Molybdenum, Tungsten Or Vanadium Containing Patents (Class 420/12)
-
Patent number: 12084732Abstract: A hypereutectic chromium white iron alloy which comprises, in weight percent based on the total weight of the alloy, from 1.5 to 2.85 carbon, from 0.01 to 1.2 nitrogen, from 0.1 to 1.4 boron, from 3 to 34 chromium, from 0.1 to 7.5 Ni, and from 0.1 to 4 Si. The alloy may optionally comprise one or more additional elements, i.e., manganese, cobalt, copper, molybdenum, tungsten, vanadium, niobium, titanium, zirconium, magnesium and/or calcium, one or more rare earth elements, and one or more of tantalum, hafnium, aluminum. The remainder of the alloy is constituted by iron and unavoidable (incidential) impurities. Articles cast from the alloy, especially cryogenically hardened articles, are also disclosed.Type: GrantFiled: March 29, 2022Date of Patent: September 10, 2024Inventors: Roman Radon, Jerzy Ferdynandt Piotrowski
-
Patent number: 11279996Abstract: Embodiments of an iron-based coating configured to be thermally sprayed are disclosed. The iron-based coatings can be fully readable, thus allowing for thickness measurements to be performed on the coating with standard magnetic measuring equipment. Further, the iron-based coating can have advantageous properties, such as high hardness, high wear resistance, and high adhesion strength.Type: GrantFiled: March 22, 2017Date of Patent: March 22, 2022Assignee: Oerlikon Metco (US) Inc.Inventors: Justin Lee Cheney, Zubin Mody, David Jiang
-
Patent number: 9808877Abstract: An alloy comprising about 0.5 weight percent to about 2 weight percent carbon, about 15 weight percent to about 30 weight percent chromium, about 4 weight percent to about 12 weight percent nickel, up to about 3 weight percent manganese, up to about 2.5 weight percent silicon, up to about 1 weight percent zirconium, up to about 3 weight percent molybdenum, up to about 3 weight percent tungsten, up to about 0.5 weight percent boron, up to about 0.5 weight percent impurities, and iron.Type: GrantFiled: January 19, 2010Date of Patent: November 7, 2017Assignee: AZZ WSI LLCInventors: George Y. Lai, Bingtao Li
-
Patent number: 9410230Abstract: A wear-resistant material comprising an alloy that contains: 1.5-5.5 wt. % carbon, 0.1-2.0 wt. % silicon, max. 2.0 wt. % manganese, 3.5-30.0 wt. % chromium, 0.3-10 wt. % molybdenum, 0-10 wt. % tungsten, 0.1-30 wt. % vanadium, 0-12 wt. % niobium, 0.1-12 wt. % titanium and 1.3-3.5 wt. % nickel, the remainder being comprised of iron and production-related impurities, whereby the carbon content fulfills the following condition: CAlloy[w %]=S1+S2+S3 where S1=(Nb+2(Ti+V?0.9))/a, S2=(Mo+W/2+Cr?b)/5, S3=c+(TH?900)·0.0025, where 7<a<9, 6<b<8, 0.3<c<0.5 and 900° C.<TH<1,220° C.Type: GrantFiled: November 21, 2012Date of Patent: August 9, 2016Assignee: KOPPERN ENTWICKLUNGS GMBH & CO. KGInventors: Werner Theisen, Andreas Packeisen, Hans Berns
-
Publication number: 20150147591Abstract: Disclosed herein are embodiments of iron-based corrosion resistant hardfacing alloys. The alloys can be designed through the use of different compositional, thermodynamic, microstructural, and performance criteria. In some embodiments, chromium content in the alloy can be increased while avoiding the formation of different hard chromium carbides, thereby increasing the corrosion resistance of the alloy.Type: ApplicationFiled: November 26, 2014Publication date: May 28, 2015Inventors: Justin Lee Cheney, Shengjun Zhang, John Hamilton Madok, Jonathon Bracci
-
Publication number: 20150076386Abstract: An iron-based alloy includes (in weight percent) carbon from about 1 to about 2 percent; manganese up to about 1 percent; silicon up to about 1 percent; nickel up to about 4 percent; chromium from about 10 to about 25 percent; molybdenum from about 5 to about 20 percent; tungsten up to about 4 percent; cobalt from about 17 to about 23 percent; vanadium up to about 1.5 percent; boron up to about 0.2 percent; sulfur up to about 0.03 percent; nitrogen up to about 0.4 percent; phosphorus up to about 0.06 percent; niobium up to about 4 percent; iron from about 35 to about 55 percent; and incidental impurities. The chromium/molybdenum ratio of the iron-based alloy is from about 1 to about 2.5. The alloy is suitable for use in elevated temperature applications, such as valve seat inserts for combustion engines.Type: ApplicationFiled: September 19, 2013Publication date: March 19, 2015Applicant: L.E. Jones CompanyInventors: Cong Yue Qiao, David Doll, Todd Trudeau, Peter Vennema
-
Publication number: 20150034037Abstract: An iron-based alloy includes, in weight percent, carbon from about 2 to about 3 percent; manganese from about 0.1 to about 0.4 percent; silicon from about 0.3 to about 0.8 percent; chromium from about 11.5 to about 14.5 percent; nickel from about 0.05 to about 0.6 percent; vanadium from about 0.8 to about 2.2 percent; molybdenum from about 4 to about 7 percent; tungsten from about 3 to about 5 percent; niobium from about 1 to about 3 percent; cobalt from about 3 to about 5 percent; boron from zero to about 0.2 percent; and the balance containing iron and incidental impurities. The alloy is suitable for use in elevated temperature applications such as in valve seat inserts for combustion engines.Type: ApplicationFiled: July 31, 2013Publication date: February 5, 2015Applicant: L. E. Jones CompanyInventors: Cong Yue Qiao, Peter Vennema, Douglas W. Dooley, David Doll
-
Patent number: 8940110Abstract: An iron-based corrosion resistant and wear resistant alloy includes (in weight percentage) carbon from about 1.6 to 3%, silicon from about 0.8 to 2.1%, manganese up to 1.0%, chromium from about 12.0 to 15.0%, molybdenum from about 2.0 to 4.0%, nickel from about 0.2 to 0.8%, copper up to 4.0%, boron up to 0.5%, and the balance including iron and incidental impurities. The alloy is suitable for use in elevated temperature applications such as in valve seat inserts for combustion engines.Type: GrantFiled: September 15, 2012Date of Patent: January 27, 2015Assignee: L. E. Jones CompanyInventors: Cong Yue Qiao, David M. Doll
-
Patent number: 8927446Abstract: The present invention provides a ceramic material comprising: a first phase comprising zirconia, yttrium and cerium, wherein the yttrium and cerium are present in a molar ratio of 0.15 to 0.5 and in a combined amount of 5 to 15 mol %, a second phase comprising alumina, and a third phase comprising metal aluminate platelets.Type: GrantFiled: June 30, 2009Date of Patent: January 6, 2015Assignee: Aktiebolaget SKFInventors: Lars Kahlman, Charlotte Vieillard, Jelena Sekulic, Knut Henrik Johansen, Hans Hillen Schjelderup
-
Publication number: 20140353285Abstract: Electrodes for depositing hardfacing alloys containing boron, carbon, chromium, manganese, and silicon on the surface of metal components that are subjected to high thermal and mechanical stresses. The deposited hardfacing alloys have from about 2.5 to about 14.0 atomic weight percent boron and have a hardness on the Rockwell “C” scale of at least about 65 HRC in the first layer of the weld deposit.Type: ApplicationFiled: May 30, 2013Publication date: December 4, 2014Applicant: Lincoln Global, Inc.Inventors: Daniel J. Langham, Badri K. Narayanan
-
Publication number: 20140328714Abstract: One embodiment provides a method of making an alloy feedstock, comprising: forming a first composition by combining Fe with a first nonmetal element; forming a second composition by combining Fe with a plurality of transition metal elements; forming a third composition by combining the second composition with a second nonmetal element; and combining the first composition with the third composition to form an alloy feedstock.Type: ApplicationFiled: November 21, 2011Publication date: November 6, 2014Applicant: Crucible Intellectual Property, LLCInventors: Theodore Andrew Waniuk, Quoc Tran Pham
-
Patent number: 8765052Abstract: Weld deposit compositions with improved abrasion and corrosion resistance are provided by balancing percent weights of Chromium (Cr), Titanium (Ti), Niobium (Nb), and Boron (B) to allow the Chromium content of the weld matrix to be minimally reduced during carbide formation. The result is an enriched Chromium matrix that has excellent corrosion resistance in combination with highly abrasion resistant dispersed carbides.Type: GrantFiled: March 27, 2012Date of Patent: July 1, 2014Assignee: Stoody CompanyInventors: Jack Wallin, Ravi Menon, Tim Barnhart
-
Patent number: 8735776Abstract: Weld deposit compositions with improved crack resistance, improved wear resistance, and improved hardness are provided by controlling matrix grain size and balancing Titanium and/or Niobium with Carbon and/or Boron content. Additionally, the presence of coarse chromium carbides is drastically decreased to reduce the amount of check-cracking. Preferably, the weld deposit is produced from a flux-cored or metal-cored wire. The weld deposit characteristics include a matrix having a fine grain size, small evenly dispersed carbides within the matrix, and a small amount of Carbon in the matrix.Type: GrantFiled: July 1, 2013Date of Patent: May 27, 2014Assignee: Stoody CompanyInventors: Ravi Menon, Jack Garry Wallin, Francis Lewis LeClaire
-
Publication number: 20140076260Abstract: An iron-based corrosion resistant and wear resistant alloy includes (in weight percentage) carbon from about 1.6 to 3%, silicon from about 0.8 to 2.1%, manganese up to 1.0%, chromium from about 12.0 to 15.0%, molybdenum from about 2.0 to 4.0%, nickel from about 0.2 to 0.8%, copper up to 4.0%, boron up to 0.5%, and the balance including iron and incidental impurities. The alloy is suitable for use in elevated temperature applications such as in valve seat inserts for combustion engines.Type: ApplicationFiled: September 15, 2012Publication date: March 20, 2014Applicant: L. E. Jones CompanyInventors: Cong Yue Qiao, David M. Doll
-
Patent number: 8673402Abstract: The present disclosure relates to a method of spray cladding a wear plate. The method may include melting an alloy including glass forming chemistry, pouring the alloy through a nozzle to form an alloy stream, forming droplets of the alloy stream, and forming a coating of the alloy on a base metal. The base plate may exhibit a first hardness H1 of Rc 55 or less and the alloy coated base plate may exhibit a hardness H2, wherein H2>H1. In addition, the coating may exhibit nanscale or near-nanscale microstructural features in the range of 0.1 nm to 1,000 nm. Furthermore, the alloy coated base plate may exhibit a toughness of greater than 60 ft-lbs.Type: GrantFiled: November 10, 2008Date of Patent: March 18, 2014Assignee: The NanoSteel Company, Inc.Inventor: Daniel James Branagan
-
Patent number: 8669491Abstract: Weld deposit compositions with improved crack resistance, improved wear resistance, and improved hardness are provided by controlling matrix grain size and balancing Titanium and/or Niobium with Carbon and/or Boron content. Additionally, the presence of coarse chromium carbides is drastically decreased to reduce the amount of check-cracking. Preferably, the weld deposit is produced from a flux-cored or metal-cored wire. The weld deposit characteristics include a matrix having a fine grain size, small evenly dispersed carbides within the matrix, and a small amount of Carbon in the matrix.Type: GrantFiled: February 16, 2006Date of Patent: March 11, 2014Inventors: Ravi Menon, Jack Garry Wallin, Francis Louis LeClaire
-
Publication number: 20130315772Abstract: A powder metal composition for high wear and temperature applications is made by atomizing a melted iron based alloy including 3.0 to 7.0 wt. % carbon; 10.0 to 25.0 wt. % chromium; 1.0 to 5.0 wt. % tungsten; 3.5 to 7.0 wt. % vanadium; 1.0 to 5.0 wt. % molybdenum; not greater than 0.5 wt. % oxygen; and at least 40.0 wt. % iron. The high carbon content reduces the solubility of oxygen in the melt and thus lowers the oxygen content to a level below which would cause the carbide-forming elements to oxidize during atomization. The powder metal composition includes metal carbides in an amount of at least 15 vol. %. The microhardness of the powder metal composition increases with increasing amounts of carbon and is typically about 800 to 1,500 Hv50.Type: ApplicationFiled: March 15, 2013Publication date: November 28, 2013Applicant: Federal-Mogul CorporationInventor: Federal-Mogul Corporation
-
Publication number: 20130260177Abstract: Weld deposit compositions with improved abrasion and corrosion resistance are provided by balancing percent weights of Chromium (Cr), Titanium (Ti), Niobium (Nb), and Boron (B) to allow the Chromium content of the weld matrix to be minimally reduced during carbide formation. The result is an enriched Chromium matrix that has excellent corrosion resistance in combination with highly abrasion resistant dispersed carbides.Type: ApplicationFiled: March 27, 2012Publication date: October 3, 2013Applicant: STOODY COMPANYInventors: Jack Wallin, Ravi Menon, Tim Barnhart
-
Publication number: 20130186237Abstract: A thermal spray powder 20 is provided for use in a thermal spray technique, such as flame spraying, plasma spraying, cold spraying, and high velocity oxygen fuel spraying (HVOF). The thermal spray powder 20 is formed by water or gas atomization and comprises 3.0 to 7.0 wt. % carbon, 10.0 to 25.0 wt. % chromium, 1.0 to 5.0 wt. % tungsten, 3.5 to 7.0 wt. % vanadium, 1.0 to 5.0 wt. % molybdenum, not greater than 0.5 wt. % oxygen, and at least 40.0 wt. % iron, based on the total weight of the thermal spray powder 20. The thermal spray powder 20 can be applied to a metal body, such as a piston or piston ring, to form a coating. The thermal spray powder 20 can also provide a spray-formed part.Type: ApplicationFiled: March 8, 2013Publication date: July 25, 2013Applicant: Federal-Mogul CorporationInventor: Federal-Mogul Corporation
-
Patent number: 8440136Abstract: The invention relates to a powder metallurgically manufactured steel with a chemical composition containing, in % by weight: 0.01-2 C, 0.6-10 N, 0.01-3.0 Si, 0.01-10.0 Mn, 16-30 Cr, 0.01-5 Ni, 0.01-5.0 (Mo+W/2), 0.01-9 Co, max. 0.5 S and 0.5-14 (V+Nb/2), where the contents of N on the one hand and of (V+Nb/2) on the other hand are balanced in relation to each other such that the contents of these elements are within an area that is defined by the coordinates A?, B?, G, H, A?, where the coordinates of [N, (V+Nb/2)] are: A?: [0.6,0.5]; B?: [1.6,0.5]; G: [9.8,14.0]; H: [2.6,14.0], and max. 7 of (Ti+Zr+Al), balance essentially only iron and impurities at normal amounts. The steel may be used for tools for injection molding, compression molding and extrusion of components of plastics, and cold working.Type: GrantFiled: August 17, 2011Date of Patent: May 14, 2013Assignee: Uddeholms ABInventors: Lennart Jönson, Odd Sandberg
-
Publication number: 20130052361Abstract: One embodiment provides a composition, comprising: a powder composition comprising alloy that is at least partially amorphous, the alloy comprising chromium, molybdenum, carbon, boron, and iron. One embodiment provides a method of forming a coating, comprising: providing a substrate; and disposing onto the substrate a coating, comprising: powder composition comprising an alloy that is at least partially amorphous, the alloy comprising chromium, molybdenum, carbon, boron, and iron.Type: ApplicationFiled: March 18, 2011Publication date: February 28, 2013Inventor: Marcella Wilson Croopnick
-
Publication number: 20130039796Abstract: A master alloy used to produce the steel part and a process for producing a sinter hardened steel part from the master alloy are described. The powdered master alloy having a composition of iron, about 1 to less than 5 weight % C, about 3 to less than 15 weight % Mn, and about 3 to less than 15 weight % Cr, wherein the master alloy comprises a microstructure composed of a solid solution of the alloying elements and carbon, the microstructure comprising at least 10 volume % austenite and the remainder as iron compounds. The process comprises: preparing the master alloy, mixing the master alloy with a steel powder to produce a mixture wherein the weight % of the master alloy is from 5 to 35 weight % of the mixture, compacting the mixture into a shape of a part and sintering the mixture to produce the steel part, and controlling the cooling rate after sintering to produce sinter hardening. The master alloy powder can also be used as a sinter hardening enhancer when mixed with low-alloy steel powders.Type: ApplicationFiled: February 15, 2011Publication date: February 14, 2013Inventors: Gilles L'Esperance, Ian Bailon-Poujol, Denis Christopherson, JR.
-
Publication number: 20120058710Abstract: Alloy cast iron for a seal, a seal, and a method of manufacturing the seal are provided. The alloy cast iron for a seal includes 3.8 wt % to 4.2 wt % of carbon, 3.3 wt % to 4.7 wt % of nickel, 2 wt % to 5 wt % of molybdenum, 1.2 wt % to 2.0 wt % of silicon, 16 wt % to 18 wt % of chrome, 0.8 wt % to 1.5 wt % of manganese, and the remaining of iron. Therefore, a seal can be produced using a centrifugal casting method and thus productivity of the seal is improved and the seal having excellent abrasion resistance is produced.Type: ApplicationFiled: March 10, 2010Publication date: March 8, 2012Inventor: Young Jin Ma
-
Patent number: 8097095Abstract: A method of producing a hard metallic material by forming a mixture containing at least 55% iron and at least one of boron, carbon, silicon and phosphorus. The mixture is formed into an alloy and cooled to form a metallic material having a hardness of greater than about 9.2 GPa. The invention includes a method of forming a wire by combining a metal strip and a powder. The metal strip and the powder are rolled to form a wire containing at least 55% iron and from two to seven additional elements including at least one of C, Si and B. The invention also includes a method of forming a hardened surface on a substrate by processing a solid mass to form a powder, applying the powder to a surface to form a layer containing metallic glass, and converting the glass to a crystalline material having a nanocrystalline grain size.Type: GrantFiled: January 5, 2004Date of Patent: January 17, 2012Assignee: Battelle Energy Alliance, LLCInventor: Daniel J. Branagan
-
Publication number: 20110300016Abstract: In order to provide a material of low cost that is suitable to produce parts or coatings having a high wear and also high chemical resistance, an alloy is proposed comprising 13 to 16 percent by weight nickel (Ni), 13.5 to 16.5 percent by weight of chromium (Cr), 0.5 to 3 percent by weight of molybdenum (Mo), 3.5 to 4.5 percent by weight of silicon (Si), 3.5 to 4 percent by weight of boron (B) and 1.5 to 2.1 percent by weight of carbon (C), balance iron (Fe).Type: ApplicationFiled: February 17, 2010Publication date: December 8, 2011Applicant: MEC Holding GmbHInventor: Gary Robert Heath
-
Publication number: 20110297277Abstract: The invention relates to a powder metallurgically manufactured steel with a chemical composition containing, in % by weight: 0.01-2 C, 0.6-10 N, 0.01-3.0 Si, 0.01-10.0 Mn, 16-30 Cr, 0.01-5 Ni, 0.01-5.0 (Mo+W/2), 0.01-9 Co, max. 0.5 S and 0.5-14 (V+Nb/2), where the contents of N on the one hand and of (V+Nb/2) on the other hand are balanced in relation to each other such that the contents of these elements are within an area that is defined by the coordinates A?, 13% G, H, A?, where the coordinates of [N, (V+Nb/2)] are: A?: [0.6,0.5]; B?: [1.6,0.5]; G: [9.8,14.0]; H: [2.6,14.0], and max. 7 of (Ti+Zr+Al), balance essentially only iron and impurities at normal amounts. The steel may be used for tools for injection moulding, compression moulding and extrusion of components of plastics, and cold working.Type: ApplicationFiled: August 17, 2011Publication date: December 8, 2011Applicant: UDDEHOLMS ABInventors: Lennart Jönson, Odd Sandberg
-
Patent number: 8070891Abstract: The present invention relates to an amorphous alloy and a method for manufacturing thereof. The amorphous alloy according to the present invention includes has a chemical formula of Feioo-a-b-c-d-e-f-gCraMobCcBaYeMflg. Here, the M is at least one selected from a group consisting of Al, Co, N1 and Ni, and the I is at least one selected from a group consisting of Mn, P, S, and O as impurities. The a, b, c, d, e, f, and g are satisfied with the compositions of 16.0 wt %?a<22.0 wt %, 15.0 wt %<b?27.0 wt %, 2.0 wt %?c<3.5 wt %, 1.0 wt %<d?1.5 wt %, 1.0 wt %<e?3.5 wt %, 0.25 wt %<f?3.0 wt %, and 0.01 wt %?g<0.5 wt %, respectively.Type: GrantFiled: December 30, 2005Date of Patent: December 6, 2011Assignee: Korea Institute of Science and TechnologyInventors: Eric Fleury, Jayaraj Jayamani, Ki-bae Kim, Mee-soon Lee, legal representative, Hyun-kwang Seok, Yu-chan Kim, Kwang-youn Kim, Dohyang Kim
-
Patent number: 8062436Abstract: The present disclosure relates to a near metallic glass based alloy wherein the alloy includes at least 40 atomic percent iron, greater than 10 atomic percent of at least one or more metalloids, and less than 50 atomic percent of at least two or more transition metals, wherein one of said transition metals is Mo said alloy exhibits a tensile strength of 2400 MPa or greater and an elongation of greater than 2%.Type: GrantFiled: November 10, 2008Date of Patent: November 22, 2011Assignee: The NanoSteel Company, Inc.Inventors: Daniel James Branagan, Alla V. Sergueeva
-
Publication number: 20110162612Abstract: A chromium-iron alloy comprises in weight %, 1 to 3% C, 1 to 3% Si, up to 3% Ni, 25 to 35% Cr, 1.5 to 3% Mo, up to 2% W, 2.0 to 4.0% Nb, up to 3.0% V, up to 3.0% Ta, up to 1.2% B, up to 1% Mn and 43 to 64% Fe. In a preferred embodiment, the chromium-iron alloy comprises in weight %, 1.5 to 2.3% C, 1.6 to 2.3% Si, 0.2 to 2.2% Ni, 27 to 34% Cr, 1.7 to 2.5% Mo, 0.04 to 2% W, 2.2 to 3.6% Nb, up to 1% V, up to 3.0% Ta, up to 0.7% B, 0.1 to 0.6% Mn and 43 to 64% Fe. The chromium-iron alloy is useful for valve seat inserts for internal combustion engines such as diesel or natural gas engines.Type: ApplicationFiled: January 5, 2010Publication date: July 7, 2011Applicant: L.E. Jones CompanyInventors: Cong Yue Qiao, Todd Trudeau
-
Patent number: 7922836Abstract: A ferrous abrasion resistant sliding material capable of improving seizing resistance, abrasion resistance and heat crack resistance is provided. The ferrous abrasion resistant sliding material has a martensite parent phase which forms a solid solution with carbon of 0.15 to 0.5 wt %, and the martensite parent phase contains one or more types of each special carbide of Cr, Mo, W and V dispersed therein in a total content of 10 to 50% by volume.Type: GrantFiled: November 30, 2009Date of Patent: April 12, 2011Assignee: Komatsu Ltd.Inventor: Takemori Takayama
-
Publication number: 20110042051Abstract: A description is given of a temperature-stable cast-iron alloy having high wear resistance at temperatures between 500 and 900° C. The alloy is characterized in that it has the following composition expressed in weight percentages: chromium: 15.0-20.0%, carbon: 1.0-2.0%, manganese: 1.5-2.0%, silicon: 0.8-1.2%, nickel: 8.0-10.0%, molybdenum: 0.8-1.2% balance iron and unavoidable metallic and non-metallic contaminants where the non-metallic contaminants comprise nitrogen, oxygen, phosphorous and sulphur. Hereby is obtained a cast-iron alloy which has a higher wear resistance and a reduced tendency to form the undesirable sigma phase when heated to temperatures between 500 and 900 ° C. as compared to the known allows.Type: ApplicationFiled: June 12, 2007Publication date: February 24, 2011Inventors: Asger Karlsson, Rasmus Kirkegaard Stage
-
Publication number: 20110024540Abstract: A refiner or disperser blade is made of a steel alloy by casting. The alloy comprises, in weight percent: 0.6 to 4 wt-% carbon (C), 0.5 to 1.5 wt-% silicon (Si), 0.4 to 1.5 wt-% manganese (Mn), 12 to 28 wt-% chromium (Cr), 4 to 12 wt-% niobium (Nb), as well as iron (Fe).Type: ApplicationFiled: March 19, 2009Publication date: February 3, 2011Applicant: METSO PAPER, INC.Inventors: Karri Vihma, Johan Norberg
-
Publication number: 20110002806Abstract: The present invention encloses a kind of the high-alloy cold work die steel wherein the steel in wt % consisting of: C 1.0˜2.5, Si?1.3, Mn?1.5, Cr 6.0˜15.0, V?2.5, B 0.01˜0.4, and the balance is Fe with unavoidable impurities. The hardness and toughness of the die steel of the present invention are the same as Cr12MoV or Cr12Mo1V1, and even exceed them. And, the steel does not contain Mo with high price, the cost is lower than Cr12MoV or Cr12Mo1V1 accordingly, and the die steel of the present invention has a longer usage life, which is specially applied to make cold work moulds with high accuracy and long use life.Type: ApplicationFiled: September 21, 2009Publication date: January 6, 2011Applicant: NINGBO HOPESUN NEW MATERIAL CO., LTD.Inventor: Kaihua Hu
-
Publication number: 20100189588Abstract: To provide a high-performance, inexpensive low C-high Si-high Cr—B—Nb type iron-based corrosion-resistant and wear-resistant alloy that is extremely superior in corrosion resistance and wear resistance to 304 stainless steel, high-chromium cast iron and high carbon-high chromium cast-iron-type materials, has a high corrosion-resistant property that would never be obtained from a high carbon-high chromium carbide precipitation-type iron-based wear-resistant alloy and at the same time, a wear-resistant property that is superior to these metals, and further hardly causes brittle peeling that is inherent to high Si—containing steel. This alloy contains, all percentages by weight, C: 0.5 to 2.5% by weight, Si: 2.5 to 4.5%, Mn: 0 to 10% or less, Cr: 15% to 31%, Ni: 0 to 16%, Cu: 7% or less, Mo: 10% or less, B: 0.5% to 3.5%, and 0?Nb+V?8%, and in this structure, within a range of 15% Cr?Cr<27%, (Si×B)?2014/Cr2+0.083Cr+1.05 is satisfied, within a range of 27%?Cr?31%, 1.25%?(Si×B) 6.Type: ApplicationFiled: August 9, 2006Publication date: July 29, 2010Applicant: ING Shoji Co., Ltd.Inventors: Hajime Kawatsu, Akira Shinnya
-
Patent number: 7763125Abstract: The present invention relates to novel non-ferromagnetic amorphous steel alloys represented by the general formula: Fe—Mn-(Q)-B-M, wherein Q represents one or more elements selected from the group consisting of Sc, Y, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu, and M represents one or more elements selected from the group consisting of Cr, Co, Mo, C and Si. Typically the atomic percentage of the Q constituent is 10 or less. An aspect is to utilize these amorphous steels as coatings, rather than strictly bulk structural applications. In this fashion any structural metal alloy can be coated by various technologies by these alloys for protection from the environment. The resultant structures can utilize surface and bulk properties of the amorphous alloy.Type: GrantFiled: December 21, 2005Date of Patent: July 27, 2010Assignee: University of Virginia Patent FoundationInventors: Gary J. Shiflet, S. Joseph Poon, Xiaofeng Gu
-
Patent number: 7754142Abstract: A high-carbon austenitic iron-base alloy with good corrosion and wear resistance, particularly useful for valve seat insert applications when corrosion resistance is required, comprises about 1.8-3.5 wt % carbon, about 12-24 wt % chromium, about 0.5-4 wt % silicon, about 12-25 wt % nickel, about 2-12 wt % molybdenum and tungsten combined, about 0.05-4 wt % niobium and vanadium combined, about 0-1 wt % titanium, about 0.01-0.2 wt % aluminum, about 0.05-3 wt % copper, and less than 1.5 wt % manganese, with the balance being iron and a small amount of impurities.Type: GrantFiled: April 13, 2007Date of Patent: July 13, 2010Assignee: Winsert, Inc.Inventor: Xuecheng Liang
-
Publication number: 20100108199Abstract: A ferrous abrasion resistant sliding material capable of improving seizing resistance, abrasion resistance and heat crack resistance is provided. The ferrous abrasion resistant sliding material has a martensite parent phase which forms a solid solution with carbon of 0.15 to 0.5 wt %, and the martensite parent phase contains one or more types of each special carbide of Cr, Mo, W and V dispersed therein in a total content of 10 to 50% by volume.Type: ApplicationFiled: December 30, 2009Publication date: May 6, 2010Inventor: Takemori Takayama
-
Publication number: 20100074791Abstract: A ferrous abrasion resistant sliding material capable of improving seizing resistance, abrasion resistance and heat crack resistance is provided. The ferrous abrasion resistant sliding material has a martensite parent phase which forms a solid solution with carbon of 0.15 to 0.5 wt %, and the martensite parent phase contains one or more types of each special carbide of Cr, Mo, W and V dispersed therein in a total content of 10 to 50% by volume.Type: ApplicationFiled: November 30, 2009Publication date: March 25, 2010Inventor: Takemori Takayama
-
Patent number: 7611590Abstract: This invention related to a high carbon and high molybdenum/tungsten martenisitic type iron base alloy with excellent hot hardness and wear resistance for making valve seat insert. The alloy comprises of 2.05-3.60 wt % carbon, 0.1-3.0 wt % silicon, 0-2.0 wt % manganese, 3.0-10.0 wt % chromium, 11.0-25.0 wt % molybdenum and tungsten, 0.1-6.5 wt % nickel, 0-8.0 wt % vanadium, 0-6.0 wt % niobium, 0-8.0 wt % cobalt, and the balance being iron with impurities.Type: GrantFiled: June 23, 2005Date of Patent: November 3, 2009Assignee: Alloy Technology Solutions, Inc.Inventor: Xuecheng Liang
-
Publication number: 20090252639Abstract: An annealed prealloyed water atomised iron-based powder is provided which is suitable for the production of pressed and sintered components having high wear resistance. The iron-based powder comprises 15-30% by weight of Cr, 0.5-5% by weight of each of at least one of Mo, W and V, and 0.5-2%, preferably 0.7-2% and most preferably 1-2% by weight of C. The powder has a matrix comprising less than 10% by weight of Cr, and comprises large chromium carbides. A method for production of the iron-based powder also is provided.Type: ApplicationFiled: September 20, 2007Publication date: October 8, 2009Applicant: HÖGANÄS AB (PUBL)Inventors: Ola Bergman, Paul Dudfield Nurthen
-
Publication number: 20090180917Abstract: A high strength alloy comprises: silicon with a weight percentage of 0.1 wt %˜0.5 wt %; manganese with a weight percentage of 0.3 wt %˜1.2 wt %; carbon with a weight percentage of 2.0 wt %˜3.0 wt %; phosphorous and sulfur with weight percentages of 0.01 wt %˜0.05 wt %, respectively; chromium with a weight percentage of 5.0 wt %˜7.0 wt %; molybdenum with a weight percentage of 3.0 wt %˜4.0 wt %; tungsten with a weight percentage of 1.0˜2.0; niobium with a weight percentage of 0.5 wt %˜1.7 wt %; vanadium with a weight percentage of 5.8 wt %˜7.8 wt %; nitrogen with a weight percentage of 0.04 wt %˜0.Type: ApplicationFiled: June 21, 2007Publication date: July 16, 2009Inventor: Chih-Ching Hsieh
-
Patent number: 7517415Abstract: The present invention relates to novel non-ferromagnetic amorphous steel alloys represented by the general formula: Fe—Mn-(Q)-B-M, wherein Q represents one or more elements selected from the group consisting of Sc, Y, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb and Lu, and M represents one or more elements selected from the group consisting of Cr, Co, Mo, C and Si. Typically the atomic percentage of the Q constituent is 10 or less. FIG. 2B represents a differential thermal analysis plot for several exemplary alloys according to the invention.Type: GrantFiled: May 25, 2004Date of Patent: April 14, 2009Assignee: University of Virginia Patent FoundationInventors: S. Joseph Poon, Vijayabarathi Ponnambalam, Gary J. Shiflet
-
Patent number: 7442338Abstract: The present invention develops a manufacture method, via conventional liquid metallurgy, of finished and semi-finished metallic parts as casting, ingot, blooms and slabs in alloys base Fe, base Ni and base Co, microstructurally reinforced with complex molybdenum and titanium carbide particles, by means of their previous elaboration and latter addition to the molten alloy in the melting furnace. Then, when the alloy solidifies, they are inserted and distributed within the grains of the base metallic matrix, enhancing their mechanical properties and behavior at room as well as at high temperatures.Type: GrantFiled: May 13, 2004Date of Patent: October 28, 2008Assignee: Fundacion InasmetInventors: Ignacio Erauskin Lopetegui, Manuel Gutierrez Stampa, Inigo Agote Beloki, Manuel Orbegozo Ibarguren
-
Publication number: 20080253918Abstract: A high-carbon austenitic iron-base alloy with good corrosion and wear resistance, particularly useful for valve seat insert applications when corrosion resistance is required, comprises about 1.8-3.5 wt % carbon, about 12-24 wt % chromium, about 0.5-4 wt % silicon, about 12-25 wt % nickel, about 2-12 wt % molybdenum and tungsten combined, about 0.05-4 wt % niobium and vanadium combined, about 0-1 wt % titanium, about 0.01-0.2 wt % aluminum, about 0.05-3 wt % copper, and less than 1.5 wt % manganese, with the balance being iron and a small amount of impurities.Type: ApplicationFiled: April 13, 2007Publication date: October 16, 2008Inventor: Xuecheng Liang
-
Publication number: 20080253919Abstract: A wear-resistant material comprising an alloy that contains: 1.5-5.5 wt. % carbon, 0.1-2.0 wt. % silicon, max. 2.0 wt. % manganese, 3.5-30.0 wt. % chromium, 0.3-10 wt. % molybdenum, 0-10 wt. % tungsten, 0.1-30 wt. % vanadium, 0-12 wt. % niobium, 0.1-12 wt. % titanium and 1.3-3.5 wt. % nickel, the remainder being comprised of iron and production-related impurities, whereby the carbon content fulfils the following condition: CAlloy [w %]=S1+S2+S3 where S1=(Nb+2(Ti+V?0.9))/a, S2=(Mo+W/2+Cr?b)/5, S3=c+(TH?900)·0.0025, where 7<a<9, 6<b<8, 0.3<c<0.5 and 900° C.<TH<1,220° C. Also. method for producing the wear-resistant material and to uses of the material.Type: ApplicationFiled: May 2, 2006Publication date: October 16, 2008Applicant: KOPPERN ENTWICKLUNGS GMBH & CO. KGInventors: Werner Theisen, Andreas Packeisen, Hans Berns
-
Publication number: 20080233225Abstract: The invention relates to a powder metallurgically manufactured steel with a chemical composition containing, in % by weight: 0.01-2 C, 0.6-10 N, 0.01-3.0 Si, 0.01-10.0 Mn, 16-30 Cr, 0.01-5 Ni, 0.01-5.0 (Mo+W/2), 0.01-9 Co, max. 0.5 S and 0.5-14 (V+Nb/2), where the contents of N on the one hand and of (V+Nb/2) on the other hand are balanced in relation to each other such that the contents of these elements are within an area that is defined by the coordinates A?, B?, G, H, A?, where the coordinates of [N, (V+Nb/2)] are: A: [0.6,0.5]; B?: [1.6,0.5]; G: [9.8,14.0]; H: [2.6,14.0], and max. 7 of (Ti+Zr+Al), balance essentially only iron and impurities at normal amounts. The steel is intended to be used in the manufacturing of tools for injection moulding, compression moulding and extrusion of components of plastics, and for tools for cold working, which are exposed to corrosion.Type: ApplicationFiled: August 24, 2006Publication date: September 25, 2008Applicant: UDDEHOLM TOOLING AKTIEBOLAGInventors: Lennart Jonson, Odd Sandberg
-
Patent number: 7288157Abstract: A powder metallurgy corrosion and wear resistant tool steel article, and alloy thereof. The article is manufactured by hot isostatic compaction of nitrogen atomized, prealloyed high-chromium, high-vanadium, high-niobium powder particles. The alloy is characterized by very high wear and corrosion resistance, making it particularly useful for use in the manufacture of components for advanced bearing designs as well as machinery parts exposed to severe abrasive wear and corrosion conditions, as encountered, for example, in the plastic injection molding industry and food industry.Type: GrantFiled: November 13, 2006Date of Patent: October 30, 2007Assignee: Crucible Materials Corp.Inventors: Alojz Kajinic, Andrzej L. Wojcieszynski, Maria K. Sawford
-
Patent number: 6916444Abstract: This invention related to a novel iron base alloy using residual austenite to improve wear resistance for valve seat insert material for internal combustion engines. The residual austenite is stable even after heat treatment and liquid nitrogen chilling. The alloy comprises of 2.0-4.0 wt % carbon, 1.0-3.0 wt % silicon, 0-4.0 wt % manganese, 3.0-9.0 wt % chromium, 5.0-15.0 wt % molybdenum, 3.0-15.0 wt % nickel, 0-6.0 wt % vanadium, 0-4.0 wt % niobium, 0-6.0 wt % cobalt, and the balance being iron with impurities.Type: GrantFiled: February 12, 2002Date of Patent: July 12, 2005Assignee: Alloy Technology Solutions, Inc.Inventor: Xuecheng Liang
-
Patent number: 6908589Abstract: The purpose of the present invention is to provide high manganese cast iron containing spheroidal vanadium carbide and method for making which is nonmagnetic as well as superior mechanical properties such as wear-resistance and toughness, and further does not require a water toughing heat treatment which has been needed when nonmagnetic high manganese steel (high manganese cast steel) is obtained by crystallized spheroidal vanadium in austenite matrix, and the high manganese cast iron containing spheroidal vanadium carbide is comprised of C 1.5˜4.0 weight %, V 6˜15 weight %, Si 0.2˜4.0 weight %, Mn 10˜18 weight %, Mg 0.01˜0.1 weight %, remaining iron (Fe) and inevitable impurities, spheroidal vanadium carbide is crystallized within a structure.Type: GrantFiled: June 13, 2003Date of Patent: June 21, 2005Assignees: Osaka Prefecture, Kabushiki Kaisha Sankyogokin Chuzoasho, Okamoto Co., Ltd.Inventors: Tadashi Kitudo, Mamoru Takemura, Mituaki Matumuro, Hideto Matumoto, Takao Horie, Kazumichi Shimizu
-
Patent number: 6866816Abstract: A unique austenitic iron base alloy for wear and corrosion resistant applications, characterized by its excellent sulfuric acid corrosion resistance and good sliding wear resistance, is useful for valve seat insert applications when corrosion resistance is required. The alloy comprises 0.7-2.4 wt % carbon, 1.5-4 wt % silicon, 3-9 wt % chromium, less than 6 wt % manganese, 5-20 wt % molybdenum and tungsten combined, with the tungsten comprising not more than ? of the total, 0-4 wt % niobium and vanadium combined, 0-1.5 wt % titanium, 0.01-0.5 wt % aluminum, 12-25 wt % nickel, 0-3 wt % copper, and at least 45 wt % iron.Type: GrantFiled: August 12, 2003Date of Patent: March 15, 2005Assignee: Alloy Technology Solutions, Inc.Inventors: Xuecheng Liang, Gary R. Strong