Molybdenum, Tungsten Or Vanadium Containing Patents (Class 420/12)
  • Patent number: 11279996
    Abstract: Embodiments of an iron-based coating configured to be thermally sprayed are disclosed. The iron-based coatings can be fully readable, thus allowing for thickness measurements to be performed on the coating with standard magnetic measuring equipment. Further, the iron-based coating can have advantageous properties, such as high hardness, high wear resistance, and high adhesion strength.
    Type: Grant
    Filed: March 22, 2017
    Date of Patent: March 22, 2022
    Assignee: Oerlikon Metco (US) Inc.
    Inventors: Justin Lee Cheney, Zubin Mody, David Jiang
  • Patent number: 9808877
    Abstract: An alloy comprising about 0.5 weight percent to about 2 weight percent carbon, about 15 weight percent to about 30 weight percent chromium, about 4 weight percent to about 12 weight percent nickel, up to about 3 weight percent manganese, up to about 2.5 weight percent silicon, up to about 1 weight percent zirconium, up to about 3 weight percent molybdenum, up to about 3 weight percent tungsten, up to about 0.5 weight percent boron, up to about 0.5 weight percent impurities, and iron.
    Type: Grant
    Filed: January 19, 2010
    Date of Patent: November 7, 2017
    Assignee: AZZ WSI LLC
    Inventors: George Y. Lai, Bingtao Li
  • Patent number: 9410230
    Abstract: A wear-resistant material comprising an alloy that contains: 1.5-5.5 wt. % carbon, 0.1-2.0 wt. % silicon, max. 2.0 wt. % manganese, 3.5-30.0 wt. % chromium, 0.3-10 wt. % molybdenum, 0-10 wt. % tungsten, 0.1-30 wt. % vanadium, 0-12 wt. % niobium, 0.1-12 wt. % titanium and 1.3-3.5 wt. % nickel, the remainder being comprised of iron and production-related impurities, whereby the carbon content fulfills the following condition: CAlloy[w %]=S1+S2+S3 where S1=(Nb+2(Ti+V?0.9))/a, S2=(Mo+W/2+Cr?b)/5, S3=c+(TH?900)·0.0025, where 7<a<9, 6<b<8, 0.3<c<0.5 and 900° C.<TH<1,220° C.
    Type: Grant
    Filed: November 21, 2012
    Date of Patent: August 9, 2016
    Assignee: KOPPERN ENTWICKLUNGS GMBH & CO. KG
    Inventors: Werner Theisen, Andreas Packeisen, Hans Berns
  • Publication number: 20150147591
    Abstract: Disclosed herein are embodiments of iron-based corrosion resistant hardfacing alloys. The alloys can be designed through the use of different compositional, thermodynamic, microstructural, and performance criteria. In some embodiments, chromium content in the alloy can be increased while avoiding the formation of different hard chromium carbides, thereby increasing the corrosion resistance of the alloy.
    Type: Application
    Filed: November 26, 2014
    Publication date: May 28, 2015
    Inventors: Justin Lee Cheney, Shengjun Zhang, John Hamilton Madok, Jonathon Bracci
  • Publication number: 20150076386
    Abstract: An iron-based alloy includes (in weight percent) carbon from about 1 to about 2 percent; manganese up to about 1 percent; silicon up to about 1 percent; nickel up to about 4 percent; chromium from about 10 to about 25 percent; molybdenum from about 5 to about 20 percent; tungsten up to about 4 percent; cobalt from about 17 to about 23 percent; vanadium up to about 1.5 percent; boron up to about 0.2 percent; sulfur up to about 0.03 percent; nitrogen up to about 0.4 percent; phosphorus up to about 0.06 percent; niobium up to about 4 percent; iron from about 35 to about 55 percent; and incidental impurities. The chromium/molybdenum ratio of the iron-based alloy is from about 1 to about 2.5. The alloy is suitable for use in elevated temperature applications, such as valve seat inserts for combustion engines.
    Type: Application
    Filed: September 19, 2013
    Publication date: March 19, 2015
    Applicant: L.E. Jones Company
    Inventors: Cong Yue Qiao, David Doll, Todd Trudeau, Peter Vennema
  • Publication number: 20150034037
    Abstract: An iron-based alloy includes, in weight percent, carbon from about 2 to about 3 percent; manganese from about 0.1 to about 0.4 percent; silicon from about 0.3 to about 0.8 percent; chromium from about 11.5 to about 14.5 percent; nickel from about 0.05 to about 0.6 percent; vanadium from about 0.8 to about 2.2 percent; molybdenum from about 4 to about 7 percent; tungsten from about 3 to about 5 percent; niobium from about 1 to about 3 percent; cobalt from about 3 to about 5 percent; boron from zero to about 0.2 percent; and the balance containing iron and incidental impurities. The alloy is suitable for use in elevated temperature applications such as in valve seat inserts for combustion engines.
    Type: Application
    Filed: July 31, 2013
    Publication date: February 5, 2015
    Applicant: L. E. Jones Company
    Inventors: Cong Yue Qiao, Peter Vennema, Douglas W. Dooley, David Doll
  • Patent number: 8940110
    Abstract: An iron-based corrosion resistant and wear resistant alloy includes (in weight percentage) carbon from about 1.6 to 3%, silicon from about 0.8 to 2.1%, manganese up to 1.0%, chromium from about 12.0 to 15.0%, molybdenum from about 2.0 to 4.0%, nickel from about 0.2 to 0.8%, copper up to 4.0%, boron up to 0.5%, and the balance including iron and incidental impurities. The alloy is suitable for use in elevated temperature applications such as in valve seat inserts for combustion engines.
    Type: Grant
    Filed: September 15, 2012
    Date of Patent: January 27, 2015
    Assignee: L. E. Jones Company
    Inventors: Cong Yue Qiao, David M. Doll
  • Patent number: 8927446
    Abstract: The present invention provides a ceramic material comprising: a first phase comprising zirconia, yttrium and cerium, wherein the yttrium and cerium are present in a molar ratio of 0.15 to 0.5 and in a combined amount of 5 to 15 mol %, a second phase comprising alumina, and a third phase comprising metal aluminate platelets.
    Type: Grant
    Filed: June 30, 2009
    Date of Patent: January 6, 2015
    Assignee: Aktiebolaget SKF
    Inventors: Lars Kahlman, Charlotte Vieillard, Jelena Sekulic, Knut Henrik Johansen, Hans Hillen Schjelderup
  • Publication number: 20140353285
    Abstract: Electrodes for depositing hardfacing alloys containing boron, carbon, chromium, manganese, and silicon on the surface of metal components that are subjected to high thermal and mechanical stresses. The deposited hardfacing alloys have from about 2.5 to about 14.0 atomic weight percent boron and have a hardness on the Rockwell “C” scale of at least about 65 HRC in the first layer of the weld deposit.
    Type: Application
    Filed: May 30, 2013
    Publication date: December 4, 2014
    Applicant: Lincoln Global, Inc.
    Inventors: Daniel J. Langham, Badri K. Narayanan
  • Publication number: 20140328714
    Abstract: One embodiment provides a method of making an alloy feedstock, comprising: forming a first composition by combining Fe with a first nonmetal element; forming a second composition by combining Fe with a plurality of transition metal elements; forming a third composition by combining the second composition with a second nonmetal element; and combining the first composition with the third composition to form an alloy feedstock.
    Type: Application
    Filed: November 21, 2011
    Publication date: November 6, 2014
    Applicant: Crucible Intellectual Property, LLC
    Inventors: Theodore Andrew Waniuk, Quoc Tran Pham
  • Patent number: 8765052
    Abstract: Weld deposit compositions with improved abrasion and corrosion resistance are provided by balancing percent weights of Chromium (Cr), Titanium (Ti), Niobium (Nb), and Boron (B) to allow the Chromium content of the weld matrix to be minimally reduced during carbide formation. The result is an enriched Chromium matrix that has excellent corrosion resistance in combination with highly abrasion resistant dispersed carbides.
    Type: Grant
    Filed: March 27, 2012
    Date of Patent: July 1, 2014
    Assignee: Stoody Company
    Inventors: Jack Wallin, Ravi Menon, Tim Barnhart
  • Patent number: 8735776
    Abstract: Weld deposit compositions with improved crack resistance, improved wear resistance, and improved hardness are provided by controlling matrix grain size and balancing Titanium and/or Niobium with Carbon and/or Boron content. Additionally, the presence of coarse chromium carbides is drastically decreased to reduce the amount of check-cracking. Preferably, the weld deposit is produced from a flux-cored or metal-cored wire. The weld deposit characteristics include a matrix having a fine grain size, small evenly dispersed carbides within the matrix, and a small amount of Carbon in the matrix.
    Type: Grant
    Filed: July 1, 2013
    Date of Patent: May 27, 2014
    Assignee: Stoody Company
    Inventors: Ravi Menon, Jack Garry Wallin, Francis Lewis LeClaire
  • Publication number: 20140076260
    Abstract: An iron-based corrosion resistant and wear resistant alloy includes (in weight percentage) carbon from about 1.6 to 3%, silicon from about 0.8 to 2.1%, manganese up to 1.0%, chromium from about 12.0 to 15.0%, molybdenum from about 2.0 to 4.0%, nickel from about 0.2 to 0.8%, copper up to 4.0%, boron up to 0.5%, and the balance including iron and incidental impurities. The alloy is suitable for use in elevated temperature applications such as in valve seat inserts for combustion engines.
    Type: Application
    Filed: September 15, 2012
    Publication date: March 20, 2014
    Applicant: L. E. Jones Company
    Inventors: Cong Yue Qiao, David M. Doll
  • Patent number: 8673402
    Abstract: The present disclosure relates to a method of spray cladding a wear plate. The method may include melting an alloy including glass forming chemistry, pouring the alloy through a nozzle to form an alloy stream, forming droplets of the alloy stream, and forming a coating of the alloy on a base metal. The base plate may exhibit a first hardness H1 of Rc 55 or less and the alloy coated base plate may exhibit a hardness H2, wherein H2>H1. In addition, the coating may exhibit nanscale or near-nanscale microstructural features in the range of 0.1 nm to 1,000 nm. Furthermore, the alloy coated base plate may exhibit a toughness of greater than 60 ft-lbs.
    Type: Grant
    Filed: November 10, 2008
    Date of Patent: March 18, 2014
    Assignee: The NanoSteel Company, Inc.
    Inventor: Daniel James Branagan
  • Patent number: 8669491
    Abstract: Weld deposit compositions with improved crack resistance, improved wear resistance, and improved hardness are provided by controlling matrix grain size and balancing Titanium and/or Niobium with Carbon and/or Boron content. Additionally, the presence of coarse chromium carbides is drastically decreased to reduce the amount of check-cracking. Preferably, the weld deposit is produced from a flux-cored or metal-cored wire. The weld deposit characteristics include a matrix having a fine grain size, small evenly dispersed carbides within the matrix, and a small amount of Carbon in the matrix.
    Type: Grant
    Filed: February 16, 2006
    Date of Patent: March 11, 2014
    Inventors: Ravi Menon, Jack Garry Wallin, Francis Louis LeClaire
  • Publication number: 20130315772
    Abstract: A powder metal composition for high wear and temperature applications is made by atomizing a melted iron based alloy including 3.0 to 7.0 wt. % carbon; 10.0 to 25.0 wt. % chromium; 1.0 to 5.0 wt. % tungsten; 3.5 to 7.0 wt. % vanadium; 1.0 to 5.0 wt. % molybdenum; not greater than 0.5 wt. % oxygen; and at least 40.0 wt. % iron. The high carbon content reduces the solubility of oxygen in the melt and thus lowers the oxygen content to a level below which would cause the carbide-forming elements to oxidize during atomization. The powder metal composition includes metal carbides in an amount of at least 15 vol. %. The microhardness of the powder metal composition increases with increasing amounts of carbon and is typically about 800 to 1,500 Hv50.
    Type: Application
    Filed: March 15, 2013
    Publication date: November 28, 2013
    Applicant: Federal-Mogul Corporation
    Inventor: Federal-Mogul Corporation
  • Publication number: 20130260177
    Abstract: Weld deposit compositions with improved abrasion and corrosion resistance are provided by balancing percent weights of Chromium (Cr), Titanium (Ti), Niobium (Nb), and Boron (B) to allow the Chromium content of the weld matrix to be minimally reduced during carbide formation. The result is an enriched Chromium matrix that has excellent corrosion resistance in combination with highly abrasion resistant dispersed carbides.
    Type: Application
    Filed: March 27, 2012
    Publication date: October 3, 2013
    Applicant: STOODY COMPANY
    Inventors: Jack Wallin, Ravi Menon, Tim Barnhart
  • Publication number: 20130186237
    Abstract: A thermal spray powder 20 is provided for use in a thermal spray technique, such as flame spraying, plasma spraying, cold spraying, and high velocity oxygen fuel spraying (HVOF). The thermal spray powder 20 is formed by water or gas atomization and comprises 3.0 to 7.0 wt. % carbon, 10.0 to 25.0 wt. % chromium, 1.0 to 5.0 wt. % tungsten, 3.5 to 7.0 wt. % vanadium, 1.0 to 5.0 wt. % molybdenum, not greater than 0.5 wt. % oxygen, and at least 40.0 wt. % iron, based on the total weight of the thermal spray powder 20. The thermal spray powder 20 can be applied to a metal body, such as a piston or piston ring, to form a coating. The thermal spray powder 20 can also provide a spray-formed part.
    Type: Application
    Filed: March 8, 2013
    Publication date: July 25, 2013
    Applicant: Federal-Mogul Corporation
    Inventor: Federal-Mogul Corporation
  • Patent number: 8440136
    Abstract: The invention relates to a powder metallurgically manufactured steel with a chemical composition containing, in % by weight: 0.01-2 C, 0.6-10 N, 0.01-3.0 Si, 0.01-10.0 Mn, 16-30 Cr, 0.01-5 Ni, 0.01-5.0 (Mo+W/2), 0.01-9 Co, max. 0.5 S and 0.5-14 (V+Nb/2), where the contents of N on the one hand and of (V+Nb/2) on the other hand are balanced in relation to each other such that the contents of these elements are within an area that is defined by the coordinates A?, B?, G, H, A?, where the coordinates of [N, (V+Nb/2)] are: A?: [0.6,0.5]; B?: [1.6,0.5]; G: [9.8,14.0]; H: [2.6,14.0], and max. 7 of (Ti+Zr+Al), balance essentially only iron and impurities at normal amounts. The steel may be used for tools for injection molding, compression molding and extrusion of components of plastics, and cold working.
    Type: Grant
    Filed: August 17, 2011
    Date of Patent: May 14, 2013
    Assignee: Uddeholms AB
    Inventors: Lennart Jönson, Odd Sandberg
  • Publication number: 20130052361
    Abstract: One embodiment provides a composition, comprising: a powder composition comprising alloy that is at least partially amorphous, the alloy comprising chromium, molybdenum, carbon, boron, and iron. One embodiment provides a method of forming a coating, comprising: providing a substrate; and disposing onto the substrate a coating, comprising: powder composition comprising an alloy that is at least partially amorphous, the alloy comprising chromium, molybdenum, carbon, boron, and iron.
    Type: Application
    Filed: March 18, 2011
    Publication date: February 28, 2013
    Inventor: Marcella Wilson Croopnick
  • Publication number: 20130039796
    Abstract: A master alloy used to produce the steel part and a process for producing a sinter hardened steel part from the master alloy are described. The powdered master alloy having a composition of iron, about 1 to less than 5 weight % C, about 3 to less than 15 weight % Mn, and about 3 to less than 15 weight % Cr, wherein the master alloy comprises a microstructure composed of a solid solution of the alloying elements and carbon, the microstructure comprising at least 10 volume % austenite and the remainder as iron compounds. The process comprises: preparing the master alloy, mixing the master alloy with a steel powder to produce a mixture wherein the weight % of the master alloy is from 5 to 35 weight % of the mixture, compacting the mixture into a shape of a part and sintering the mixture to produce the steel part, and controlling the cooling rate after sintering to produce sinter hardening. The master alloy powder can also be used as a sinter hardening enhancer when mixed with low-alloy steel powders.
    Type: Application
    Filed: February 15, 2011
    Publication date: February 14, 2013
    Inventors: Gilles L'Esperance, Ian Bailon-Poujol, Denis Christopherson, JR.
  • Publication number: 20120058710
    Abstract: Alloy cast iron for a seal, a seal, and a method of manufacturing the seal are provided. The alloy cast iron for a seal includes 3.8 wt % to 4.2 wt % of carbon, 3.3 wt % to 4.7 wt % of nickel, 2 wt % to 5 wt % of molybdenum, 1.2 wt % to 2.0 wt % of silicon, 16 wt % to 18 wt % of chrome, 0.8 wt % to 1.5 wt % of manganese, and the remaining of iron. Therefore, a seal can be produced using a centrifugal casting method and thus productivity of the seal is improved and the seal having excellent abrasion resistance is produced.
    Type: Application
    Filed: March 10, 2010
    Publication date: March 8, 2012
    Inventor: Young Jin Ma
  • Patent number: 8097095
    Abstract: A method of producing a hard metallic material by forming a mixture containing at least 55% iron and at least one of boron, carbon, silicon and phosphorus. The mixture is formed into an alloy and cooled to form a metallic material having a hardness of greater than about 9.2 GPa. The invention includes a method of forming a wire by combining a metal strip and a powder. The metal strip and the powder are rolled to form a wire containing at least 55% iron and from two to seven additional elements including at least one of C, Si and B. The invention also includes a method of forming a hardened surface on a substrate by processing a solid mass to form a powder, applying the powder to a surface to form a layer containing metallic glass, and converting the glass to a crystalline material having a nanocrystalline grain size.
    Type: Grant
    Filed: January 5, 2004
    Date of Patent: January 17, 2012
    Assignee: Battelle Energy Alliance, LLC
    Inventor: Daniel J. Branagan
  • Publication number: 20110300016
    Abstract: In order to provide a material of low cost that is suitable to produce parts or coatings having a high wear and also high chemical resistance, an alloy is proposed comprising 13 to 16 percent by weight nickel (Ni), 13.5 to 16.5 percent by weight of chromium (Cr), 0.5 to 3 percent by weight of molybdenum (Mo), 3.5 to 4.5 percent by weight of silicon (Si), 3.5 to 4 percent by weight of boron (B) and 1.5 to 2.1 percent by weight of carbon (C), balance iron (Fe).
    Type: Application
    Filed: February 17, 2010
    Publication date: December 8, 2011
    Applicant: MEC Holding GmbH
    Inventor: Gary Robert Heath
  • Publication number: 20110297277
    Abstract: The invention relates to a powder metallurgically manufactured steel with a chemical composition containing, in % by weight: 0.01-2 C, 0.6-10 N, 0.01-3.0 Si, 0.01-10.0 Mn, 16-30 Cr, 0.01-5 Ni, 0.01-5.0 (Mo+W/2), 0.01-9 Co, max. 0.5 S and 0.5-14 (V+Nb/2), where the contents of N on the one hand and of (V+Nb/2) on the other hand are balanced in relation to each other such that the contents of these elements are within an area that is defined by the coordinates A?, 13% G, H, A?, where the coordinates of [N, (V+Nb/2)] are: A?: [0.6,0.5]; B?: [1.6,0.5]; G: [9.8,14.0]; H: [2.6,14.0], and max. 7 of (Ti+Zr+Al), balance essentially only iron and impurities at normal amounts. The steel may be used for tools for injection moulding, compression moulding and extrusion of components of plastics, and cold working.
    Type: Application
    Filed: August 17, 2011
    Publication date: December 8, 2011
    Applicant: UDDEHOLMS AB
    Inventors: Lennart Jönson, Odd Sandberg
  • Patent number: 8070891
    Abstract: The present invention relates to an amorphous alloy and a method for manufacturing thereof. The amorphous alloy according to the present invention includes has a chemical formula of Feioo-a-b-c-d-e-f-gCraMobCcBaYeMflg. Here, the M is at least one selected from a group consisting of Al, Co, N1 and Ni, and the I is at least one selected from a group consisting of Mn, P, S, and O as impurities. The a, b, c, d, e, f, and g are satisfied with the compositions of 16.0 wt %?a<22.0 wt %, 15.0 wt %<b?27.0 wt %, 2.0 wt %?c<3.5 wt %, 1.0 wt %<d?1.5 wt %, 1.0 wt %<e?3.5 wt %, 0.25 wt %<f?3.0 wt %, and 0.01 wt %?g<0.5 wt %, respectively.
    Type: Grant
    Filed: December 30, 2005
    Date of Patent: December 6, 2011
    Assignee: Korea Institute of Science and Technology
    Inventors: Eric Fleury, Jayaraj Jayamani, Ki-bae Kim, Mee-soon Lee, legal representative, Hyun-kwang Seok, Yu-chan Kim, Kwang-youn Kim, Dohyang Kim
  • Patent number: 8062436
    Abstract: The present disclosure relates to a near metallic glass based alloy wherein the alloy includes at least 40 atomic percent iron, greater than 10 atomic percent of at least one or more metalloids, and less than 50 atomic percent of at least two or more transition metals, wherein one of said transition metals is Mo said alloy exhibits a tensile strength of 2400 MPa or greater and an elongation of greater than 2%.
    Type: Grant
    Filed: November 10, 2008
    Date of Patent: November 22, 2011
    Assignee: The NanoSteel Company, Inc.
    Inventors: Daniel James Branagan, Alla V. Sergueeva
  • Publication number: 20110162612
    Abstract: A chromium-iron alloy comprises in weight %, 1 to 3% C, 1 to 3% Si, up to 3% Ni, 25 to 35% Cr, 1.5 to 3% Mo, up to 2% W, 2.0 to 4.0% Nb, up to 3.0% V, up to 3.0% Ta, up to 1.2% B, up to 1% Mn and 43 to 64% Fe. In a preferred embodiment, the chromium-iron alloy comprises in weight %, 1.5 to 2.3% C, 1.6 to 2.3% Si, 0.2 to 2.2% Ni, 27 to 34% Cr, 1.7 to 2.5% Mo, 0.04 to 2% W, 2.2 to 3.6% Nb, up to 1% V, up to 3.0% Ta, up to 0.7% B, 0.1 to 0.6% Mn and 43 to 64% Fe. The chromium-iron alloy is useful for valve seat inserts for internal combustion engines such as diesel or natural gas engines.
    Type: Application
    Filed: January 5, 2010
    Publication date: July 7, 2011
    Applicant: L.E. Jones Company
    Inventors: Cong Yue Qiao, Todd Trudeau
  • Patent number: 7922836
    Abstract: A ferrous abrasion resistant sliding material capable of improving seizing resistance, abrasion resistance and heat crack resistance is provided. The ferrous abrasion resistant sliding material has a martensite parent phase which forms a solid solution with carbon of 0.15 to 0.5 wt %, and the martensite parent phase contains one or more types of each special carbide of Cr, Mo, W and V dispersed therein in a total content of 10 to 50% by volume.
    Type: Grant
    Filed: November 30, 2009
    Date of Patent: April 12, 2011
    Assignee: Komatsu Ltd.
    Inventor: Takemori Takayama
  • Publication number: 20110042051
    Abstract: A description is given of a temperature-stable cast-iron alloy having high wear resistance at temperatures between 500 and 900° C. The alloy is characterized in that it has the following composition expressed in weight percentages: chromium: 15.0-20.0%, carbon: 1.0-2.0%, manganese: 1.5-2.0%, silicon: 0.8-1.2%, nickel: 8.0-10.0%, molybdenum: 0.8-1.2% balance iron and unavoidable metallic and non-metallic contaminants where the non-metallic contaminants comprise nitrogen, oxygen, phosphorous and sulphur. Hereby is obtained a cast-iron alloy which has a higher wear resistance and a reduced tendency to form the undesirable sigma phase when heated to temperatures between 500 and 900 ° C. as compared to the known allows.
    Type: Application
    Filed: June 12, 2007
    Publication date: February 24, 2011
    Inventors: Asger Karlsson, Rasmus Kirkegaard Stage
  • Publication number: 20110024540
    Abstract: A refiner or disperser blade is made of a steel alloy by casting. The alloy comprises, in weight percent: 0.6 to 4 wt-% carbon (C), 0.5 to 1.5 wt-% silicon (Si), 0.4 to 1.5 wt-% manganese (Mn), 12 to 28 wt-% chromium (Cr), 4 to 12 wt-% niobium (Nb), as well as iron (Fe).
    Type: Application
    Filed: March 19, 2009
    Publication date: February 3, 2011
    Applicant: METSO PAPER, INC.
    Inventors: Karri Vihma, Johan Norberg
  • Publication number: 20110002806
    Abstract: The present invention encloses a kind of the high-alloy cold work die steel wherein the steel in wt % consisting of: C 1.0˜2.5, Si?1.3, Mn?1.5, Cr 6.0˜15.0, V?2.5, B 0.01˜0.4, and the balance is Fe with unavoidable impurities. The hardness and toughness of the die steel of the present invention are the same as Cr12MoV or Cr12Mo1V1, and even exceed them. And, the steel does not contain Mo with high price, the cost is lower than Cr12MoV or Cr12Mo1V1 accordingly, and the die steel of the present invention has a longer usage life, which is specially applied to make cold work moulds with high accuracy and long use life.
    Type: Application
    Filed: September 21, 2009
    Publication date: January 6, 2011
    Applicant: NINGBO HOPESUN NEW MATERIAL CO., LTD.
    Inventor: Kaihua Hu
  • Publication number: 20100189588
    Abstract: To provide a high-performance, inexpensive low C-high Si-high Cr—B—Nb type iron-based corrosion-resistant and wear-resistant alloy that is extremely superior in corrosion resistance and wear resistance to 304 stainless steel, high-chromium cast iron and high carbon-high chromium cast-iron-type materials, has a high corrosion-resistant property that would never be obtained from a high carbon-high chromium carbide precipitation-type iron-based wear-resistant alloy and at the same time, a wear-resistant property that is superior to these metals, and further hardly causes brittle peeling that is inherent to high Si—containing steel. This alloy contains, all percentages by weight, C: 0.5 to 2.5% by weight, Si: 2.5 to 4.5%, Mn: 0 to 10% or less, Cr: 15% to 31%, Ni: 0 to 16%, Cu: 7% or less, Mo: 10% or less, B: 0.5% to 3.5%, and 0?Nb+V?8%, and in this structure, within a range of 15% Cr?Cr<27%, (Si×B)?2014/Cr2+0.083Cr+1.05 is satisfied, within a range of 27%?Cr?31%, 1.25%?(Si×B) 6.
    Type: Application
    Filed: August 9, 2006
    Publication date: July 29, 2010
    Applicant: ING Shoji Co., Ltd.
    Inventors: Hajime Kawatsu, Akira Shinnya
  • Patent number: 7763125
    Abstract: The present invention relates to novel non-ferromagnetic amorphous steel alloys represented by the general formula: Fe—Mn-(Q)-B-M, wherein Q represents one or more elements selected from the group consisting of Sc, Y, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu, and M represents one or more elements selected from the group consisting of Cr, Co, Mo, C and Si. Typically the atomic percentage of the Q constituent is 10 or less. An aspect is to utilize these amorphous steels as coatings, rather than strictly bulk structural applications. In this fashion any structural metal alloy can be coated by various technologies by these alloys for protection from the environment. The resultant structures can utilize surface and bulk properties of the amorphous alloy.
    Type: Grant
    Filed: December 21, 2005
    Date of Patent: July 27, 2010
    Assignee: University of Virginia Patent Foundation
    Inventors: Gary J. Shiflet, S. Joseph Poon, Xiaofeng Gu
  • Patent number: 7754142
    Abstract: A high-carbon austenitic iron-base alloy with good corrosion and wear resistance, particularly useful for valve seat insert applications when corrosion resistance is required, comprises about 1.8-3.5 wt % carbon, about 12-24 wt % chromium, about 0.5-4 wt % silicon, about 12-25 wt % nickel, about 2-12 wt % molybdenum and tungsten combined, about 0.05-4 wt % niobium and vanadium combined, about 0-1 wt % titanium, about 0.01-0.2 wt % aluminum, about 0.05-3 wt % copper, and less than 1.5 wt % manganese, with the balance being iron and a small amount of impurities.
    Type: Grant
    Filed: April 13, 2007
    Date of Patent: July 13, 2010
    Assignee: Winsert, Inc.
    Inventor: Xuecheng Liang
  • Publication number: 20100108199
    Abstract: A ferrous abrasion resistant sliding material capable of improving seizing resistance, abrasion resistance and heat crack resistance is provided. The ferrous abrasion resistant sliding material has a martensite parent phase which forms a solid solution with carbon of 0.15 to 0.5 wt %, and the martensite parent phase contains one or more types of each special carbide of Cr, Mo, W and V dispersed therein in a total content of 10 to 50% by volume.
    Type: Application
    Filed: December 30, 2009
    Publication date: May 6, 2010
    Inventor: Takemori Takayama
  • Publication number: 20100074791
    Abstract: A ferrous abrasion resistant sliding material capable of improving seizing resistance, abrasion resistance and heat crack resistance is provided. The ferrous abrasion resistant sliding material has a martensite parent phase which forms a solid solution with carbon of 0.15 to 0.5 wt %, and the martensite parent phase contains one or more types of each special carbide of Cr, Mo, W and V dispersed therein in a total content of 10 to 50% by volume.
    Type: Application
    Filed: November 30, 2009
    Publication date: March 25, 2010
    Inventor: Takemori Takayama
  • Patent number: 7611590
    Abstract: This invention related to a high carbon and high molybdenum/tungsten martenisitic type iron base alloy with excellent hot hardness and wear resistance for making valve seat insert. The alloy comprises of 2.05-3.60 wt % carbon, 0.1-3.0 wt % silicon, 0-2.0 wt % manganese, 3.0-10.0 wt % chromium, 11.0-25.0 wt % molybdenum and tungsten, 0.1-6.5 wt % nickel, 0-8.0 wt % vanadium, 0-6.0 wt % niobium, 0-8.0 wt % cobalt, and the balance being iron with impurities.
    Type: Grant
    Filed: June 23, 2005
    Date of Patent: November 3, 2009
    Assignee: Alloy Technology Solutions, Inc.
    Inventor: Xuecheng Liang
  • Publication number: 20090252639
    Abstract: An annealed prealloyed water atomised iron-based powder is provided which is suitable for the production of pressed and sintered components having high wear resistance. The iron-based powder comprises 15-30% by weight of Cr, 0.5-5% by weight of each of at least one of Mo, W and V, and 0.5-2%, preferably 0.7-2% and most preferably 1-2% by weight of C. The powder has a matrix comprising less than 10% by weight of Cr, and comprises large chromium carbides. A method for production of the iron-based powder also is provided.
    Type: Application
    Filed: September 20, 2007
    Publication date: October 8, 2009
    Applicant: HÖGANÄS AB (PUBL)
    Inventors: Ola Bergman, Paul Dudfield Nurthen
  • Publication number: 20090180917
    Abstract: A high strength alloy comprises: silicon with a weight percentage of 0.1 wt %˜0.5 wt %; manganese with a weight percentage of 0.3 wt %˜1.2 wt %; carbon with a weight percentage of 2.0 wt %˜3.0 wt %; phosphorous and sulfur with weight percentages of 0.01 wt %˜0.05 wt %, respectively; chromium with a weight percentage of 5.0 wt %˜7.0 wt %; molybdenum with a weight percentage of 3.0 wt %˜4.0 wt %; tungsten with a weight percentage of 1.0˜2.0; niobium with a weight percentage of 0.5 wt %˜1.7 wt %; vanadium with a weight percentage of 5.8 wt %˜7.8 wt %; nitrogen with a weight percentage of 0.04 wt %˜0.
    Type: Application
    Filed: June 21, 2007
    Publication date: July 16, 2009
    Inventor: Chih-Ching Hsieh
  • Patent number: 7517415
    Abstract: The present invention relates to novel non-ferromagnetic amorphous steel alloys represented by the general formula: Fe—Mn-(Q)-B-M, wherein Q represents one or more elements selected from the group consisting of Sc, Y, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu, and M represents one or more elements selected from the group consisting of Cr, Co, Mo, C and Si. Typically the atomic percentage of the Q constituent is 10 or less. FIG. 2B represents a differential thermal analysis plot for several exemplary alloys according to the invention.
    Type: Grant
    Filed: May 25, 2004
    Date of Patent: April 14, 2009
    Assignee: University of Virginia Patent Foundation
    Inventors: S. Joseph Poon, Vijayabarathi Ponnambalam, Gary J. Shiflet
  • Patent number: 7442338
    Abstract: The present invention develops a manufacture method, via conventional liquid metallurgy, of finished and semi-finished metallic parts as casting, ingot, blooms and slabs in alloys base Fe, base Ni and base Co, microstructurally reinforced with complex molybdenum and titanium carbide particles, by means of their previous elaboration and latter addition to the molten alloy in the melting furnace. Then, when the alloy solidifies, they are inserted and distributed within the grains of the base metallic matrix, enhancing their mechanical properties and behavior at room as well as at high temperatures.
    Type: Grant
    Filed: May 13, 2004
    Date of Patent: October 28, 2008
    Assignee: Fundacion Inasmet
    Inventors: Ignacio Erauskin Lopetegui, Manuel Gutierrez Stampa, Inigo Agote Beloki, Manuel Orbegozo Ibarguren
  • Publication number: 20080253918
    Abstract: A high-carbon austenitic iron-base alloy with good corrosion and wear resistance, particularly useful for valve seat insert applications when corrosion resistance is required, comprises about 1.8-3.5 wt % carbon, about 12-24 wt % chromium, about 0.5-4 wt % silicon, about 12-25 wt % nickel, about 2-12 wt % molybdenum and tungsten combined, about 0.05-4 wt % niobium and vanadium combined, about 0-1 wt % titanium, about 0.01-0.2 wt % aluminum, about 0.05-3 wt % copper, and less than 1.5 wt % manganese, with the balance being iron and a small amount of impurities.
    Type: Application
    Filed: April 13, 2007
    Publication date: October 16, 2008
    Inventor: Xuecheng Liang
  • Publication number: 20080253919
    Abstract: A wear-resistant material comprising an alloy that contains: 1.5-5.5 wt. % carbon, 0.1-2.0 wt. % silicon, max. 2.0 wt. % manganese, 3.5-30.0 wt. % chromium, 0.3-10 wt. % molybdenum, 0-10 wt. % tungsten, 0.1-30 wt. % vanadium, 0-12 wt. % niobium, 0.1-12 wt. % titanium and 1.3-3.5 wt. % nickel, the remainder being comprised of iron and production-related impurities, whereby the carbon content fulfils the following condition: CAlloy [w %]=S1+S2+S3 where S1=(Nb+2(Ti+V?0.9))/a, S2=(Mo+W/2+Cr?b)/5, S3=c+(TH?900)·0.0025, where 7<a<9, 6<b<8, 0.3<c<0.5 and 900° C.<TH<1,220° C. Also. method for producing the wear-resistant material and to uses of the material.
    Type: Application
    Filed: May 2, 2006
    Publication date: October 16, 2008
    Applicant: KOPPERN ENTWICKLUNGS GMBH & CO. KG
    Inventors: Werner Theisen, Andreas Packeisen, Hans Berns
  • Publication number: 20080233225
    Abstract: The invention relates to a powder metallurgically manufactured steel with a chemical composition containing, in % by weight: 0.01-2 C, 0.6-10 N, 0.01-3.0 Si, 0.01-10.0 Mn, 16-30 Cr, 0.01-5 Ni, 0.01-5.0 (Mo+W/2), 0.01-9 Co, max. 0.5 S and 0.5-14 (V+Nb/2), where the contents of N on the one hand and of (V+Nb/2) on the other hand are balanced in relation to each other such that the contents of these elements are within an area that is defined by the coordinates A?, B?, G, H, A?, where the coordinates of [N, (V+Nb/2)] are: A: [0.6,0.5]; B?: [1.6,0.5]; G: [9.8,14.0]; H: [2.6,14.0], and max. 7 of (Ti+Zr+Al), balance essentially only iron and impurities at normal amounts. The steel is intended to be used in the manufacturing of tools for injection moulding, compression moulding and extrusion of components of plastics, and for tools for cold working, which are exposed to corrosion.
    Type: Application
    Filed: August 24, 2006
    Publication date: September 25, 2008
    Applicant: UDDEHOLM TOOLING AKTIEBOLAG
    Inventors: Lennart Jonson, Odd Sandberg
  • Patent number: 7288157
    Abstract: A powder metallurgy corrosion and wear resistant tool steel article, and alloy thereof. The article is manufactured by hot isostatic compaction of nitrogen atomized, prealloyed high-chromium, high-vanadium, high-niobium powder particles. The alloy is characterized by very high wear and corrosion resistance, making it particularly useful for use in the manufacture of components for advanced bearing designs as well as machinery parts exposed to severe abrasive wear and corrosion conditions, as encountered, for example, in the plastic injection molding industry and food industry.
    Type: Grant
    Filed: November 13, 2006
    Date of Patent: October 30, 2007
    Assignee: Crucible Materials Corp.
    Inventors: Alojz Kajinic, Andrzej L. Wojcieszynski, Maria K. Sawford
  • Patent number: 6916444
    Abstract: This invention related to a novel iron base alloy using residual austenite to improve wear resistance for valve seat insert material for internal combustion engines. The residual austenite is stable even after heat treatment and liquid nitrogen chilling. The alloy comprises of 2.0-4.0 wt % carbon, 1.0-3.0 wt % silicon, 0-4.0 wt % manganese, 3.0-9.0 wt % chromium, 5.0-15.0 wt % molybdenum, 3.0-15.0 wt % nickel, 0-6.0 wt % vanadium, 0-4.0 wt % niobium, 0-6.0 wt % cobalt, and the balance being iron with impurities.
    Type: Grant
    Filed: February 12, 2002
    Date of Patent: July 12, 2005
    Assignee: Alloy Technology Solutions, Inc.
    Inventor: Xuecheng Liang
  • Patent number: 6908589
    Abstract: The purpose of the present invention is to provide high manganese cast iron containing spheroidal vanadium carbide and method for making which is nonmagnetic as well as superior mechanical properties such as wear-resistance and toughness, and further does not require a water toughing heat treatment which has been needed when nonmagnetic high manganese steel (high manganese cast steel) is obtained by crystallized spheroidal vanadium in austenite matrix, and the high manganese cast iron containing spheroidal vanadium carbide is comprised of C 1.5˜4.0 weight %, V 6˜15 weight %, Si 0.2˜4.0 weight %, Mn 10˜18 weight %, Mg 0.01˜0.1 weight %, remaining iron (Fe) and inevitable impurities, spheroidal vanadium carbide is crystallized within a structure.
    Type: Grant
    Filed: June 13, 2003
    Date of Patent: June 21, 2005
    Assignees: Osaka Prefecture, Kabushiki Kaisha Sankyogokin Chuzoasho, Okamoto Co., Ltd.
    Inventors: Tadashi Kitudo, Mamoru Takemura, Mituaki Matumuro, Hideto Matumoto, Takao Horie, Kazumichi Shimizu
  • Patent number: 6866816
    Abstract: A unique austenitic iron base alloy for wear and corrosion resistant applications, characterized by its excellent sulfuric acid corrosion resistance and good sliding wear resistance, is useful for valve seat insert applications when corrosion resistance is required. The alloy comprises 0.7-2.4 wt % carbon, 1.5-4 wt % silicon, 3-9 wt % chromium, less than 6 wt % manganese, 5-20 wt % molybdenum and tungsten combined, with the tungsten comprising not more than ? of the total, 0-4 wt % niobium and vanadium combined, 0-1.5 wt % titanium, 0.01-0.5 wt % aluminum, 12-25 wt % nickel, 0-3 wt % copper, and at least 45 wt % iron.
    Type: Grant
    Filed: August 12, 2003
    Date of Patent: March 15, 2005
    Assignee: Alloy Technology Solutions, Inc.
    Inventors: Xuecheng Liang, Gary R. Strong
  • Publication number: 20040258554
    Abstract: A corrosion and erosion resistant alloy comprising as mandatory elements besides iron, in % by weight, about 31 to about 48 chromium, about 0.01 to about 0.7 nitrogen, about 0.5 to about 30 manganese and about 0.3 to about 2.5 carbon. This abstract is neither intended to define the invention disclosed in this specification nor intended to limit the scope of the invention in any way.
    Type: Application
    Filed: January 30, 2004
    Publication date: December 23, 2004
    Inventor: Roman Radon