Abstract: Disclosed is a process for recovering power from an FCC product. The dry gas is combusted and combined with FCC regenerator flue gas to raise the power recovery capability of the flue gas. The flue gas can be used to generate electrical power or steam. Alternatively or additionally, dry gas from an FCC product stream is separated and delivered to an expander to recover power before combustion.

Abstract: Disclosed is an apparatus for recovering power from an FCC product. The dry gas is combusted and combined with FCC regenerator flue gas to raise the power recovery capability of the flue gas. The flue gas can be used to generate electrical power or steam. Alternatively or additionally, dry gas from an FCC product stream is separated and delivered to an expander to recover power before combustion.

Abstract: A circulating fluidized bed power plant 100 includes; a circulating fluidized bed boiler 110 which generates flue gases, a flash dry absorber scrubber 140 configured to receive the flue gases from the circulating fluidized bed boiler 110, and a lime feed 150 configured to introduce lime into the flash dry absorber scrubber 140.

Abstract: A method for production of hydrogen including reforming of a carbon comprising fuel is provided together with production plants adapted for obtaining hydrogen at lower temperatures and/or higher pressures and obtaining a CO2 rich rest gas stream. A reformer and a water gas shift reactor are also provided.

Abstract: A method of and an apparatus for controlling the temperature of a fluidized bed reactor, comprising a separator for separating first solid particles from the fluidized bed reactor, a return duct for returning a first portion of the first solid particles to the fluidized bed reactor, a discharge duct for the discharge of a second portion of the first solid particles and an inlet duct for transferring second solid particles from a second fluidized bed reactor to the fluidized bed reactor, in which the return duct and the inlet duct share a common end portion for transferring a mixture of solid particles, formed of the first portion of the first solid particles and the second solid particles, to the fluidized bed reactor. The apparatus also preferably includes a fluidized mixing device for mixing the first portion of the solid particles and the second solid particles with each other.

Abstract: In one embodiment of the present invention a fluid bed reactor is provided, comprising: a housing, at least one tray disposed within the housing, at least one motor operatively connected to the at least one tray, wherein the motor rotates the at least one tray; and at least one wiper associated with at the at least one tray which directs product on a top surface of a respective tray down through at least one radial slot in each respective tray as each respective tray is rotated by the motor. At least one of the trays is at least partially perforated material which a gas to flow up out of the top surface of the tray, at least partially fluidizing product on the top surface of the tray.

Abstract: Provided is a process for adsorptive separation of p-xylene from an aromatic hydrocarbon mixture comprising other isomers of xylene, and a device used therein. More specifically, the present invention provides a separation process employing simulated moving bed (SMB) adsorptive chromatography, characterized by subjecting the extracts eluted from a plurality of adsorption chambers arranged in parallel, to a crystallizer for additional separation, thereby improving productivity, and a device used therein.

Abstract: Provided is a process for adsorptive separation of p-xylene from an aromatic hydrocarbon mixture comprising other isomers of xylene, and a device used therein. More specifically, the present invention provides a separation process employing simulated moving bed (SMB) adsorptive chromatography, characterized by pretreating a fluid mixture, i.e. the feed, by using single adsorption chamber so as to raise the concentration of a component to be separated, and then carrying out the simulated moving bed adsorptive separation, thereby improving productivity, and a device used therein.

Abstract: An apparatus for producing hydrogen, which comprises: a. a heated steam reforming stage (1) with a reforming catalyst to convert gaseous or vaporizable hydrocarbons and water into hydrogen, carbon monoxide and further reformer products; b. at least one stage downstream of the steam reforming stage for the catalytic conversion of the mixture of hydrogen, carbon monoxide and excess steam leaving the steam reforming stage (shift stage) (2); and c. a fine purification stage (3) downstream of the shift stage(s) for the catalytic lowering of the residual carbon monoxide content of the conversion products by selective methanization, is described. In the apparatus, the shift stage (2) and the fine purification stage (3) are configured as a unitary hollow body (exothermic catalyst stage).

Abstract: A hydrocarbon desulfurization system that circulates fluidizable solid particles through a fluidized bed reactor, a fluidized bed regenerator, and a fluidized bed reducer to thereby provide for substantially continuous desulfurization of a hydrocarbon-containing fluid stream and substantially continuous regeneration of the solid particles. A novel transport system is employed for transporting the solid particles between the reactor, the regenerator, and the reducer. The transport system uses close-coupled vessels and gravity flow between various vessels to minimize equipment cost and particle attrition.

Abstract: The present invention provides a fuel gasification furnace including a gasification chamber (1) for fluidizing a high-temperature fluidizing medium therein to form a gasification chamber fluidized bed having an interface, and for gasifying a fuel in the gasification chamber fluidized bed, a char combustion chamber (2) for fluidizing a high-temperature fluidizing medium therein to form a char combustion chamber fluidized bed having an interface, and for combusting char generated by gasification in the gasification chamber (1) in the char combustion chamber fluidized bed to heat the fluidizing medium, and a first energy recovery device (109) for using gases generated by the gasification chamber (1) as a fuel. The gasification chamber (1) and the char combustion chamber (2) are integrated with each other.

Abstract: A reaction device includes staged zones making it possible to implement strongly endothermic or exothermic reactions. The device reduces the differences in catalytic activity between these zones using an addition of fresh or regenerated catalyst at the inlet of each reaction zone and provides an integrated heat exchanger. A process of chemical conversion employs the device for gas-phase and/or liquid-phase exothermic or endothermic reactions, and in particular for the oligomerization reaction of C2 to C12 fractions for the purpose of producing a diesel fraction.

Abstract: This invention relates to a staged-zone reactor of the axial-flow type that makes it possible to implement strongly endothermic or exothermic reactions. The reactor comprises a constriction of the catalytic bed between an upper zone (3a) and a lower zone (3b), making it possible to house in the reactor a heat exchanger for the intermediate heating or cooling of the effluents. Process of chemical conversion using this reactor for exothermic or endothermic reactions in the gas and/or liquid phase, and in particular for the oligomerization reaction of C2 to C12 fractions for the purpose of producing a diesel fraction.

Abstract: The present invention concerns an apparatus and associated process for the catalytic cracking of oil cuts in a fluidized bed. The apparatus and process can catalytically crack a conventional feed in a principal riser B and crack a secondary feed in at least one secondary riser C. The lower end of the secondary riser or risers C is open to the bottom portion of the principal riser B; the upper end of the secondary riser or risers C is open to the top portion of the principal riser B.

Abstract: Process for production of styrene by dehydrogenation of ethylbenzene in a reactor system comprising a dehydrogenation reactor and a fast riser catalyst regenerator.

Abstract: Methods and systems for preparing catalyst, such as chromium catalysts, are provided. The valence of at least a portion of the catalyst sent to an activator is changed from Cr(III) to Cr(VI). The catalyst is prepared or activated continuously using a fluidization bed catalyst activator.

Abstract: A device for the fluidized bed cracking of a hydrocarbon charge using two reaction chambers linked together by a cooling particles transferrer, a fractionating column and conduits to supply the hydrocarbonated effluents from each of the two chambers to the fractionating column. The fractionating column has, internally, at least two different areas: a first partitioned fractionating area in the form of two compartments, each of which communicates with a second common fractionating area. The conduits for the supply of effluents from the first and the second reaction chamber terminate, respectively, in the first and second compartment of the partitioned fractionating area. A recycler and an injector are provided for recycling and injecting into one of the reaction chambers of at least one cut drawn off from the partitioned fractionating compartment of the effluents of the other reaction chamber.

Abstract: A system for producing synthesis gas includes a regeneration zone. The regeneration zone includes a first fluidized bed configured to receive an oxidant for producing a regenerated oxygen transfer material. The system further includes a mixed reforming zone comprising a second fluidized bed configured to receive a first fuel and the regenerated oxygen transfer material to produce a first reformate stream and a steam reforming zone comprising a third fluidized bed configured to receive the first reformate stream, a second fuel and steam to produce the synthesis gas. The regeneration zone, mixed reforming zone and steam-reforming zone are in fluid communication with each other.

Abstract: A process and apparatus are disclosed contacting hydrocarbon feed with catalyst in a reactor vessel under conditions more vigorous than bubbling bed conditions and preferably fast fluidized flow conditions. The vigorous conditions assure thorough mixing of catalyst and feed to suppress formation of dry gas and the promotion of hydrogen transfer reactions.

Abstract: Embodiments of an apparatus, system, and method for chemical synthesis and/or analysis are disclosed. One embodiment of a disclosed apparatus comprises a laminated, microfluidic structure defining a reactor and a separator. Such apparatuses, or portions thereof, generally have dimensions ranging from about 1 micrometer to about 100 micrometers. To implement synthetic processes, disclosed embodiments of the apparatus generally include at least one valve, and often plural, selectively actuatable valves. Detectors, including optical detectors, also can be used to detect product and other materials as they flow by, or are otherwise presented to, the detector. Individual apparatuses may be coupled both in series and in parallel to form a system for making chemical compounds. The apparatus is particularly useful for making compounds requiring iterative reaction schemes, and further can be used to make compounds having morphological structures that resemble the morphology of the apparatus itself, such as dendrimers.

Abstract: A method and apparatus for metering catalyst in a fluid catalytic cracking catalyst injection system are provided. In one embodiment, apparatus for metering catalyst in a fluid catalytic cracking catalyst injection system includes a low pressure storage vessel coupled to a pressure vessel that defines a high pressure side of the apparatus, where the determination of the amount of catalyst transferred is made on the low pressure side of the apparatus.

Abstract: A process is described in which an elastic fluid is contacted with a particulate solid. This comprises providing a substantially vertical elongate tubular containment zone (1) containing a charge of the particulate solid (5), the volume of the containment zone (1) being greater than the settled volume of the particulate solid (5). An upper retainer means (3) is mounted at the upper end of the containment zone (1), the upper retainer means (3) being permeable to the fluid but adapted to retain particulate solid (5) in the containment zone (1). A follower means (4) is movably mounted in the containment zone (1) beneath the charge of particulate solid (5) for movement upwardly from the lower end of the containment zone (1) upon upward flow of elastic fluid through the containment zone (1) at a rate beyond a threshold rate.

Abstract: A method of reactivating a catalyst, such as a solid catalyst or a liquid catalyst is provided. The method comprises providing a catalyst that is at least partially deactivated by fouling agents. The catalyst is contacted with a fluid reactivating agent that is at or above a critical point of the fluid reactivating agent and is of sufficient density to dissolve impurities. The fluid reactivating agent reacts with at least one fouling agent, releasing the at least one fouling agent from the catalyst. The at least one fouling agent becomes dissolved in the fluid reactivating agent and is subsequently separated or removed from the fluid reactivating agent so that the fluid reactivating agent may be reused. A system for reactivating a catalyst is also disclosed.

Abstract: The invention is a multi-catalyst injection system. In one embodiment, the system comprises a plurality of catalyst storage regions associated with a vessel and a metering device associated with the vessel. The metering device is configured to provide a metric indicative of an amount of catalyst dispensed from a selected one of the catalyst storage regions.

Abstract: This invention provides feed introduction devices, and processes for using same, which minimize catalyst clogging. In particular, the invention is to a feed introduction device having a first end in fluid communication with a feed source, a second end in fluid communication with a reactor and a deviation zone between the first end and the second end to deviate the flow of feed about a deviation angle from the first end toward the second end. According to the invention, the deviation angle is greater than 90 degrees.

Abstract: A fluidized-bed reactor is disclosed. The fluidized-bed reactor steadies the gas flow through the fluidized bed chamber of the reactor. The swirl chamber of the reactor consists of a conical housing in which a conical insert is also situated. This creates an annular gap between the housing and the insert, which acts as the swirl chamber and which, according to the geometry of the two components, causes a velocity of the gas flow which remains the same along the height, which increases or which decreases. Such a reactor can also be called a constant annular-gap reactor.

Abstract: The present invention provides a fuel gasification furnace including a gasification chamber (1) for fluidizing a high-temperature fluidizing medium therein to form a gasification chamber fluidized bed having an interface, and for gasifying a fuel in the gasification chamber fluidized bed, a char combustion chamber (2) for fluidizing a high-temperature fluidizing medium therein to form a char combustion chamber fluidized bed having an interface, and for combusting char generated by gasification in the gasification chamber (1) in the char combustion chamber fluidized bed to heat the fluidizing medium, and a first energy recovery device (109) for using gases generated by the gasification chamber (1) as a fuel. The gasification chamber (1) and the char combustion chamber (2) are integrated with each other.

Abstract: A reactor configuration for fluidized bed reactors in which large exposed fixed surface area per unit reactor volume is required. The configuration uses a serpentine or hairpin bend arrangement of continuously connected and communicating thin channels, with the containing surfaces of these channels being vertical. This configuration enables uniform fluidization of particles throughout the cross-sectional area of the reactor and facilitates dispersal of membrane surfaces, heat transfer surface and baffles in gas-solid fluidized bed reactors.

Abstract: A packing element for use in a fluidised bed includes a continuous surface with at least one recessed portion. The recessed portion has a volume in the range of 0.2 to 30% of the volume of the packing element itself.

Abstract: The invention is a multi-catalyst injection system. In one embodiment, the system comprises a vessel suitable for storing fluid cracking catalyst and having a separator defining at least two compartments within the vessel. A plenum is defined in the vessel and is fluidly coupled to each of the compartments. A plurality of dispense mechanisms are respectively coupled to a respective compartment to control the flow of catalyst from the injection system.

Abstract: Systems and methods for converting organic material into commercially viable products, such as burnable low sulfur engine fuels. The system of the present invention includes an anaerobic stripping reactor for processing organic materials into a bio-softened slurry, a thermobaric cracking chamber and expansion/separation tank for converting the bio-softened slurry into products, and a hydrocarbon separation system for separating the various products. An interfusion system can be provided that selectively combines various of the products to create fuels, such as diesel or gasoline. In one embodiment, the thermobaric cracking chamber operates approximately in the ranges of 350 to 600° F. and 400 to 1,200 psig. In a specific embodiment, the anaerobic stripping reactor is segregated into three areas to create buffer zones both into and out of the anaerobic stripping reactor, thus isolating a main portion of the organic material from reactive shocks.

Abstract: A gas-solids reaction system is provided for improving product recovery in a multiple reactor reaction system. The solids of the product gas-solids flows from the multiple reactors are separated out in a separation vessel having a baffled transition zone. Additional product vapor is stripped from the solids as the solids pass through the baffled transition zone. The solids are then returned to the multiple reactors.

Abstract: A fluidized bed apparatus for batch-by-batch or continuous process control is provided that allows the processes in the fluidization region to be influenced as desired, especially in terms of material movement and dwell time. The fluidized bed apparatus is formed from at least two processing regions and the processing regions are connected to each other by overflow channels. The first processing region is provided with a solids inlet and the last processing region is provided with a solids outlet. For influencing the dwell time, the material to be treated is supplied to at least two processing regions one after the other and flows through these regions, wherein the material transport direction is a cross flow relative to the flow of the fluidization means.

Abstract: The present invention is directed to a hydrocarbon conversion apparatus. The apparatus comprises the following: a plurality of riser reactors, each of the riser reactors having a first end into which a catalyst can be fed and a second end through which the catalyst can exit the riser reactor, a separation zone into which the second ends of the riser reactors extend, the separation zone being provided to separate the catalyst from products of a reaction conducted in the hydrocarbon conversion apparatus; and at least one catalyst return in fluid communication with the separation zone and the first ends of the riser reactors, the catalyst return being provided to transfer the catalyst from the separation zone to the first ends of the riser reactors.

Abstract: A hydrocarbon desulfurization system that circulates fluidizable solid particles through a fluidized bed reactor, a fluidized bed regenerator, and a fluidized bed reducer to thereby provide for substantially continuous desulfurization of a hydrocarbon-containing fluid stream and substantially continuous regeneration of the solid particles. A novel transport system is employed for transporting the solid particles between the reactor, the regenerator, and the reducer. The transport system uses close-coupled vessels and gravity flow between various vessels to minimize equipment cost and particle attrition.

Abstract: A hydrocarbon desulfurization system employing regenerable solid sorbent particulates in a fluidized bed desulfurization reactor. The sulfur-loaded sorbent particulates are continuously withdrawn from the reactor and transferred to a regenerator. A novel solids transport mechanism provides for the safe and effective transfer of the sulfur-loaded sorbent particulates from the high pressure hydrocarbon environment of the reactor to the low pressure oxygen environment of the regenerator.

Abstract: Disclosed is an apparatus and process for controlling space velocity in a fluidized catalytic conversion reactor. The catalyst flux rate can be adjusted during the process of the reaction to adjust the space velocity and maintain a fast fluidized flow regime therein. The set parameter in the reactor may be pressure drop which is proportional to catalyst density.

Abstract: A downflow catalytic cracking reactor, comprising the following components: catalyst delivery pipe (1), reactor top cover (2), feed nozzle (3), reactor vessel (6), downflow reaction pipe (9), the upper end of the outer body is close connected to top cover (2) along the direction of circumference; the bottom of the outer wall body is close connected to the outer wall of the downflow reaction pipe; the upper section of the downflow reaction pipe is located inside the reaction vessel, while the lower section extends from the bottom of the outer body; feed nozzle (3) is located on the top cover (2) and/or side wall of the reactor vessel (6) with the outlet of the feed nozzle being above the inlet of the downflow reaction pipe; catalyst delivery pipe (1) is fixedly joined to the reactor vessel and in communication with catalyst lifting zone (7) formed by the reaction vessel and the downflow reaction pipe.

Abstract: An apparatus for carrying out a physical and/or chemical process, such as a heat exchanger, comprising a fluidized bed, through which a fluid flows, and a separator for separating fluidized bed particles from the medium for recirculation. According to the invention, the top box is provided with separated discharge means for discharging a main flow of medium with a partial flow of medium and for discharging granular material.

Abstract: Methanol steam reforming catalysts, and steam reformers and fuel cell systems incorporating the same. In some embodiments, the methanol steam reforming catalyst includes zinc oxide as an active component. In some embodiments, the methanol steam reforming catalyst further includes at least one of chromium oxide and calcium aluminate. In some embodiments, the methanol steam reforming catalyst is not pyrophoric. Similarly, in some embodiments, steam reformers including a reforming catalyst according to the present disclosure may include an air-permeable or air-accessible reforming catalyst bed. In some embodiments, the methanol steam reforming catalyst is not reduced during use. In some embodiments, the methanol reforming catalysts are not active at temperatures below 275° C. In some embodiments, the methanol steam reforming catalyst includes a sulfur-absorbent material. Steam reformers, reforming systems, fuel cell systems and methods of using the reforming catalysts are also disclosed.

Abstract: The present invention is directed to a hydrocarbon conversion apparatus. The apparatus comprises the following: a plurality of riser reactors, each of the riser reactors having a first end into which a catalyst can be fed and a second end through which the catalyst can exit the riser reactor; a separation zone provided to separate the catalyst from products of a reaction conducted in the hydrocarbon conversion apparatus; at least one transport conduit having a first end in fluid communication with at least two of the second ends of the riser reactors and a second end extending into the separation zone; and at least one catalyst return in fluid communication with the separation zone and the first ends of the riser reactors, the catalyst return being provided to transfer the catalyst from the separation zone to the first ends of the riser reactors.

Abstract: Described is a catalyst regenerator system that includes a regenerator vessel within which is a verticaliy extending partition that divides a fluidized bed zone of the regenerator vessel into a dense phase fluidized bed zone and a fast-fluidized bed zone. Apparatus is provided to introduce spent catalyst into the fast-fluidized bed zone and to remove regenerated catalyst from the dense phase fluidized bed zone. The partition is equipped with openings that provide for the flow of catalyst from the dense phase fluidized bed zone to the fast-fluidized bed zone.

Abstract: An apparatus for downflow fluid catalytic cracking is described, which comprises a regenerated catalyst riser carrying regenerated catalyst and a carrying fluid, those being directed through a crossover section to a distributor that will centrifuge gas and separate catalyst from carrying fluid, the catalyst being directed to a downflow reactor through a distributing basket provided with perforations. The upper part of the reactor is provided with feed injectors, which atomize the feed so that feed vaporization and feed and catalyst admixture is optimized. After the cracking reaction in downflow reactor, reaction products are separated and spent catalyst is directed to stripping and regeneration sections. The FCC process carried out in the apparatus is also described.

Abstract: A pressure-supercharged fluidized-bed gasification chamber has a pressure-tight lock for supplying the feed materials which are to be gasified. The fluidized-bed gasification chamber is connected to a filter chamber via a connecting channel, with the result that the gas produced can flow over from the fluidized-bed gasification chamber into the filter chamber, where it is directed through the filter layer. An external heat source provides the necessary heat for the allothermic gasification. A heat-pipe arrangement directs the heat from the external heat source into the gasification bed of the fluidized-bed gasification chamber, in order to provide the temperature which is necessary for the gasification.

Abstract: A catalytic cracking reaction-regeneration system, comprising a regenerator, a settler, a gas-solid separator, a buffer, a riser reactor, a horizontal reaction tube, a catalyst delivery pipe, and a down-flow reactor. This system can be used for experiments and researches on various processes such as riser catalytic cracking, sectional feeding, instantaneous contact, and down-flow catalytic cracking and can be used for catalyst evaluation tests. This abstract is neither intended to define the invention disclosed in this specification nor intended to limit the scope of the invention in any way.

Abstract: According to this invention, there is provided a process and apparatus for catalytic cracking of various petroleum based heavy feed stocks in the presence of solid zeolite catalyst and high pore size acidic components for selective bottom cracking and mixtures thereof, in multiple riser type continuously circulating fluidized bed reactors operated at different severities to produce high yield of middle distillates, in the range of 50–65 wt % of fresh feed.

Abstract: A method and system for recovering fines from a light FCC-type effluent gas. Cracked gases from the reactor are cooled by direct contact with circulating oil in an oil quench tower. The circulating oil also washes out the catalyst fines carried with the reactor effluent gas. A flow of the oil from the quench tower bottoms is sent through one of a pair of filters to remove fines and recycled to the tower. The other filter is in backwash operation using a compressed gas to remove the fines therefrom and into a surge drum. Fuel oil or quench oil is added to the drum to form a slurry, which carries the catalyst fines to the regenerator where the oil is combusted to supply the FCC system heat requirements. Since a minimum amount of fuel oil is generated in the FCC, fuel oil is imported to inventory the quench tower.

Abstract: This invention provides a resid cracking apparatus comprising a riser, reactor, stripper cum separator with adjustable outlets in flow communication with adsorbent and catalyst regenerators for converting hydrocarbon residues containing higher concentration of conradson carbon content, poisonous metals such as nickel & vanadium and basic nitrogen etc., into lighter and valuable products and a process thereof.

Abstract: A method and an apparatus in a fluidized bed heat exchanger including a heat exchange chamber having a fluidized bed of solid particles, heat transfer surfaces, an inlet, and an outlet. Particles are fed through the inlet onto the upper surface of the bed of solid particles by a guiding channel. The guiding channel, which extends from above the upper surface of the bed of solid particles to the surface thereof, or to below the surface, passes the solid particles to the restricted area of the surface. The outlet is formed in the area of the guiding channel to remove particles from the area delimited by the guiding channel. Uncooled particles can thus be removed from the heat exchange chamber.

Abstract: The present invention provides a fuel gasification furnace including a gasification chamber (1) for fluidizing a high-temperature fluidizing medium therein to form a gasification chamber fluidized bed having an interface, and for gasifying a fuel in the gasification chamber fluidized bed, a char combustion chamber (2) for fluidizing a high-temperature fluidizing medium therein to form a char combustion chamber fluidized bed having an interface, and for combusting char generated by gasification in the gasification chamber (1) in the char combustion chamber fluidized bed to heat the fluidizing medium, and a first energy recovery device (109) for using gases generated by the gasification chamber (1) as a fuel. The gasification chamber (1) and the char combustion chamber (2) are integrated with each other.