type: ApplicationFiled: October 18, 2011Publication date: May 29, 2014Applicant: WALTER AGInventor: Veit Schier
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Publication number: 20140127069Abstract: Disclosed is a method of manufacturing a metal matrix composite in which oxide nanoparticles are dispersed. Metal matrix composite powders in which oxide nanoparticles are dispersed are prepared. Gibbs free energy of the oxide nanoparticles is greater than that of an oxide of a metal matrix. A bulk processed material is manufactured from the composite powders through hot forming or a cast material is manufactured by inputting the composite powder into a molten base metal and then rapidly stirring a resultant mixture. The bulk processed material or the cast material is heat-treated so that atoms of the metal matrix and atoms of the oxide nanoparticles mutually diffuse. Oxygen atoms originating from the oxide nanoparticles are diffused and dispersed in the metal matrix.Type: ApplicationFiled: June 26, 2012Publication date: May 8, 2014Applicant: Industry-Academic Cooperation Foundation, Yonsei UniversityInventors: Dong Hyun Bae, Jae Hyuck Shin, HyunJoo Choi, Hun Kang
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Patent number: 8715385Abstract: A bearing material and a method for the manufacture of a bearing having a lining of the bearing material is described, the bearing material comprising: in wt %: 4-12 tin; 0.1-2 nickel; 1-6 bismuth; 0.01-less than 0.10 alumina; balance copper apart from incidental impurities.Type: GrantFiled: November 25, 2009Date of Patent: May 6, 2014Assignee: MAHLE International GmbHInventors: Raymond Brigdeman, Janette Johnston
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COMPOSITE SOFT MAGNETIC POWDER, COMPOSITE SOFT MAGNETIC POWDER CORE, AND PREPARATION METHOD THEREFOR
Publication number: 20140104023Abstract: The present invention discloses a composite soft magnetic powder core and a preparation method therefor, which belong to the technical fields of soft magnetic materials and preparation thereof. An Fe/Fe3O4 shell layer is generated in situ on surfaces of iron powder particles through a controlled oxidation process, to prepare Fe/Fe3O4 composite soft magnetic powder having a uniform structure. The Fe/Fe3O4 composite soft magnetic powder is mixed with suitable amount of silicone resin, and prepared into a high-performance Fe/Fe3O4 composite soft magnetic powder core by using a powder metallurgy compaction process. Such magnetic powder core has a high density, a high magnetic conductivity, a high magnetic flux density, a low loss, and a high breaking strength, and is useful in a large-power and low-loss application scenario. The present invention has the advantages of being rich in raw material resources, simple in process and environmentally friendly, and being suitable for industrial production.Type: ApplicationFiled: September 23, 2011Publication date: April 17, 2014Inventors: Bai Yang, Ronghai Yu, Satoshi Okochi, Daisuke Okamoto -
Publication number: 20140087325Abstract: A composite material for medical devices includes a superelastic shape memory alloy configured or constituting a matrix and a metal oxide which is dispersed in the matrix.Type: ApplicationFiled: November 25, 2013Publication date: March 27, 2014Applicant: TERUMO KABUSHIKI KAISHAInventor: Ryoichi SOBA
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Publication number: 20140035713Abstract: A magnetic core of superparamagnetic core shell nanoparticles having a particle size of less than 200 nm; wherein the core is an iron cobalt ternary alloy and the shell is a silicon oxide is provided. The magnetic core is a monolithic structure of superparamagnetic core grains of an iron cobalt ternary alloy directly bonded by the silicon dioxide shells. A method to prepare the magnetic core which allows maintenance of the superparamagnetic state of the nanoparticles is also provided. The magnetic core has little core loss due to hysteresis or eddy current flow.Type: ApplicationFiled: August 2, 2012Publication date: February 6, 2014Applicant: Toyota Motor Engineering & Manufacturing NAInventor: Michael Paul ROWE
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Publication number: 20140010700Abstract: A method for producing a high strength aluminum alloy brackets, cases, tubes, ducts, beams, spars and other parts containing L12 dispersoids from an aluminum alloy powder containing the L12 dispersoids. The powder is consolidated into a billet having a density of about 100 percent. The billet is extruded using an extrusion die shaped to produce the component.Type: ApplicationFiled: June 25, 2013Publication date: January 9, 2014Inventor: Awadh B. Pandey
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Publication number: 20130330225Abstract: A nanocomposite thermoelectric conversion material capable of improving enhancement of ZT by reducing the thermal conductivity is provided by a production method for a nanocomposite thermoelectric conversion material composed of a matrix and a nanoparticle, the method comprising selecting the combination of at least three kinds of elements such that out of, one kind of an element becomes an oxide in the form of a nanoparticle; dissolving the elements such that the amount of the element constituting the nanoparticle becomes excessive with respect to the composition of the matrix in the final target product; adding a reducing agent to the solution, thereby allowing a reduction reaction to proceed at a plurality of different pH values from the initiation to the termination of reaction; and performing a hydrothermal treatment to cause formation of the matrix by alloying and formation of a nanoparticle composed of the oxide.Type: ApplicationFiled: June 7, 2012Publication date: December 12, 2013Applicants: Toyota Motor Engineering & Manufacturing North America, Inc., Toyota Jidosha Kabushiki KaishaInventors: Junya Murai, Takuji Kita, Debasish Banerjee
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Publication number: 20130292245Abstract: A ferromagnetic sputtering target having a composition comprising 5 to 50 mol % of Pt, 5 to 15 mol % of SiO2, 0.05 to 0.60 mol % of Sn, and Fe as the balance, wherein the Sn is contained in SiO2 grains (B) dispersed in a metal base (A). Provided is a nonmagnetic grain-dispersed ferromagnetic sputtering target which can suppress abnormal electric discharge of the oxide that may cause particle generation during sputtering.Type: ApplicationFiled: December 19, 2011Publication date: November 7, 2013Applicant: JX NIPPON MINING & METALS CORPORATIONInventors: Yuki Ikeda, Hideo Takami
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Publication number: 20130236349Abstract: The invention provides an industrial method for producing dispersion-strengthened iron-based materials at low cost and in large-scale. The industrial acid pickling waste solution is treated by spray roasting process after yttrium chloride is added. During the spray roasting process, the solution is atomized into fine droplets, the droplets are contacted with gas and dried into powders, which are heated in air to form metal oxides. The mixed powders of the metal oxides are reduced in hydrogen stream to obtain yttria dispersion-strengthened iron powders. High performance dispersion-strengthened iron materials are obtained by densifying the yttria dispersion-strengthened iron powders. The method has simple process and low cost, and is suitable for large-scale production due to the direct use of acid pickling waste solution from steel factory.Type: ApplicationFiled: June 30, 2011Publication date: September 12, 2013Applicant: UNIVERSITY OF SCIENCE AND TECHNOLOGY BEIJINGInventors: Zhimeng Guo, Weiwei Yang, Ji Luo, Huiqin Cao, Cunguang Chen
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Publication number: 20130218281Abstract: A method of pressure forming a brown part from metal and/or ceramic particle feedstocks includes: introducing into a mold cavity or extruder a first feedstock and one or more additional feedstocks or a green or brown state insert made from a feedstock, wherein the different feedstocks correspond to the different portions of the part; pressurizing the mold cavity or extruder to produce a preform having a plurality of portions corresponding to the first and one or more additional feedstocks, and debinding the preform. Micro voids and interstitial paths from the interior of the preform part to the exterior allow the escape of decomposing or subliming backbone component substantially without creating macro voids due to internal pressure. The large brown preform may then be sintered and subsequently thermomechanically processed to produce a net wrought microstructure and properties that are substantially free the interstitial spaces.Type: ApplicationFiled: April 30, 2010Publication date: August 22, 2013Applicant: ACCELLENT INC.Inventors: Mark W. Broadley, James Alan Sago, Hao Chen, Edward J. Schweitzer, John Eckert, Jeffrey M. Farina
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Publication number: 20130209307Abstract: The invention is a process for manufacturing a nano aluminum/alumina metal matrix composite and composition produced therefrom. The process is characterized by providing an aluminum powder having a natural oxide formation layer and an aluminum oxide content between about 0.1 and about 4.5 wt. % and a specific surface area of from about 0.3 and about 5 m2/g, hot working the aluminum powder, and forming a superfine grained matrix aluminum alloy. Simultaneously there is formed in situ a substantially uniform distribution of nano particles of alumina. The alloy has a substantially linear property/temperature profile, such that physical properties such as strength are substantially maintained even at temperatures of 250° C. and above.Type: ApplicationFiled: December 4, 2012Publication date: August 15, 2013Applicant: Nanotec Metals, Inc.Inventor: Nanotec Metals, Inc.
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Publication number: 20130206591Abstract: Provided is a sputtering target for a magnetic recording film containing SiO2, wherein the sputtering target for a magnetic recording film contains B (boron) in an amount of 10 to 1000 wtppm. An object of this invention is to obtain a sputtering target for a magnetic recording film capable of inhibiting the formation of cristobalites in the target which cause the generation of particles during sputtering, shortening the burn-in time, and realizing a stable discharge with a magnetron sputtering device.Type: ApplicationFiled: November 9, 2011Publication date: August 15, 2013Applicant: JX NIPPON MINING & METALS CORPORATIONInventors: Hideo Takami, Atsushi Nara, Shin-ichi Ogino, Yuichiro Nakamura
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Publication number: 20130176098Abstract: A magnetic material constituted by a grain compact 1 obtained by shaping metal grains 11 and then heat-treating them in an oxidizing ambience, wherein the metal grains 11 are made of a Fe—Cr—Si alloy and their FeMetal/(FeMetal+FeOxide) ratio as measured before shaping by XPS, with respect to the sum of integral values at the peaks of 709.6 eV, 710.7 eV and 710.9 eV, or FeOxide, and peak integral value at 706.9 eV, or FeMetal, is 0.2 or more.Type: ApplicationFiled: July 11, 2012Publication date: July 11, 2013Applicant: TAIYO YUDEN CO., LTD.Inventors: Hitoshi MATSUURA, Hideki OGAWA, Atsushi TANADA, Kiyoshi TANAKA, Kenji OTAKE
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Publication number: 20130175167Abstract: Provided is a ferromagnetic sputtering target having a composition containing 20 mol % or less of Cr, 5 to 30 mol % of Pt, 5 to 15 mol % of SiO2, 0.05 to 0.60 mol % of Sn, with Co as a remainder thereof, wherein the Sn is contained in SiO2 particles (B) dispersed in a metal substrate (A). The method yields a ferromagnetic sputtering target containing dispersed nonmagnetic particles. The target can prevent the abnormal electrical discharge of oxides which causes the generation of particles during sputtering.Type: ApplicationFiled: November 21, 2011Publication date: July 11, 2013Applicant: JX NIPPON MINING & METALS CORPORATIONInventors: Yuki Ikeda, Hideo Takami
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Publication number: 20130149184Abstract: A powder material, a method for manufacturing a communication device, and a communication device are disclosed. The powder material according to an embodiment of the present invention includes quartz glass powder, tungsten powder, and an auxiliary material, where a weight proportion of the quartz glass powder is 5% to 90%, a weight proportion of the tungsten powder is 5% to 90%, and a weight proportion of the auxiliary material is 0 to 20%. The powder material according to another embodiment of the present invention includes titanium powder, tungsten powder, and iron powder, where a weight proportion of the titanium powder is 4% to 80%, a weight proportion of the tungsten powder is 5% to 90%, and a weight proportion of the iron powder is 4% to 80%.Type: ApplicationFiled: February 7, 2013Publication date: June 13, 2013Applicant: HUAWEI TECHNOLOGIES CO., LTD.Inventor: Huawei Technologies Co., Ltd.
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Publication number: 20130136933Abstract: A composite magnetic material manufactured by mixing a metal magnetic powder with an insulating binder to produce a mixed powder, press-molding the mixed powder to produce a molded product, and heat-treating the molded product in an oxidizing atmosphere at not lower than 80° C. and not higher than 400° C. to form an oxide film on a surface of the molded product. The metal magnetic powder includes Si, Fe, and component A, and the composition thereof satisfies 5.5%?Si?9.5%, 10%?Si+component A?13.5%, and the remainder is Fe, where % denotes weight %. The component A includes at least one of Ni, Al, Ti, and Mg.Type: ApplicationFiled: June 28, 2011Publication date: May 30, 2013Applicant: PANASONIC CORPORATIONInventors: Nobuya Matsutani, Takeshi Takahashi
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Publication number: 20130127569Abstract: A method for manufacturing a resonant tube is provided in the present invention, which comprises: mechanically mixing 88-98 wt. % of iron-nickel alloy powder, 1-8 wt. % of carbonyl iron powder, and 1-8 wt. % of carbonyl nickel powder to form a uniform powder mixture; molding the uniform powder mixture to form a resonant tube blank; and continuously sintering and annealing the resonant tube blank. Also provided in the present invention are a resonant tube and a cavity filter. The method for manufacturing a resonant tube provided in the present invention significantly enhances production efficiency while greatly reducing consumption of raw materials. Moreover, the resonant tube provided in the present invention reduces, to the greatest extent, segregation of alloy components and coarse and uneven microstructures, thereby increasing the performance and stability of the corresponding products.Type: ApplicationFiled: June 1, 2011Publication date: May 23, 2013Applicant: Shenzhen Tatfook Network Technology Co., Ltd.Inventors: Kelun Zhao, Fengping Shen, Bingbing Wan, Yanzhao Zhou
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Publication number: 20130129556Abstract: A formed article comprising a nanostructured ferritic alloy is provided. Advantageously, the article is not formed via extrusion, and thus, cost savings are provided. Methods are also provided for forming the article, and the articles so produced, exhibit sufficient continuous cycle fatigue crack growth resistance and hold time fatigue crack growth resistance to be utilized as turbomachinery components, and in particular, large, hot section components of a gas or steam turbine engines. In other embodiments, a turbomachinery component comprising an NFA is provided, and in some such embodiments, the turbomachinery component may be extruded.Type: ApplicationFiled: January 18, 2013Publication date: May 23, 2013Applicant: GENERAL ELECTRIC COMPANYInventor: GENERAL ELECTRIC COMPANY
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Publication number: 20130098760Abstract: Provided is a sputtering target containing SiO2 for a magnetic recording film, wherein a ratio of the peak intensity of cristobalites, which are crystallized SiO2, to the background intensity (cristobalite peak intensity/background intensity) in an X-ray diffraction is 1.40 or less. The present invention aims to obtain a sputtering target for a magnetic recording film capable of inhibiting the formation of cristobalites in the target which cause the generation of particles during sputtering, and shortening the burn-in time.Type: ApplicationFiled: February 2, 2011Publication date: April 25, 2013Applicant: JX NIPPON MINING & METALS CORPORATIONInventors: Hideo Takami, Atsushi Nara, Shin-ichi Ogino
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Patent number: 8409498Abstract: A sputter target material which is of a sintered material, wherein the sputter target material consists of 0.5 to 50 atomic % in total of at least one metal element (M) selected from the group of Ti, Zr, V, Nb and Cr, and the balance of Mo and unavoidable impurities, and has a microstructure seen at a perpendicular cross section to a sputtering surface, in which microstructure oxide particles exist near a boundary of each island of the metal element (M), and wherein the maximum area of the island, which is defined by connecting the oxide particles with linear lines so as to form a closed zone, is not more than 1.0 mm2.Type: GrantFiled: June 5, 2009Date of Patent: April 2, 2013Assignee: Hitachi Metals, Ltd.Inventors: Keisuke Inoue, Tsuyoshi Fukui, Shigeru Taniguchi, Norio Uemura, Katsunori Iwasaki, Kazuya Saitoh
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Patent number: 8366994Abstract: A method for manufacturing a cobalt (Co) alloy-based ceramic composite sputtering target is provided. A cobalt ingot and a chromium (Cr) ingot are melted in vacuum and then nebulized to form a cobalt-chromium (CoCr) alloy powder. Additionally, a ceramic powder and a platinum powder are wetly mixed to form a platinum-ceramic (Pt-ceramic) slurry, in which the ceramic powder is applied onto the platinum powder's surface uniformly. Next, the CoCr alloy powder and the Pt-ceramic slurry are wetly mixed to form a CoCrPt-ceramic slurry. Thereafter, the CoCrPt-ceramic slurry is dried, molded and compressed to form the cobalt alloy-based ceramic composite sputtering target. The resulted cobalt alloy-based ceramic composite sputtering target, which has a fine and dense structure, uniform composition and lower magnetic permeability, is beneficial to a magnetron sputter deposition process, as well as a film sputtering process used in the magnetic recording industry.Type: GrantFiled: November 4, 2010Date of Patent: February 5, 2013Assignee: China Steel CorporationInventors: Rong-Zhi Chen, Chun-Hao Chiu, Jui-Tung Chang, Deng-Far Hsu, Chih-Huang Lai
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Patent number: 8370084Abstract: A method by which physical properties, including the Young's modulus and thermal conductivity of a ceramic layer of a thermal barrier coating formed on a high-temperature member, are quickly and accurately estimated. A method for estimating a physical property of a ceramic includes a step of calculating the Larson-Miller parameter from the time for which and the temperature at which the ceramic is heated; a step of acquiring the porosity of the ceramic corresponding to the calculated Larson-Miller parameter, based on the calculated Larson-Miller parameter and a diagram correlating the Larson-Miller parameter and the porosity obtained from samples having the same composition as the ceramic; and a step of acquiring the physical property of the ceramic corresponding to the acquired porosity, based on the acquired porosity and a diagram correlating the porosity and the physical property obtained from samples having the same composition as the ceramic.Type: GrantFiled: March 13, 2009Date of Patent: February 5, 2013Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Katsumi Namba, Taiji Torigoe, Ikuo Okada, Kazutaka Mori, Yasuhiko Tsuru, Masato Shida, Ichiro Nagano, Eisaku Ito, Koji Takahashi
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Patent number: 8361381Abstract: A process for making a diffusion hardened medical implant having a porous surface is disclosed. The medical implant is made by a hot isostatic pressing process which simultaneously forms that porous surface and the diffusion hardened surface.Type: GrantFiled: July 21, 2009Date of Patent: January 29, 2013Assignee: Smith & Nephew, Inc.Inventors: Daniel A. Heuer, Vivek Pawar, Marcus Lee Scott, Shilesh C. Jani
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Patent number: 8357328Abstract: A formed article comprising a nanostructured ferritic alloy is provided. Advantageously, the article is not formed via extrusion, and thus, cost savings are provided. Methods are also provided for forming the article, and the articles so produced, exhibit sufficient continuous cycle fatigue crack growth resistance and hold time fatigue crack growth resistance to be utilized as turbomachinery components, and in particular, large, hot section components of a gas or steam turbine engines. In other embodiments, a turbomachinery component comprising an NFA is provided, and in some such embodiments, the turbomachinery component may be extruded.Type: GrantFiled: December 14, 2009Date of Patent: January 22, 2013Assignee: General Electric CompanyInventors: Richard Didomizio, Matthew Joseph Alinger, Raymond Joseph Stonitsch, Samuel Vinod Thamboo
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Publication number: 20130015939Abstract: The present invention provides a powder magnetic core which has a low iron loss and an excellent constancy of magnetic permeability and is suitably used as a core for a reactor mounted on a vehicle. The powder magnetic core is a compact of a mixed powder containing an iron-based soft magnetic powder having an electrical insulating coating formed on its surface and a powder of a low magnetic permeability material having a heat-resistant temperature of 700° C. or higher than 700° C. and a relative magnetic permeability of not more than 1.0000004. The density of the compact is 6.7 Mg/m3 or more, and the low magnetic permeability material exists in the gap among the soft magnetic powder particles in the green compact.Type: ApplicationFiled: March 25, 2011Publication date: January 17, 2013Applicant: HITACHI POWDERED METALS CO. LTD.Inventors: Takashi Inagaki, Chio Ishihara
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Publication number: 20130008784Abstract: Provided is a CoCrPt-based alloy sputtering target containing cobalt (Co), chromium (Cr), platinum (Pt), cobalt oxide and non-magnetic oxide composition, wherein the lengths of ceramic phases of Cr2O3 and Co(Cr)—X—O formed in the sputtering targets are respectively less than 3 ?m (“X” represents the metal element of the non-magnetic oxide). The sputtering target is obtained via controlling suitable composition proportion of the prealloy powder with Cr and the sintering factor to decrease the size of ceramic phases of Cr2O3 and Co(Cr)—X—O. Sputtering targets made by the methods of the present invention decrease the arcing effects and unnecessary formation of particles upon sputtering in addition to making the components of the sputtering targets distribute more uniformly therein.Type: ApplicationFiled: July 8, 2011Publication date: January 10, 2013Applicant: SOLAR APPLIED MATERIALS TECHNOLOGY CORP.Inventors: Wen-Tsang LIU, Kun-Ming Chen, Yung-Chun Hsueh, Hoa-Chia Liao
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Publication number: 20130002121Abstract: An electrode material for use with spark plugs and other ignition devices, where the electrode material includes ruthenium (Ru), plus one or more additional constituents like precious metals, refractory metals, active elements, metal oxides, or a combination thereof. In one example, the electrode material is a multi-phase material that has a matrix phase including ruthenium (Ru) and one or more precious metals, refractory metals and/or active elements, and a dispersed phase including a metal oxide. The metal oxide may be provided in particle form or fiber/whisker form, and is dispersed throughout the matrix phase. A powder metallurgy process for forming the electrode material into a spark plug electrode is also provided.Type: ApplicationFiled: June 26, 2012Publication date: January 3, 2013Applicant: FEDERAL-MOGUL IGNITION COMPANYInventor: Shuwei Ma
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Publication number: 20120286909Abstract: A method produces a dust core by molding a mixture through compression molding to give a powder compact, the mixture containing an oxygen-source-releasable compound and an iron-based soft magnetic powder for powder compacts including an iron-based soft magnetic matrix powder and an insulating coating film present on the surface of the matrix powder; and heating the powder compact to oxidize at least the surface of the iron-based soft magnetic matrix powder by the action of the oxygen-source-releasable compound. The resulting dust core excels not only in mechanical strength but also in resistivity (insulation).Type: ApplicationFiled: March 30, 2012Publication date: November 15, 2012Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Takeshi OHWAKI, Hiroyuki Mitani, Hirofumi Hojo, Tomotsuna Kamijo, Akihiko Tatsumi, Wataru Urushihara, Mikako Takeda, Mamoru Hosokawa
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Publication number: 20120276393Abstract: A multiphase composite system is made by binding hard particles, such as TiC particles, of various sizes with a mixture of titanium powder and aluminum, nickel, and titanium in a master alloy or as elemental materials to produce a composite system that has advantageous energy absorbing characteristics. The multiple phases of this composite system include an aggregate phase of hard particles bound with a matrix phase. The matrix phase has at least two phases with varying amounts of aluminum, nickel, and titanium. The matrix phase forms a bond with the hard particles and has varying degrees of hard and ductile phases. The composite system may be used alone or bonded to other materials such as bodies of titanium or ceramic in the manufacture of ballistic armor tiles.Type: ApplicationFiled: July 9, 2012Publication date: November 1, 2012Inventor: Robert G. LEE
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Patent number: 8298479Abstract: A process for forming a remateable machined titanium powder base alloy connecting rod using a titanium alloy powder having an average particle size of about 1-20 microns, a mean aspect ratio of about 5 to 300, and a specific surface area of at least about 25 m2/g.Type: GrantFiled: May 12, 2011Date of Patent: October 30, 2012Inventor: Gerald Martino
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Patent number: 8287804Abstract: In the method for recovering a metal from a target that contains a metal and a metal oxide, the target contains a sintered body of the metal oxide after being heated under a condition of melting the metal without melting or decomposing the metal oxide. The target is heated in an upper crucible of a two-level crucible that includes the upper crucible with a through hole-formed in a bottom surface thereof, and a lower crucible disposed below the through hole, the size of the through hole being set such that it does not allow the sintered body of the metal oxide contained in the target to pass therethrough, and the melted metal is caused to flow into the lower crucible, so that the metal is separated from the metal oxide.Type: GrantFiled: December 8, 2009Date of Patent: October 16, 2012Assignee: Tanaka Holdings Co., LtdInventors: Toshiya Yamamoto, Takanobu Miyashita, Kiyoshi Higuchi, Yasuyuki Goto
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Patent number: 8273291Abstract: A controlled combustion synthesis apparatus comprises an ignition system, a pressure sensor for detecting internal pressure, a nitrogen supply, a gas pressure control valve for feeding nitrogen and exhausting reaction gas, means for detecting the internal temperature of the reaction container, a water cooled jacket, and a cooling plate. A temperature control system controls the temperature of the reaction container by controlling the flow of cooling water supplied to the jacket and the cooling plate in response to the detected temperature. By combustion synthesizing, while controlling the internal pressure and temperature, the apparatus can synthesize a silicon alloy including 30-70 wt. % silicon, 10-45 wt. % nitrogen, 1-40 wt. % aluminum, and 1-40 wt % oxygen.Type: GrantFiled: March 19, 2009Date of Patent: September 25, 2012Assignee: Sumikin Bussan CorporationInventors: Toshiyuki Watanabe, Masafumi Matsushita, Toshitaka Sakurai, Kazuya Sato, Yoko Matsushita
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Publication number: 20120213658Abstract: A system and method for stabilizing fission products in a cermet for long term storage. The method includes forming a metal oxide precipitate, combining the metal oxide precipitate with an undissolved solid, and densifying the combined metal oxide precipitate and the undissolved solid to provide a cermet having a ceramic dispersed phase and a metallic matrix phase, wherein the metallic matrix phase includes metallic content from the undissolved solid. The undissolved solid can include fission product metals from the reprocessing of irradiated nuclear fuel. The cermet waste loading can be greater than approximately 30 percent, reducing waste volume by 50 percent or more when compared to baseline glassified articles.Type: ApplicationFiled: February 22, 2011Publication date: August 23, 2012Applicant: UT-BATTELLE, LLCInventors: W. Scott Aaron, Emory D. Collins, Guillermo D. DelCul, Robert T. Jubin, Raymond J. Vedder
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Publication number: 20120207640Abstract: High strength aluminum alloys and methods for producing them. The alloys consist essentially of about 9.0 to 10.3 wt. % zinc, about 2.5 to 3.5 wt. % magnesium, about 1.5 to 3.0 wt. % copper and less than about 0.05 wt. % of any other alloying constituent. The balance consists of aluminum. These alloys are compatible with ceramic reinforcements used in metal matrix composites.Type: ApplicationFiled: February 14, 2011Publication date: August 16, 2012Applicant: Gamma Technology, LLCInventor: William C. Harrigan, JR.
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Publication number: 20120201759Abstract: Hierarchical nanostructures and methods of fabrication. The structures include particles having a metal oxide outer shell with metal oxide wires extending from the outer shell. A multiscale structure according to the invention has particles above and below a critical size wherein the particles above the critical size have wires extending from the surface. These structures may be fabricated from a mixture prepared of relatively smaller metal particles having a size threshold below a threshold for nanowire formation and of relatively larger metal particles having a size above the threshold for nanowire formation. The mixture is oxidized at a selected temperature and for a selected time whereby the relatively smaller particles sinter and nanowires grow on the relatively larger particles thereby creating tunable hierarchical structures with metal-to-metal contact between the particles.Type: ApplicationFiled: February 1, 2012Publication date: August 9, 2012Applicant: Massachusetts Institute of TechnologyInventors: Christopher Jameson Love, J. David Smith, Kripa K. Varanasi
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Patent number: 8232232Abstract: An oxide target for laser vapor deposition, which is used when an oxide film is formed in a laser vapor deposition system, including: a fixed plate, an Ag-soldering layer bonded onto the fixed plate, an oxide-Ag mixed layer bonded onto the Ag-soldering layer; and an oxide layer bonded onto the oxide-Ag mixed layer.Type: GrantFiled: February 25, 2009Date of Patent: July 31, 2012Assignee: Fujikura Ltd.Inventor: Kazuomi Kakimoto
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Patent number: 8216508Abstract: A method for preparing an article of a base metal alloyed with an alloying element includes the steps of preparing a compound mixture by the steps of providing a chemically reducible nonmetallic base-metal precursor compound of a base metal, providing a chemically reducible nonmetallic alloying-element precursor compound of an alloying element, and thereafter mixing the base-metal precursor compound and the alloying-element precursor compound to form a compound mixture. The compound mixture is thereafter reduced to a metallic alloy, without melting the metallic alloy. The step of preparing or the step of chemically reducing includes the step of adding an other additive constituent. The metallic alloy is thereafter consolidated to produce a consolidated metallic article, without melting the metallic alloy and without melting the consolidated metallic article.Type: GrantFiled: August 7, 2008Date of Patent: July 10, 2012Assignee: General Electric CompanyInventors: Andrew Philip Woodfield, Eric Allen Ott, Clifford Earl Shamblen, Michael Francis Xavier Gigliotti
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Patent number: 8187567Abstract: Disclosed is a niobium suboxide powder for the manufacture of capacitors with higher break down voltages, higher temperatures of operation and elongated lifetimes. The powder is doped with nitrogen which is at least partly present in the form homogeneously distributed, x-ray detectable Nb2N-crystal domains. The niobium suboxide powder contains niobium suboxide particles having a bulk nitrogen content of between 500 to 20,000 ppm.Type: GrantFiled: May 31, 2006Date of Patent: May 29, 2012Assignee: H. C. Starck GmbHInventors: Christoph Schnitter, Holger Brumm, Christine Rawohl, Colin McCracken
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Patent number: 8183174Abstract: A method for preparing a metal-doped ruthenium oxide material by heating a mixture of a doping metal and a source of ruthenium under an inert atmosphere. In some embodiments, the doping metal is in the form of iridium black or lead powder, and the source of ruthenium is a powdered ruthenium oxide. An iridium-doped or lead-doped ruthenium oxide material can perform as an oxygen evolution catalyst and can be fabricated into electrodes for electrolysis cells.Type: GrantFiled: October 15, 2009Date of Patent: May 22, 2012Assignee: California Institute of TechnologyInventors: Thomas I. Valdez, Sekharipuram R. Narayanan