Fluidized Bed Patents (Class 422/139)
  • Patent number: 11927487
    Abstract: An industrial process monitor for monitoring an industrial process includes a controller configured to control operation of the industrial process monitor. An ambient environment sensor is configured to sense an ambient environment of the industrial process proximate the device and responsively provide a sensor output signal. Output circuitry is configured to provide an output based upon the sensor output signal. The controller causes the ambient environment sensor to enter a high power mode upon detection of an anomaly and/or probable anomaly in the sensor output signal.
    Type: Grant
    Filed: January 25, 2021
    Date of Patent: March 12, 2024
    Assignee: ROSEMOUNT INC.
    Inventor: Theodore Henry Schnaare
  • Patent number: 11896930
    Abstract: The invention includes systems, methods, compositions, and processes for designing, manufacturing, and utilizing carbon dioxide-sequestering substrates that can fully or partially replace natural sand in coastal engineering applications. These engineered substrates can offset demand for scarce native sand resources, while also effecting the conversion of gaseous carbon dioxide to dissolved or solid-phase products thereby offsetting impacts of anthropogenic climate change.
    Type: Grant
    Filed: June 5, 2023
    Date of Patent: February 13, 2024
    Assignee: PROJECT VESTA, PBC
    Inventors: Stephen Justin Romaniello, Brian David Ley, Margaret Grace Andrews, Nathan Gerard Walworth, Thomas Ishoey, Tom Coxeter Green, Francesc Montserrat, Chloe Sarah Leach, David L. Kriebel, Devon Barnes Cole, Geoffrey Wadsworth Calkins, Douglas Owen Edwards
  • Patent number: 11839851
    Abstract: A reactor includes a catalyst bed module having a first grouping including a first plurality of foam catalyst blocks and a second grouping adjacent to the first grouping and having a second plurality of foam catalyst blocks A first back face of the first plurality of foam catalyst blocks and a second back face of the second plurality of foam catalyst face each other in a spaced relationship. The reactor also includes a sealing frame disposed between the first and second groupings and that may maintain the spaced relationship and form a sealed volume between the first and second plurality of foam catalyst blocks and a support frame having a support surface and an opening, the opening is positioned between the first grouping and the second grouping and adjacent to the sealed volume, and the sealed volume and the opening provide a passage for gas flow.
    Type: Grant
    Filed: April 29, 2022
    Date of Patent: December 12, 2023
    Assignee: SHELL USA, INC.
    Inventor: Wassim Klink
  • Patent number: 11820661
    Abstract: An apparatus for continuous preparation of carbon nanotubes, based on a fluidized bed reactor. The fluidized bed reactor comprises an annular varying diameter zone, a raw material gas inlet, a catalyst feeding port, a protective gas inlet, and a pulse gas controller. The annular varying diameter zone is located at a zone from a ¼ position starting from the bottom to the top. The pulse gas controller is disposed at the arc-shaped top portion of the annular varying diameter zone. The catalyst feeding port is located at the top of the fluidized bed reactor. The raw material gas inlet and the protective gas inlet are located at the bottom of the fluidized bed reactor. The device is also provided with a product outlet and a tail gas outlet.
    Type: Grant
    Filed: March 27, 2018
    Date of Patent: November 21, 2023
    Inventors: Yan Li, Lei Geng, Zhenhua Lv, Longli Li, Zhongcun Bao
  • Patent number: 11807818
    Abstract: In accordance with one or more embodiments of the present disclosure, a process for converting diesel to products comprising light olefins, benzene-toluene-xylenes (BTX), fluid catalytically cracked naphtha, pyrolysis gasoline, and pyrolysis fuel oil includes: introducing a diesel feedstream to a diesel hydrodesulfurization unit to produce a desulfurized diesel stream; introducing the desulfurized diesel stream to a fluid catalytic cracking (FCC) unit to produce the fluid catalytically cracked naphtha, a light gas stream, and a cycle oils stream; introducing the fluid catalytically cracked naphtha to an aromatic recovery complex to produce the BTX and an aromatic bottoms stream; and introducing a paraffinic fraction of the light gas stream to a steam cracking unit to produce a light olefins stream, the pyrolysis gasoline, and the pyrolysis fuel oil.
    Type: Grant
    Filed: January 7, 2021
    Date of Patent: November 7, 2023
    Assignee: Saudi Arabian Oil Company
    Inventor: Omer Refa Koseoglu
  • Patent number: 11801454
    Abstract: Methods comprising contacting a residue comprising paraffinic, olefinic, and aromatic hydrocarbons with a polar solvent under conditions effective to extract at least a portion of the aromatic hydrocarbons from the residue into the polar solvent, thereby generating: an extract phase comprising the portion of aromatic hydrocarbons and the polar solvent; and, a raffinate phase comprising a majority of the paraffinic and olefinic hydrocarbons.
    Type: Grant
    Filed: June 2, 2022
    Date of Patent: October 31, 2023
    Assignee: ExxonMobil Technology and Engineering Company
    Inventors: Himanshu Gupta, James W. Gleeson, Travis M. DeShazo, Khizera Tariq
  • Patent number: 11789414
    Abstract: The present disclosure generally relates to systems and methods utilizing regenerative agriculture for the procurement, production, refinement and/or transformation of low carbon intensity transportation fuels, including low carbon intensity biodiesel and/or renewable diesel, low carbon intensity biogasoline, low carbon intensity aviation, marine and kerosene fuels as well as fuel oil blends, low carbon intensity ethanol, and low carbon intensity hydrogen, that may be beneficially commercialized directly to consumers. In further aspects, the systems and methods of the present disclosure advantageously generate low carbon intensity comestibles, including sustainably-sourced meal and/or feed. The disclosed systems and methods may be utilized and optimized such that the resulting fuels and foodstuffs are characterized by a reduction in greenhouse gas production and a diminution in the fertilizer, pesticide and water required for producing the associated crop feedstocks.
    Type: Grant
    Filed: December 15, 2022
    Date of Patent: October 17, 2023
    Assignee: MARATHON PETROLEUM COMPANY LP
    Inventors: Virginia King, Timothy J. Peterkoski, James R. Northrup, II, David Whikehart, Gregory Herold
  • Patent number: 11766652
    Abstract: A device for processing a flow of particulate material by contact with a gas flow includes a housing defining a processing chamber. This chamber includes a gas distribution plate having openings. The gas distribution plate separates a lower gas plenum from a solid-gas contact zone. The contact zone has at least one cylindrical partition upstanding from the gas distribution plate dividing an inner section from an adjacent annular outer section. The at least one partition is provided with a transfer opening for the particulate material. The housing is also provided with an inlet for supplying particulate material to the inner section and an outlet for discharging processed particulate material from the annular outer section.
    Type: Grant
    Filed: March 17, 2020
    Date of Patent: September 26, 2023
    Assignee: Yilkins B.V.
    Inventors: Peter Christiaan Albert Bergman, Evert-Jan Oltvoort, Robert Johan Boers
  • Patent number: 11633708
    Abstract: Provided are a dielectric barrier discharge (DBD) plasma reactor including dielectric particles in a packed-bed in a discharge zone, e.g., a DBD plasma reactor for non-oxidative coupling of methane in which an average gap distance between dielectric particles in the packed-bed is adjusted to improve methane conversion and/or product selectivity; a method of regenerating dielectric particles including removing coke, which sis produced by side reactions, from the dielectric particles deactivated by the coke by using a low temperature plasma in an oxidizing atmosphere in the reactor; a method of manufacturing C2+ hydrocarbons, the method including converting methane into C2+ hydrocarbons including ethylene and/or ethane by non-oxidative coupling of methane in the reactor; and a method of manufacturing hydrogen, the method including generating hydrogen from methane by non-oxidative coupling of methane in the reactor.
    Type: Grant
    Filed: October 25, 2019
    Date of Patent: April 25, 2023
    Assignee: Industry-University Cooperation Foundation Sogang University
    Inventors: Kyoung-Su Ha, Juchan Kim, Jinwon Lee, Jaekwon Jeoung
  • Patent number: 11550273
    Abstract: Systems and methods to provide low carbon intensity (CI) transportation fuels through one or more targeted reductions of carbon emissions based upon an analysis of carbon emissions associated with a combination of various options for feedstock procurement, feedstock refining, processing, or transformation, and fuel product distribution pathways to end users. Such options are selected to maintain the total CI (carbon emissions per unit energy) of the transportation fuel below a pre-selected threshold that defines an upper limit of CI for the transportation fuel.
    Type: Grant
    Filed: August 3, 2021
    Date of Patent: January 10, 2023
    Assignee: MARATHON PETROLEUM COMPANY LP
    Inventors: David Whikehart, Gregory Herold
  • Patent number: 11311851
    Abstract: The invention relates to an injection device (10) for atomizing a liquid into droplets using a gas, comprising a hollow tubular body (12) having a longitudinal direction (X). An inner wall (13) defines a first region, referred to as contact region (Z1), and a second region (Z2). The body includes: —at least two inlet ports (14; 16) for injecting liquid and an inlet port for injecting gas, all of said ports extending to the first region (Z1); —at least one outlet port (18), located downstream of the first and second regions, for discharging the atomized liquid. The body (12) has an inner cross-section that varies continuously or constantly over the entire length thereof. Between regions (Z1) and (Z2), the inner wall (13) includes at least one baffle (261) which is shaped such that in each plane running perpendicularly to the longitudinal direction of the body containing said baffle, the baffle reduces an inner cross-section of the body over the entire periphery of the inner wall (13).
    Type: Grant
    Filed: February 4, 2019
    Date of Patent: April 26, 2022
    Assignee: TOTAL RAFFINAGE CHIMIE
    Inventors: Romain Lesage, Sébastien Decker, Jean-Christophe Raboin, Youen Kerneur
  • Patent number: 11167258
    Abstract: In an FCC apparatus and process structured packing should be located at the very top of the stripping section in an upper region. The lower region below the structural packing may be equipped with fluidization equipment such as stripping media distributors and one or more gratings. This arrangement enables stripping of entrained hydrocarbons off the incoming catalyst immediately upon entry into the stripping section allowing the entrained hydrocarbon to exit the stripping section with minimized residence time to minimize post-riser cracking. Revamp of stripping sections with tall stripping sections should conducted in this way to improve performance and reduce down-time for equipment installation.
    Type: Grant
    Filed: May 14, 2019
    Date of Patent: November 9, 2021
    Assignee: UOP LLC
    Inventor: Sathit Kulprathipanja
  • Patent number: 11007499
    Abstract: A fluidized-bed reactor (1A) includes a reaction vessel (10A) configured to contain metallurgical grade silicon powder and a hydrogen chloride gas, and a portion of a side wall (w) which portion extends along at least 80% of a height extending from a gas feed opening (21), which is provided in a lower part of the reaction vessel (10A), to a top face of a fluid bed (40) has such a tapered shape that a cross section of the reaction vessel (10A) which cross section is taken perpendicular to a height direction of the reaction vessel (10A) increases in area in an upward direction.
    Type: Grant
    Filed: November 16, 2018
    Date of Patent: May 18, 2021
    Assignee: TOKUYAMA CORPORATION
    Inventors: Kenji Hirota, Katsuya Ogihara
  • Patent number: 10774443
    Abstract: The yield and quality of polysilicon rods produced in the Siemens process are increased by preventing pieces of silicon too large to be removed by flushing with gas from entering reaction gas inlets and offgas outlets by means of protective elements installed in the inlets and/or outlets.
    Type: Grant
    Filed: October 11, 2016
    Date of Patent: September 15, 2020
    Assignee: WACKER CHEMIE AG
    Inventors: Heinz Kraus, Christian Kutza
  • Patent number: 10702920
    Abstract: The present invention relates to a method for coating large area solid substrates with titanium by reacting the substrate surface with a mixture comprising titanium halide or subhalide powders in the presence of a reducing agent. The method is suited for coating large area substrates such as flakes, powder, beads and fibres with elemental Ti-base metals or alloys of Ti with coating additives based on any number of non inert elements from the periodic table.
    Type: Grant
    Filed: June 20, 2017
    Date of Patent: July 7, 2020
    Assignee: Othrys Technologies PTY LTD
    Inventor: Jawad Haidar
  • Patent number: 10626066
    Abstract: Ethane may be catalytically oxidatively dehydrogenated to ethylene at high conversions and high selectivity in a circulating fluidized bed (CFB) reactor in the presence of oxygen in the feed in an amount above the flammability limit. The reactor has an attached regeneration reactor to regenerate the catalyst and cycle back to the CFB.
    Type: Grant
    Filed: October 8, 2015
    Date of Patent: April 21, 2020
    Assignee: NOVA Chemicals (International) S.A.
    Inventors: Vasily Simanzhenkov, Shahin Goodarznia, Xiaoliang Gao, Kamal Serhal, Leonid Kustov, Aleksey Kucherov, Elena Finashina
  • Patent number: 10434468
    Abstract: A method of removing ammonia from a continuous vent gas stream of a urea plant, in particular of a medium-pressure section of a urea plant, includes a step of removing ammonia from the continuous vent gas stream of the urea plant using a controlled-combustion process including at least a first lean, oxygen-poor combustion step performed in the presence of an understoichiometric amount of oxygen acting as the sole comburent, and in a reducing atmosphere of hydrogen.
    Type: Grant
    Filed: February 25, 2014
    Date of Patent: October 8, 2019
    Assignee: Saipem S.p.A.
    Inventors: Lino Carlessi, Lorenzo Bruno, Rosario Galati
  • Patent number: 10274467
    Abstract: The inventive concepts relate to a member for a gas sensor, a gas sensor using the same and a manufacturing method thereof, and more particularly, to a member for a gas sensor using a one-dimensional metal oxide nanofiber complex material containing hetero nanoparticle catalysts synthesized using apo-ferritins, a gas sensor using the same, and a manufacturing method thereof. According to embodiments of the inventive concepts, apo-ferritins containing hetero nanoparticle catalysts are mixed with an electrospinning solution, the mixture solution is electrospun to form complex nanofibers, and then a high-temperature thermal treatment process is performed to remove the apo-ferritins. Thus, the hetero nanoparticle catalysts are uniformly fastened to an inside and a surface of one-dimensional metal oxide nanofibers to form a member for a gas sensor.
    Type: Grant
    Filed: September 16, 2015
    Date of Patent: April 30, 2019
    Assignee: KOREA ADVANCED INSTITUTE OF SCIENCE AND TECHNOLOGY
    Inventors: Ii-Doo Kim, Sang-Joon Kim, Seon-Jin Choi
  • Patent number: 9896398
    Abstract: A simulated moving bed process using dual, parallel rotary valves configured or plumbed to be operated independently in which the step times of the rotary valves are staggered. In embodiments, the second rotary valve is programmed to step about halfway through the step time of the first rotary valve. Staggering the step time of the parallel rotary valves, rather than utilizing simultaneous stepping, results in increased net composite paraxylene concentration of the extract stream, allowing for increased capacity of the simulated moving bed process and/or reduced energy consumption.
    Type: Grant
    Filed: September 12, 2016
    Date of Patent: February 20, 2018
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: John R. Porter, Timothy P. Bender, Dana L. Pilliod
  • Patent number: 9815041
    Abstract: The present invention relates to a fluidized bed reactor, comprising a reaction tube, a distributor and a heating device, the reaction tube and the distributor at the bottom of the reaction tube composing a closed space, the distributor comprising a gas inlet and a product outlet, and the reaction tube comprising a tail gas outlet and a seed inlet at the top or upper part respectively, characterized in that the reaction tube comprises a reaction inner tube and a reaction outer tube, and the heating device is an induction heating device placed within a hollow cavity formed between the external wall of the reaction inner tube and the internal wall of the reaction outer tube, wherein the hollow cavity is filled with hydrogen, nitrogen or inert gas for protection, and is able to maintain a pressure of about 0.01 to about 5 MPa; and also to a process of producing high purity granular polysilicon using the reactor.
    Type: Grant
    Filed: April 16, 2014
    Date of Patent: November 14, 2017
    Assignee: JIANGSU ZHONGNENG POLYSILICON TECHNOLOGY DEVELOPMENT CO., LTD.
    Inventors: Wenwu Jiang, Hongfu Jiang, Feng Wu, Zhenwu Zhong, Wenlong Chen
  • Patent number: 9783421
    Abstract: A method of reducing a gaseous carbon oxide includes reacting a carbon oxide with a gaseous reducing agent in the presence of an intermetallic or carbide catalyst. The reaction proceeds under conditions adapted to produce solid carbon of various allotropes and morphologies, the selective formation of which can be controlled by means of controlling reaction gas composition and reaction conditions including temperature and pressure. A method for utilizing an intermetallic or carbide catalyst in a reactor includes placing the catalyst in a suitable reactor and flowing reaction gases comprising a carbon oxide with at least one gaseous reducing agent through the reactor where, in the presence of the catalyst, at least a portion of the carbon in the carbon oxide is converted to solid carbon and a tail gas mixture containing water vapor.
    Type: Grant
    Filed: March 12, 2014
    Date of Patent: October 10, 2017
    Assignee: Seerstone LLC
    Inventors: Dallas B. Noyes, Terry A. Ring
  • Patent number: 9656231
    Abstract: This disclosure relates to an improved method to produce titanium tetrachloride continuously from titanium-bearing materials containing high concentrations of alkaline earth metal impurities through fluidized-bed carbochlorination. Agglomerated heavy particles in a reaction are taken out continuously from a chlorination reactor without clogging and stopping. The reactors and related methods disclosed apply to the chlorination of titanium slag containing high content of alkaline earth metal oxides of up to 15% by weight.
    Type: Grant
    Filed: December 30, 2014
    Date of Patent: May 23, 2017
    Assignee: BIC TECHNOLOGIES GROUP, LLC
    Inventors: Young Jin Kwon, Gordon Chun, Jeong Hi Kim
  • Patent number: 9616403
    Abstract: A system for converting carbonaceous fuels is provided. The system includes a gaseous fuel conversion reactor, a solid fuel conversion reactor, and a fuel pretreatment fluidized bed reactor disposed between the gaseous fuel conversion reactor and the solid fuel conversion reactor. The fuel pretreatment fluidized bed reactor devolatilizes a solid fuel using heat to produce an off-gas and a devolatilized solid fuel. The gaseous fuel conversion reactor converts the off-gas from the fuel pretreatment fluidized bed reactor to a product gas stream comprising carbon dioxide and water. The solid fuel conversion reactor receives a mixture of oxygen carrier solids and devolatilized solid fuel from the pretreatment reactor discharge and reduces the devolatilized solid fuel with the oxygen carrier solids to convert the devolatilized solid fuel to an intermediate gas.
    Type: Grant
    Filed: March 14, 2014
    Date of Patent: April 11, 2017
    Assignee: Ohio State Innovation Foundation
    Inventors: Liang-Shih Fan, Dawei Wang
  • Patent number: 9539556
    Abstract: The present invention is directed to a process for polymerizing olefins in gas phase in a fluidized bed reactor having a vertical body, a generally conical downwards tapering bottom zone, a generally cylindrical middle zone above the bottom zone, and a generally conical upwards tapering top zone above the middle zone. The fluidization gas is withdrawn from the top zone of the reactor, compressed and cooled so that a part of the fluidization gas condenses and then introduced to the bottom zone of the reactor. The bed is thus cooled upon evaporation of the liquid. There is no fluidization grid in the reactor.
    Type: Grant
    Filed: February 27, 2015
    Date of Patent: January 10, 2017
    Assignee: BOREALIS AG
    Inventors: Mohammad Al-Haj Ali, Apostolos Krallis, Vasileios Kanellopoulos
  • Patent number: 9464012
    Abstract: A simulated moving bed process using dual, parallel rotary valves configured or plumbed to be operated independently in which the step times of the rotary valves are staggered. In embodiments, the second rotary valve is programmed to step about halfway through the step time of the first rotary valve. Staggering the step time of the parallel rotary valves, rather than utilizing simultaneous stepping, results in increased net composite paraxylene concentration of the extract stream, allowing for increased capacity of the simulated moving bed process and/or reduced energy consumption.
    Type: Grant
    Filed: October 16, 2015
    Date of Patent: October 11, 2016
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: John R. Porter, Timothy P. Bender, Dana L. Pilliod
  • Patent number: 9382348
    Abstract: Techniques are provided for polymerization. A polymerization method may include polymerizing a monomer in a polymerization reactor to produce a slurry comprising polyolefin particles and a diluent, flowing the slurry out of the polymerization reactor through an outlet of the polymerization reactor, receiving the slurry from the outlet into a slurry handling system, conveying a first mixture from the slurry handling system to a diluent and monomer recovery system, and injecting steam into the first mixture downstream of the slurry handling system using a steam injection system.
    Type: Grant
    Filed: November 13, 2013
    Date of Patent: July 5, 2016
    Assignee: Chevron Phillips Chemical Company LP
    Inventors: Scott E. Kufeld, Joel A. Mutchler, David S. Boone
  • Patent number: 9375695
    Abstract: A process and apparatus for mixing streams of regenerated and carbonized catalyst utilizes a ramp or bend provided on only one of the catalyst conduits to provide mixing advantages.
    Type: Grant
    Filed: March 20, 2012
    Date of Patent: June 28, 2016
    Assignee: UOP LLC
    Inventors: Daniel R. Johnson, Paolo Palmas
  • Patent number: 9371404
    Abstract: A gas-phase polyolefin reactor system for rapidly transitioning from one polyolefin product to another is disclosed. The reactor system comprises a control valve, a high-flow valve, a polyolefin reactor, a flow meter, a totalizer and an empirical model. During a transition, the empirical model predicts a required amount based upon an initial concentration and a selected ending concentration, the flow meter measures a flow rate, the totalizer determines a totalized amount when the flow rate of the first stream reaches the required amount based upon the measured flow rate and outputs the totalized amount to the empirical model, and the empirical model compares the required amount to the totalized amount and determines a transition endpoint. A method of rapidly transitioning the reactor system from one polyolefin product to another is also disclosed.
    Type: Grant
    Filed: February 5, 2015
    Date of Patent: June 21, 2016
    Assignee: Ineos USA, LLC
    Inventors: Gregory Dudish, Ernest Chan
  • Patent number: 9346747
    Abstract: An object of the present invention is to provide a method for, when stopping an ammoxidation reaction of propane, stopping the ammoxidation reaction safely and quickly, without causing a deterioration in catalytic activity or acrylonitrile yield. The method for stopping an ammoxidation reaction includes a supply stopping step of stopping a supply of propane, an oxygen-containing gas, and ammonia to a reactor where an ammoxidation reaction of propane is being carried out using a catalyst, and a reaction stopping step of supplying an inert gas to the reactor in an amount 10 to 300 times the catalyst volume per hour until the catalyst temperature reaches 380° C. or less, wherein after the supply stopping step, a time required until the catalyst temperature decreases to 360° C. or less is within 10 hours.
    Type: Grant
    Filed: September 13, 2013
    Date of Patent: May 24, 2016
    Assignee: ASAHI KASEI CHEMICALS CORPORATION
    Inventors: Sho Tamura, Sadao Shoji
  • Patent number: 9254472
    Abstract: A novel process and apparatus is disclosed for performing chemical reactions. Highly compressed gaseous streams such as H2, CO, CO2, H2O, O2, or CH4 are raised to Mach speeds to form supersonic jets incorporating shockwaves. Two or more such jets are physically collided together to form a localized reaction zone where the energy from the shockwaves causes endothermic reactions wherein the chemical bonds of the reactant gases are broken. Between and among reactants molecular surface interaction and molecular surface chemistry take place. In the ensuing exothermic reactions a desired new chemical product is formed and this product is locked into a lower state of enthalpy (state of energy of formation) through adiabatic cooling by means of a free jet expansion.
    Type: Grant
    Filed: October 11, 2013
    Date of Patent: February 9, 2016
    Assignee: Physical Shockwave Industrial Applications, LLC
    Inventor: Robert E. Tang
  • Patent number: 9177745
    Abstract: An organic/inorganic composite is provided. The organic/inorganic composite comprises a silicon (Si) substrate formed with nanorods or nanoholes and three-dimensional networks of carbon nanotubes (CNTs) grown horizontally in parallel and suspended between the adjacent nanorods or inside the nanoholes. In the organic/inorganic composite, metal catalysts can be uniformly formed on the nanorods or inside the nanoholes, irrespective of the height of the nanorods or the depth of the nanoholes and the shape and aspect ratio of the nanorods or nanoholes. In addition, the carbon nanotubes grow in a three-dimensional network structure directly over the entire surface of the nanorods or the whole inner surface of the nanoholes and are directly connected to the base electrodes. With this configuration, the three-dimensional carbon nanotube networks are highly dense per unit volume, and the organic/inorganic composite is highly electrically conductive and has a large surface area.
    Type: Grant
    Filed: June 15, 2009
    Date of Patent: November 3, 2015
    Assignee: IUCF-HYU (INDUSTRY-UNIVERSITY COOPERATION FOUNDATION HANYANG UNIVERSITY)
    Inventors: Haiwon Lee, Tae-Jae Lee, Jung-Eun Seo
  • Patent number: 9162207
    Abstract: The invention relates to a fluidized bed reactor and a hydrogenation method thereof. The fluidized bed reactor (7) comprises a reactor shell (103) vertical to the ground and a phase separator (111) at the upper part of the shell (103). An inner circulation zone is provided under the phase separator (111), and comprises a cylinder (114), a tapered diffusion section (115) and a guiding structure (104). In the hydrogenation method using the fluidized bed reactor (7), an expanded bed reactor (3) is used to further hydrogenate part of the product from the fluidized bed reactor (7), and supply catalyst without influencing on the stable operation of the fluidized bed reactor (7).
    Type: Grant
    Filed: October 19, 2010
    Date of Patent: October 20, 2015
    Assignees: China Petroleum & Chemical Corporation, Fushun Research Institute of Petroleum & Petrochemicals Sinopec
    Inventors: Li Jia, Yongzhong Jia, Hailong Ge
  • Patent number: 9061243
    Abstract: A catalyst for a life support system includes a plurality of titania support particles that define an average particle surface area. Platinum metal is disposed on the plurality of titania support particles such that a ratio of the average particle surface area to the percentage amount of the platinum metal is between 5 and 50 m2/% Pt g.
    Type: Grant
    Filed: April 6, 2011
    Date of Patent: June 23, 2015
    Assignee: Hamilton Sundstrand Space Systems International, Inc.
    Inventors: Timothy A. Nalette, Christopher Eldridge
  • Patent number: 9045694
    Abstract: The invention relates to a method of carrying out pyrolysis process in a pyrolysis reactor for solid fuel to produce pyrolysis oil. The method comprises supplying solid fuel into a drying zone in the pyrolysis reactor for removing moisture containing gases, drying the solid fuel in the drying zone and extracting the moisture containing gases removed from the solid fuel out of the pyrolysis reactor, passing the dried solid fuel from the drying zone to the pyrolysis zone of the pyrolysis reactor, pyrolyzing the dried solid fuel for separating pyrolysis gases from the dried solid fuel and conducting the pyrolysis gases from the pyrolysis reactor to a condenser for producing pyrolysis oil.
    Type: Grant
    Filed: June 1, 2010
    Date of Patent: June 2, 2015
    Assignee: VALMET TECHNOLOGIES OY
    Inventors: Pekka Jokela, Jani Lehto
  • Publication number: 20150147235
    Abstract: There is provided an apparatus for preparing a graphene-structured material, the apparatus includes a supply hopper configured to supply graphite oxide; a supply line of which an end is connected to a lower end of the supply hopper; a reducing atmosphere gas supply unit connected to a side of the supply line; a vertical fluidized bed furnace of which a lower part is connected to another end of the supply line and configured to reduce the supplied graphite oxide with thermal-expansion; a discharge line of which an end is connected to an upper part of the vertical fluidized bed furnace; a vibrating type vertical micro filter connected to an opening portion on a side of the discharge line; a vacuum pump connected to the vertical micro filter; and, a collector positioned under the vertical micro filter and connected to another end of the discharge line.
    Type: Application
    Filed: October 25, 2012
    Publication date: May 28, 2015
    Inventors: Byoung Kyu Ji, Jung Young Choi, Cheol Min Shin
  • Patent number: 9039980
    Abstract: A slurry bubble column reactor with a gas distribution arrangement comprising an upper sparger, a lower sparger, and an open-ended tube. Gas from the lower sparger enters the tube and lowers the density of slurry in the tube. The difference in slurry density causes the slurry in the tube to rise, causing slurry outside the tube to move down, maintaining circulation and flushing catalyst from the vessel wall.
    Type: Grant
    Filed: November 10, 2009
    Date of Patent: May 26, 2015
    Assignee: GTL.FI AG
    Inventors: Manfred Ruppel, Thomas Gutermuth, Dag Schanke, Pal Soraker
  • Publication number: 20150126628
    Abstract: An apparatus and a method for producing chemicals from a methane-containing gas are provided. More specifically, the method and an apparatus make use of heterogeneous catalysis, beginning with the partial oxidation of methane to produce synthesis gas followed by a reaction, such as a Fischer-Tropsch reaction, to produce the chemicals.
    Type: Application
    Filed: November 4, 2014
    Publication date: May 7, 2015
    Inventors: GREGORY PATIENCE, DARIA CAMILLA BOFFITO
  • Patent number: 9017635
    Abstract: The present invention relates to a continuous manufacturing apparatus for a carbon nanotube having gas separation units and a continuous manufacturing method for a carbon nanotube using the same. According to the present invention, the present invention has an effect to provide the continuous manufacturing apparatus of the carbon nanotube and continuous manufacturing method using the same, in which it makes possible to perform a rapid processing; has excellent productivity and excellent conversion rate of carbon source; can significantly reduce the cost of production; can reduce energy consumption because a reactor size can be decreased as compared with capacity; and a gas separation unit that not generate a waste gas.
    Type: Grant
    Filed: August 25, 2011
    Date of Patent: April 28, 2015
    Assignee: LG Chem, Ltd.
    Inventors: Kwang-Hyun Chang, Jin-Do Kim, Kwang-Woo Yoon
  • Patent number: 9011790
    Abstract: A reactor for carrying out a three-phase reaction of a liquid phase, a gaseous phase, and a catalyst over a fixed catalyst bed is disclosed. The liquid and gaseous phases are passed through the reactor via a mixing and distribution device positioned over the fixed catalyst bed. The mixing and distribution device includes a trough distributor for the liquid phase, having trough-shaped channels, outlet tubes in the trough-shaped channels for the liquid phase, a distributor plate below the trough distributor, and vertical nozzles, having one or more openings for the gaseous phase and one or more openings, arranged below the openings for the gaseous phase. For entry of the liquid phase, the nozzles are installed so that, at a predetermined liquid feed rate, the surface of the liquid on the distributor plate is below the openings for the gaseous phase and above the openings for the liquid phase.
    Type: Grant
    Filed: June 20, 2008
    Date of Patent: April 21, 2015
    Assignee: BASF SE
    Inventors: Stefan Iselborn, Andreas Daiss, Reiner Geier, Marcus Bechtel, Michael Wille, Benjamin Hepfer, John Sauter
  • Publication number: 20150104369
    Abstract: A method and system for reduction or mitigation of metal contamination of polycrystalline silicon are disclosed. A conveyance device comprising a flexible synthetic resin tube having an inner surface at least partially coated with an inner layer comprising elastomeric microcellular polyurethane is disclosed for use in fluidized bed reactor operations associated with manufacture and product handling procedures for ultra pure granular polysilicon. Use of the conduit to effect passage of the polysilicon mitigates foreign metal contact contamination from sources otherwise typically present in such manufacturing units.
    Type: Application
    Filed: October 11, 2013
    Publication date: April 16, 2015
    Inventor: Robert J. Geertsen
  • Patent number: 9005431
    Abstract: A process and apparatus described is for distributing hydrocarbon feed to catalyst in a riser. Hydrocarbon feed is delivered to a plenum in the riser. Nozzles from the plenum inject feed into the riser to contact the catalyst. Streams of regenerated catalyst and carbonized catalyst may be passed to the riser and mixed around an insert in a lower section of a riser. The plenum may be located in the riser.
    Type: Grant
    Filed: June 27, 2012
    Date of Patent: April 14, 2015
    Assignee: UOP LLC
    Inventors: Roger L. Throndson, Paolo Palmas, Lev Davydov, Mohammad-Reza Mostofi-Ashtiani
  • Patent number: 8999246
    Abstract: The liquid feed nozzle assemblies for a circulating fluid bed reactor comprise (i) a throttle body premixer to combine liquid feed with atomization steam upstream of a nozzle body to form a liquid feed/steam mixture comprising liquid feed droplets; (ii) a conduit connected to the venturi premixer and to a discharge nozzle body to convey a flow of the liquid/steam mixture created by the premixer to the nozzle body; (iii) a discharge nozzle connected to the flow conduit to shear the liquid feed/steam mixture to create liquid feed droplets of reduced size and (iv) a disperser at the outlet of the discharge nozzle to provide a spray jet of liquid feed having an increased surface area relative to a cylindrical jet. The nozzle assembles are particularly useful in fluid coking units using heavy oil feeds such a tar sands bitumen.
    Type: Grant
    Filed: May 17, 2011
    Date of Patent: April 7, 2015
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Edward Chan, Brian Knapper, Eberhard Mueller, Jennifer McMillan, Jonathan Tyler, Darwin Edward Kiel, Rathna P. Davuluri
  • Publication number: 20150093323
    Abstract: A system and methods for forming carbon allotropes are described. The system includes a reactor configured to use a catalyst to form a carbon allotrope from a feed stock in a Bosch reaction. The catalyst includes a roughened metal surface.
    Type: Application
    Filed: April 10, 2013
    Publication date: April 2, 2015
    Inventors: Russell J. Koveal, JR., Dallas B. Noyes, Terry A. Ring
  • Publication number: 20150093295
    Abstract: A distributor for a circulating dry scrubber reactor includes a venturi section with a venturi section wall extending from a venturi section inlet to a venturi section outlet along a longitudinal axis, with the venturi section inlet connected to an inlet plenum and the venturi section outlet connected to a circulating dry scrubber reactor. A hub is mounted within the venturi section wall with an annular converging-diverging flow path defined between the venturi section wall and the hub for distribution of gas flow from the venturi section outlet into a circulating dry scrubber reactor space and for maintaining stable bed fluidization in a CDS system at a comparatively low system pressure loss.
    Type: Application
    Filed: October 9, 2014
    Publication date: April 2, 2015
    Inventors: Matthew Quitadamo, Kimbal Hall, Martin J. Kozlak, Angelos Kokkinos
  • Patent number: 8986618
    Abstract: A gas-phase polyolefin reactor system for rapidly transitioning from one polyolefin product to another is disclosed. The reactor system comprises a steady-state control valve, a high-flow valve, a polyolefin reactor, a flow meter, a totalizer, an online analyzer and an empirical model. During a transition, the on-line analyzer measures an initial concentration of a reaction component, the empirical model predicts a required amount based upon the measured initial concentration and a selected ending concentration, the flow meter measures a flow rate, the totalizer determines a totalized amount when the flow rate of the first stream reaches the required amount based upon the measured flow rate and outputs the totalized amount to the empirical model, and the empirical model compares the required amount to the totalized amount and determines a transition endpoint. A method of rapidly transitioning the reactor system from one polyolefin product to another is also disclosed.
    Type: Grant
    Filed: June 28, 2013
    Date of Patent: March 24, 2015
    Assignee: Ineos USA, LLC
    Inventors: Gregory Dudish, Ernest Chan
  • Patent number: 8986617
    Abstract: An apparatus and method for processing different feeds in a fluid catalytic cracking unit are disclosed which result in improved yields of C3, C4 and gasoline range hydrocarbons as compared to conventional systems. The process comprises injecting a main hydrocarbon feed into a catalyst-containing riser reactor through a plurality of main feed injectors, and injecting a light hydrocarbon feed into the riser reactor at a location upstream from the main feed injectors and downstream from a control valve such as a regenerated catalyst slide valve, the light feed being injected in a region having a high density of catalyst particles. The light feed is injected in a dispersed way such the amount of feed injected corresponds to the density of catalyst particles at that particular point, with greater amounts of feed being injected at locations having a large number of catalyst particles.
    Type: Grant
    Filed: March 8, 2010
    Date of Patent: March 24, 2015
    Assignee: Lummus Technology Inc.
    Inventors: Dalip S Soni, Leonce F Castagnos
  • Patent number: 8975563
    Abstract: A method for the contamination-free heating of a highly pure gas to a temperature of from 300 to 1200° C. involves passing the highly pure gas at a pressure of from 0.1 to 10 bar abs. over a highly pure solid which does not contaminate the gas, the solid being present in a highly pure container whose wall consists of a material which has a transparency of more than 85% for infrared rays and the container being irradiated by means of the infrared rays, the solid being heated thereby and the solid heating the gas.
    Type: Grant
    Filed: September 10, 2007
    Date of Patent: March 10, 2015
    Assignee: Wacker Chemie AG
    Inventors: Paul Fuchs, Dieter Weidhaus
  • Patent number: 8968669
    Abstract: A system and method thereof are provided for multi-stage processing of one or more precursor compounds into a battery material. The system includes a mist generator, a drying chamber, one or more gas-solid separators, and one or more in-line reaction modules comprised of one or more gas-solid feeders, one or more gas-solid separators, and one or more reactors. Various gas-solid mixtures are formed within the internal plenums of the drying chamber, the gas-solid feeders, and the reactors. In addition, heated air or gas is served as the energy source within the processing system and as the gas source for forming the gas-solid mixtures to facilitate reaction rate and uniformity of the reactions therein. Precursor compounds are continuously delivered into the processing system and processed in-line through the internal plenums of the drying chamber and the reaction modules into final reaction particles useful as a battery material.
    Type: Grant
    Filed: May 23, 2013
    Date of Patent: March 3, 2015
    Inventor: Llang-Yuh Chen
  • Patent number: 8968693
    Abstract: A fluidized bed reactor comprising a reaction column having a fluid portion; a gas inflow means for flowing a gas upwardly from the fluid portion of the reaction column; a particle feed means for feeding particles to the fluid portion of the reaction column; a cyclone capable of separating particles from the gas flowing upwardly from the fluid portion of the reaction column, the cyclone being located within the reaction column and being in communication with the gas flowing upwardly, wherein the cyclone comprises a cyclone body having an inlet, a gas outlet, and a particle drop port; and a particle discharge pipe having an upper part connected to the particle drop port of the cyclone body, and a lower part, wherein the particle discharge pipe is located substantially outside of the reaction column.
    Type: Grant
    Filed: August 26, 2013
    Date of Patent: March 3, 2015
    Assignee: Honeywell International Inc.
    Inventors: Terris Yang, Robert Johnson, Hsueh Sung Tung
  • Patent number: 8968686
    Abstract: Disclosed are process and apparatus for vertical splitting of the oxygen supply to a post-oxidation reactor. Further disclosed are process and apparatus for supplying reaction medium to a post-oxidation reactor at a mid-level inlet. Such apparatus and process can assist in reducing oxygen pinch throughout the post-oxidation reactor.
    Type: Grant
    Filed: December 1, 2010
    Date of Patent: March 3, 2015
    Assignee: Grupo Petrotemex, S.A. de C.V.
    Inventors: Ashfaq Shaikh, Alan George Wonders