Abstract: A method of manufacturing a tungsten sputtering target includes pressing a high purity tungsten powder to form a pressed compact, first sintering the pressed compact at a temperature of 1450-1700° C. for one hour or longer after the pressed compact is heated at a heating-up rate of 2-5° C./min on the way to a maximum sintering temperature, second sintering the pressed compact to form a sintered body at a temperature of 1900° C. or higher for 5 hours or longer, working the sintered body to obtain a shape of a target, subjecting the target to a grinding work of at least one of rotary grinding and polishing, and subjecting the target to a finishing work of at least one of etching and reverse sputtering.

Abstract: A method for obtaining a selectively non-carburized powdered metal part. The steps include compacting, sintering, removing, forging and cooling. A metal powder is compacted to form a preform having at least one first surface in which a forged part is required to have a case depth and at least one second surface in which a carburized portion is required to be removed prior to forging. The preform is then sintered and carburized. After carburizing the at least one second surface of the preform is removed and subsequently forged and cooled. The forged part has at least one second surface having improved post forging properties and at least one first surface having improved performance features. A part made from the present method is also provided.

Abstract: A method for fabricating a copper-gallium alloy sputtering target comprises forming a raw target; treating the raw target with at least one thermal treatment between 500° C.˜850° C. being mechanical treatment, thermal annealing treatment for 0.5˜5 hours or a combination thereof to form a treated target; and cooling the treated target to a room temperature to obtain the copper-gallium alloy sputtering target that has 71 atomic % to 78 atomic % of Cu and 22 atomic % to 29 atomic % of Ga and having a compound phase not more than 25% on its metallographic microstructure. Therefore, the copper-gallium alloy sputtering target does not induce micro arcing during sputtering so a sputtering rate is consistent and forms a uniform copper-gallium thin film. Accordingly, the copper-gallium thin film possesses improved quality and properties.

Abstract: A powder alloy rolling case (1) includes a side face configuring member (10) formed like a rectangular frame with two members (10a, 10a) combined, and surrounding side faces of metal powder (2); an upper lid configuring member (11) provided to cover one opening of the side face configuring member (10), and covering an upper face of the metal powder; and a lower lid configuring member (12) provided to cover the other opening of the side face configuring member (10), and covering a lower face of the metal powder (2), wherein joints (10b, 10b) between the members (10a, 10a) configuring member (10) are provided in opposing two side faces out of four side faces of the side face configuring member (10).

Abstract: High temperature-resistant niobium wire enriched with phosphorous is suitable as a connecting wire for niobium, niobium oxide, or tantalum capacitors.

Abstract: The invention describes a device (1) for calibrating a sintered moulded part (2) with an angular toothing (3) by means of a calibrating tool (4), comprising a lower punch (15) for mounting the sintered moulded part (2) with a lower punch external toothing (23), a vertically movable and axially rotatably mounted upper punch (8) with an upper punch external toothing (21), as well as an axially rotatably mounted die (14) with a die internal toothing (24). The lower punch (15) is mounted to be moveable only in vertical direction.

Abstract: A method and apparatus for powder compaction using high velocity adiabatic impact. A quantity of powder material is impacted with a power ram at a controlled velocity in a single controlled impact on the powder material at a controlled specific impulse or specific kinetic energy to adiabatically compact the powder material into a workpiece with a relative density of 95% or above without additional processing such as preliminary compaction, pre-compaction sintering, post-compaction sintering, pre-heating of the powder material (warm compaction), lubrication or multiple impacts.

Abstract: An endoprosthesis, such as a stent, having a layer that can enhance the biocompatibility of the endoprosthesis, and methods of making the endoprosthesis are disclosed.

Abstract: A small diameter, elongated steel article, comprising fully consolidated, prealloyed metal powder is disclosed. The consolidated metal powder has a microstructure that has a substantially uniform distribution of fine grains having a grain size of not larger than about 9 when determined in accordance with ASTM Standard Specification E 112. The microstructure of the consolidated metal powder is further characterized by having a plurality of substantially spheroidal carbides uniformly distributed throughout the consolidated metal powder that are not greater than about 6 microns in major dimension and a plurality of sulfides uniformly distributed throughout the consolidated metal powder wherein the sulfides are not greater than about 2 microns in major dimension. A process for making the elongated steel article is also disclosed.

Abstract: A method of forming a powder metal forging, including the steps of: forming a preform including a sintered powder metal composition; inserting the preform in a die set having a bottom die and a top die, the die set defining a forge form therewithin, the die set being in a closed position wherein the top die is contacting the bottom die; and compressing the preform in the forge form using an upper punch and a lower punch, the compressing step resulting in a formed part. The closed die set minimizes or eliminates flash in the formed part, particularly in the contoured surfaces, which allows the forging to be through hardened by direct quenching after the forging operation, without the need to remove hardened flash from these surfaces.

Abstract: Disclosed is a manufacturing method of sinter forged aluminum-based parts with high strength. In the manufacturing method, prepared is a raw material powder comprising, by mass: 3.0 to 10% zinc; 0.5 to 5.0% magnesium; 0.5 to 5.0% copper; inevitable amount of impurities; and the balance aluminum. The raw material powder is formed into a compact by pressing the raw material powder, sintered in a non-oxidizing atmosphere in such a manner as to heat the compact at a sintering temperature of 590 to 610 degrees C. for 10 minutes or more, before cooling the sintered compact. It is then forged by pressing the sintered compact in a pressing direction to compress the sintered compact in the pressing direction and produce plastic flow of material in a direction crossing to the pressing direction.

Abstract: An apparatus for rolling of a powder metallurgical metallic workpiece is provided having a feeding device, a first induction heating apparatus in operable communication with a first RF generator and at least a first hot rolling mill. A process control device monitors at least one parameter of the first RF generator and outputs a signal. A method for continuous rolling of a metallic workpiece is also provided using the apparatus for rolling. The process control device signal can be used to monitor metallurgical properties of the workpiece and provide in-line evaluation of the workpiece.

Abstract: The invention describes a method of producing a compression mould profile (21) of a compression mould for a non-circular sintered chain wheel or cog belt wheel (1), whereby a compression mould profile (21) is set up by scaling a desired profile (19) of the chain wheel or cog belt wheel (1) with a scaling factor. The compression mould profile (21) is set up by applying a corrective shift applied in addition to scaling the desired profile (19).

Abstract: A composition of matter comprises, in combination, in weight percent: a largest content of nickel; at least 16.0 percent cobalt; and at least 3.0 percent tantalum. The composition may be used in power metallurgical processes to form turbine engine turbine disks.

Abstract: The material contains a porous metal matrix impregnated with a material emitting electrons. The material uses a mixture of copper and iron powders as a porous metal matrix and a Group IIIB metal component such as Y2O3 is used as a material emitting electrons at, for example, the proportion of the components, mass %: iron: 3-30; Y2O3:0.05-1; copper: the remainder. Copper provides a high level of heat conduction and electric conductance, iron decreases intensity of copper evaporation in the process of plasma creation providing increased strength and lifetime, Y2O3 provides decreasing of electronic work function and stability of arc burning. The material can be used for producing the electrodes of low temperature AC plasma generators used for destruction of liquid organic wastes, medical wastes, municipal wastes as well as for decontamination of low level radioactive waste, the destruction of chemical weapons, warfare toxic agents, etc.

Abstract: The present invention discloses a self-lubricating bearing, which is a hollow cylindrical body with an axial hole in its center, exhibiting a structure formed by sintering a multiple of spherical alloys particles under microscopy. The self-lubricating bearing has a multiple of pores to receive lubricating oil. Further, the present invention provides a manufacturing process for making self-lubricating bearings.

Abstract: An interconnect composite material having a coefficient of thermal expansion close to that of zirconia electrolyte, high electrical conductivity, high stability in both oxidizing and reducing atmosphere at temperatures from 600 to 900° C. and having the following general composition (1-z)[xNi+(1-x-y)TiO2+yNb2O5]+zCuO where x, y and z are corresponding parties of weight. An interconnect plate of this material is manufactured by sintering an intermediate TiO2—Nb2O5 composition, grinding it to a powder, combining the powder with NiO, CuO and an organic binder, tape casting the mixture, stacking the fabricated film into multiple layers, repeated rolling of the multiple layers into sheets and two-step sintering of the sheets in an air atmosphere at the first step and in a hydrogen atmosphere at the final step.

Abstract: A technique for net shaping gear teeth of a high performance power transmission gear from a powder metal workpiece includes heating a powder metal workpiece in the form of a near net shaped gear blank having gear teeth surfaces above its critical temperature to obtain an austenitic structure throughout its surfaces, isothermally quenching the workpiece at a rate greater than the critical cooling rate of its surfaces to a uniform metastable austenitic temperature just above the martensitic transformation temperature, rolling the gear teeth surfaces of the workpiece to a desired outer peripheral profiled shape between opposed dies, each die having an outer peripheral profiled surface, while holding the workpiece at the uniform metastable austenitic temperature, the gear teeth surfaces undergoing densification, plastic deformation, and strengthening as a result of the rolling operation, and cooling the workpiece through the martensitic range to thereby harden the surfaces of the gear teeth.

Abstract: A threaded nozzle for use in a cutter bit is disclosed. Threads are either machined into or pressed into a pressed powder nozzle then the nozzle is sintered. Threads of the nozzles of the present invention exhibit improved hardness and have a rougher surface finish than threads machined post-sintering. Shaping of the threads into the nozzle before sintering is also more economical and efficient than post-sintering machining.

Abstract: A method for forming a remateable cracked titanium powder base alloy connecting rod using a titanium alloy powder processed to produce a connecting rod.

Abstract: A member produced by powder forging which retains machinability and improved fatigue strength without having an increased hardness and can retain self conformability after fracture splitting; a powder mixture for powder forging; a process for producing a member by powder forging; and a fracture splitting connecting rod obtained from the member produced by powder forging. The member produced by powder forging is one obtained by preforming a powder mixture, subsequently sintering the preform, and forging the resultant sintered preform at a high temperature. The free-copper proportion in the sintered preform at the time when the forging is started is 10% or lower, and the member obtained through the forging has a composition containing, in terms of mass %, 0.2-0.4% C, 3-5% Cu, and up to 0.4% Mn (excluding 0), the remainder being iron and incidental impurities, and has a ferrite content of 40-90%.

Abstract: A manufacturing method for producing metal matrix composite (MMC) sheets without intermediate process losses associated with extrusion and rolling edge cracks. The method results in theoretical sheet yield rates from the initial MMC billet of up to 100%, compared to 30 to 60% yield rates for prior-art manufacturing processes. The methods in this invention comprise the following processes: (a) preparing a MMC powder mixture; (b) preparing a frame and a billet consolidation tool; (c) loading and compacting the MMC mixture to form a framed MMC compact; (d) consolidation of the framed MMC compact to form a framed MMC billet; (e) preparing the framed billet to be a framed roll-preform; and (e) rolling the framed roll-preform to MMC sheet.

Abstract: A method for producing a high purity tungsten sputtering target. The method includes heat treating of high purity tungsten powder in order to consolidate it into a blank with density providing closed porosity. The consolidation may be achieved by hot pressing, HIP or any other appropriate method. Next, this plate is rolled to produce target blanks of approximate size and further increased density of the material. The method may be applicable to a variety of blanks including round shape target blanks, for example, consisting of tungsten, molybdenum, tantalum, hafnium, etc.

Abstract: The invention provides a method and apparatus for densifying the teeth of a powder metal preform gear. The die includes an aperture for receiving a body of the gear and a plurality of grooves for receiving the teeth of the gear. The grooves have a length and a variable width along the length. The grooves narrow tangentially relative to the aperture. The powder metal preform gear is urged through the die and the teeth are plastically and elastically deformed at a relatively narrow portion of the groove. After passing through the narrow portion of the groove and being compressed, the teeth can at least partially recover. The grooves defined by the die can be helical for forming a helical groove.

Abstract: A method of manufacturing a sheet of semiconductor material is provided. The method includes forming a first layer of silicon powder of at least one semiconductor material, wherein the first layer has a lower surface and an opposite upper surface. The method further includes depositing a second layer across the upper surface of the first layer, wherein the second layer of silicon powder has a melting point that is substantially similar to the melting point of the first layer of silicon powder. The method also includes heating at least one of the first and second layers of silicon powder to initiate a controlled melt of one of the first and second layer of silicon powder and to initiate crystallization of at least one of the first and second layers of silicon powder.

Abstract: A method and process for at least partially forming a medical device that is at least partially formed of a novel metal alloy which improves the physical properties of the medical device.

Abstract: An electrosurgical forceps has at least the tip of one blade member formed of a composite material having aligned elongated particles of nickel interspersed in a matrix of silver particles. The tip can be provided as a tip member attached, such as by brazing, to the body of the blade member, or the entire blade member can be formed of the silver/nickel composite material. In another embodiment, the tip or blade member is formed of a dispersion strengthened silver or copper composite material.

Abstract: A method and process for at least partially forming a medical device that is at least partially formed of a novel metal alloy which improves the physical properties of the medical device.

Abstract: A method and process for at least partially forming a medical device that is at least partially formed of a novel metal alloy which improves the physical properties of the medical device.

Abstract: A method for producing a powder metal article having a three dimensional shape and having at least one densified surface comprising: a) providing a blend of powdered metals; b) compacting said blend to form a pre-form having a general shape of said article; c) sintering said pre-form; d) densifying at least one cylindrical surface region of said pre-form; and, e) forming said pre-form to a final density and into the three dimensional shape of said article.

Abstract: A method of fabricating clutch races for one-way clutch mechanisms includes compacting and sintering a ferrous-based powder metal to near-net shape to produce a core density of between about 6.8 to 7.6 g/cc and a race surface that is near-net shape. The cam surface is cold worked in a manner that locally increases the density at the surface to develop a highly densified layer of essentially fully densified material and with a final surface finish that, after heat treatment, is ready to use in a one-way clutch application without further working. Both the inner and outer clutch races of one-way clutch mechanisms can be formed in this fashion and yield races that exhibit excellent strength, toughness, fatigue strength and wear resistance.

Abstract: A bearing housing (1) comprising a first element (2) and a second element (3) is provided. The first and second element (2, 3) are connectable to each other, and adapted to abut each other in an interface (4) between the first and second element (2, 3). At least one cylindrical hole (5) is arranged in said interface (4) with its envelope surface (6) partly formed by the first element (2) and partly formed by the second element (3), wherein the hole (5) has at least one opening (7) on a first surface (8) formed by the first and second element (2, 3). The bearing housing (1) is further characterized in that at least one groove (11 a) is formed in the first surface (8) of the first element (2) and at least one groove (11b) is formed in the first surface (8) of the second element (3), wherein the grooves (11a, 11b) coincide to receive at least one rod-shaped fastening means for connection of the first and second element (2, 3).

Abstract: An x-ray tube electron shield is disclosed for interposition between an electron emitter and an anode configured to receive the emitted electrons. The electron shield is configured to withstand the elevated levels of heat produced by electrons backscattered from the anode and incident on the electron shield. This in turn equates to a reduced incidence of failure in the electron shield. In one embodiment the electron shield includes a body that defines a bowl-shaped aperture having a narrowed throat segment. The body of the electron shield includes a first body portion, a second body portion, and a disk portion. These portions cooperate to define the bowl and the throat segment. The throat segment and the lower portion of the bowl are composed of a refractory material and correspond with the regions of the electron shield that are impacted by relatively more backscattered electrons from the anode surface.

Abstract: In a Cr—Cu alloy that is formed by powder metallurgy and contains a Cu matrix and flattened Cr phases, the Cr content in the Cr—Cu alloy is more than 30% to 80% or less by mass, and the average aspect ratio of the flattened Cr phases is more than 1.0 and less than 100. The Cr—Cu alloy has a small thermal expansion coefficient in in-plane directions, a high thermal conductivity, and excellent processability. A method for producing the Cr—Cu alloy is also provided. A heat-release plate for semiconductors and a heat-release component for semiconductors, each utilizing the Cr—Cu alloy, are also provided.

Abstract: Diffusion bonded brake rotor and hub formed by powder metallurgy including metals such as titanium powder.

Abstract: In conventional ram-driven presses, the downward stroke of the ram into a tool causes acceleration of the tool, thereby facilitating an operation on a workpiece by the tip of the tool. While the ram stroke is found to impart sufficient dynamic energy to the tool to facilitate the necessitated operation by the tool tip, there are other more efficient, and in turn, more effective, means and methods of actuating the tool tip, with such means and methods being facilitated from energy derived from the tool's acceleration or from energy from other external sources.

Abstract: Contoured solid polycrystalline superabrasive material such as twist drill tips and endmill flank segments can be formed by preparing a precursor mold having a plurality of shaped openings each corresponding to a predetermined shape. A specially prepared charge feed can be placed into the shaped openings to form a charged precursor. The charge feed can include a substantially homogeneous mixture of superabrasive source particulates, sintering binder, and optional inorganic bonding medium. A loaded reaction cup-assembly including the charged precursor can be subjected to a pressure, temperature and time sufficient for sintering and formation of the contoured polycrystalline superabrasive material. Reduced finishing steps and increased tailorability of grade and quality of final polycrystalline products can be readily achieved.

Abstract: Magnesium composite powder which is a starting raw material to manufacture a particle-dispersion type of magnesium group composite material comprises magnesium alloy coarse particles (7) serving as a main component which constitutes a matrix of a magnesium alloy and fine-grained powder (8) comprising a component which reacts with magnesium to form a compound and attached on a surface of the magnesium alloy coarse particle (7) through a binder (9).

Abstract: The present invention relates to surface densification of a work piece that comprises at least one toothed section made from sintering material, wherein a first surface of the work piece is densified using a different from a second surface of the work piece.

Abstract: Embodiments of the present invention relate to methods of forming powder metals materials and parts. More specifically, certain embodiments of the present invention relate to methods of forming powder metals materials and parts by densifying at least a portion of a surface of the materials and/or parts after sintering and prior to densifying one or more core regions of the materials and/or parts. Other embodiment provide powder metal parts, such as gears and sprockets, having surface regions that are uniformly densified to full density to depth ranging from 0.001 inches to 0.040 inches, and core regions that can have at least 92 percent theoretical density and further can have essentially full density, or full density. Still other embodiments relate to brazed, welded, plated and gas-tight powder metal parts and components that can be made in accordance with the various non-limiting methods disclosed herein.

Abstract: A fuel cell interconnect includes a first surface containing a first plurality of channels and a second surface containing a second plurality of channels. The first and second surfaces are disposed on opposite sides of the interconnect. The first plurality of channels is offset from the second plurality of channels.

Abstract: Molybdenum sputtering targets and sintering characterized as having no or minimal texture banding or through thickness gradient. The molybdenum sputtering targets having a fine, uniform grain size as well as uniform texture, are high purity and can be micro-alloyed to improved performance. The sputtering targets can be round discs, square, rectangular or tubular and can be sputtered to form thin films on substrates. By using a segment-forming method, the size of the sputtering target can be up to 6 m×5.5 m. The thin films can be used in electronic components such as Thin Film Transistor—Liquid Crystal Displays, Plasma Display Panels, Organic Light Emitting Diodes, Inorganic Light Emitting Diode Displays, Field Emitting Displays, solar cells, sensors, semiconductor devices, and gate device for CMOS (complementary metal oxide semiconductor) with tunable work functions.

Abstract: In a method for manufacturing a bearing member which is made of a porous material and has dynamic pressure grooves formed by electrochemical machining, the bearing member is impregnated with liquid such as hydrosoluble liquid or water prior to electrochemical machining. Since the hydrosoluble liquid or water is retained due to capillary force in the bearing member for which electrochemical machining is to be performed, the hydrosoluble liquid or water is not replaced with an electrolyte used in the electrochemical machining. Thus, the step of removing the electrolyte after electrochemical machining can be omitted, increasing production efficiency. Moreover, the bearing member is free from a trouble of rust as the electrolyte does not remain in the bearing member. Since the hydrosoluble liquid or water exhibits excellent affinity for the electrolyte, it does not harm processing accuracy in electrochemical machining and can be easily removed after electrochemical machining.

Abstract: The use of powder metal components in a variator is disclosed. Traction fluid of various sorts may be used in the variators, not just high performance synthetics or application specific lubricants.

Abstract: A sputter target is provided with a first elemental phase of a first material, the first material being either cobalt or tungsten, a first intermetallic phase including the first material and a second material, the second material being either tungsten or cobalt and different from the first material, the first material in a greater atomic percentage than the second material, and a second intermetallic phase including the second material and the first material, the second material in a greater atomic percentage than the first material. The sputter target includes 20-80 at. % cobalt, and has a density greater than 99% of a theoretical maximum density thereof. The sputter target is fabricated by selecting a cobalt powder and a tungsten powder having the same particle size distribution, blending the cobalt powder and the tungsten powder to form a blended powder, canning the blended powder, hot pressing the blended powder to form a solid, and machining the solid to form a sputter target.

Abstract: The present invention is directed to a process for producing high density, refractory metal products via a press/sintering process. The invention is also directed to a process for producing a sputtering target and to the sputtering target so produced.

Abstract: A powder metal tooth part and a method of producing a toothed sintered metal part by uniaxially compacting an iron or iron-based powder having coarse particles in a single compaction step, subjecting the part to sintering, and subjecting the part to a surface densifying process.

Abstract: A method for producing a toothed section from a densified sintered material and to such a toothed section, whereas a predensified tooth perform is densified to its final shape at least in one area by means of iteratively acquired data, and the roughness in the area being improved relative to the preform by at least 400%, a surface hardness of at least HB 130 being established.

Abstract: The invention concerns a sintered metal part which has a densified surface and sintered density of at least 7.35 g/cm3 and a core structure distinguished by a pore structure obtained by single pressing to at least 7.35 g/cm3 and single sintering of a mixture of a coarse iron or iron-based powder and optional additives.

Abstract: The present invention provides a data storage system. The data storage system includes a metal injected molded base. The metal injection molded base includes a metal injection molded platform and at least one metal injection molded three-dimensional feature. The at least one metal injection molded three-dimensional feature is formed integrally and simultaneously with the metal injection molded platform. The at least one three-dimensional feature configured to mount data storage system components to the platform.