Solid, Extended Surface, Fluid Contact Type Patents (Class 422/171)
  • Patent number: 10525447
    Abstract: Method for the preparation of a catalyst comprising vanadium pentoxide supported on a metal oxide catalyst carrier comprising the steps of a) providing particles of crystalline vanadium pentoxide and particles of a metal oxide catalyst carrier; b) solid state mixing the particles and dispersing the vanadium pentoxide particles on surface of the metal oxide carrier particles; and c) anchoring the dispersed vanadium pentoxide particles on surface of the metal oxide carrier particles by calcination at a temperature above 500° C., characterized in that sintering of the vanadium pentoxide particles is suppressed by addition of an anti-sintering metal oxide component, such as tungsten trioxide, during the anchoring in step c).
    Type: Grant
    Filed: July 10, 2017
    Date of Patent: January 7, 2020
    Assignee: Umicore AG & Co. KG
    Inventors: Jakob Weiland Høj, Pär L. T. Gabrielsson, Claus S. Jørgensen
  • Patent number: 10518217
    Abstract: A catalytic reactor including: catalytic cassettes each including a catalyst part configured to reduce NOx in exhaust gas and an outer peripheral part made of a frame covering side surfaces of the catalyst part; and a lattice frame on which the catalytic cassettes are placed. The lattice frame includes a plurality of inflow holes through which exhaust gas flows into the catalyst parts and a plurality of frame parts which defines the respective plurality of inflow holes. The outer peripheral part of each of the catalytic cassettes is positioned so that the outer peripheral part is accommodated in a respective one of the frame parts.
    Type: Grant
    Filed: August 23, 2016
    Date of Patent: December 31, 2019
    Assignee: YANMAR CO., LTD.
    Inventors: Tetsuya Yokoyama, Arata Hayata, Ryota Kobayashi
  • Patent number: 10519836
    Abstract: A catalyst structure, which makes it possible to reduce the flow passage resistance and raise the purification rate, is provided. A catalyst structure provided in an exhaust passage of an internal combustion engine comprises a base member which is formed by combining wire-shaped members, wherein the wire-shaped members do not include any wire-shaped member which is arranged to be orthogonal to a flow direction of an exhaust gas, and the wire-shaped members include wire-shaped members which are arranged obliquely with respect to the flow direction of the exhaust gas. The change in the cross-sectional area of the base member is suppressed by arranging the wire-shaped members obliquely with respect to the flow direction of the exhaust gas.
    Type: Grant
    Filed: April 26, 2019
    Date of Patent: December 31, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Hiroyoshi Ueda
  • Patent number: 10502111
    Abstract: An exhaust system for an internal combustion engine, especially for a vehicle, includes an exhaust gas-carrying pipe (12) and a reactant release unit (14) for releasing reactant (R) into exhaust gas (A) flowing in the exhaust gas-carrying pipe (12). The reactant release unit (14) includes a reactant injection unit (20), a reactant delivery unit (18) delivering reactant (R) from a reactant reservoir to the reactant injection unit (20) and a heating unit (24) for heating reactant (R) being delivered to the reactant injection unit (20). The heating unit (24) includes an exhaust gas/reactant heat exchanger unit (26) for transferring heat, being transported in the exhaust gas (A), to the reactant (R).
    Type: Grant
    Filed: January 10, 2017
    Date of Patent: December 10, 2019
    Assignee: Eberspächer Exhaust Technology GmbH & Co. KG
    Inventors: Gerd Gaiser, Fabian Frobenius, Bernd Weller
  • Patent number: 10487756
    Abstract: Methods and systems are provided for an auto-ignition internal combustion engine comprising an exhaust gas recirculation arrangement, an intake system, and an exhaust gas discharge system for the discharge of exhaust gases, in which the internal combustion engine is operable, at least in a first, stoichiometric operating mode, by way of a spatial ignition method (HCCI mode). For the aftertreatment of the exhaust gas in the first operating mode, a three-way catalytic converter is provided in the exhaust gas discharge system for reducing nitrogen oxides and oxidizing unburned hydrocarbons and carbon monoxide. In this way, the auto-ignition internal combustion engine has a greater window of operation in the HCCI mode than conventional auto-ignition internal combustion engines.
    Type: Grant
    Filed: February 1, 2017
    Date of Patent: November 26, 2019
    Assignee: Ford Global Technologies, LLC
    Inventors: Joerg Kemmerling, Frank Wunderlich, Hanno Friederichs, Andreas Kuske, Helmut Matthias Kindl, Vanco Smiljanovski, Franz Arnd Sommerhoff
  • Patent number: 10458681
    Abstract: In accordance with exemplary inventive practice, a catalytic system and a temperature swing adsorption system are thermally integrated. The temperature range of the adsorption system is lower than the catalyst operating temperature. Benefits of inventive practice include reduction of total energy consumption and of generated waste-heat. Total energy consumption is reduced by transferring some of the waste-heat generated by the catalytic system into the adsorption system during the sorbent heat-up portion of the sorbent regeneration cycle. The heat is transferred using a thermal reservoir, which accumulates heat from the catalytic apparatus and transfers it to the adsorption apparatus at a later time, and which is repeatedly cycled as the sorbent is cycled. The catalytic system and the adsorption system can be inventively integrated in various ways to reduce the total energy consumed, and/or to modify the sorbent regeneration temperature profile, and/or to obtain an optimum power load profile.
    Type: Grant
    Filed: September 18, 2018
    Date of Patent: October 29, 2019
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventor: Franklin J. Gulian
  • Patent number: 10436091
    Abstract: An apparatus for reducing toxic gases from exhaust of a vehicle comprises a shell disposed in line with an exhaust path of a vehicle and an electrode that passes through the shell. Further, the apparatus comprises a power control system programmed to supply at least 120 kV to the electrode at a predefined pulse rate, which creates an arc of electricity forms between the electrode and a first screen. A substrate coated with an oxidizer is disposed within the shell downstream from the first screen. Further, a second screen is disposed within the shell downstream from the substrate such that the substrate is disposed between the first screen and the second screen.
    Type: Grant
    Filed: June 2, 2017
    Date of Patent: October 8, 2019
    Assignee: POLLUTION CONTROL DEVICES, LLC
    Inventor: Ben F. Masters
  • Patent number: 10413885
    Abstract: The exemplary embodiments relate to an exhaust gas purification catalyst that is excellent in terms of HC purification capacity and warm-up performance.
    Type: Grant
    Filed: October 4, 2018
    Date of Patent: September 17, 2019
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATION
    Inventors: Hiromasa Suzuki, Yoshinori Saito, Tatsuya Ohashi, Shunsuke Ohishi, Takaya Ota
  • Patent number: 10376870
    Abstract: Provided is a catalyst block for cleaning exhaust gas, having: a square-shaped honeycomb core provided with first-fourth outside surfaces; a first plate attached to the first outside surface; a second plate attached to the second outside surface; and an exterior frame disposed along the outer periphery of the firm and solid honeycomb core formed from the honeycomb core, the first plate and the second plate, the exterior frame being provided with a recessed part that at least encases the first plate, the second plate, the third outside surface and the fourth outside surface. In the catalyst block, a catalyst is supported in the honeycomb core, the first plate and the second plate, and the catalyst is not supported in the exterior frame.
    Type: Grant
    Filed: October 14, 2015
    Date of Patent: August 13, 2019
    Assignee: NIPPON STEEL CHEMICAL & MATERIAL CO., LTD.
    Inventors: Takeshi Shinoda, Hidehiko Morita, Masayuki Kasuya, Taro Kono
  • Patent number: 10376872
    Abstract: Catalyst systems that are resistant to high-temperature sintering and methods for preparing such catalyst systems that are resistant to sintering at high temperatures are provided. Methods of forming such catalyst systems include contacting a support having a surface including a catalyst particle with a solution comprising a metal salt and having an acidic pH. The metal salt is precipitated onto the surface of the support. Next, the metal salt is calcined to selectively generate a porous coating of metal oxide on the surface of the support distributed around the catalyst particle.
    Type: Grant
    Filed: January 5, 2017
    Date of Patent: August 13, 2019
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Xingcheng Xiao, Gongshin Qi, Ryan J. Day, Ming Yang
  • Patent number: 10364755
    Abstract: An exhaust control device for engine configures an exhaust system by joining exhaust pipes at a collecting pipe. The exhaust pipes are coupled to a plurality of respective cylinders. At least two types of exhaust valves are configured to perform an exhaust control at different parts in the exhaust system. The exhaust control device for engine includes first exhaust valves, a second exhaust valve, and an actuator. The first exhaust valves are mounted to a plurality of communicating pipes and communicating the predetermined exhaust pipes. The second exhaust valve is mounted to the collecting pipe. The actuator is configured to drive to open and close the second exhaust valve. The first exhaust valves are configured to be driven to open and close corresponding to an actuating region of the second exhaust valve.
    Type: Grant
    Filed: October 4, 2016
    Date of Patent: July 30, 2019
    Assignee: SUZUKI MOTOR CORPORATION
    Inventor: Takayoshi Muramatsu
  • Patent number: 10322372
    Abstract: Catalysts having a blend of platinum on a support with low ammonia storage with a Cu-SCR catalyst or an Fe-SCR catalyst are disclosed. The catalysts can also contain one or two additional SCR catalysts. The catalysts can be present in one of various configurations. Catalytic articles containing these catalysts are disclosed. The catalytic articles are useful for selective catalytic reduction (SCR) of NOx in exhaust gases and in reducing the amount of ammonia slip. Methods for producing such articles are described. Methods of using the catalytic articles in an SCR process, where the amount of ammonia slip is reduced, are also described.
    Type: Grant
    Filed: January 29, 2018
    Date of Patent: June 18, 2019
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Hai-Ying Chen, Joseph Fedeyko, Jing Lu
  • Patent number: 10323593
    Abstract: The present invention is concerned with an exhaust treatment system and a process for the abatement of noxious pollutants being emitted from a gasoline vehicle. In particular, the present invention is directed to an exhaust system which comprises one or more three-way catalysts (TWC) in a close-coupled (cc) position and an HC-trap/SCR-device in an underfloor (uf) region of the car.
    Type: Grant
    Filed: September 18, 2014
    Date of Patent: June 18, 2019
    Assignee: UMICORE AG & CO. KG
    Inventors: Douglas Ball, David Moser, John Nunan
  • Patent number: 10307736
    Abstract: An exhaust gas purification catalyst, excellent in the NOx purification capacity and the HC purification capacity, includes a substrate and a catalyst coating layer formed on the surface of the substrate, wherein the catalyst coating layer comprises the upper and lower layer including a lower layer being closer to the surface of the substrate and an upper layer being relatively remote from the surface of the substrate. The upper layer of the catalyst coating layer includes Rh, Pd, and a carrier. The lower layer of the catalyst coating layer includes at least one noble metal selected from Pd and Pt and a carrier. 65% by mass or more of Pd in the upper layer exists in a layer up to 50% of the upper layer in a thickness direction from the surface of the upper layer being relatively remote from the surface of the substrate. The ratio of Pd to Rh by mass (Pd/Rh) is 0.5 to 7.0 in the upper layer.
    Type: Grant
    Filed: March 27, 2018
    Date of Patent: June 4, 2019
    Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, CATALER CORPORATION
    Inventors: Yoshinori Saito, Hiromasa Suzuki, Tatsuya Ohashi, Keiichi Narita, Ryota Nakashima, Mitsuyoshi Okada, Ryosuke Takasu, Shunsuke Oishi
  • Patent number: 10239018
    Abstract: The present invention provides for a reagent vaporization system. The reagent vaporization system includes a vaporization chamber located within a stream of hot exhaust gas. An aqueous reagent source located outside of the stream of hot exhaust gas provides aqueous reagent to the vaporization chamber. The heat from the hot exhaust gas vaporizes the aqueous reagent, which is then introduced into the stream of hot exhaust gas.
    Type: Grant
    Filed: July 13, 2017
    Date of Patent: March 26, 2019
    Inventors: Thomas W. Boyer, Scott A. Taylor, John R. Shaw, Phil Childers
  • Patent number: 10188987
    Abstract: Provided are multi-zone catalyst articles, methods of manufacturing multi-zone catalyst articles, and methods for controlling emissions in diesel engine exhaust streams with multi-zone catalyst articles, where the emission treatment system of various embodiments effectively treats diesel engine exhaust with a single multi-zone catalyst article.
    Type: Grant
    Filed: March 30, 2016
    Date of Patent: January 29, 2019
    Assignee: BASF Corporation
    Inventors: Yuejin Li, Stanley A. Roth
  • Patent number: 10160647
    Abstract: A compact lightweight air filtration system is disclosed. The air filtration system includes a hydrophobic particulate/coalescing filter and a cleanable ozone converter housed in a housing with an inlet and an outlet. Air flowing from the inlet to the outlet passes through the particulate/coalescing filter element and then the cleanable ozone converter to remove particulates, aerosols, liquids, and ozone.
    Type: Grant
    Filed: July 28, 2016
    Date of Patent: December 25, 2018
    Assignee: PTI Technologies, Inc.
    Inventors: Michael L. Gao, Kanwar Suri
  • Patent number: 10156373
    Abstract: In accordance with exemplary inventive practice, a catalytic system and a temperature swing adsorption system are thermally integrated. The temperature range of the adsorption system is lower than the catalyst operating temperature. Benefits of inventive practice include reduction of total energy consumption and of generated waste-heat. Total energy consumption is reduced by transferring some of the waste-heat generated by the catalytic system into the adsorption system during the sorbent heat-up portion of the sorbent regeneration cycle. The heat is transferred using a thermal reservoir, which accumulates heat from the catalytic apparatus and transfers it to the adsorption apparatus at a later time, and which is repeatedly cycled as the sorbent is cycled. The catalytic system and the adsorption system can be inventively integrated in various ways to reduce the total energy consumed, and/or to modify the sorbent regeneration temperature profile, and/or to obtain an optimum power load profile.
    Type: Grant
    Filed: May 12, 2016
    Date of Patent: December 18, 2018
    Assignee: The United States of America, as represented by the Secretary of the Navy
    Inventor: Franklin J. Gulian
  • Patent number: 10113467
    Abstract: A catalyst storage case includes a case body having an exhaust passage; and first and second oxidation catalysts disposed in the exhaust passage of the case body. The first and second oxidation catalysts are arrayed in a direction intersecting a direction along which the exhaust passage extends.
    Type: Grant
    Filed: January 8, 2015
    Date of Patent: October 30, 2018
    Assignee: Yanmar Co., Ltd.
    Inventor: Ryuichiro Murakami
  • Patent number: 10087892
    Abstract: An assembled support for supporting an adsorbent according to an embodiment of the present invention may include two or more core members configured to be coupled in the longitudinal direction and configured to include: a cylindrical body configured to have a plurality of first partitions formed therein to enable ventilation; at least one pair of first coupling protrusions configured to be provided on the rim of one end of the body to face each other; and at least one pair of first coupling protrusion receiving portions configured to be provided on the rim of the other end of the body to face each other, wherein the first coupling protrusions of one core member are received in the first coupling protrusion receiving portions of another core member in order to thereby couple the core members to each other, and wherein the surfaces of the core members are coated with hydrocarbon adsorbents.
    Type: Grant
    Filed: January 26, 2018
    Date of Patent: October 2, 2018
    Assignee: LEEHAN CORPORATION
    Inventors: Min Young Park, Cheong Yong Cho
  • Patent number: 10077684
    Abstract: An evaporator includes an introducing portion that introduces a heat source gas from a heat source gas pipe, a heat source gas passage through which the heat source gas introduced from the introducing portion flows, a heating portion that is disposed in the heat source gas passage and at which a working fluid is heated by the heat source gas, an increasing portion at which a cross-sectional area of the heat source gas passage gradually increases from an upstream side towards a downstream side in the heat source gas passage, and a flow regulating plate that is disposed on an upstream side from the heating portion in the heat source gas passage and that has a plurality of holes which allow the heat source gas to pass through the plurality of holes.
    Type: Grant
    Filed: July 6, 2016
    Date of Patent: September 18, 2018
    Assignee: PANASONIC CORPORATION
    Inventors: Osamu Kosuda, Takumi Hikichi, Osao Kido
  • Patent number: 10046275
    Abstract: A heat recovery steam generator includes a gas inlet for receiving a flow of exhaust gas from a gas turbine, a gas outlet opposite the gas inlet and configured to transport the flow of exhaust gas to atmosphere, and a sorbent injection device intermediate the gas inlet and the gas outlet, the sorbent injection device including at least one injection port configured to inject a sorbent into the flow of exhaust gas. The sorbent is configured to react with an acid gas within the flow of exhaust gas to neutralize the acid gas and inhibit the formation of salt deposits.
    Type: Grant
    Filed: March 11, 2016
    Date of Patent: August 14, 2018
    Assignee: GENERAL ELECTRIC TECHNOLOGY GMBH
    Inventors: John Martin Nilsson, Stefano Bernero
  • Patent number: 10030614
    Abstract: An assembled support for supporting an adsorbent according to an embodiment of the present invention may include two or more core members configured to be coupled in the longitudinal direction and configured to include: a cylindrical body configured to have a plurality of first partitions formed therein to enable ventilation; at least one pair of first coupling protrusions configured to be provided on the rim of one end of the body to face each other; and at least one pair of first coupling protrusion receiving portions configured to be provided on the rim of the other end of the body to face each other, wherein the first coupling protrusions of one core member are received in the first coupling protrusion receiving portions of another core member in order to thereby couple the core members to each other, and wherein the surfaces of the core members are coated with hydrocarbon adsorbents.
    Type: Grant
    Filed: September 18, 2017
    Date of Patent: July 24, 2018
    Assignee: LEEHAN CORPORATION
    Inventors: Min Young Park, Cheong Yong Cho
  • Patent number: 10024211
    Abstract: An aftertreatment system comprises a SCR system. The SCR system includes a housing having an inlet, an outlet and defining an internal volume. At least one catalyst can be positioned within the internal volume. A mounting support is positioned around at least a portion of a perimeter of the housing. A heat shield is positioned around the perimeter of the housing such that the housing is positioned substantially within the heat shield. A portion of the heat shield is disposed on and in contact with the mounting support. A clamp is positioned around a heat shield perimeter. The clamp is positioned on the portion of the heat shield disposed on and in contact with the mounting support. The mounting support is configured to transmit a clamping force of the clamp on the heat shield to the housing to prevent buckling of the heat shield from the clamping force.
    Type: Grant
    Filed: April 28, 2016
    Date of Patent: July 17, 2018
    Assignee: CUMMINS EMISSION SOLUTIONS, INC.
    Inventors: Nikhil S. Kodgule, Michael Lynch, Ryan Robert Welch, Patrick Thelen
  • Patent number: 9981216
    Abstract: Particulate filter provided in the exhaust gas purification device includes: a wall-flow part having an inlet-side cell that is open only at an end on an exhaust gas inflow side, outlet-side cell adjacent to this inlet-side cell and is open only at an end on an exhaust gas outflow side, a porous wall partitions the inlet-side cell from the outlet-side cell; a straight-flow part having a through cell that penetrates the filter in axial direction and is open at the end on the exhaust gas inflow side as well as the end on the exhaust gas outflow side. In a cross section of the filter orthogonal to its axial direction, cross-sectional areas of the inlet-side cell and outlet-side cell present in an outer peripheral region of the cross section are larger than cross-sectional areas of the inlet-side cells and the outlet-side cell in a central region of the cross section.
    Type: Grant
    Filed: December 1, 2014
    Date of Patent: May 29, 2018
    Assignee: CATALER CORPORATION
    Inventors: Ryota Onoe, Shingo Sakagami, Tsuyoshi Ito, Tatsuya Ohashi
  • Patent number: 9956544
    Abstract: Heterogeneous catalysts with optional dopants are provided. The catalysts are useful in a variety of catalytic reactions, for example, the oxidative coupling of methane to C2+ hydrocarbons. Related methods for use and manufacture of the same are also disclosed.
    Type: Grant
    Filed: May 1, 2015
    Date of Patent: May 1, 2018
    Assignee: Siluria Technologies, Inc.
    Inventors: Wayne P. Schammel, Anja Rumplecker, Fabio R. Zurcher, Erik C. Scher, Joel M. Cizeron, Joel Gamoras
  • Patent number: 9945099
    Abstract: An industrial vehicle includes: an exhaust gas treatment device arranged in an engine room so as to be located above an engine, the exhaust gas treatment device including a pretreatment unit accommodating a diesel oxidation catalyst and extending in the forward/rearward direction, a selective catalytic reduction unit located adjacent to the pretreatment unit and extending in the forward/rearward direction, a connecting pipe including a mix portion, a first bent portion, and a second bent portion, the mix portion being located between the pretreatment unit and the selective catalytic reduction unit and extending in the forward/rearward direction, the first bent portion connecting the mix portion and an outlet of the pretreatment unit, the outlet being located close to a dividing wall, the second bent portion connecting the mix portion and an inlet of the selective catalytic reduction unit, the inlet being located far from the dividing wall, and a urea water injection device attached to the first bent portion o
    Type: Grant
    Filed: November 21, 2014
    Date of Patent: April 17, 2018
    Assignee: KCM Corporation
    Inventors: Hiroyuki Ishida, Keisuke Kobayashi, Takatomo Ohno, Atsushi Kondo, Tadahiro Miyagawa
  • Patent number: 9884293
    Abstract: An object is to provide technology that enables an NOx catalyst to exercise its NOx reduction capability satisfactorily at any flow speed of the exhaust gas flowing into the NOx catalyst. An exhaust gas purification apparatus for an internal combustion engine includes a selective catalytic reduction NOx catalyst including at least a first catalyst layer having capability of reducing NOx and a second catalyst layer having oxidation capability and arranged closer to a catalyst substrate than the first catalyst layer. The apparatus has a supply valve for adding a specific addition quantity of reducing agent for reducing NOx to inflowing exhaust gas flowing into the selective catalytic reduction NOx catalyst.
    Type: Grant
    Filed: April 14, 2016
    Date of Patent: February 6, 2018
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Kazuhiro Itoh, Hiromasa Nishioka, Yoshihisa Tsukamoto, Hiroshi Ohtsuki, Yasumasa Notake
  • Patent number: 9856809
    Abstract: In an internal combustion engine, an exhaust purification catalyst and a hydrocarbon feed valve are arranged in an exhaust passage. When a temperature of the exhaust purification catalyst falls in a first catalyst temperature region (I), a first NOX purification method is performed, while when a temperature of the exhaust purification catalyst falls in a second catalyst temperature region (II), a second NOX purification method is performed. When the temperature of the exhaust purification catalyst falls in a region (IIP) in the second catalyst temperature region close to the first catalyst temperature region, the temperature of the exhaust purification catalyst is made to increase to shift the region in which the temperature of the exhaust purification catalyst falls to the first catalyst temperature region to thereby switch the NOX purification method used from the second NOX purification method to the first NOX purification method.
    Type: Grant
    Filed: April 30, 2013
    Date of Patent: January 2, 2018
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yoshito Nogi, Yusuke Nozaki, Yuki Haba
  • Patent number: 9855528
    Abstract: An exhaust gas cleaning system, comprising an active regenerable particulate filter and an SCR catalyst comprising a hydrothermally microporous stable zeolite having the AEI type framework and being promoted with copper, where the zeolite is SSZ-39.
    Type: Grant
    Filed: July 7, 2016
    Date of Patent: January 2, 2018
    Assignee: Haldor Topsoe A/S
    Inventors: Manuel Moliner Marin, Cristina Franch Marti, Antonio Eduardo Palomares Gimeno, Avelino Corma Canós, Peter N. R. Vennestrøm, Marie Grill, Arkady Kustov, Joakim Reimer Thøgersen
  • Patent number: 9849422
    Abstract: A provision of assemblies and methods for treating exhaust gases from combustion devices to reduce air contaminants in the exhaust gas. The exhaust from a combustion device is cooled, followed by passing the exhaust through first and second catalytic chambers with an oxygen enrichment means in between the catalytic chambers. The catalytic chambers comprise at least one catalyst that substantially reduces nitrogen oxides or carbon monoxide or both.
    Type: Grant
    Filed: May 25, 2015
    Date of Patent: December 26, 2017
    Inventor: Dorian Francis Corliss, II
  • Patent number: 9845714
    Abstract: An electrically-heated catalytic converter includes: a substrate made of ceramic, the substrate including a catalyst coated layer; electrode films made of ceramic, the electrode films being disposed on a surface of the substrate; electrode terminals made of ceramic, each of the electrode terminals being secured to a corresponding one of the electrode films; and external electrodes each attached to a corresponding one of the electrode terminals via a brazing filler metal. A thermal expansion coefficient of the brazing filler metal is equal to or higher than a thermal expansion coefficient of the electrode terminals, and is equal to or lower than a thermal expansion coefficient of the external electrodes. The thermal expansion coefficient of each of the electrode terminals decreases from a portion at which the electrode terminal is joined to the brazing filler metal toward a portion at which the electrode terminal is joined to the corresponding electrode film.
    Type: Grant
    Filed: March 24, 2016
    Date of Patent: December 19, 2017
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Rentaro Mori, Sumio Kamiya
  • Patent number: 9828896
    Abstract: An exhaust system for treating an exhaust gas from an internal combustion engine is disclosed. The system comprises a modified lean NOx trap (LNT), a urea injection system, and an ammonia-selective catalytic reduction catalyst. The modified LNT comprises a first layer and a second layer. The first layer comprises a NOx adsorbent component and one or more platinum group metals. The second layer comprises a diesel oxidation catalyst zone and an NO oxidation zone. The diesel oxidation catalyst zone comprises a platinum group metal, a zeolite, and optionally an alkaline earth metal. The NO oxidation zone comprises a platinum group metal and a carrier. The modified LNT stores NOx at temperatures below about 200° C. and releases at temperatures above about 200° C. The modified LNT and a method of using the modified LNT are also disclosed.
    Type: Grant
    Filed: August 7, 2015
    Date of Patent: November 28, 2017
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Daniel Swallow, Stuart David Reid, Paul Richard Phillips, James Alexander Wylie
  • Patent number: 9803598
    Abstract: An air intake system for an engine is provided. The air intake system includes a first air intake conduit, a second air intake conduit, an exhaust conduit, and a valve. The first air intake provides air to the engine and includes a siloxane adsorber. The second air intake conduit provides air to the engine during regeneration of the siloxane adsorber. The siloxane adsorber is heated during regeneration. The exhaust conduit is selectively connected to the first air intake conduit downstream of the siloxane adsorber. The valve is configured to connect the first intake conduit to the exhaust conduit during regeneration of the siloxane adsorber.
    Type: Grant
    Filed: December 21, 2015
    Date of Patent: October 31, 2017
    Assignee: Caterpillar Inc.
    Inventor: Robert D. Clayton
  • Patent number: 9784155
    Abstract: In an internal combustion engine, an exhaust purification catalyst (13), hydrocarbon feed valve (15) and particulate filter (14) are arranged in an exhaust passage. If temperature increasing control should be performed when a first NOX purification method is performed, injection of hydrocarbons for the first NOX purification method is performed with a predetermined period and injection of hydrocarbons for temperature increasing control is performed in a time period when injection of hydrocarbons for the first NOX purification method is not performed, the first NOX purification method being configured to purify NOX which is contained in the exhaust gas by injecting hydrocarbons from the hydrocarbon feed valve with the predetermined period, the temperature increasing control being configured to increase a temperature of the particulate filter to remove particulate matters trapped on the particulate filter.
    Type: Grant
    Filed: April 9, 2013
    Date of Patent: October 10, 2017
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Kohei Yoshida, Yoshiteru Yazawa
  • Patent number: 9764287
    Abstract: Catalytic cores for a wall-flow filter include juxtaposed channels extending longitudinally between an inlet side and an outlet side of the core, wherein the inlet channels are plugged at the outlet side and outlet channels are plugged at the inlet side. Longitudinal walls forming the inlet and outlet channels separate the inlet channels from the outlet channels. The walls include pores that create passages extending across a width of the walls from the inlet channels to the outlet channels. Catalysts are distributed across the width and length of the walls within internal surfaces of the pores in a manner such that the loading of each catalyst across the width varies by less than 50% from an average loading across the width.
    Type: Grant
    Filed: November 6, 2015
    Date of Patent: September 19, 2017
    Assignee: PACCAR Inc
    Inventor: Randal A. Goffe
  • Patent number: 9757679
    Abstract: Adsorbent layer for adsorbing a fluid, comprising at least two adjacent modules of structured adsorbent, arranged in parallel in the direction of circulation of the fluid, characterized in that at least one of the two facing surfaces of the two adjacent modules is an adsorbent surface.
    Type: Grant
    Filed: June 3, 2013
    Date of Patent: September 12, 2017
    Assignee: L'Air Liquide, Société Anonyme pour l'Etude et l'Exploitation des Procédés Georges Claude
    Inventors: Christian Monereau, Guillaume Rodrigues
  • Patent number: 9731242
    Abstract: A pressure swing adsorption apparatus having: a housing with an arc-shaped inner surface, the housing being arranged with at least one gas inlet, at least one exhaust port and at least one gas outlet for discharging the separated gas; a rotor arranged in the housing, at least two contact ends being arranged on the rotor for maintaining a non-stop sliding contact with the inner surface of the housing, individual cavities, i.e., air cavities between the adjacent contact ends and formed between the external surface of the rotor and the inner surface of the housing, and each air cavity being separated by the contact ends; adsorption chambers set inside the rotor as parts of the rotor and rotated along with the rotor, molecular sieves being loaded in the interior of the adsorption chambers, and the adsorption chambers being provided with screen openings for connection with the air cavities.
    Type: Grant
    Filed: November 6, 2013
    Date of Patent: August 15, 2017
    Assignee: IP TECH Pte. Ltd.
    Inventors: XiaoShan Zhou, Ming Sun, Ji Lei
  • Patent number: 9719389
    Abstract: A system according to the principles of the present disclosure includes an engine start module and an exhaust throttle valve control module. The engine start module determines when an engine is started based on at least one of an input from an ignition system and the speed of the engine. The exhaust throttle valve control module selectively fully closes an exhaust throttle valve in an exhaust system of the engine when the engine is started to trap exhaust gas in the exhaust system.
    Type: Grant
    Filed: June 1, 2015
    Date of Patent: August 1, 2017
    Assignee: GM Global Technology Operations LLC
    Inventors: Amanpal S. Grewal, Sergio Quelhas
  • Patent number: 9662636
    Abstract: Provided herein are zoned catalysts that utilize components efficiently in that relatively short zones are provided to achieve specific functionalities to convert and/or trap one or more components in the exhaust stream. Highly controlled zoned are formed from one end of a monolithic carrier. The zones have a flat profile such that the zoned catalytic material within each passage of the substrate is at a substantially uniform distance from one end of the carrier. Methods of making and using the same are also provided.
    Type: Grant
    Filed: April 8, 2015
    Date of Patent: May 30, 2017
    Assignee: BASF Corporation
    Inventors: Gary A Gramiccioni, Andreas Richard Munding, Kenneth E. Voss, Torsten Neubauer, Stanley A. Roth
  • Patent number: 9650956
    Abstract: An intake arrangement for a compressor in a gas turbine power plant includes at least a passageway having an elongated portion, and a circular portion at an end of the elongated portion. The circular portion may be arranged in proximity to the compressor at around a compressor inlet. The passageway may be divided at least circumferentially and radially across the entire elongated portion and at least partially across the circular portion to configure a plurality of flue gas and air inlet segments for respectively conveying flue gas and air streams therethrough. The flue and air gas streams from each of the respective plurality of flue gas and air inlet segments, converge to be blended into a target mass stream for being conveyed into the compressor.
    Type: Grant
    Filed: July 30, 2014
    Date of Patent: May 16, 2017
    Assignee: ANSALDO ENERGIA IP UK LIMITED
    Inventors: Eribert Benz, Robin Payne
  • Patent number: 9638078
    Abstract: A vehicle ambient air purification arrangement, a vehicle, a vehicle fleet and a method for purifying air ambient to a vehicle are provided. The arrangement comprises an air conveying apparatus and a controller. The controller is arranged to control the air conveying apparatus to convey ambient air through ducts and filters of a vehicle exhaust gas treatment system in response to a determination that a combustion engine is inoperative and that a voltage supplied to the arrangement exceeds a threshold voltage.
    Type: Grant
    Filed: March 24, 2015
    Date of Patent: May 2, 2017
    Assignee: VOLVO CAR CORPORATION
    Inventors: Hans Mathiasson, Ichiro Sugioka, Lena Lonnqvist
  • Patent number: 9617888
    Abstract: A catalytic converter assembly has a ceramic substrate body with a plurality of cells for passage therethrough of exhaust gases. An emitter electrode for emitting free electrodes is mounted adjacent the substrate body for intercepting exhaust gas flowing at an upstream location of the catalytic converter. A collector electrode for collecting electrons is mounted adjacent the substrate body to intercept exhaust gas flowing at a downstream location of the catalytic converter. An energizing circuit is used to apply a high voltage between the emitter and collector to stimulate the generation of free electrons.
    Type: Grant
    Filed: August 6, 2014
    Date of Patent: April 11, 2017
    Assignee: Advanced Technology Emission Solutions Inc.
    Inventors: Robin Crawford, John Douglas
  • Patent number: 9581063
    Abstract: The present invention is directed to a pollutant abatement system for vehicles propelled by a gasoline combustion engine, in particular a gasoline direct injection engine (GDI). In addition, this invention is concerned with a process of mitigating noxious compounds in the exhaust of such an engine efficiently by applying the inventive abatement system to fulfill future legislative exhaust regulations.
    Type: Grant
    Filed: April 10, 2013
    Date of Patent: February 28, 2017
    Assignee: UMICORE AG & CO. KG
    Inventors: Raoul Klingmann, Stephanie Spiess, Ka-Fai Wong, Joerg-Michael Richter
  • Patent number: 9551266
    Abstract: A converter housing including a primary housing portion for housing a first converter brick, an intermediate housing portion, and a secondary housing portion for housing a second converter brick. The intermediate housing portion includes an inlet having a first axis and an outlet having a second axis that is angled with respect to the first axis. The first converter brick is disposed within the primary housing portion while the intermediate housing portion defines flow channels that communicate with a downstream end of the first converter brick along an outer surface of the primary housing portion and toward the outlet. The intermediate housing portion includes indented attachment surfaces which engage and hold the primary housing portion.
    Type: Grant
    Filed: January 29, 2015
    Date of Patent: January 24, 2017
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventor: Jason C. Melecosky
  • Patent number: 9523330
    Abstract: A system for combusting volatile vapors includes: a carburetor having intake valves for receiving fuel from a fuel source, an from an external an intake, and volatile vapors from a vapor source, the carburetor configured to discharge a combustion mixture into a combustion engine; a plurality of sensors configured to generate sensor data based on a respective plurality of physical properties associated with the carburetor and the combustion engine; a programmable controller configured to receive the sensor data as input from each of the plurality of sensors and to control the intake valves to regulate respective ratios of the fuel, air, and the volatile vapors drawn through the carburetor in response to the received sensor data; and a display operatively coupled to the programmable controller to display at least a real-time portion of the sensor data.
    Type: Grant
    Filed: May 12, 2014
    Date of Patent: December 20, 2016
    Inventors: Gerard Willem Smiddy, Frank Leslie Smiddy, Kyle Kirker
  • Patent number: 9518495
    Abstract: A marine propulsion device has an internal combustion engine that discharges exhaust gases, a driveshaft housing that is located vertically below the engine, and a catalyst that is sandwiched between opposing castings of the device that face each other at a split-line. The exhaust gases flow through the catalyst parallel to the split-line.
    Type: Grant
    Filed: October 23, 2014
    Date of Patent: December 13, 2016
    Assignee: Brunswick Corporation
    Inventors: David J. Hilbert, Gregg D. Langenfeld, Ryan E. Mueller
  • Patent number: 9504958
    Abstract: A catalytic filter module for gaseous fluids is disclosed comprising a block-shaped filter element, a catalytic element and a clean gas collecting and discharge arrangement. The catalytic element is substantially coextensive with the filter element, said filter element has a feed face and on its opposite side a discharge face from which filtrate exits to be received by the upstream face of the catalytic element. The gaseous fluid exits the catalytic element as clean gas at a clean gas face thereof opposite to the upstream face. The clean gas collecting and discharge arrangement comprises one or more channels extending across the whole clean gas face of the catalytic element deflecting and directing the clean gas flow transverse to the vertical of the clean gas face of the catalytic element to a clean gas discharge opening of the filter module at a side face thereof.
    Type: Grant
    Filed: August 6, 2013
    Date of Patent: November 29, 2016
    Assignee: Pall Corporation
    Inventor: Steffen Heidenreich
  • Patent number: 9486728
    Abstract: A honeycomb filter includes a ceramic honeycomb substrate, an auxiliary filter layer, an SCR catalyst, and a portion. The ceramic honeycomb substrate has cell walls provided along a longitudinal direction of the ceramic honeycomb substrate to define cells through which fluid is to pass and which have a fluid inlet end and a fluid outlet end opposite to the fluid inlet end along the longitudinal direction. The cells include first cells and second cells. The auxiliary filter layer is provided on first surfaces of first cell walls of the first cells. The SCR catalyst is supported on second surfaces of second cell walls of the second cells. The second surfaces substantially correspond to the first surfaces. The portion satisfies a<b. “a” (?m) represents an average pore diameter of pores of the auxiliary filter layer, and “b” (?m) represents an average particle diameter of particles constituting the SCR catalyst.
    Type: Grant
    Filed: September 30, 2014
    Date of Patent: November 8, 2016
    Assignee: IBIDEN CO., LTD.
    Inventors: Naoyuki Jinbo, Takafumi Kasuga, Misako Makino, Saiduzzaman Md
  • Patent number: 9458747
    Abstract: The present invention provides a highly durable, electrically heated catalytic converter having a relatively simple structure while its inner tube is curved toward the central axis, wherein an insulation layer formed on the inner tube is less susceptible to cracking and peeling even when the inner tube is subjected to temperature changes or temperature gradients.
    Type: Grant
    Filed: October 26, 2015
    Date of Patent: October 4, 2016
    Assignees: IBIDEN CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Fumiyuki Mutsuda, Hideyuki Komitsu, Shoji Ogimura