Zinc Containing Patents (Class 420/531)
  • Patent number: 9587294
    Abstract: Improved aluminum-copper-lithium alloys are disclosed. The alloys may include 3.4-4.2 wt. % Cu, 0.9-1.4 wt. % Li, 0.3-0.7 wt. % Ag, 0.1-0.6 wt. % Mg, 0.2-0.8 wt. % Zn, 0.1-0.6 wt. % Mn, and 0.01-0.6 wt. % of at least one grain structure control element, the balance being aluminum and incidental elements and impurities. The alloys achieve an improved combination of properties over prior art alloys.
    Type: Grant
    Filed: February 8, 2012
    Date of Patent: March 7, 2017
    Assignee: ARCONIC INC.
    Inventors: Edward L. Colvin, Roberto J. Rioja, Les A. Yocum, Diana K. Denzer, Todd K. Cogswell, Gary H. Bray, Ralph R. Sawtell, Andre L. Wilson
  • Patent number: 9045815
    Abstract: The present invention relates to an aluminum alloy for die-casting. More particularly, the present invention relates to an aluminum alloy being usable for die-casting and including 1.0% to 5.0% by weight of Mn, 0.5% to 1.5% by weight of Zn, 1.0% to 2.0% by weight of Zr, 0.5% to 1.5% by weight of Cu and 85% to 97% by weight of aluminum. Surface smut due from silicon smutting is not caused after a molding process so that a product can have a clear color, Furthermore, the aluminum alloy can increase an adhesion strength of a coating layer thereby increasing a durability of a die-casting product. Furthermore, because the aluminum alloy does not include a heavy metal harmful to human being, the aluminum alloy may be non-toxic and environment-friendly.
    Type: Grant
    Filed: December 20, 2011
    Date of Patent: June 2, 2015
    Assignee: GK CORPORATION, LTD.
    Inventors: Jung Taek Lee, Myeong Hyoen Nam, Kab Yong Park, Jong Hoon Jeong
  • Patent number: 8961870
    Abstract: The invention relates to an aluminum alloy lithographic sheet product having an enhanced electrolytic graining response in which Zn between 0.5 and 2.5 wt % is added to an aluminum base alloy, in particular an alloy of the 1XXX, 3XXX or 5XXX series alloys. The invention also relates to a method of producing a lithographic sheet product.
    Type: Grant
    Filed: March 22, 2010
    Date of Patent: February 24, 2015
    Assignee: Novelis Inc.
    Inventors: Andrew Coleman, David S. Wright, Nicolas Kamp, Jeremy Mark Brown
  • Publication number: 20150050520
    Abstract: An aluminum alloy material contains Si: 1.0 mass % to 5.0 mass % and Fe: 0.01 mass % to 2.0 mass % with balance being Al and inevitable impurities, wherein 250 pcs/mm2 or more to 7×105 pcs/mm2 or less of Si-based intermetallic compound particles having equivalent circle diameters of 0.5 to 5 ?m are present in a cross-section of the aluminum alloy material, while 100 pcs/mm2 to 7×105 pcs/mm2 of Al-based intermetallic compound particles having equivalent circle diameters of 0.5 to 5 ?m are present in a cross-section of the aluminum alloy material. An aluminum alloy structure is manufactured by bonding two or more members in vacuum or a non-oxidizing atmosphere at temperature at which a ratio of a mass of a liquid phase generated in the aluminum alloy material to a total mass of the aluminum alloy material is 5% or more and 35% or less.
    Type: Application
    Filed: October 1, 2012
    Publication date: February 19, 2015
    Inventors: Akio Niikura, Kazuko Fujita, Takashi Murase, Yoshiyuki Oya, Tomohito Kurosaki
  • Publication number: 20150041027
    Abstract: The present invention provides an aluminum alloy fin stock material with higher strength, and improved sag resistance for use in heat exchangers, such as automotive heat exchangers. The aluminum alloy fin stock material is produced from an aluminum alloy comprising about 0.8-1.4 wt % Si, 0.4-0.8 wt % Fe, 0.05-0.4 wt % Cu, 1.2-1.7 wt % Mn and 1.20-2.3 wt % Zn, with the remainder as Al. The aluminum alloy fin stock material is made by a process comprising direct chill casting the aluminum alloy into an ingot, preheating the ingot, hot rolling the preheated ingot, cold rolling the ingot and inter-annealing at a temperature of 275-400° C. After inter-annealing, the aluminum alloy fin stock material is a cold rolled in a final cold rolling step to achieve % cold work (% CW) of 20-35%.
    Type: Application
    Filed: August 7, 2014
    Publication date: February 12, 2015
    Applicants: Novelis Inc., Denso Corporation
    Inventors: Andrew D. Howells, Kevin Michael Gatenby, Hany Ahmed, Jyothi Kadali, Derek William Aluia, John Michael Baciak, III
  • Publication number: 20140319956
    Abstract: A rotor includes a shorting ring defining a plurality of cavities therein, and a plurality of conductor bars each integral with the shorting ring and having an end disposed within a respective one of the plurality of cavities. The shorting ring and each of the conductor bars are formed from an aluminum alloy including a lanthanoid present in an amount of from about 0.1 part by weight to about 0.5 parts by weight based on 100 parts by weight of the aluminum alloy. An aluminum alloy, and a method of forming a rotor are also disclosed.
    Type: Application
    Filed: April 26, 2013
    Publication date: October 30, 2014
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Qigui Wang, Richard Jack Osborne, Yucong Wang, Margarita Thompson
  • Publication number: 20140308155
    Abstract: An efficient polishing method for polishing an alloy material to have an excellent mirror surface is provided. The alloy material contains a main component and 0.1% by mass or more of an element that has a Vickers hardness (HV) different from the Vickers hardness of the main component by 5 or more. A polishing composition used in the polishing method contains abrasive grains and an oxidant. The alloy material is preferably an aluminum alloy, a titanium alloy, a stainless steel, a nickel alloy, or a copper alloy. It is also preferable that the alloy material is subjected to preliminary polishing before being subjected to polishing in which the polishing composition is used.
    Type: Application
    Filed: November 19, 2012
    Publication date: October 16, 2014
    Inventors: Hitoshi Morinaga, Hiroshi Asano, Maiko Asai, Shogo Tsubota, Kazusei Tamai
  • Publication number: 20140083569
    Abstract: An aluminum alloy composition includes, in weight percent: 0.7-1.10 manganese; 0.05-0.25 iron; 0.21-0.30 silicon; 0.005-0.020 nickel; 0.10-0.20 titanium; 0.014 max copper; and 0.05 max zinc, with the balance being aluminum and unavoidable impurities. The alloy may tolerate higher nickel contents than existing alloys, while providing increased corrosion resistance, as well as similar extrudability, strength, and performance. Billets of the alloy may be homogenized at 590-640° C. and controlled cooled at less than 250° C. per hour. The homogenized billet may be extruded into a product, such as an aluminum alloy heat exchanger tube.
    Type: Application
    Filed: September 20, 2013
    Publication date: March 27, 2014
    Applicant: Rio Tinto Alcan International Limited
    Inventors: Nicholas C. Parson, Raynald Guay, Alexandre Maltais
  • Publication number: 20130284322
    Abstract: The present invention relates to an aluminum alloy for the manufacture of thick blocks comprising (as a percentage by weight), Zn: 5.3-5.9%, Mg: 0.8-1.8%, Cu: <0.2%, Zr: 0.05 to 0.12%, Ti<0.15%, Mn<0.1%, Cr<0.1%, Si<0.15%, Fe<0.20%, impurities having an individual content of <0.05% each and <0.15% in total, the rest aluminum, The alloy may be used in a process comprising the steps of: (a) casting a thick block of an alloy according to the invention (b) solution heat treating said cast block at a temperature of 500 to 560° C. for 10 minutes to 20 hours, (c) cooling said solution heat treated block to a temperature below 100° C., (d) tempering said solution heat treated and cooled block by heating to 120 to 170° C. for 4 to 48 hours, In this process, said block is not subjected to any significant deformation by working between the casting and the tempering.
    Type: Application
    Filed: December 6, 2011
    Publication date: October 31, 2013
    Applicants: CONSTELLIUM VALAIS SA (AG, LTD), CONSTELLIUM FRANCE
    Inventors: Cedric Gasqueres, Jean-Etienne Fournier
  • Publication number: 20130209311
    Abstract: Provided are a metal alloy and more particularly, to an aluminum alloy used for electrical, electronic, and mechanical components, and an aluminum alloy casting manufactured using the aluminum alloy. The aluminum alloy according to an embodiment includes 4 to 13 wt % of silicon (Si), 1 to 5 wt % of copper (Cu), 26 wt % or more and less than 40 wt % of zinc (Zn), and a balance being aluminum (Al) and unavoidable impurities.
    Type: Application
    Filed: May 12, 2011
    Publication date: August 15, 2013
    Inventors: Seoung-Jin Lee, Hyung-Chul Lee
  • Publication number: 20130156635
    Abstract: The present invention relate to an aluminum alloy for die-casting. More particularly, the present invention relate to an aluminum alloy being usable for die-casting and including 1.0% to 5.0% by weight of Mn, 0.5% to 1.5% by weight of Zn, 1.0% to 2.0% by weight of Zr, 0.5% to 1.5% by weight of Cu and 85% to 97% by weight of aluminum. Surface smut due from silicon smutting is not caused after a molding process so that a product can have a clear color. Furthermore, the aluminum alloy can increase an adhesion strength of a coating layer thereby increasing a durability of a die-casting product. Furthermore, because the aluminum alloy does not include a heavy metal harmful to human being, the aluminum alloy may be non-toxic and environment-friendly.
    Type: Application
    Filed: December 20, 2011
    Publication date: June 20, 2013
    Applicant: GK CORPORATION, LTD.
    Inventors: Jung Taek Lee, Myeong Hyoen Nam, Kab Yong Park, Jong Hoon Jeong
  • Publication number: 20130156634
    Abstract: The present invention relates to an aluminum alloy product for use as a finstock material within brazed heat exchangers and, more particularly, to a finstock material having high strength and conductivity after brazing. The invention is an aluminum alloy finstock comprising the following composition in weight %: Fe ?0.8-1.25; Si ?0.8-1.25; Mn 0.70-1.50; Cu 0.05-0.50; Zn up to 2.5; other elements less than or equal to 0.05 each and less than or equal to 0.15 in total; and balance aluminum. The invention also relates to a method of making the finstock material.
    Type: Application
    Filed: December 7, 2012
    Publication date: June 20, 2013
    Inventors: Andrew D. HOWELLS, Kevin Michael Gatenby, Pierre Henri Marois, Thomas L. Davisson, Fred Perdriset
  • Publication number: 20130136651
    Abstract: The present disclosure provides an aluminum (Al) alloy, for general casting, and a technique for producing the same. The Al alloy includes Al, Si in the range of 5 to 13 wt %, Ti in the range of 2 to 7 wt % and B in the range of 1 to 3 wt %. According to the disclosure, a TiB2 compound may be formed in the Al alloy, where the ratio of Ti:B may range from 2 to 2.5 wt %. The Al alloy of the disclosure has improved elasticity, and is suitable for general casting processes such as, for example, high pressure casting process.
    Type: Application
    Filed: June 15, 2012
    Publication date: May 30, 2013
    Applicants: KIA MOTORS CORPORATION, HYUNDAI MOTOR COMPANY
    Inventors: Hoon Mo PARK, Hoo Dam LEE
  • Publication number: 20120258009
    Abstract: A method of conditioning the surface of a work piece, particularly of a strip or sheet, more particularly of a lithostrip or lithosheet, including an aluminum alloy is provided. The method for conditioning the surface of a work piece and a work piece including an aluminum alloy enabling an increasing manufacturing speed in electro-chemically graining and maintaining at the same time a high quality of the grained surface, includes a conditioning method which comprises at least the two steps, degreasing the surface of the work piece with a degreasing medium and subsequently cleaning the surface of the work piece by pickling.
    Type: Application
    Filed: June 15, 2012
    Publication date: October 11, 2012
    Applicant: HYDRO ALUMINIUM DEUTSCHLAND GMBH
    Inventors: Bernhard Kernig, Henk Jan Brinkman
  • Publication number: 20110135533
    Abstract: An aluminium extrusion having a minimum section thickness and made from an aluminium alloy includes, in weight percent, between approximately 1.0 and 1.7 manganese, and between approximately 0.5 and 1.1 silicon, less than 0.3 iron with the balance being Al and inevitable impurities each less than 0.05 weight % and totaling less than 0.15 weight %, the extrusion being formed with an extrusion ratio less than 125 to retain a fibrous grain structure in which less than 40% of the minimum section thickness is recrystallized.
    Type: Application
    Filed: December 3, 2009
    Publication date: June 9, 2011
    Applicant: ALCAN INTERNATIONAL LIMITED
    Inventors: Nicholas Charles Parson, Martin Fortier
  • Publication number: 20110076184
    Abstract: The present invention provides a high corrosion resistant aluminum alloy consisting essentially of (by weight %): 0.30-1.25% Mn, 0.10-1.20% Si, 0.05-0.25% Cr, 0.05-0.2% Zr, 0.08-0.30% Ti, less than 0.03% Zn, less than 0.03% Cu, and up to 0.20% Fe, balance aluminum and inevitable impurities. The present invention also relates to articles made of the alloy.
    Type: Application
    Filed: June 8, 2010
    Publication date: March 31, 2011
    Applicant: GOLDEN DRAGON PRECISE COPPER TUBE GROUP, INC.
    Inventors: Jinli Zhang, Jianguo Wang, Hongwei Qiu, Xueyin Wang
  • Publication number: 20110014494
    Abstract: Provided is a multi-layered sheet which has undergone heating corresponding to brazing, such as an aluminum-alloy radiator tube, or a multi-layered sheet such as an aluminum-alloy brazing sheet. The multi-layered sheet can have a reduced thickness and has excellent fatigue properties. The multi-layered sheet of aluminum alloys comprises a core layer (2) which has been clad at least with a sacrificial layer (3). This multi-layered sheet is a multi-layered sheet to be subjected to brazing or welding to produce a heat exchanger or is a multi-layered sheet which has undergone heating corresponding to brazing. The core layer (2) comprises a specific 3000-series composition. In this core layer (2), the average density in number of dispersed particles having a specific size has been regulated. As a result, fatigue properties, which govern cracking, can be highly improved.
    Type: Application
    Filed: February 5, 2009
    Publication date: January 20, 2011
    Inventors: Katsushi Matsumoto, Eiichi Tamura, Masao Kinefuchi, Toshiki Ueda, Fumihiro Koshigoe, Shimpei Kimura
  • Publication number: 20100279171
    Abstract: This aims to provide a pulse laser welding aluminum alloy material, which can prevent the occurrence of an abnormal portion, when an A1000-series aluminum material is welded with a pulse laser, so that a satisfactory welded portion can be homogeneously formed, and a battery case. The pulse laser welding aluminum alloy material is made of an A1000-series aluminum material, and has a viscosity of 0.0016 Pa·s or less in a liquid phase. Alternatively, the pulse laser welding aluminum alloy material has such a porosity generation rate of 1.5 (?m2/mm) or less in the pulse-laser welded portion as is numerically defined by dividing the porosity total area (?m2), as indicated by the product of the sectional area and the number of porosities, by the length (mm) of an observation section.
    Type: Application
    Filed: December 18, 2008
    Publication date: November 4, 2010
    Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
    Inventors: Tsuyoshi Matsumoto, Kazunori Kobayashi, Seiji Sasabe
  • Patent number: 7789978
    Abstract: There is disclosed an Al alloy suitable for processing into a lithographic sheet, the alloy having a composition in wt %: Fe up to 0.4; Si up to 0.25; Ti up to 0.05; Cu up to 0.05; Zr up to 0.005; Cr up to 0.03; Ni up to 0.006; V up to 0.03; Zn up to 0.008 to 0.15; Mg up to 0.30; Mn up to 1.5. Unavoidable impurities up to 0.05 wt % total Al balance. The alloy allows production of the required surface for lithographic sheet over a wide range of process conditions.
    Type: Grant
    Filed: September 11, 2002
    Date of Patent: September 7, 2010
    Assignee: Novelis Inc.
    Inventor: John Andrew Ward
  • Publication number: 20100221141
    Abstract: The invention relates to a monotectic aluminium plain bearing alloy, comprising 5 to 20 wt. % bismuth, 3 to 20 wt. % zinc, 1 to 4 wt. % copper and additionally several of the components manganese, vanadium, niobium, nickel, molybdenum, cobalt, iron, tungsten, chromium, silver, calcium, scandium, cerium, beryllium, antimony, boron, titanium, carbon and zirconium in amounts up to 5 wt. % and aluminium to make 100 wt. %, produced by strip casting and during the subsequent production process for plain bearings, after rolling or roll-bonding, subjected to a heat treatment at ca. 270 to 400° C. Long bismuth particles or sheets, produced by rolling or roll-bonding can thus be recoagulated to give finely-distributed spherical drops with a size in the 20 ?m range and smaller.
    Type: Application
    Filed: June 7, 2005
    Publication date: September 2, 2010
    Inventors: Babette Tonn, Juri Moiseev, Hennadiy Zak, Lorenz Ratke, Heinz Palkowski, Hubert Schwarze
  • Patent number: 7641743
    Abstract: Methods and compositions that serve to both darken a zinc or other active! metal surface and impart corrosion-resistant properties thereto, are disclosed. The compositions include an aqueous solution containing about 0.1 percent to about 5 percent ammonium chloride and about 0.1 percent to about 5 percent ammonium molybdate. The compositions utilize particular ratios of concentrations of ammonium chloride and ammonium molybdate.
    Type: Grant
    Filed: June 4, 2004
    Date of Patent: January 5, 2010
    Assignee: Metal Coatings International Inc.
    Inventors: Michelle R. Pearce, Brian G. Straka, Donald J. Guhde, Terry E. Dorsett
  • Patent number: 7572521
    Abstract: The invention relates to an aluminium alloy used as a coating for surfaces subjected to extreme friction stress, with an aluminium matrix incorporating at least a soft phase and a hard phase, as well as a process for producing the coating. The soft phase and/or the hard phase is essentially finely distributed in the aluminium matrix (20) and at least 80%, preferably at least 90%, of the soft phase or soft phase particles (18) have a mean diameter of a maximum of 3 ?m. The aluminium alloy is produced by depositing it on the base (11) by a process of deposition from a gas phase.
    Type: Grant
    Filed: August 3, 2005
    Date of Patent: August 11, 2009
    Assignee: Miba Gleitlager GmbH
    Inventors: Robert Mergen, Walter Gärtner
  • Publication number: 20080138239
    Abstract: Aluminum alloys having improved strength at 300° C. characterized by formation from an intermediate amorphous state to a final fcc matrix hardened by optimal 25 nm-diameter Ll2 precipitates with an interphase misfit less than about 4% in all three dimensions and Al23Ni6M4 precipitates where M is one or more elements selected from the group consisting of Y and Yb. An appropriate melt of aluminum with selected transition metals (Co, Cu, Fe, Ni, Ti, Y) and Ll2 stabilizers (Sc, Yb) in amounts of about 2 to 12 and 2 to 15 atomic percent, respectively, is processed to achieve an intermediate amorphous state to dissolve Ll2-forming components. The amorphous alloys are then thermo-mechanically devitrified to a final crystalline microstructure. The alloys have good ductility and a short-term tensile strength exceeding about 275 MPa (40 ksi) at 300° C., and are useful for applications such as high-temperature turbine engine components or aircraft structural components.
    Type: Application
    Filed: August 3, 2007
    Publication date: June 12, 2008
    Applicant: QuesTek Innovatioans LLC
    Inventors: Gregory B. Olson, Weijia Tang, Caian Qiu, Herng-Jeng Jou
  • Patent number: 6800244
    Abstract: The invention relates to an aluminium brazing alloy, ideally suitable as fin stock material, having a composition, in weight %: Si 0.7-1.2, Mn 0.7-1.2, Mg up to 0.35, Fe up to 0.8, Zn up to 3.0, Ni up to 0.005, Cu up to 0.5, optionally one or more members selected from the group comprising Ti up to 0.20, In up to 0.20, Zr up to 0.25, V up to 0.25, and Cr up to 0.25, others up to 0.05 each and up to 0.15 in total, and an Al balance.
    Type: Grant
    Filed: May 9, 2002
    Date of Patent: October 5, 2004
    Assignees: Corus L.P., Corus Aluminium Walzprodukte GmbH
    Inventors: Adrianus Jacobus Wittebrood, Achim Bürger, Klaus Vieregge, Job Anthonius Van Der Hoeven, Scott W. Haller
  • Patent number: 6783869
    Abstract: The invention relates to an aluminium alloy for an anti-friction element containing respectively, as a % by weight, 4.2% to 4.8% Zn, 3.0% to 7.0% Si, 0.8% to 1.2% Cu, 0.7% to 1.3% Pb, 0.12% to 0.18% Mg, 0% to 0.3% Mn and 0% to 0.2% Ni. Also incorporated, based on % by weight, are 0.05% to 0.1% Zr, 0% to 0.05% Ti, 0% to 0.4% Fe, 0% to 0.2% Sn. The rest is formed by Al with the usual incidental impurities depending on the melt.
    Type: Grant
    Filed: November 7, 2002
    Date of Patent: August 31, 2004
    Assignee: MIBA Gleitlager Aktiengesellschaft
    Inventors: Johannes Humer, Herbert Kirsch, Markus Manner, Robert Mergen
  • Patent number: 6780375
    Abstract: An aluminum alloy with good cuttability, containing 3 to 6 mass % of Cu, 0.2 to 1.2 mass % of Sn, 0.3 to 1.5 mass % of Bi, and 0.5 to 1.0 mass % of Zn, with the balance being aluminum and inevitable impurities. A method for producing a forged article, in which the aluminum alloy is utilized. A forged article obtained by the method.
    Type: Grant
    Filed: April 21, 2003
    Date of Patent: August 24, 2004
    Assignee: The Furukawa Electric Co., Ltd.
    Inventors: Yoji Hirano, Ryo Shoji
  • Publication number: 20040086417
    Abstract: A process for making aluminum alloy finstock having improved combinations of post-braze tensile strength, electrical conductivity and self-corrosion resistance. The process includes continuously casting into sheet an alloy composition. The composition includes about 0.35-0.60 wt. % Si, about 1.8-2.6 wt. % Fe, about 0.02-0.30 wt. % Cu, about 0.40-0.70 wt. % Mn, up to about 3.0 wt. % Zn, up to about 0.05 wt. % In; up to about 0.05 wt. % Ti and up to about 0.2 wt. % Zr, the balance aluminum, incidental elements and impurities. The casting including a solidification rate of greater than about 200° C./sec. The sheet is then rolled to an intermediate anneal gauge and then annealed. The sheet is then cold rolled to a desired final gauge.
    Type: Application
    Filed: August 1, 2003
    Publication date: May 6, 2004
    Inventors: Stephen F. Baumann, Raymond J. Kilmer
  • Patent number: 6464805
    Abstract: An Al—Mg—Si—Cu aluminum alloy plate excelling in strength and formability and exhibiting improved filiform corrosion resistance which is suitably used for automotive body panels. The aluminum alloy plate contains 0.25-0.6% of Mg (mass %, hereinafter the same), 0.9-1.1% of Si, 0.6-1.0% of Cu, and at least one of 0.20% or less of Mn and 0.10% or less of Cr, with the balance consisting of Al and impurities, wherein the number of Q phases (Cu—Mg—Si—Al phases) with a size of 2 &mgr;m or more in diameter present in a matrix is 150 per mm2 or more. The aluminum alloy plate is fabricated by homogenizing an ingot of an aluminum alloy having the above composition at 530° C. or more, cooling the ingot to 450° C. or less at a cooling rate of 30° C./hour or less, hot-rolling the ingot, cold-rolling the hot-rolled product, and providing the cold-rolled product with a solution heat treatment.
    Type: Grant
    Filed: March 26, 2001
    Date of Patent: October 15, 2002
    Assignees: Nissan Motor Co., Ltd., Sumitomo Light Metal Industries, Ltd.
    Inventors: Shinji Matsuda, Tsutomu Hattori, Masahito Katsukura, Tadashi Minoda, Hideo Yoshida, Shinichi Matsuda, Mineo Asano, Tsutomu Furuyama
  • Publication number: 20020127135
    Abstract: A method for brazing aluminum alloy-assembled articles with a filler alloy having a liquidus temperature of 540° C. or lower and a difference of temperature between the liquidus temperature and the solidus temperature being 100° C. or lower, wherein the highest temperature reached in the assembled article at the time of heating for brazing being set 40° C. or more higher than the liquidus temperature but 585° C. or lower. An aluminum alloy-filler alloy usable at low temperature for brazing, which comprises Si in an amount of 4.0 wt % to 8.0 wt %, Zn in an amount of 7.0 wt % to 20.0 wt % and Cu in an amount of 10.0 wt % to 35.0 wt %, with the balance being made of aluminum.
    Type: Application
    Filed: November 7, 2001
    Publication date: September 12, 2002
    Inventors: Nobuaki Ohara, Takeyoshi Doko, Masaki Shimizu, Satoshi Nohira, Hiroshi Nishikawa, Hiroshi Ogawa
  • Patent number: 6153025
    Abstract: A corrosion-resistant and high tensile strength aluminum-based alloy consisting of, by weight, about 0.06-0.25% iron, 0.05-0.15% silicon, 0.03-0.08% manganese, 0.10-0.18% titanium, 0.10-0.18% chromium, up to 0.50% copper, up to 0.70% zinc, up to 0.02% incidental impurities, and the balance aluminum.
    Type: Grant
    Filed: July 16, 1998
    Date of Patent: November 28, 2000
    Assignee: Norsk Hydro A.S.
    Inventors: Lars Auran, Trond Furu
  • Patent number: 6126898
    Abstract: An aluminum-copper alloy comprising substantially insoluble particles which occupy the interdendritic regions of the alloy.
    Type: Grant
    Filed: March 4, 1999
    Date of Patent: October 3, 2000
    Assignee: Aeromet International PLC
    Inventor: Simon Andrew Butler
  • Patent number: 6113850
    Abstract: An A-rated, aluminum alloy suitable for machining, said alloy consisting essentially of: about 4-5.75 wt. % copper, about 0.2-0.9 wt. % bismuth, about 0.12-1.0 wt. % tin, the ratio of bismuth to tin ranging from about 0.8:1 to 5:1, up to about 0.7 wt. % iron, up to about 0.4 wt. % silicon, up to about 0.3 wt. % zinc, the balance aluminum, incidental elements and impurities. On a preferred basis, this alloy contains about 4.4-5.0 wt. % copper, about 0.4-0.75 wt. % bismuth, about 0.2-0.5 wt. % tin, the ratio of bismuth to tin ranging from about 1:1 to 3:1, about 0.2 wt. % or less iron and about 0.2 wt. % or less silicon. The alloy is substantially lead-free, cadmium-free and thallium-free. There is further disclosed an improved method for making screw machine stock or wire, rod and bar product from this alloy by casting, preheating, extruding, solution heat treating, cold finishing and aging the same.
    Type: Grant
    Filed: August 9, 1994
    Date of Patent: September 5, 2000
    Assignee: Aluminum Company of America
    Inventors: Charles W. Bartges, Gerald D. Scott, Thomas J. Klemp, M. Elise Hyland, James A. Brock, Colleen Spillard
  • Patent number: 6056836
    Abstract: Sheet for welded constructions having an ultimate tensile strength R.sub.m >275 MPa, elongation A>22% and a product A.times.R.sub.m >7000, having the composition, in % by weight:______________________________________ Mg: 4.2-4.7; Mn: 0.20-0.40; Zn: <0.20; Fe: 0.20-0.45; Si <0.25; Cr <0.15; Cu <0.25; Ti <0.10; Zr <0.10; ______________________________________other elements <0.05 each and <0.20 in total,balance Al.
    Type: Grant
    Filed: February 23, 1998
    Date of Patent: May 2, 2000
    Assignee: Pechiney Rhenalu
    Inventors: Jean-Luc Hoffman, Guy-Michel Raynaud, Martin-Peter Schmidt, Herve Ribes
  • Patent number: 5879478
    Abstract: The invention relates to an aluminum alloy for thixoforming with the composition (by weight): Si: 5%-7.2% Cu: 1%-5% Mg<1% Zn<3% Fe<1.5% other elements<1% each and<3% in total, with % Si<7.5-% Cu/3, which, when reheated to the semisolid state to the point at which a liquid fraction ratio between 35 and 55% is obtained, has an absence of non-remelted polyhedral silicon crystals.
    Type: Grant
    Filed: February 26, 1997
    Date of Patent: March 9, 1999
    Assignee: Aluminium Pechiney
    Inventors: Willem Loue, Michel Garat
  • Patent number: 5837388
    Abstract: The present invention relates to an Al alloy solder material comprising a composition containing Si in an amount of more than 7.0 to 12.0% or less by weight, Cu in an amount of more than 0.4 to 8.0% or less by weight, Zn in an amount of more than 0.5 to 6.0% or less by weight, Mn in an amount of more than 0.05 to 1.2% or less by weight and Fe in an amount of more than 0.05 to 0.5% or less by weight, or at need, further one or both of In and Sn respectively in an amount of 0.3% or less by weight, with the remainder being Al and inevitable impurities. A brazing sheet clad with the solder material and used for various members of the heat exchanger enables satisfactory brazing at a temperature as low as 570.degree. to 580.degree. C. and is excellent in corrosion resistance. Since the brazing sheet is brazed at a low temperature, a high-strength material having a low melting point is used for a core material of a fin, a tube or the like.
    Type: Grant
    Filed: August 5, 1996
    Date of Patent: November 17, 1998
    Assignee: The Furukawa Electric Co., Ltd.
    Inventors: Takeyoshi Doko, Koji Okada
  • Patent number: 5803994
    Abstract: An essentially lead-free aluminum alloy is provided for extruded screw machine stock. The alloy consists essentially of from about 4.5% to about 6% copper, a maximum of about 0.4% silicon, a maximum of about 0.7% iron, not more than about 0.3% zinc, from about 0.1% to about 1% bismuth, from about 0.2% to about 0.5% tin, balance aluminum and unavoidable impurities. The screw machine stock is prepared by extruding a homogenized billet to the desired shape, then the shape is subjected to a thermomechanical treatment involving at least one heat-treatment and cold working.
    Type: Grant
    Filed: March 19, 1997
    Date of Patent: September 8, 1998
    Assignee: Kaiser Aluminum & Chemical Corporation
    Inventors: Norman Leroy Coats, II, Larry Eugene Farrar, Jr.
  • Patent number: 5795541
    Abstract: An aluminum alloy sheet for printing plate contains Fe: 0.2 to 0.6 Wt %, Si: 0.03 to 0.15 Wt %, Ti: 0.005 to 0.05 Wt %, Ni: 0.005 to 0.20 Wt %, and remainder of Al and inevitable impurity, wherein a ratio of Ni content and Si content satisfies 0.1.ltoreq.Ni/Si.ltoreq.3.7. The aluminum alloy sheet is manufactured by homogenizing an aluminum alloy ingot at a temperature in a range of 500.degree. to 630.degree. C., after performing hot rolling at start temperature in a range of 400.degree. to 450.degree. C., providing cold rolling and intermediate annealing, and further performing final cold rolling. By this, the aluminum alloy sheet for printing plate is prevented from pit generation upon dipping in electrolytic solution in a condition where an electric power is not applied. Uniformity of grained surface of the aluminum alloy sheet by electrolytic treatment can be improved.
    Type: Grant
    Filed: December 26, 1996
    Date of Patent: August 18, 1998
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Masaki Tanigawa, Shinichiro Hosono, Kozo Hoshino, Yoshihiko Asakawa
  • Patent number: 5512241
    Abstract: Weld filler alloys comprising aluminum, copper, lithium and, optionally, silver are disclosed which possess significantly improved fabricability and weldability. The weld filler alloys are free of magnesium and can be easily drawn into weld wire that is useful for welding aluminum-base alloys. Weldments made with the filler alloys exhibit highly improved mechanical, physical and corrosion resistance properties. The weld filler alloys may be used to weld cryogenic containers for space launch vehicles and the like.
    Type: Grant
    Filed: April 13, 1994
    Date of Patent: April 30, 1996
    Assignee: Martin Marietta Corporation
    Inventors: Lawrence S. Kramer, Joseph R. Pickens, Carl E. Cross
  • Patent number: 5455003
    Abstract: A method is disclosed for the production of aluminum-copper-lithium alloys that exhibit improved strength and fracture toughness at cryogenic temperatures. Improved cryogenic properties are achieved by controlling the composition of the alloy, along with processing parameters such as the amount of cold-work and artificial aging. The ability to attain substantially equal or greater strength and fracture toughness at cryogenic temperature in comparison to room temperature allows for use of the alloys in cryogenic tanks for space launch vehicles and the like.
    Type: Grant
    Filed: August 10, 1993
    Date of Patent: October 3, 1995
    Assignee: Martin Marietta Corporation
    Inventors: Joseph R. Pickens, William T. Tack
  • Patent number: 5407124
    Abstract: A low melting aluminum brazing alloy of about 15-25 wt. percent silver, about 15-25 wt. percent copper, about 1-5 wt. percent silicon, about 0-3 wt. percent zinc, about 0-2 wt. percent magnesium, about 0-2 wt. percent iron and the balance essentially aluminum and incidental impurities. Also, a brazing product of this alloy and a method of joining aluminum components using the brazing product.
    Type: Grant
    Filed: September 27, 1993
    Date of Patent: April 18, 1995
    Assignee: Handy & Harman
    Inventor: Debasis Bose
  • Patent number: 5122207
    Abstract: An improved aluminum-silicon-copper alloy having a relatively high level of bismuth is provided which is particularly wear-resistant and sufficiently self-lubricating so as to be suitable for use in a wearing component even when poorly lubricated. The relatively high bismuth level within the alloy cooperates with the other elemental additions so as to provide a sufficiently low friction bearing surface (or self-lubricity), which significantly enhances the wear resistant properties of the alloy. In particular, the preferred aluminum alloy is suited for use in a socket plate which receives high strength steel bearing members within a compressor unit of an automobile air conditioning system. The improved aluminum alloy should minimize wear and alleviate galling of the socket plate during use. In addition, the improved aluminum alloy should have sufficient strength and ductility so as to permit swaging of the socket plate formed from the alloy around a balled end of the high strength steel bearing member.
    Type: Grant
    Filed: July 22, 1991
    Date of Patent: June 16, 1992
    Assignee: General Motors Corporation
    Inventor: Muftau M. Alabi
  • Patent number: 5028393
    Abstract: Disclosed in an Al-based alloy for use as sliding material, superior in fatigue resistance and anti-seizure property consisting, by weight, of 1-10% Zn, 1-15% Si, 0.1-5% Cu, 0.1-5% Pb, 0.005-0.5% Sr, and the balance Al and incidental impurities.
    Type: Grant
    Filed: April 19, 1990
    Date of Patent: July 2, 1991
    Assignee: Daido Metal Company
    Inventors: Tadashi Tanaka, Masaaki Sakamoto, Yoshiaki Sato, Tohru Kato
  • Patent number: 4906534
    Abstract: Aluminum thin plates which are used as fins of a heat exchanger can be manufactured, as described in the claims, by controlling the composition of an aluminum alloy, which is used as a core material, and controlling the cold rolling reduction ratio of a clad material composed of the core material and a skin material, after hot rolling. The thus manufactured aluminum thin plates for brazing are excellent in high-temperature sagging resistance and sacrificial anodic effect, whereby it is possible to make the fins thinner.
    Type: Grant
    Filed: December 9, 1988
    Date of Patent: March 6, 1990
    Assignee: Furukawa Aluminum Co., Ltd.
    Inventors: Yoichiro Bekki, Shigenori Asami, Kazunori Ishikawa, Takeyoshi Doko, Eiji Itaya
  • Patent number: 4832910
    Abstract: Disclosed is an aluminum-lithium alloy containing a predetermined amount of lanthanides which provides the alloy with an improved combination of strength and fracture toughness relative to a baseline alloy not containing lanthanides but otherwise having the alloy's composition.
    Type: Grant
    Filed: December 23, 1985
    Date of Patent: May 23, 1989
    Assignee: Aluminum Company of America
    Inventors: Roberto J. Rioja, Philip E. Bretz, John E. Jacoby
  • Patent number: 4808243
    Abstract: A zinc cast alloy is disclosed which contains, by weight, 15-60% Al, 0.05-3% Cu, 0.5-7% Si, 0.01-0.8% Mn, optionally 0.005-0.12% P and/or Na, balance Zn and incidental impurities. The alloy has a high damping characteristic, concurrently with good intergranular corrosion resistance and high resistance to both room and elevated temperatures. To achieve values of more than 1.times.10.sup.-3 (internal friction of Q.sup.-1), 20 .mu.m (corrosion depth) or less, 10 kg/mm.sup.2 or more (0.2% yield strength) at room temperature, and 20 kg/mm.sup.2 or more at elevated temperature of 100.degree. C., the alloy has to be subjected to a solution-heat treatment in the range of 300.degree.-400.degree. C., followed by a rapid cooling, preferably a water quench.
    Type: Grant
    Filed: September 16, 1987
    Date of Patent: February 28, 1989
    Assignee: Mitsubishi Metal Corporation
    Inventors: Yoshiharu Mae, Akihiko Sakonooka
  • Patent number: 4785092
    Abstract: Aluminum brazing alloys for assembling aluminum heat exchangers by brazing which consist essentially of 4.5 to 13.5% of Si, from 0.005% to less than 0.1% of Sr and the balance essentially Al and, further, optionally may contain at least one element selected from the group consisting of 0.3 to 3.0% of Mg, 2.3 t0 4.7% of Cu and 9.3 to 10.7% of Zn. The aluminum brazing alloys provide high strength brazed joints with highly refined microstructure and brazing operation can be performed in a good condition without causing any detrimental cavity. Such excellent properties make the brazing alloys especially suited for the fabrication of superhigh pressure heat exchangers.
    Type: Grant
    Filed: March 15, 1985
    Date of Patent: November 15, 1988
    Assignees: Sumitomo Light Metal Industrial, Ltd., Sumitomo Precision Products Co., Ltd.
    Inventors: Keizo Nanba, Michiki Hagiwara, Shosuke Iwasaki, Tetsuo Abiko
  • Patent number: 4781888
    Abstract: Aluminum brazing alloys for assembling aluminum heat exchangers by brazing which consist essentially of 4.5 to 13.5% of Si, 0.05 to 0.5% of Ca and the balance essentially Al and, additionally may contain Mg in the range of 0.3 to 3.0% or at least Cu component of 2.3 to 4.7% of Cu and 9.3 to 10.7% of Zn. The aluminum brazing alloys have an excellent brazability and provide high strength brazed joints with highly refined microstructure. Such superior properties make the brazing alloys especially suited for the fabrication of superhigh pressure heat exchangers.
    Type: Grant
    Filed: April 5, 1985
    Date of Patent: November 1, 1988
    Assignee: Sumitomo Precision Products Co., Ltd.
    Inventors: Michiki Hagiwara, Keizo Nanba, Shosuke Iwasaki, Tetsuo Abiko
  • Patent number: 4740355
    Abstract: Sacrificial anodes for cathodic corrosion protection are produced by alloying commerical aluminum having an iron content of up to 0.5% by weight with 0.01-0.5% by weight of manganese and preferably 3.5-6% by weight of zinc and 0.01-0.05% by weight of indium.
    Type: Grant
    Filed: November 26, 1985
    Date of Patent: April 26, 1988
    Assignee: Bergsoe Anti Corrosion International AB
    Inventors: Bjorn Linder, Oskar Klinghoffer
  • Patent number: 4722871
    Abstract: A zinc-aluminum alloy coating having desirable ductile properties and a uniform fine grain structure having excellent wettability for a ferrous metal substrate comprises greater than about 25 percent by weight aluminum and zinc, wherein the alloy further includes from about 0.1 to about 1.0 percent by weight of a rare earth alloy for enhancing the wettability of the alloy to the ferrous metal and the balance comprises additional additives and impurities. With alloys having increased concentration of aluminum, the solubility of the rare earth alloy is increased, thereby increasing wettability.
    Type: Grant
    Filed: August 14, 1986
    Date of Patent: February 2, 1988
    Assignee: Cosmos Engineering, Inc.
    Inventor: Schrade F. Radtke
  • Patent number: 4721656
    Abstract: A coating for metallic faces comprising an alloy of aluminum with at least one of zinc, cadmium or manganese is proposed, whereby the alloy coating is applied onto the metal surface by means of electrodeposition using a non-aqueous electrolyte. The electrolyte comprises toluene as a solvent for chlorides of the alloy components. The coating may be used e.g. for corrosion protection.
    Type: Grant
    Filed: May 16, 1986
    Date of Patent: January 26, 1988
    Assignee: Eltech Systems Corporation
    Inventors: Christopher J. Vance, Thinh Nguyen