Oxide Containing Patents (Class 419/19)
  • Patent number: 7494617
    Abstract: A method for manufacturing a single-element matrix cobalt-based granular media alloy composition formulated as Cof1-(MuOv)f2, M representing a base metal selected from the group consisting of magnesium (Mg), titanium (Ti), vanadium (V), chromium (Cr), manganese (Mn), iron (Fe), nickel (Ni), copper (Cu), zinc (Zn), aluminum (Al), silicon (Si), yttrium (Y), zirconium (Zr), niobium (Nb), molybdenum (Mo), ruthenium (Ru), indium (In), lanthanum (La), hafnium (Hf), tantalum (Ta), and tungsten (W), u and v representing the number of atoms of base metal M and oxygen (O) per oxide formula, respectively, and f1 and f2 being mole fractions represented by the equation f1+(u+v)f2=1. The method includes the steps of blending a Co-M master alloy powder and a Cou?Ov? powder into a corresponding (CoaM1?a)f1?-(Cou?Ov?)f2? formula, and densifying the blended powders.
    Type: Grant
    Filed: September 29, 2005
    Date of Patent: February 24, 2009
    Assignee: Heraeus Inc.
    Inventor: Abdelouahab Ziani
  • Publication number: 20090045053
    Abstract: To attain a method of producing a lithium phosphate sintered body and a sputtering target capable of providing a high-density bulk body with no macro-size internal defect, the present invention provides a method of producing a lithium phosphate sintered body, including the steps of: calcining raw material powder of Li3PO4 at a temperature set to be 650° C. or more and less than 850° C.; pulverizing and sieving the calcined raw material powder; and sintering the sieved raw material powder to a predetermined shape. By setting a calcining temperature of the raw material powder to be 650° C. or more and less than 850° C., moisture absorbed into the raw material powder is effectively removed and generation of macro-size internal defects in the resultant bulk (sintered) body is suppressed. When the calcining temperature is less than 650° C., calcining processing is insufficient, so generation of macro-size internal defects cannot be suppressed effectively.
    Type: Application
    Filed: August 14, 2008
    Publication date: February 19, 2009
    Inventors: Poong Kim, Hideaki Nakajima, Manabu Ito, Kouji Hidaka, Takatoshi Oginosawa, Shouichi Hashiguchi, Takanori Mikashima
  • Patent number: 7488443
    Abstract: An electrically conducting cermet comprises at least one transition metal element dispersed in a matrix of at least one refractory oxide selected from the group consisting of yttria, alumina, garnet, magnesium aluminum oxide, and combinations; wherein an amount of the at least one transition metal element is less than 15 volume percent of the total volume of the cermet. A device comprises the aforementioned electrically conducting cermet.
    Type: Grant
    Filed: January 10, 2008
    Date of Patent: February 10, 2009
    Assignee: General Electric Company
    Inventors: Bernard Patrick Bewley, Bruce Alan Knudsen, James Anthony Brewer, James Scott Vartuli, Dennis Joseph Dalpe, Mohamed Rahmane
  • Patent number: 7470393
    Abstract: Methods of fabricating cermet materials and methods of utilizing the same such as in filtering particulate and gaseous pollutants from internal combustion engines having intermetallic and ceramic phases. The cermet material may be made from a transition metal aluminide phase and an alumina phase. The mixture may be pressed to form a green compact body and then heated in a nitrogen-containing atmosphere so as to melt aluminum particles and form the cermet. Filler materials may be added to increase the porosity or tailor the catalytic properties of the cermet material. Additionally, the cermet material may be reinforced with fibers or screens. The cermet material may also be formed so as to pass an electrical current therethrough to heat the material during use.
    Type: Grant
    Filed: February 25, 2005
    Date of Patent: December 30, 2008
    Assignee: Battelle Energy Alliance, LLC
    Inventor: Peter C. Kong
  • Publication number: 20080317620
    Abstract: A rare earth element magnet comprising molded magnetic powder containing at least one rare earth element, wherein a Fe rich phase covering a part or entire of the surface of particles of the magnetic powder and having a Fe atomic percentage larger than that of the magnetic powder, and an inorganic binder bonding the particles covered with the Fe rich phase.
    Type: Application
    Filed: May 6, 2008
    Publication date: December 25, 2008
    Inventors: Hiroyuki Suzuki, Takao Imagawa, Yuichi Satsu, Matahiro Komuro, Takashi Yasuhara, Yutaka Matsunobu
  • Publication number: 20080279711
    Abstract: The present invention provides a manufacturing method for an oxide-dispersed alloy in which dispersed particles consisting of oxides of one or two or more kinds of additive metals are dispersed in a matrix metal, comprising the steps of (a) manufacturing alloy powder or an alloy wire rod consisting of the matrix metal and the additive metal; (b) oxidizing the additive metal in the alloy powder by water to form dispersed particles by introducing the alloy powder or alloy wire rod into a high-energy ball mill with water and by making agitation; and (c) moldedin solidifying the alloy powder or alloy wire rod after oxidation. The present invention is especially useful in manufacturing an oxide-dispersed alloy in which the free energy of oxide formation of the matrix metal is higher than water standard free energy of formation, and the free energy of oxide formation of the additive metal is lower than water standard free energy of formation.
    Type: Application
    Filed: August 22, 2005
    Publication date: November 13, 2008
    Inventors: Toru Shoji, Seiichiro Tanaka, Seiji Takeishi, Hideo Segawa
  • Patent number: 7435376
    Abstract: A composite of a metal matrix with one or more incorporated secondary phases is referred to as a metal matrix composite (MMC). Secondary phase refers to all the particles or fibers which have a different composition than the metal matrix, and which are incorporated therein. As incorporation phases, elements and compounds are possible which, as a result of their material characteristics, are suited for improving individual properties of the metal matrix. Besides an improvement in individual properties of the pure metal matrix as a result of the incorporated secondary phase, certain properties of the metal are also degraded, in particular by particles having a size of 1 to 50 ?m. For example, the elongation at break decreases, the strength may decrease, or the tribology may become less favorable.
    Type: Grant
    Filed: December 15, 2003
    Date of Patent: October 14, 2008
    Assignee: CeramTec AG
    Inventors: Dirk Rogowski, Ilka Lenke, Dieter Theil
  • Publication number: 20080213118
    Abstract: Magnesium composite powder which is a starting raw material to manufacture a particle-dispersion type of magnesium group composite material comprises magnesium alloy coarse particles (7) serving as a main component which constitutes a matrix of a magnesium alloy and fine-grained powder (8) comprising a component which reacts with magnesium to form a compound and attached on a surface of the magnesium alloy coarse particle (7) through a binder (9).
    Type: Application
    Filed: January 23, 2008
    Publication date: September 4, 2008
    Inventor: Katsuyoshi Kondoh
  • Publication number: 20080206923
    Abstract: Provided are a method of forming an oxide semiconductor layer and a method of manufacturing a semiconductor device using the method of forming an oxide semiconductor layer. The method may include mounting an oxide semiconductor target in a chamber; loading a substrate into the chamber; vacuuming the chamber; applying a direct current power to the oxide semiconductor target while injecting oxygen and a sputtering gas into the chamber; and forming an oxide semiconductor layer on a surface of the substrate by applying plasma of the sputtering gas onto the oxide semiconductor target. Here, the oxide semiconductor target may have a resistance of 1 k? or less. The oxide semiconductor target may have a composition of x(first oxide).y(second oxide).z(third oxide) where x, y and z are molar ratios. Each of the first through third oxides may be one of Ga2O3, HfO2, In2O3, and ZnO but different from each other. The oxide semiconductor target may be one of Ga2O3, HfO2, In2O3, and ZnO.
    Type: Application
    Filed: February 15, 2008
    Publication date: August 28, 2008
    Inventors: Chang-jung Kim, Je-hun Lee
  • Patent number: 7416697
    Abstract: A method for preparing an article of a base metal alloyed with an alloying element includes the steps of preparing a compound mixture by the steps of providing a chemically reducible nonmetallic base-metal precursor compound of a base metal, providing a chemically reducible nonmetallic alloying-element precursor compound of an alloying element, and thereafter mixing the base-metal precursor compound and the alloying-element precursor compound to form a compound mixture. The compound mixture is thereafter reduced to a metallic alloy, without melting the metallic alloy. The step of preparing or the step of chemically reducing includes the step of adding an other additive constituent. The metallic alloy is thereafter consolidated to produce a consolidated metallic article, without melting the metallic alloy and without melting the consolidated metallic article.
    Type: Grant
    Filed: May 17, 2004
    Date of Patent: August 26, 2008
    Assignee: General Electric Company
    Inventors: Andrew Philip Woodfield, Eric Allen Ott, Clifford Earl Shamblen, Michael Francis Xavier Gigliotti
  • Patent number: 7410609
    Abstract: The invention relates to a process for producing capacitors based on niobium suboxide, and having an insulator layer of niobium pentoxide. Also described is a powder mixture suitable for production of capacitors. Pressed bodies produced from the powder mixture, and capacitors having specific properties are also disclosed.
    Type: Grant
    Filed: July 19, 2004
    Date of Patent: August 12, 2008
    Assignee: H.C. Starck GmbH
    Inventor: Christoph Schnitter
  • Publication number: 20080187453
    Abstract: A material mixture is produced having a cobalt-based alloy as the predominant component and an additional component of at least TiOx. The material mixture may be formed into a sputter target by hot pressing.
    Type: Application
    Filed: April 11, 2008
    Publication date: August 7, 2008
    Applicant: W.C. HERAEUS GMBH
    Inventors: Markus SCHULTHEIS, Martin Weigert
  • Publication number: 20080173542
    Abstract: A method of forming a lithium orthophosphate sputter target or tile and resulting target material is presented. The target is fabricated from a pure lithium orthophosphate powder refined to a fine powder grain size. After steps of consolidation into a ceramic body, packaging and degassing, the ceramic body is densified to high density, and transformed into a stable single phase of pure lithium orthophosphate under sealed atmosphere. The lithium orthophosphate target is comprised of a single phase, and can preferably have a phase purity greater than 95% and a density of greater than 95%.
    Type: Application
    Filed: November 5, 2007
    Publication date: July 24, 2008
    Inventors: BERND J. NEUDECKER, Vassiliki Milonopoulou
  • Patent number: 7390456
    Abstract: Highly dense shaped parts are produced with a powder metallurgic process. The parts are formed of an alloy that, besides of at least 20 weight % chromium, consists of iron and one or several additional alloy portions that in sum do not amount to more than 10 weight %. The part is produced by pressing and sintering to near final shape a ready-to-press powder where the additional alloy portions are introduced in form of a master-alloy powder. The master-alloy may contain the following variations: the additional alloy portions and the iron portions; or the additional alloy portions, the iron parts, and the chromium portions; or additional alloy portions and the chromium portions.
    Type: Grant
    Filed: September 10, 2002
    Date of Patent: June 24, 2008
    Assignee: Plansee Aktiengesellschaft
    Inventors: Wolfgang Glatz, Martin Janousek, Wolfgang Kraussler, Gebhard Zobl, Reinhold Zach
  • Patent number: 7371271
    Abstract: An object of the present invention is to provide a composite soft magnetic sintered material that has high density, high mechanical strength and high relative magnetic permeability at high frequencies and, in order to achieve this object, the present invention provides a method of producing the composite soft magnetic sintered material, which comprises mixing a composite soft magnetic powder, that consists of iron powder, Fe—Si based soft magnetic iron alloy powder, Fe—Al based soft magnetic iron alloy powder, Fe—Si—Al based soft magnetic iron alloy powder, Fe—Cr based soft magnetic iron alloy powder or nickel-based soft magnetic alloy powder (hereinafter these powders are referred to as soft magnetic metal powder) of which particles arc coated with a ferrite layer which has a spinel structure, with 0.05 to 1.
    Type: Grant
    Filed: March 29, 2002
    Date of Patent: May 13, 2008
    Assignee: Mitsubishi Materials PMG Corporation
    Inventors: Kazunori Igarashi, Ryoji Nakayama, Koichiro Morimoto, Muneaki Watanabe
  • Patent number: 7311873
    Abstract: The invention relates to manufacturing of fully dense strips, plates, sheets, and foils from titanium alloys, titanium metal matrix composites, titanium aluminides, and flat multilayer composites of said materials by direct powder rolling of blended powders followed by sintering. The resulting titanium alloy flat products have properties that meet or exceed the conventional ingot metallurgy alloys and are suitable for aerospace, automotive, sporting goods, and other applications. The process includes: (a) providing C.P.
    Type: Grant
    Filed: December 30, 2004
    Date of Patent: December 25, 2007
    Assignee: ADMA Products, Inc.
    Inventors: Vladimir S. Moxson, Volodymyr A. Duz
  • Patent number: 7297310
    Abstract: A simple method to produce Aluminum Metal Matrix Nanocomposite with 2 to 35 volume percent of nano Al2O3 reinforcement phase without adding nano Al2O3 particles in a direct step of the metal matrix. The initial necessary material is an aluminum powder with nanoscale surface oxide. The volume percent of Al2O3 is determined by the particle size distribution and the thickness of the Al2O3 layer. The Al2O3 surface layers or shells are broken up and are uniformly distributed throughout the nanocomposite after the powder consolidation into billet and the hot and/or cold metal working of the billet.
    Type: Grant
    Filed: December 16, 2003
    Date of Patent: November 20, 2007
    Assignee: DWA Technologies, Inc.
    Inventors: Jack Y. Peng, Mark van den Bergh, William C. Harrigan, Jr.
  • Patent number: 7273584
    Abstract: An oxide dispersion strengthened martensitic steel excellent in high-temperature strength having residual ?-grains can be manufactured by a method comprising mixing either element powders or alloy powders and a Y2O3 powder; subjecting the resulting mixed powder to mechanical alloying treatment; solidifying the resulting alloyed powder by hot extrusion; and subjecting the resulting extruded solidified material to final heat treatment involving normalizing and tempering heat treatment to thereby manufacture an oxide dispersion strengthened martensitic steel in which Y2O3 particles are dispersed in the steel, wherein ?to ?transformation is not allowed to occur during the described hot extrusion and the proportion of residual ?-grains in which oxide particles are finely dispersed in high density is increased by controlling the mixture ratio of the powders for the mechanical alloying treatment.
    Type: Grant
    Filed: August 30, 2004
    Date of Patent: September 25, 2007
    Assignee: Japan Nuclear Cycle Development Institute
    Inventors: Satoshi Ohtsuka, Shigeharu Ukai, Takeji Kaito, Takeshi Narita, Masayuki Fujiwara
  • Patent number: 7169208
    Abstract: A composition for use with alloys including extra-fine nickel powder dispersed with a hydrophobic inorganic dispersant which is preferably high-purity silica treated with hexamethyldisilazane (fumed silica). The composition breaks and prevents the agglomeration of the nickel powder, thereby preventing weaknesses in alloys, like steel for example, formed with the nickel powder. A method for making an alloy with the composition includes mixing the nickel powder with other metals and/or nonmetals and the hydrophobic fumed silica to form an alloy blend, pressing the alloy blend, and sintering the alloy blend.
    Type: Grant
    Filed: June 10, 2004
    Date of Patent: January 30, 2007
    Assignee: Inco Limited
    Inventors: Scott Thomas Campbell, Thomas Francis Stephenson, Tajpreet Singh
  • Patent number: 7087202
    Abstract: This invention concerns particulate reinforced Al-based composites, and the near net shape forming process of their components. The average size of the reinforced particle in the invented composites is 0.1–3.5 ?m and the volume percentage is 10–40%, and a good interfacial bonding between the reinforced particulate and the matrix is formed with the reinforced particles uniformly distributed. The production method of its billet is to have the reinforced particles and Al-base alloy powder receive variable-speed high-energy ball-milling in the balling drum. Then, with addition of a liquid surfactant, the ball-mill proceeds to carry on ball-milling. After the ball-milling, the produced composite powder undergoes cold isostatic pressing and the subsequent vacuum sintering or vacuum hot-pressing to be shaped into a hot compressed billet, which in turn undergoes semisolid thixotropic forming and may be shaped into complex-shaped components. These components can be used in various fields.
    Type: Grant
    Filed: July 28, 2003
    Date of Patent: August 8, 2006
    Assignees: ASM Assembly Automation Ltd., General Research Institute for Non-Ferrous Metals
    Inventors: Deming Liu, Chou Kee Peter Liu, Jian Zhong Fan, Jun Xu, Tao Zuo, Zhao Zu Gao
  • Patent number: 7074506
    Abstract: A composite target is placed in a chamber. The target is in the form of a bar made of ceramic powder and it presents composition that is not uniform in the longitudinal direction. At least one substrate is introduced into the chamber in order to have formed thereon a ceramic coating with a composition gradient. The top face of the bar is swept by an electron beam so as to melt the bar material at its top face and form a vapor cloud in the chamber under low pressure. A bar is used that presents a plurality of superposed layers of different compositions, with the composition within each layer being uniform over the entire cross-section of the bar. Each layer of the bar comprises zirconia and at least one oxide selected from the oxides of nickel, cobalt, iron, yttrium, hafnium, cerium, lanthanum, tantalum, niobium, scandium, samarium, gadolinium, dysprosium, ytterbium, and aluminum.
    Type: Grant
    Filed: July 14, 2004
    Date of Patent: July 11, 2006
    Assignee: SNECMA Moteurs
    Inventors: Christophe Chaput, Cyrille Delage, Andre Malie, Isabelle Porte, Bertrand Saint-Ramond
  • Patent number: 7052526
    Abstract: A magnesium base composite material is provided such that compound particles generated by a solid-phase reaction with magnesium are uniformly dispersed in a magnesium alloy body. The compound particles dispersed in the body comprise magnesium silicide (Mg2Si) and magnesium oxide (MgO) so that the magnesium base composite material may have excellent strength, hardness and abrasion resistance and tempered opponent aggression.
    Type: Grant
    Filed: February 14, 2003
    Date of Patent: May 30, 2006
    Assignee: Toudai TLO, Ltd.
    Inventor: Katsuyoshi Kondoh
  • Patent number: 7037463
    Abstract: A metallic article is prepared by first furnishing at least one nonmetallic precursor compound, wherein all of the nonmetallic precursor compounds collectively containing the constituent elements of the metallic article in their respective constituent-element proportions. The constituent elements together form a titanium-base alloy having a stable-oxide-forming additive element therein, such as magnesium, calcium, scandium, yttrium, lanthanum, cerium, praseodymium, neodymium, promethium, samarium, europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, and lutetium, and mixtures thereof. The stable-oxide-forming additive element forms a stable oxide in a titanium-based alloy. At least one additive element is present at a level greater than its room-temperature solid solubility limit in the titanium-base alloy. The precursor compounds are chemically reduced to produce an alloy material, without melting the alloy material. The alloy material may be consolidated.
    Type: Grant
    Filed: December 23, 2002
    Date of Patent: May 2, 2006
    Assignee: General Electric Company
    Inventors: Andrew Philip Woodfield, Clifford Earl Shamblen, Eric Allen Ott, Michael Francis Xavier Gigliotti
  • Patent number: 7037464
    Abstract: In an oxide dispersion strengthened martensitic steel which comprises, by % by weight, 0.05 to 0.25% C, 8.0 to 12.0% Cr, 0.1 to 4.0% W, 0.1 to 1.0% Ti, 0.1 to 0.5% Y2O3 with the balance being Fe and unavoidable impurities and in which Y2O3 particles are dispersed in the steel, by adjusting the Ti content within the range of 0.1 to 1.0% so that an excess oxygen content Ex.O in steel satisfies [0.22×Ti (% by weight)<Ex.O (% by weight)<0.46×Ti (% by weight)], the oxide particles are finely dispersed and highly densified to thereby obtain an oxide dispersion strengthened martensitic steel excellent in high-temperature strength. It is also possible to reduce the amount of oxygen contamination in steel during the mechanical alloying of raw material powders to provide Ex.O within a predetermined range, by carrying out the mechanical alloying in an Ar atmosphere having a super purity of not less than 99.
    Type: Grant
    Filed: August 7, 2003
    Date of Patent: May 2, 2006
    Assignee: Japan Nuclear Cycle Development Institute
    Inventors: Satoshi Ohtsuka, Shigeharu Ukai, Takeji Kaito, Takeshi Narita, Masayuki Fujiwara
  • Patent number: 6991686
    Abstract: To provide a method for producing a magnetostrictive material of excellent magnetostrictive characteristics. The method for producing a magnetostrictive material, wherein a mixture composed of Starting Materials A, B and C is sintered, where A is represented by Formula 1 (TbxDy1-x)Ty (T is at least one metallic element selected from the group consisting of Fe, Ni and Co, 0.35<x?0.50 and 1.70?y?2.00), B is represented by Formula 2 DytT1-t (0.37?t?1.00), and C contains T, to produce a magnetostrictive material represented by Formula 3 (TbvDy1-v)Tw (0.27?v<0.50, and 1.70?w?2.00), wherein oxygen content is set at 500 to 3,000 ppm for Starting Material A and at 2,000 to 7,000 ppm for Starting Material B.
    Type: Grant
    Filed: January 25, 2005
    Date of Patent: January 31, 2006
    Assignee: TDK Corporation
    Inventors: Seigo Tokoro, Teruo Mori
  • Patent number: 6984270
    Abstract: A radial anisotropic sintered magnet formed into a cylindrical shape includes a portion oriented in directions tilted at an angle of 30° or more from radial directions, the portion being contained in the magnet at a volume ratio in a range of 2% or more and 50% or less, and a portion oriented in radial directions or in directions tilted at an angle less than 30° from radial directions, the portion being the rest of the total volume of the magnet. The radial anisotropic sintered magnet has excellent magnet characteristics without occurrence of cracks in the steps of sintering and cooling for aging, even if the magnet has a shape of a small ratio between an inner diameter and an outer diameter.
    Type: Grant
    Filed: October 31, 2002
    Date of Patent: January 10, 2006
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Koji Sato, Mitsuo Kawabata, Takehisa Minowa
  • Patent number: 6946096
    Abstract: A method for making aerospace face seal rotors reinforced by rhenium metal, alloy, or composite in combination with silicon carbide or other ceramic. The resulting rotor also is disclosed. Ceramic grains, preferably silicon carbide (SiC), are mixed with powdered metallic (PM) binder that may be based on a refractory metal, preferably rhenium. The mixture is applied to a rotor substrate. The combined ceramic-metal powder mixture is heated to sintering temperature under pressure to enable fusion of the ceramic in the resulting metal-based substrate. A load may then be applied under an elevated temperature. The resulting coated rotor can exhibit high hot hardness, increased durability and/or high hot wear resistance, as well as high thermal conductivity.
    Type: Grant
    Filed: May 15, 2003
    Date of Patent: September 20, 2005
    Assignee: Honeywell International, Inc.
    Inventors: William L. Giesler, Robbie J. Adams
  • Patent number: 6921422
    Abstract: This invention relates to a ductile binder phase for use with AlMgB14 and other hard materials. The ductile binder phase, a cobalt-manganese alloy, is used in appropriate quantities to tailor good hardness and reasonable fracture toughness for hard materials so they can be used suitably in industrial machining and grinding applications.
    Type: Grant
    Filed: September 23, 2003
    Date of Patent: July 26, 2005
    Assignee: Iowa State University Research Foundation, Inc.
    Inventors: Bruce A. Cook, Alan Russell, Joel Harringa
  • Patent number: 6916355
    Abstract: A composite material 5 in which a dispersing material 7 is dispersed in a matrix 6 is provided. The composite material 5 is producible by steps of filling said mixed material in a space forming region to be defined by at least two container elements when said at least two container elements are integrated into one body, and then infiltrating said aluminum (Al) being molten due to heat generated by said self-combustion reaction into pores inside said mixed material through at least one hole formed in an upper part of a reaction container formed by combining said at least two container elements in which said mixed material is filled in said space forming region in a state being fixed to a predetermined shape, thereby an aluminide intermetallic compound is formed by self-combustion reaction between said metal powder and said aluminum (Al), and a dispersing material is dispersed into said matrix.
    Type: Grant
    Filed: November 19, 2002
    Date of Patent: July 12, 2005
    Assignee: NGK Insulators, Ltd.
    Inventors: Masahiro Kida, Takahiro Ishikawa, Masayuki Shinkai, Takatoshi Ikematsu
  • Patent number: 6899160
    Abstract: The present invention discloses a conductive injection molding composition. The thermally conductive composition includes a metallic base matrix of, by volume, between 30 and 60 percent. A first thermally conductive filler, by volume, between 25 and 60 percent is provided in the composition that has a relatively high aspect ratio of at least 10:1. In addition, an alternative embodiment of the composition mixture includes a second thermally conductive filler, by volume, between 10 and 25 percent that has a relatively low aspect ratio of 5:1 or less.
    Type: Grant
    Filed: September 3, 2003
    Date of Patent: May 31, 2005
    Assignee: Cool Options, Inc.
    Inventor: Kevin A. McCullough
  • Patent number: 6881376
    Abstract: The present invention relates to a nuclear fuel body comprising tungsten network and a method for manufacturing the same, more particularly, a nuclear fuel body in which tungsten network is continuously formed over the entire or some parts of a sintered body and a method for manufacturing the same. The sintered body in the nuclear fuel body of the present invention contains tungsten network having excellent heat conductivity, leading to the enhancement of heat conductivity of the nuclear fuel sintered body itself with decreasing the temperature of the nuclear fuel, so that it can contribute to the improvement in safety and performance of nuclear fuel.
    Type: Grant
    Filed: October 2, 2003
    Date of Patent: April 19, 2005
    Assignees: Korea Atomic Energy Research Institute, Korea Hydro & Nuclear Power, Co., Ltd.
    Inventors: Kun Woo Song, Jae Ho Yang, Keon Sik Kim, Ki Won Kang, Jong Hun Kim, Youn Ho Jung
  • Patent number: 6878307
    Abstract: A piezoelectric ceramic composition firable at a reduced sintering temperature is provided. The main composition is expressed with the general formula: [(Pb1-m-n-pSrmBanCdp)(ZrxTi1-x)1-k(BiaMnb)k]O3+yBi2O3+z(Fluorine Compound) where 0.00?m<0.15, 0.00?n<0.15, 0.00<(m+n)<0.21, 0.00 <p<0.04, 0.50?x?0.56, 0.00<a?1.00, 0.00<b?1.00, 0.00<k<0.04, 0.00?y?1.00(in weight %), 0.00?z?1.00(in weight %) and fluorine compound is LiF or MgF2. The ceramic material of the invention can be advantageously used in multilayered piezoelectric ceramic devices, in piezoelectric ceramic transformers, in piezoelectric ceramic actuators or in piezoelectric ceramic transducers.
    Type: Grant
    Filed: July 16, 2002
    Date of Patent: April 12, 2005
    Assignee: Dongil Technology Co., Ltd.
    Inventors: Youri Ponomarev, Young Min Kim
  • Patent number: 6852275
    Abstract: There is provided a process for producing an intermetallic compound-based composite material containing a reinforcing material and an intermetallic compound. The process includes infiltrating a metal powder into the gaps of a reinforcing material to form a preform and impregnating the preform with an Al melt to give rise to a spontaneous combustion reaction between the metal powder and the Al melt to convert the Al melt into an aluminide intermetallic compound. The Al melt and the metal powder are used in such amounts that they do not remain after the spontaneous combustion reaction. The process can produce an intermetallic compound-based composite material of large size and complicated shape in reduced steps.
    Type: Grant
    Filed: May 23, 2001
    Date of Patent: February 8, 2005
    Assignee: NGK Insulators, Ltd.
    Inventor: Masahiro Kida
  • Patent number: 6843943
    Abstract: The present invention relates to a method of producing improved bioactive composite materials based on apatite, mainly for supporting functions in dental and orthopaedic applications, by adapting closure temperature and applying of pressure in closed systems using the production methods, according to reaction tendencies of the materials at their production, and by possibly further counteracting such reaction tendencies and tendencies for decomposition by additions of helping agents.
    Type: Grant
    Filed: September 29, 1999
    Date of Patent: January 18, 2005
    Assignee: Doxa Aktiebolag
    Inventors: Erik Adolfsson, Leif Hermansson
  • Patent number: 6841121
    Abstract: This invention aims to provide a process for producing an oxide-dispersion strengthened platinum material which allows zirconium oxide to be more finely dispersed in a platinum material, and to further improve creep strength in an oxide-dispersion strengthened platinum material.
    Type: Grant
    Filed: June 15, 2001
    Date of Patent: January 11, 2005
    Assignee: Tanaka Kikinzoku Kogyo K.K.
    Inventors: Toru Shoji, Soichi Hitomi, Yoshikazu Takagi, Yoshinobu Watanabe
  • Publication number: 20040266605
    Abstract: This invention pertains to product and process. The product is a transparent product of a density in excess 99.5% comprising spinel and having uniform mechanical properties. The process pertains to fabrication of a transparent spinel product comprising the steps of dissolving a sintering aid in water to form a neutral sintering aid solution, adding a suitable additive to the sintering aid solution, applying the sintering aid solution to spinel particles to form a spinel dispersion, sub-dividing or atomizing the spinel dispersion to form droplets comprising one or more spinel particles coated with the final spinel solution, drying the droplets to form dried coated particles comprising one or more spinel particles coated with a dried layer of the sintering aid, and densifying the dried coated particles to form a transparent spinel product having uniform optical and mechanical properties in absence of grains of exaggerated size.
    Type: Application
    Filed: June 24, 2003
    Publication date: December 30, 2004
    Inventors: Guillermo R. Villalobos, Jas S. Sanghera, Shyam S. Bayya, Ishwar D. Aggarwal
  • Patent number: 6820323
    Abstract: A method of firing magnetic cores includes the steps of attaching a powder to the surface of a plurality of flattened-ring compact bodies made of a magnetic material, arranging the plurality of flattened-ring compact bodies adjacently so that the axes of flattened through-holes of the flattened-ring compact bodies are vertically oriented, and firing the flattened-ring compact bodies while the powder is interposed between the adjacent flattened-ring compact bodies. Alternatively, a method of firing magnetic cores includes the steps of attaching a powder to the surface of a plurality of thin compact bodies made of a magnetic material, vertically arranging the plurality of thin compact bodies adjacently, and firing the thin compact bodies while the powder is interposed between the adjacent thin compact bodies.
    Type: Grant
    Filed: March 10, 2000
    Date of Patent: November 23, 2004
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Hiroyuki Kino, Nobuaki Ito, Yoshihiro Nishinaga
  • Patent number: 6793705
    Abstract: A method of forming a powder metal material or article includes the steps of molding a compact from a metallurgical powder, and then sintering the compact. The metallurgical powder may include at least one of a stainless steel powder and a low-chromium steel-base powder, and about 0.5 to about 15 weight percent of glass powder. Alternatively, the metallurgical powder may include at least one of a stainless steel powder and a low-chromium steel-base powder, about 3 to about 15 weight percent molybdenum, and about 1 to about 15 weight percent of nickel-base alloy powder. The present invention also is directed to metallurgical powders useful in and materials and articles made by the methods of the present invention. Such articles include, but are not limited to, valve guides for internal combustion engine EGR systems, valve seats, exhaust system components, combustion chambers, other combustion engine parts subjected to high temperature, and chemical industry valve and corrosion parts.
    Type: Grant
    Filed: October 24, 2001
    Date of Patent: September 21, 2004
    Assignee: Keystone Investment Corporation
    Inventor: John C. Kosco
  • Publication number: 20040107797
    Abstract: A niobium powder for capacitors, having an average particle size of from 10 to 500 &mgr;m, which is a granulated powder having an oxygen content of 3 to 9% by mass; a sintered body thereof; and a capacitor fabricated from the sintered body as one part electrode, a dielectric material formed on the surface of the sintered body, and another part electrode provided on the dielectric material. A capacitor manufactured from the sintered body of a niobium powder of the present invention is prevented from deterioration in the performance for a long period of time and has high reliability.
    Type: Application
    Filed: December 5, 2003
    Publication date: June 10, 2004
    Applicant: SHOWA DENKO K.K.
    Inventors: Kazumi Naito, Nobuyuki Nagato
  • Patent number: 6746545
    Abstract: An R—Fe—B permanent magnet wherein R is Nd or a combination of Nd with a rare earth element is prepared by casting an R—Fe—B alloy, crushing the alloy in an oxygen-free atmosphere of argon, nitrogen or vacuum, effecting comminution, compaction, sintering, aging, and cutting and/or polishing the magnet to give a finished surface. The magnet is then heat treated in an argon, nitrogen or low-pressure vacuum atmosphere having a limited oxygen partial pressure, obtaining a highly oil resistant sintered permanent magnet having corrosion resistance and hydrogen barrier property even in a high pressure hot environment of refrigerant and/or lubricant as encountered in compressors.
    Type: Grant
    Filed: May 30, 2001
    Date of Patent: June 8, 2004
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Kazuo Tamura, Masanobu Shimao, Ryuji Hamada, Takehisa Minowa
  • Publication number: 20040103752
    Abstract: The present invention relates to a nuclear fuel body comprising tungsten network and a method for manufacturing the same, more particularly, a nuclear fuel body in which tungsten network is continuously formed over the entire or some parts of a sintered body and a method for manufacturing the same. The sintered body in the nuclear fuel body of the present invention contains tungsten network having excellent heat conductivity, leading to the enhancement of heat conductivity of the nuclear fuel sintered body itself with decreasing the temperature of the nuclear fuel, so that it can contribute to the improvement in safety and performance of nuclear fuel.
    Type: Application
    Filed: October 2, 2003
    Publication date: June 3, 2004
    Inventors: Kun Woo Song, Jae Ho Yang, Keon Sik Kim, Ki Won Kang, Jong Hun Kim, Youn Ho Jung
  • Publication number: 20040086412
    Abstract: The invention provides a method for preparing a soft magnetic material which meets demands for low iron loss, high density, high strength and high productivity. The method comprises a surface oxidation step of forming oxide films on the surfaces of a soft magnetic powder, a step of preparing a molding compound of the soft magnetic powder by mixing a soft magnetic powder and a binder with a predetermined blending ratio, a press molding step of press-molding the molding compound of the soft magnetic powder into a predetermined shape, and a sintering step of sintering the press-molded soft magnetic powder to produce a soft magnetic material, wherein a millimeter wave sintering apparatus or a discharge plasma sintering apparatus is used as a heating means in the surface oxidation step or in the sintering step.
    Type: Application
    Filed: October 17, 2003
    Publication date: May 6, 2004
    Inventors: Yasuyoshi Suzuki, Yurio Nomura, Yoshiaki Nishijima, Shoji Miyake, Yukio Makino, Teppei Satoh
  • Patent number: 6723387
    Abstract: A thermal spray method for the fabrication of ceramic/metal and ceramic/ceramic hardcoating for wear applications. The method makes use of feedstock powder, composed of micron-scale aggregates of hard phase material particles that are either mixed or coated with a readily fusible nano-scale binder phase material. Thus, during thermal spraying, the nanostructured material undergoes rapid melting while the aggregated material is heated but not necessarily melted. A dense coating is formed when the molten nano-material fills the available pore spaces between the heated and softened aggregates, providing a strong and tough matrix for the consolidated material. Optimal wear properties are achieved when the volume fraction of aggregated particles is high, typically in the range of 0.5-0.9. Aggregated material may be composed of one, two or more particles of difference sizes and/or compositions, with particle size distribution that gives high packing density for the hard phase.
    Type: Grant
    Filed: September 19, 2002
    Date of Patent: April 20, 2004
    Assignee: Rutgers University
    Inventors: Bernard H. Kear, Ganesh Skandan
  • Publication number: 20040071580
    Abstract: There is provided a method for producing oxide dispersion strengthened ferritic steel tube by fabricating a raw tube by mixed sintering of a metal powder and an oxide powder and producing a tube of the desired shape by repeating cold rolling and heat treatment for a total of three times or more. The method comprises performing each of the intermediate heat treatments during the cold rolling by a two-step heat treatment consisting of a first step heat treatment of 1100° C. or lower and a second step heat treatment of 1100 to 1250° C. and higher than the first step temperature, and performing the final heat treatment at 1100° C. or higher.
    Type: Application
    Filed: September 25, 2003
    Publication date: April 15, 2004
    Inventors: Takeji Kaito, Shigeharu Ukai, Satoshi Ohtsuka, Toshimi Kobayashi
  • Publication number: 20040040415
    Abstract: Pressed material such as anodes are described and formed from oxygen reduced oxide powders using additives, such as binders and/or lubricants. Methods to form the pressed material are also described, such as with the use of atomizing, spray drying, fluid bed processing, microencapsulation, and/or coacervation.
    Type: Application
    Filed: September 2, 2003
    Publication date: March 4, 2004
    Inventors: Jonathon L. Kimmel, Randall V. Redd
  • Publication number: 20040042922
    Abstract: Methods of producing atomized intermetallic aluminide powders with a controlled oxygen content, and articles made from the powders by powder metallurgical techniques are disclosed. Gas atomized intermetallic aluminide powders can be oxidized to increase their oxygen content. Water atomized intermetallic aluminide powders can be milled to change their size, shape and/or oxygen content. Blends or mixtures of modified gas and water atomized intermetallic aluminide powders can be processed into articles by powder metallurgical techniques.
    Type: Application
    Filed: September 4, 2002
    Publication date: March 4, 2004
    Inventors: Firooz Rasouli, Clive Scorey, John McKernan, John F. Cunningham
  • Patent number: 6695967
    Abstract: A reaction-bonded &agr;-alumina filter element is provided. The filter element includes a monolith of porous material having multiple passageways extending from one end face to an opposing end face. The monolith is extruded from a mixture containing at least aluminum metal and alumina powders in a proportion such that on sintering the volume change of the monolith is minimized. The filter body can be used as a filter or as a membrane support for crossflow or dead end flow filter elements. A method for making the filter element is also provided.
    Type: Grant
    Filed: March 13, 2002
    Date of Patent: February 24, 2004
    Assignee: CeraMem Corporation
    Inventors: Bruce A. Bishop, Peter J. Hayward, Robert L. Goldsmith, Garry G. Haacke
  • Publication number: 20030205107
    Abstract: A composition for forming metal objects includes (a) first particles containing a jewelry-metal, and (b) second particles containing a refractory metal oxide. The composition allows the preparation of jewelry-metal in a large variety of colors.
    Type: Application
    Filed: April 18, 2003
    Publication date: November 6, 2003
    Applicant: Board of Trustees of University of Illinois
    Inventors: Billie Jean Theide, Rimas T. VisGirda
  • Patent number: 6641639
    Abstract: Bodies for heating, for example electric sealing jaws, are produced according to the present invention by a method which includes compaction and densification or consolidation of pulverulent, metallic material in a mould. The mould (6) is first supplied with the pulverulent material (10) which is compacted, as well as treated with an impregnating solution (12). Thereafter, the body (2) is heated to dry the solution and to sinter the pulverulent material. The method gives a dense body possessing superior thermal conductivity.
    Type: Grant
    Filed: February 8, 2002
    Date of Patent: November 4, 2003
    Assignee: Tetra Laval Holdings & Finance S.A.
    Inventor: Hans Selberg
  • Patent number: 6641776
    Abstract: X-ray imageable articles, for instance surgical implements or parts therefore which are used in minimally invasive surgical procedures, may be prepared by a process including the steps of: (a) preparing a mixture composition comprising: i) radiolucent particulate material selected from ceramic materials, metallurgic materials, and combinations thereof and having a particulate size of no more than 40 microns, ii) radiopaque particulate material selected from ceramic materials, metallurgic materials, and combinations thereof and having a particulate size of no more than 40 microns, and (iii) at least one polymeric binder material; (b) injection molding the mixture composition into a preform; (c) optionally removing the binder material from the preform; and (d) sintering the preform.
    Type: Grant
    Filed: November 15, 2000
    Date of Patent: November 4, 2003
    Assignee: SciMed Life Systems, Inc.
    Inventors: Timothy J. Weaver, Dion Mraz