Abstract: A tubular target is formed of refractory metal or a refractory metal alloy. The target has at least one tubular portion X with a relative density RDx and at least one tubular portion Y with a relative density RDy. At least one tubular portion X has, at least in some regions, a larger outer diameter than a tubular portion Y at least in some regions. A density ratio satisfies the relation (RDy?RDx)/RDy?0.001. There is also described a method for producing a tubular target from refractory metal or refractory metal alloy by sintering and local deformation of different degree. The tubular target has a more uniform sputter removal over the entire surface area compared with prior tubular targets. The tubular targets do not exhibit any tendency to arcing or to particle regeneration.

Abstract: A method for manufacturing an integral molded cooling device, a circulation channel of a refrigerant being formed in the inside of the cooling device, the method includes: laminating a channel forming plate, a top plate and a bottom plate, a plurality of comb tooth units being provided on the channel forming plate; and integrating the channel forming plate, the top plate and the bottom plate by diffusion joining.

Abstract: A method of manufacturing an annular wall (46) of a combustion chamber (15) comprises depositing layers of a metal sequentially one upon the other to form layers of a spiral wall (45) of the combustion chamber (15). Each layer of metal is deposited in a spiral pathway (122). The ends (E1, E2) of the spiral wall (45) of the combustion chamber (15) are joined together to form the annular wall (46) of the combustion chamber (15). The ends (E1, E2) of the spiral wall (45) of the combustion chamber (15) are at the opposite ends of the spiral pathway (122).

Abstract: A method for preparing an article is disclosed. The method comprises compacting a mixture of a first pre-alloyed powder and a lubricant to thereby form a green part having a green strength sufficient to permit mechanical handling; applying a slurry to a surface of the green part to thereby form a slurry coated green part, wherein the slurry comprises a second pre-alloyed powder, a binder, and a solvent; and heating the coated green part to a temperature below a solidus temperature of the first pre-alloyed powder and between a solidus temperature and a liquidus temperature of the second pre-alloyed powder to thereby solid state sinter the first pre-alloyed powder into a sintered core and to liquid state sinter the second pre-alloyed powder into a continuous alloy coating over the sintered core.

Abstract: Additive manufacturing techniques may be utilized to construct effusion plates. Such additive manufacturing techniques may include defining a configuration for an effusion plate having one or more internal cooling channels. The manufacturing techniques may further include depositing a powder into a chamber, applying an energy source to the deposited powder, and consolidating the powder into a cross-sectional shape corresponding to the defined configuration. Such methods may be implemented to construct an effusion plate having one or more channels with a curved cross-sectional geometry.

Abstract: The invention relates to a method for fabricating an open-porous metal foam body with a nickel base alloy, to a metal foam body fabricated this way as well as advantageous applications for the separation of specific components and pollutants from fluid flows. On the occasion, according to the set object open-porous metal foam bodies which have improved mechanical properties, and in addition an enlarged specific surface and/or increased surface roughness are to be provided. During fabricating it is proceeded such that an open-porous base foam body made of nickel or a nickel base alloy is coated with a liquid binding agent. Subsequent to this, a mixture of a powdery nickel base alloy and an organic component the temperature of phase transformation of which is at least 30 degrees centigrade from its solid phase to the liquid phase is deposited. The temperature should then be below the respective temperature of phase transformation.

Abstract: The present invention relates to new graphene-based steel tubes, pipes or risers, whose products are obtained by a method of manufacturing that consists in adding graphene nanosheets, heat treatment, forming tubular geometry and surface finish. In addition to the unique chemical composition based on graphene, with carbon content ranging between 0.01 and 21.0%, these products have the wall thickness between 800 nm and 80 mm (from ultra fine to thick), diameter between 10 and 5000 mm, and having a tensile strength not less than 2000 MPa reaching up to 50 GPa, with far superior features to those obtained by other methods. Such products can be used for petroleum, natural gas and biofuels transportation, including in deepwater submarine riser systems (>1500 m), with direct application in the oil industry.

Abstract: A method for manufacturing a cutting insert green body from a sinterable powder, a tool set for manufacturing the cutting insert green body by that method and the green body manufactured by the tool set. The tool set has axially moving upper and lower punches and radially moving side punches. The side punches move slidably on die rods. The side punches and die rods move in channels in a base body on which a cover plate is mounted. The upper and lower punches move in through holes in the cover plate and base body, respectively. The die rods are stationary during compaction of the sinterable powder. The upper, lower and side punches form surfaces of the green body and the die rods form some of the edges of the green body. The green body can have undercuts and the edges formed by the die rods can be non-linear in shape.

Abstract: A method of forming an implant having a porous tissue ingrowth structure and a bearing support structure. The method includes depositing a first layer of a metal powder onto a substrate, scanning a laser beam over the powder so as to sinter the metal powder at predetermined locations, depositing at least one layer of the metal powder onto the first layer and repeating the scanning of the laser beam.

Abstract: A method of fabricating a machine component is provided. The method includes preparing at least a portion of a surface of a machine component for receiving a sintered preform. The method also includes forming a pre-sintered preform hybrid hardface mixture that includes combining a predetermined portion of at least one hardfacing material with a predetermined portion of at least one brazing material. The method further includes forming a pre-sintered preform. The pre-sintered preform has predetermined dimensions. The method also includes forming the sintered preform and positioning the sintered preform on the machine component. The method further includes fixedly coupling the sintered preform to at least a portion of the machine component via brazing.

Abstract: A process of fabricating a shield, a process of preparing a component, and an erosion shield are disclosed. The process of fabricating the shield includes forming a near-net shape shield. The near-net shape shield includes a nickel-based layer and an erosion-resistant alloy layer. The nickel-based layer is configured to facilitate secure attachment of the near-net shaped to a component. The process of preparing the component includes securing a near-net shape shield to a substrate of a component.

Abstract: Methods of forming larger sintered compacts of PCD and other sintered ultrahard materials are disclosed. Improved solvent metal compositions and layering of the un-sintered construct allow for sintering of thicker and larger high quality sintered compacts. Jewelry may also be made from sintered ultrahard materials including diamond, carbides, and boron nitrides. Increased biocompatibility is achieved through use of a sintering metal containing tin. Methods of sintering perform shapes are provided.

Abstract: An cutting element incorporates a non-magnetic and electrically conductive substrate on which a layer of polycrystalline diamond particles is sintered to the substrate. An method of forming a cutting element comprises sintering the substrate, a layer of diamond particles and a catalyst source at a pressure greater than 20 kbar and a temperature greater than 1200° C. to form a layer of polycrystalline diamond particles bonded to the substrate. Cutting elements incorporating non-magnetic and electrically conductive substrates can be sectioned using ablation techniques, such as laser cutting.

Abstract: An exhaust valve spindle for an exhaust valve in an internal combustion engine has a shaft and a valve disc at the lower end of the shaft, which valve disc at its upper surface has a seat area. The seat area is of a seat material comprising at least from 34.0 to 44.0% Cr, an aggregate amount of Nb and Ta in the range from at least 2.8 to 6.1%, from 0.3 to 2.0% Ti, at the most 0.2% Al, at the most 0.04% B, at the most 0.8% Fe, at the most 0.04% C, at the most 0.4% Si, and a balance of Ni, where the amount of Ti+Nb+0.5×Ta is in the range from 3.4 to 6.6%, and where the amount of Nb+0.5×Ta is less than 3.0% if the amount of Ti is larger than 1.5%.

Abstract: The present invention provides a process for manufacturing sintered sliding bearings by means of a powder metallurgy process. The process is characterized by including a porous surface coating (5) of soft metal in the central hole of the coupling matrix of the shaft (2), such that the sealing by plastic deformation of the pores (7) of the coating is facilitated.

Abstract: A frustoconical member includes a metal composite that has a cellular nanomatrix comprising a metallic nanomatrix material; a metal matrix disposed in the cellular nanomatrix; and a first frustoconical portion. A process of making the frustoconical member includes combining a metal matrix powder, a disintegration agent, and metal nanomatrix material to form a composition; compacting the composition to form a compacted composition; sintering the compacted composition; and pressing the sintered composition to form the frustoconical member having a tapered portion on an outer surface of the frustoconical member. The frustoconical member can be used by contacting a frustoconical portion of the frustoconical member to a tapered surface of an article; applying pressure to the frustoconical member; urging the frustoconical member in a direction relative to the article to expand a radial dimension of the article; and contacting the frustoconical member with a fluid to disintegrate the frustoconical member.

Abstract: In a Cr—Cu alloy that is formed by powder metallurgy and contains a Cu matrix and flattened Cr phases, the Cr content in the Cr—Cu alloy is more than 30% to 80% or less by mass, and the average aspect ratio of the flattened Cr phases is more than 1.0 and less than 100. The Cr—Cu alloy has a small thermal expansion coefficient in in-plane directions, a high thermal conductivity, and excellent processibility. A method for producing the Cr—Cu alloy is also provided. A heat-release plate for semiconductors and a heat-release component for semiconductors, each utilizing the Cr—Cu alloy, are also provided.

Abstract: The invention relates to a method for making a metal part that comprises a reinforcement (15) made of ceramic fibers. The method comprises the following steps: forming at least one annular-shaped insert (15) by assembling a bundle of metal-coated fibers; placing the insert into a hollow metal mold (10) such that the insert is spaced between the walls (10a, 10b) of the mold; filling the mold with a metal powder; generating vacuum in the mold and closing the same; hot isostatic compressing the assembly at a temperature and under a pressure sufficient for binding the powder particles between them and for binding the insert fibers between them; removing the mold and optionally machining to the desired shape.

Abstract: A method of producing composites of micro-engineered, coated particulates embedded in a matrix of metal, ceramic powders, or combinations thereof, capable of being tailored to exhibit application-specific desired thermal, physical and mechanical properties to form substitute materials for nickel, titanium, rhenium, magnesium, aluminum, graphite epoxy, and beryllium. The particulates are solid and/or hollow and may be coated with one or more layers of deposited materials before being combined within a substrate of powder metal, ceramic or some combination thereof which also may be coated. The combined micro-engineered nano design powder is consolidated using novel solid-state processes that prevent melting of the matrix and which involve the application of varying pressures to control the formation of the microstructure and resultant mechanical properties.

Abstract: A method of making a medical device which is at least partially bio-erodible and which exhibits controlled elution of therapeutic agent.

Abstract: A mixture for fabricating a cutting table, the cutting table, and a method of fabricating the cutting table. The mixture includes a cutting table powder and a binder. The binder includes at least one carbide formed from an element selected from at least one of Groups IV, V, and VI of the Periodic Table. The carbide is in its non-stoichiometric and/or stoichiometric form. The binder can include the metal element itself. The binder can also include a catalyst. The cutting table is formed by sintering the mixture using a solid phase sintering process or a near solid phase sintering process. When forming or coupling the cutting table to a substrate, a divider is positioned and coupled therebetween to ensure that the sintering process that forms the cutting table occurs using the solid phase sintering process or the near solid phase sintering process.

Abstract: A process for producing powder green compacts includes centrifugally compacting a slip containing a material powder, a binder resin and a dispersion medium in a mold, into a compact containing the material powder and the binder resin. A process for producing sintered compacts includes sintering the green compact. A powder green compact contains a material powder and a binder resin, the binder resin being present between particles of the material powder and binding the material particles. A sintered compact is obtained by sintering the green compact.

Abstract: A method for manufacturing a bearing device includes steps: providing a hollow mold, then injecting a feedstock of powder and molten binder into the mold under pressure, thus forming a desired perform of a cylindrical body and a desired perform of a cover; separating the binder from the desired perform of the body and the desired perform of the cover; sintering the desired perform of the body and the desired perform of the cover, thereby forming the body and the cover; and mounting the cover on the body, thereby forming the bearing device.

Abstract: Disclosed is a method of manufacturing an airfoil. The method includes establishing an Argon (Ar)-free environment, providing a bed within the Argon free environment, providing a set of data instructions for manufacturing the airfoil, and providing a powdered Nickel (Ni)-based alloy on the bed. In one example, the powdered Nickel (Ni)-based alloy consists essentially of about 4.8 wt. % Iron (Fe), about 21 wt. % Chromium (Cr), about 8.6 wt. % Molybdenum (Mo), about 0.07 wt. % Titanium (Ti), about 0.40% Aluminum (Al), about 5.01 wt. % Niobium (Nb), about 0.03 wt. % Carbon (C), about 0.14 wt. % Silicon (Si), and a balance Nickel (Ni). The method further includes fusing the powdered Nickel (Ni)-based alloy with an electron beam with reference to the data instructions to form the airfoil.

Abstract: In one aspect, cemented carbide bodies are provided. A cemented carbide body described herein, in some embodiments, comprises a tungsten carbide phase, a binder phase comprising at least one metal of the iron group or an alloy thereof, a solid solution phase of carbides of zirconium and niobium (Zr,Nb)C and cubic carbides in an amount ranging from about 0.5 volume percent to about 6 volume percent.

Abstract: A jointless pressure sensor port which includes a body portion, a flange portion integrally formed with the body portion, and a cylindrical portion integrally formed with and extending away from the flange portion. The port also includes an aperture having a first area, where the aperture is formed as part of the cylindrical portion. A channel is located along an axis and has at least one channel region. The channel at least partially extends through the cylindrical portion, the flange portion, and the body portion. A diaphragm includes a second area which is larger than the first area, the diaphragm also has a top surface and a bottom surface. A pressure sensor is disposed on the top surface, and the diaphragm is substantially perpendicular to the axis of the channel. The body portion, flange portion, and cylindrical portion form a jointless and seamless pressure sensor part.

Abstract: A thermal conduction device and a method for fabricating the same are disclosed. Firstly, arrange a plurality of diamond particles on a plane according to a predetermined pattern to form a diamond particle monolayer. Next, apply a forming process on a metal material such that the metal material forms a metal matrix wrapping the diamond particles to form a composite body including the diamond particle monolayer embedded in the metal matrix. Next, stack a plurality of the composite bodies and perform a heating process to join the metal matrixes to each other to form the thermal conduction device. The device is characterized in arranging diamond particles on a plane to form a two-dimensional monolayer structure and manufactured via assembling the two-dimensional monolayer structures to form a three-dimensional multilayer structure. By controlling the arrangement of the diamond particles, the thermal conduction device can have superior thermal conduction performance.

Abstract: The method for the production of an element subject to wear, comprising a metal matrix and at least a core of hard material. The method provides a first step in which a temporary aggregation structure is prepared with at least partly open pores, which volatilize or in any case eliminate at least partly when subjected to heating. A second step in which, on the whole internal and external surface of said temporary aggregation structure, a liquid mixture of a binder with metal powders which contain hard elements or their precursors is uniformly distributed. A third step in which the temporary aggregation structure is deteriorated by means of a thermal action of controlled heating, so as to take at least part of the temporary aggregation structure to evaporation, rendering free a volume inside the core, and to consolidate the mixture according to the conformation of the temporary aggregation structure. A fourth step in which the core is disposed in a mold so as to only partly occupy the free volume of the mold.

Abstract: A method for manufacturing a resonance tube includes: mixing powder materials, to form homogeneous powder particles, where the powder materials comprise iron powder with a weight proportion of 50% to 90%, at least one of copper powder and steel powder with a weight proportion of 1% to 30%, and an auxiliary material with a weight proportion of 1% to 20%; pressing and molding the powder particles, to form a resonance tube roughcast; sintering the resonance tube roughcast in a protective atmosphere, to form a resonance tube semi-finished product; and electroplating the resonance tube semi-finished product, to form the resonance tube. In the method, the resonance tube, and the filter according to embodiments of the present invention, the resonance tube is manufactured by using multiple powder materials.

Abstract: In various embodiments, tubular sputtering targets are produced by forming a tubular billet at least by pressing molybdenum powder in a mold and sintering the pressed molybdenum powder, working the tubular billet to form a worked billet, and heat treating the worked billet.

Abstract: A method of making a sintered article in which a solid object is embedded includes forming a green body of compressed particles with the solid body is partially embedded. The green body includes an opening across which the solid body extends. The green body is sintered to form a sintered body and the opening permits deformation of the solid body in response to stress applied during the sintering process. A sintered article in which a solid body is at least partially embedded includes an opening. The solid body extends across the opening so that the solid body can deform within the opening. The opening in the solid body prevents distortion of the sintered body from a planar configuration during sintering, even when the green body is relatively thin.

Abstract: There are provided a mold for manufacturing a sleeve capable of improving product quality by preventing damage in an edge of a mold used for manufacturing a sintered type sleeve, and a sleeve manufactured by using the same. The mold includes: a housing mold having a hollow part formed therein, a closed lower end, and a pillar standing at a center thereof in order to form a shaft hole of a sleeve; and a pressing mold pressing sintering powder after the housing mold is filled with the sintering powder, thereby allowing the sintering powder to be sintered in a sleeve shape, wherein the pressing mold has an outer inclined surface formed along an edge portion of an outer diameter of a front end thereof and a step portion formed at an outermost portion of the outer inclined surface.

Abstract: A dental handpiece (10) of the type having a body (11), a head (13) and a neck (12), is improved by having at least one portion of the handpiece (10) formed by metal injection molding or MIM. The use of MIM allows for improved fabrication and function. According to one aspect of the invention, the head (13) and neck (12) of the handpiece (10) are MIM-formed as a single or unitary piece.

Abstract: The invention discloses adaptive method for manufacturing of parts of the similar complex shape by using hot isostatic pressing of powder materials and irreversibly deformable capsules and inserts utilized as adaptation tools. The method is based on creation of a virtual part by mathematical computer modeling of densification and shrinkage; manufacturing of a test part; determination of discrepancies between manufactured test part and virtual test part; adaptation of mathematical model by virtual iterations so that discrepancies between manufactured and virtual and parts are minimized; manufacturing of every complex shape part of the given group by using adoptive method skipping the step of manufacturing a test part.

Abstract: A turbine shroud segment is metal injection molded (MIM) about a low melting point material insert. The low melting point material is dissolved using heat during the heat treatment cycle required for the MIM material, thereby leaving internal cooling passages in the MIM shroud segment without extra manufacturing operation.

Abstract: A turbine shroud has a plurality of shroud segments disposed circumferentially one adjacent to another. Each segment has a flow restrictor projecting integrally from one end face thereof and overlapping a corresponding end face of a circumferentially adjacent segment. The overlap between the circumferentially adjacent segments restricts gas leakage through the inter-segment gap between adjacent shroud segments.

Abstract: A heat exchanger may be manufactured using a number of different methods, each having their own benefits and deficiencies. A method of making a monolithic heat exchanger having a plurality of conduits passing through it is provided and comprises the steps of: providing a plurality of successive layers of a material to be remelted and energy beam remelting predetermined regions of each layer in accordance with a predetermined design. The energy beam remelting of each layer is performed prior to the addition of a successive layer. The regions of each layer which are subjected to energy beam remelting form solid structures within the layer, and the energy beam remelting of each layer fuses the remelted regions of each layer to the remelted regions of the preceding layer. This results in the manufacture of a three-dimensional monolithic unit. The heat exchanger is manufactured to have a surface area density of at least 5000 m2/m3 and a mean average porosity of at least 0.6.

Abstract: In a first mixing process, soft magnetic powders and inorganic insulative powders of 0.4-1.5 wt % relative to the soft magnetic powders are mixed. In the heating process, a mixture through the first mixing process is heated at a temperature of 1000° C. or more and below the sintering temperature of the soft magnetic powders under a non-oxidizing atmosphere. In the granulating process, a silane coupling agent of 0.1-0.5 wt % is added to form an adhesiveness enhancing layer. A silicon resin of 0.5-2.0 wt % is added to the soft magnetic alloy powders having the adhesiveness enhancing layer formed by the silane coupling agent to form a binding layer. A lubricating resin is mixed, and a mixture is pressed and molded to form a mold. In an annealing process, the mold is annealed under a non-oxidizing atmosphere to form a dust core which is used to form a reactor.

Abstract: In a process for manufacturing composite sintered machine components, the composite sintered machine component has an approximately cylindrical inner member and an approximately disk-shaped outer member, the inner member has pillars arranged in a circumferential direction at equal intervals and a center shaft hole surrounded by the pillars, and the outer member has holes corresponding to the pillars of the inner member and a center shaft hole corresponding to the center shaft hole of the inner member. The process comprises compacting the inner member and the outer member individually using an iron-based alloy powder or an iron-based mixed powder so as to obtain compacts of the inner member and the outer member, tightly fitting the pillars of the inner member into the holes of the outer member, and sintering the inner member and the outer member while maintaining the above condition so as to bond them together.

Abstract: A method of producing three-dimensional bodies which wholly or for selected parts consists of a composite of crystalline or nanocrystalline metal particles in a matrix of amorphous metal. A metal powder layer (4) is applied onto a heat-conducting base (1, 13) and limited areas of the layer is melted successively by means of a radiation gun and cooled so that they can be made to solidify into amorphous metal. In connection with the melting of one or several of the limited areas, the radiation gun is regulated so that the melted area is cooled in accordance with a stipulated time-temperature curve in order to form a composite of crystalline or nanocrystalline metal particles in a matrix of amorphous metal. The method is repeated until a continuous layer, which contains composite metal to a desired extent, is formed. A new powder layer (4) is applied and the method is repeated, the new layer being fused to the underlying layer for successive construction of the three-dimensional body.

Abstract: A combustor dome heat shield and a louver are separately metal injection molded and then fused together to form a one-piece combustor heat shield.

Abstract: Methods for forming earth-boring tools include providing a metal or metal alloy bonding agent at an interface between a first element and a second element and sintering the first element, the second element, and the boding agent to form a bond between the first element and the second element at the interface. The methods may be used, for example, to bond together portions of a body of an earth-boring tool (which may facilitate, for example, the formation of cutting element pockets) or to bond cutting elements to a body of an earth-boring tool (e.g., a bit body of a fixed-cutter earth-boring drill bit or a cone of a roller cone earth-boring drill bit). At least partially formed earth-boring tools include a metal or metal alloy bonding agent at an interface between two or more elements, at least one of which may comprise a green or brown structure.

Abstract: Metal and/or silicon oxides are produced by hydrolysis of alkoxide precursors in the presence of either an acid catalyst or a base catalyst in a supercritical fluid solution. The solubility of the acid catalysts in the supercritical fluid can be increased by complexing the catalyst with a Lewis base that is soluble in the supercritical fluid. The solubility of the base catalysts in the supercritical fluid can be increased by complexing the catalyst with a Lewis acid that is soluble in the supercritical fluid. The solubility of water in the solution is increased by the interaction with the acid or base catalyst.

Abstract: In various embodiments, tubular sputtering targets are produced by forming a tubular billet at least by pressing molybdenum powder in a mold and sintering the pressed molybdenum powder, working the tubular billet to form a worked billet, and heat treating the worked billet.

Abstract: A power transmission part is made of a sintered material obtained by press molding and firing granulated powder obtained by granulating raw material powder having iron as a main component. The sintered material can thereby be increased in density by a powder press sintering method. A power transmission part of high strength and high rigidity can thereby be obtained.

Abstract: A method of manufacturing a three-dimensionally shaped object by irradiating a metallic material with light beams, wherein the metallic material is supplied at a high density to increase the density and the strength of the three-dimensionally shaped object. The method of manufacturing a three-dimensionally shaped object comprises: an irradiation step of irradiating a metal mesh (2) formed of metal wires and a powder layer (3) formed of metal powder with light beams (L) to form a solidified layer or molten layer; and a laminating step of repeatedly performing the irradiation step for metal meshes to form a three-dimensionally shaped object. In the method, both of the metal mesh (2) and the metal powder are supplied in combination as the metallic material.

Abstract: Collimators and methods for manufacturing collimators for nuclear medicine (NM) imaging systems are provided. One method includes forming a plurality of collimator segments from powdered tungsten, wherein the plurality of collimator segments have opposing faces with edges therebetween. The method also includes sintering the powdered tungsten segments and joining the plurality of sintered powdered tungsten segments at least at one or more of the edges to form the collimator for the NM imaging system.

Abstract: A process for manufacturing a disk shaped component comprising fabricating a disk shaped component using a composite material having at least a first material and a second material, wherein the first material is disposed at and proximate to a center portion of the disk shaped component and the second material is disposed at and proximate to a rim of the disk shaped component, wherein the first material comprises a first coefficient of thermal expansion, a first stress value and a first oxidation resistance, and the second material comprises a second coefficient of thermal expansion, a second stress value and a second oxidation resistance, wherein the first coefficient of thermal expansion is greater than the second coefficient of thermal expansion, the first stress value is greater than the second stress value and the first oxidation resistance is less than the second oxidation resistance.

Abstract: A method of fabricating a shrouded impeller is disclosed. The method includes providing an open faced impeller, the open faced impeller including a plurality of blades extending at least partially radially from a hub. The method also includes performing a first powder metallurgical process to form a first material over at least part of the open faced impeller. The method further includes forming a shroud circumferentially disposed about the hub and connected to one of more of the blades. Forming the shroud includes performing a second powder metallurgical process to metallurgically bond the shroud to at least some of the blades.

Abstract: A method for manufacturing a cutting insert green body having undercuts includes providing a die cavity formed in closed top and bottom dies; closing a bottom of the die cavity by a bottom punch accommodated in a punch tunnel formed in the bottom die; filling the die cavity with a pre-determined amount of sinterable powder; moving a top punch towards the die cavity through a punch tunnel formed in the top die; compacting the powder by urging the top and bottom punches towards each other, thereby forming the green body; and moving the top die and punch away from the bottom die and punch, thereby enabling removal of the formed green body. An apparatus for manufacturing a cutting insert green body having undercuts includes top and bottom dies which abut each other and top and bottom punches which slide in their respective dies.