Solid, Extended Surface, Fluid Contact Type Patents (Class 422/171)
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Patent number: 8932379Abstract: An exhaust gas purification system with which diesel particulate filter (“DPF”) regeneration can be continued even when deceleration occurs during the DPF regeneration. The system includes a regeneration deceleration period intake/exhaust control unit that, when a vehicle decelerates during the DPF regeneration, increases an exhaust gas flow rate through an exhaust pipe by controlling respective openings of an exhaust gas recirculation (“EGR”) device and an intake throttle and adjusting a turbocharging amount of a high pressure stage turbocharger.Type: GrantFiled: June 10, 2011Date of Patent: January 13, 2015Assignee: Isuzu Motors LimitedInventors: Takashi Ikeda, Takayuki Mukunashi, Hiroyuki Ishikawa
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Patent number: 8926726Abstract: A exhaust gas purification device is structured such that it is possible to improve an assembling work ability or a maintenance work ability of gas purifying bodies or exhaust gas purifying cases. In an exhaust gas purification device provided with gas purifying bodies which purify an exhaust gas discharged by an engine, and a gas purifying housing which is provided with the gas purifying bodies therein, the exhaust gas purification device is structured such that a support bracket which supports the gas purifying housing is provided, a bolt hole is formed in the support bracket, an insertion guide is formed in the support bracket, and an attaching bolt is engaged with and disengaged from the bolt hole via the insertion guide.Type: GrantFiled: February 24, 2011Date of Patent: January 6, 2015Assignee: Yanmar Co., Ltd.Inventor: Masataka Mitsuda
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Publication number: 20150004068Abstract: A system for NOx reduction in combustion gases, especially from diesel engines, incorporates an oxidation catalyst to convert at least a portion of NO to NO2, particulate filter, a source of reductant such as NH3 and an SCR catalyst and methods for operating such a system are disclosed. Considerable improvements in NOx conversion and soot reduction are observed even at relatively low operating temperatures.Type: ApplicationFiled: September 17, 2014Publication date: January 1, 2015Applicants: Daimler AG, HJS Emission Technology GmbH & Co. KG, Johnson Matthey Public Ltd. Co.Inventors: Anders ANDREASSON, Guy Richard CHANDLER, Claus Friedrich GOERSMANN, James Patrick WARREN, Georg HÜTHWOHL
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Patent number: 8920531Abstract: The present invention relates to device and method for reducing soot particles. The device for reducing soot particles includes a first filter provided to an exhaust gas flow passage through which exhaust gas from a diesel engine flows to have a predetermined volume of a plurality of grains to be operated as a volumetric filtration system, and a second filter provided to a predetermined position of the second filter to be operated as a surface filtration system.Type: GrantFiled: December 10, 2010Date of Patent: December 30, 2014Assignee: CA Tech Inc.Inventor: In-Gweon Lim
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Patent number: 8906134Abstract: A method for engine-out soot flow rate prediction of an exhaust gas treatment system is provided. A measured level of oxides of nitrogen in the exhaust gas treatment system is received. An engine fuel injection timing and air-fuel ratio of an engine producing the oxides of nitrogen are also received. An engine timing factor is determined based on the engine fuel injection timing. An engine air-fuel ratio factor is determined based on the engine air-fuel ratio. An engine-out soot flow rate prediction is generated based on the measured level of oxides of nitrogen, the engine timing factor, and the engine air-fuel ratio factor.Type: GrantFiled: November 8, 2012Date of Patent: December 9, 2014Assignee: GM Global Technology Operations LLCInventors: Min Sun, Michelangelo Ardanese, Jean-Yves Lavallee, Amanpal S. Grewal, Paul Jasinkiewicz
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Publication number: 20140348716Abstract: An apparatus for reducing an exhaust gas for heavy equipment is provided, which can satisfy the intensified diesel engine exhaust gas regulation conditions through further providing of the selective catalytic reduction (SCR) device in addition to the diesel particulate filter (DPF), and minimize an influence of vibration due to engine driving through mounting of the diesel particulate filter (DPF) and the selective catalytic reduction (SCR) device on the cowl frame.Type: ApplicationFiled: January 6, 2012Publication date: November 27, 2014Applicant: VOLVO CONSTRUCTION EQUIPMENT ABInventor: Cheol-Hyun Park
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Patent number: 8888883Abstract: A ceramic honeycomb structure suitable for particulate filters, having an inlet face and an outlet face, comprising a plurality of inlet cells and a plurality of outlet cells extending through the structure from the inlet face to the outlet face, the inlet cells being open at the inlet face and closed where adjoining the outlet face, and the outlet cells being open at the outlet face and closed where adjoining the inlet face. The inlet and/or outlet cells are quadrangular in cross-section and are arranged in an alternating pattern; the outlet cells may have a cross-sectional area generally smaller than that of inlet cells and no point of a given inlet cell is closer to an adjacent inlet cell than to an adjacent outlet cell. A process for preparing the ceramic honeycomb structure is also disclosed.Type: GrantFiled: March 25, 2011Date of Patent: November 18, 2014Assignee: ImerysInventors: Thierry Salmona, Carl De Poncins
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Patent number: 8889079Abstract: Apparatus and method for removal of particles and VOC from an airstream, in which particles carried by the airstream are charged by a corona ionizer and then collected by an electrically enhanced filter downstream of the ionizer. A catalytic filter downstream of the electrically enhanced filter removes VOC as well as ozone generated by the ionizer.Type: GrantFiled: January 12, 2011Date of Patent: November 18, 2014Assignee: EFB, Inc.Inventor: Karim Zahedi
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Patent number: 8871164Abstract: SOx removal equipment for reducing sulfur oxides from flue gas from a boiler, a cooler which is provided on the downstream side of the SOx removal equipment, for reducing the sulfur oxides from the flue gas and for decreasing a gas temperature, CO2 recovery equipment including: an absorber for bringing CO2 in the flue gas into contact with a CO2 absorption liquid so as to be reduced; and a regenerator for causing the CO2 absorption liquid to emit CO2 so as to recover CO2 and regenerate the CO2 absorption liquid, and a wet type electric dust collector for reducing a mist generation material which is a generation source of mist that is generated in the absorber of the CO2 recovery equipment before introducing the flue gas to the CO2 recovery equipment, are included.Type: GrantFiled: May 31, 2011Date of Patent: October 28, 2014Assignee: Mitsubushi Heavy Industries, Ltd.Inventors: Tatsuto Nagayasu, Takashi Kamijo, Masayuki Inui, Tsuyoshi Oishi, Hiromitsu Nagayasu, Hiroshi Tanaka, Takuya Hirata, Tatsuya Tsujiuchi, Susumu Okino, Naoyuki Kamiyama, Seiji Yoshihara
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Patent number: 8870987Abstract: An object of the present invention is to detect any breakdown or failure of a particulate filter more appropriately. A failure detecting apparatus for detecting failure of a particulate filter according to the present invention comprises an acquiring section which acquires an amount of PM contained in an exhaust gas allowed to outflow from the particulate filter; a regeneration process executing section which executes a filter regeneration process for oxidizing and removing PM deposited in the particulate filter; and a failure judging section which judges that the particulate filter is in the failure state if a decreased amount of the amount of PM contained in the exhaust gas acquired by the acquiring section, during a predetermined period of time as started from a point in time at which the execution of the filter regeneration process performed by the regeneration process executing section is completed, is not equal to or larger than a predetermined reference amount.Type: GrantFiled: November 12, 2010Date of Patent: October 28, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kazuya Takaoka, Daisuke Shibata
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Publication number: 20140314632Abstract: An exhaust treatment device includes an inner shell, an outer shell and insulation material positioned between the inner shell and the outer shell. An inlet tube has an end in communication with a cavity defined by the inner shell. A substrate for treating engine exhaust is positioned within the inner shell. A baffle plate includes a plurality of apertures positioned such that the exhaust passes through the apertures prior to entering the substrate. The baffle plate supports an end of the inner shell and the inlet tube.Type: ApplicationFiled: July 9, 2014Publication date: October 23, 2014Inventors: Megan Wikaryasz, Douglas Otrompke
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Patent number: 8864875Abstract: An exhaust gas treatment system for an internal combustion engine is provided comprising an exhaust gas conduit, a particulate filter (“PF”) device, a hydrocarbon source and an electronic control module including operative logic which when implemented. The PF has a filter structure for removal of particulates in the exhaust gas and is selectively regenerated based on an amount of particulates trapped within the filter structure of the PF device. The control module is in communication with the internal combustion engine and the hydrocarbon source, and receives a regeneration signal indicating the amount of particulates trapped within the filter structure of the PF device. The electronic control module includes control logic for monitoring the internal combustion engine prior to a regeneration event. The electronic control module includes control logic for determining a plurality operating parameters of the internal combustion engine based on the monitoring.Type: GrantFiled: November 13, 2012Date of Patent: October 21, 2014Assignee: GM Global Technology Operations LLCInventors: Eugene V. Gonze, Michael J. Paratore, Jr., Julian C. Tan
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Publication number: 20140308191Abstract: A system for cleaning flue gas includes a particulate removal system; a powdered sorbent injector, for injecting powdered sorbents, positioned downstream from the particulate removal system; and a flue gas desulfurization system positioned downstream from the powdered sorbent injector.Type: ApplicationFiled: April 14, 2014Publication date: October 16, 2014Applicant: CLEAR CARBON INNOVATIONS LLCInventors: David W. Mazyck, Heather Byrne
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Publication number: 20140301907Abstract: A diesel exhaust gas purification catalyst contains a substrate, and a catalyst layer formed on the substrate. The catalyst layer contains a carrier, a noble metal and/or an oxide thereof supported by the carrier, and a composite oxide of cerium and one or more Group III and/or Group IV elements. The diesel exhaust gas purification catalyst when in use is disposed on an upstream side of an exhaust gas stream with respect to a denitration catalyst.Type: ApplicationFiled: March 31, 2014Publication date: October 9, 2014Applicant: CATALER CORPORATIONInventor: Yukiko Sahara
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Patent number: 8852311Abstract: The present invention aims to provide a honeycomb structure capable of preventing a plugging failure and forming cracks by heat shock which are caused by a cell having a small cross-section.Type: GrantFiled: January 18, 2011Date of Patent: October 7, 2014Assignee: Sumitomo Chemical Company, LimitedInventors: Teruo Komori, Hajime Yoshino
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Patent number: 8845783Abstract: The present invention is intended to detect a failure of a PM filter with a higher degree of accuracy. The present invention is provided with: a PM trapping efficiency calculation part to calculate a PM trapping efficiency (which is a proportion of an amount of particulate matter trapped with respect to an amount of inflow particulate matter) based on an amount of inflow particulate matter obtained by an inflow particulate matter obtaining part, and an amount of outflow particulate matter detected by a PM sensor; and a failure detection part to make a determination that a failure has occurred in the PM filter, in cases where there has appeared a tendency for the PM trapping efficiency to decrease during a period of time until the execution of the following filter regeneration processing is started after the completion of execution of the filter regeneration processing.Type: GrantFiled: March 26, 2010Date of Patent: September 30, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Kazuya Takaoka, Daisuke Shibata, Hiroshi Sawada, Toru Kidokoro
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Patent number: 8845798Abstract: A particulate matter detecting apparatus for an internal combustion engine that can estimate a discharge amount of the particulate matter accurately. The particulate matter detecting apparatus for an internal combustion engine, comprises: a sensor disposed at an exhaust passage of the internal combustion engine, the sensor including a pair of electrodes for detecting particulate matter in an exhaust gas; means for estimating a discharge amount of the particulate matter based on an output of the sensor, and means for acquiring a predetermined parameter that serves as an index for a rate with which the particulate matter in the exhaust gas is deposited on the sensor. The discharge amount estimating means corrects an estimated value of the discharge amount of the particulate matter based on the parameter acquired by the parameter acquiring means.Type: GrantFiled: December 7, 2010Date of Patent: September 30, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventor: Hiroki Nishijima
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Publication number: 20140271426Abstract: Provided is a catalyst composition having an aluminosilicate molecular sieve having an AEI structure and a mole ratio of silica-to-alumina of about 20 to about 30 loaded with about 1 to about 5 weight percent of a promoter metal, based on the total weight of the molecular sieve material. Also provided are method, articles, and systems utilizing the catalyst composition.Type: ApplicationFiled: March 14, 2014Publication date: September 18, 2014Applicant: Johnson Matthey Public Limited CompanyInventors: John Leonello CASCI, Janet Mary FISHER, Lucia GABEROVA
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Publication number: 20140271429Abstract: An oxidation catalyst composite, methods, and systems for the treatment of exhaust gas emissions from a diesel engine are described. More particularly, an oxidation catalyst composite including a zoned diesel oxidation catalyst with a first washcoat zone with a Pt/Pd ratio that is less than 3:1 and a PGM loading at least twice that of a second washcoat zone.Type: ApplicationFiled: March 12, 2014Publication date: September 18, 2014Applicant: BASF CorporationInventors: M. Shahjahan Kazi, Fabien A. Rioult, Stanley A. Roth, Kenneth E. Voss
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Publication number: 20140260472Abstract: A method and apparatus for cleaning and recycling stack gas from coal-fired power plants, from natural or propane burning heating plants, or from cement kilns by using renewable catalysts of zeolite to separate pollutants into recyclable and reusable materials. The method reduces from the stack gas carbon monoxide (CO), carbon dioxide (CO2), nitrogen oxide (NOx), sulfur oxide (SOx) as well as halogens such as chloride and fluorides and trace metals particularly, mercury, lead, and zinc. Bauxite compounds can also be separately collected if desired. The method and apparatus also result in production of fertilizer products by purging with gaseous or liquid nitrogen the zeolite beds through which the stack gas flows. The oxygen split in the beds may be recycled to the burners in the plant.Type: ApplicationFiled: March 14, 2014Publication date: September 18, 2014Applicant: THREE D STACK, LLCInventor: James Gary DAVIDSON
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Patent number: 8834802Abstract: An exhaust purification system of an internal combustion engine of the present invention comprises a silver-alumina-based catalyst device arranged in the engine exhaust system. When a temperature of the silver-alumina-based catalyst device becomes a second set temperature T2 lower than a first set temperature T1 at which the silver-alumina-based catalyst device releases NO2, and releases NO, the silver-alumina-based catalyst device is heated such that a temperature elevation rate thereof is increased to make the temperature T of the silver-alumina-based catalyst device be a third set temperature T3 between the first set temperature T1 and the second set temperature T2.Type: GrantFiled: February 14, 2011Date of Patent: September 16, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Yoshihisa Tsukamoto, Hiromasa Nishioka, Katsuhiko Oshikawa, Hiroshi Otsuki, Junichi Matsuo, Shigeki Nakayama
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Publication number: 20140255262Abstract: Catalyst washcoats with improved porosity and methods for making the washcoats are provided. The process comprises incorporation of an oil-in-water macroemulsion into the catalyst slurry prior to washcoating the carrier substrate, and calcining the washcoated carrier substrate to remove the oil-in-water macroemulsion. Also provided are catalyst articles comprising the washcoat and methods for abatement of exhaust gas emissions.Type: ApplicationFiled: March 6, 2013Publication date: September 11, 2014Applicant: BASF CorporationInventors: Xinsheng Liu, Esra Cinar, Chunjuan Zhang, Pascaline Harrison Tran
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Publication number: 20140248203Abstract: A method of using a catalyst comprises exposing a catalyst to at least one reactant in a chemical process. The catalyst comprises copper and a small pore molecular sieve having a maximum ring size of eight tetrahedral atoms. The chemical process undergoes at least one period of exposure to a reducing atmosphere. The catalyst has an initial activity and the catalyst has a final activity after the at least one period of exposure to the reducing atmosphere. The final activity is within 30% of the initial activity at a temperature between 200 and 500° C.Type: ApplicationFiled: April 25, 2014Publication date: September 4, 2014Applicant: Johnson Matthey Public Limited CompanyInventors: Paul Joseph Andersen, Hai-Ying CHEN, Joseph Michael FEDEYKO, Erich Weigert
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Patent number: 8821608Abstract: Inner cases are connected to outer cases through joining flanges which protrude toward outer peripheries of the outer cases. A plurality of combinations each including filters, the inner cases, and the outer cases are provided. Both the joining flanges are sandwiched and fixed between a pair of sandwiching flanges, thereby connecting the plurality of outer cases to each other.Type: GrantFiled: June 30, 2010Date of Patent: September 2, 2014Assignee: Yanmar Co., Ltd.Inventor: Masataka Mitsuda
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Patent number: 8821609Abstract: A ceramic honeycomb filter comprising a ceramic honeycomb structure having large numbers of flow paths partitioned by porous cell walls, and plugs disposed in the flow paths alternately on the exhaust gas inlet or outlet side, to remove particulate matter from an exhaust gas passing through the porous cell walls; the porous cell walls having porosity of 45-75%, the median pore diameter A (?m) of the cell walls measured by mercury porosimetry, and the median pore diameter B (?m) of the cell walls measured by a bubble point method meeting the formula of 35<(A?B)/B×100?70, and the maximum pore diameter of the cell walls measured by a bubble point method being 100 ?m or less.Type: GrantFiled: March 30, 2011Date of Patent: September 2, 2014Assignee: Hitachi Metals, Ltd.Inventors: Shunji Okazaki, Toshitaka Ishizawa
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Publication number: 20140241950Abstract: An exhaust system (10) for a lean-burn internal combustion engine (12) comprises a first substrate monolith (16) comprising a catalyst for oxidising nitric oxide (NO) comprising a catalytic oxidation component followed downstream by a second substrate monolith (18) which is a wall-flow filter having inlet channels and outlet channels, wherein the inlet channels comprise a NOx absorber catalyst (20) and the outlet channels comprise a catalyst for selective catalytic reduction (22) of nitrogen oxides with nitrogenous reductant.Type: ApplicationFiled: May 1, 2014Publication date: August 28, 2014Applicant: Johnson Matthey Public Limited CompanyInventors: Guy Richard CHANDLER, Neil Robert COLLINS, Paul Richard PHILLIPS, Daniel SWALLOW
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Patent number: 8814975Abstract: There is provided a honeycomb structure including a honeycomb base material including a porous partition wall parent material; plugged portions; and a porous collecting layer disposed on the surface of the partition wall parent material in the remaining cells. A melting point of a material constituting the collecting layer is higher than that of a material constituting the partition wall parent material, a pore surface area per unit volume of the collecting layer is 2.0 times or more a pore surface area per unit volume of the partition wall parent material, and a thickness of a portion of the collecting layer which penetrates into pores of the partition wall parent material is 6% or smaller of that of each of partition walls including the partition wall parent material and the collecting layer.Type: GrantFiled: March 20, 2012Date of Patent: August 26, 2014Assignee: NGK Insulators, Ltd.Inventor: Yoshio Kikuchi
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Patent number: 8814969Abstract: An exhaust gas emission control system includes a cylindrical inflow body and an inflow pipe into which exhaust gas flows. The exhaust gas emission control system also includes a cylindrical outflow body and an outflow pipe from which the exhaust gas flows. The inflow pipe is provided with a louver member that covers an opening of the inflow body near an upstream side of an exhaust gas flow direction. The louver member is provided with slits and inclined plates capable of changing a flow direction of the exhaust gas passing through the slits into a desired direction.Type: GrantFiled: February 17, 2012Date of Patent: August 26, 2014Assignee: Komatsu Ltd.Inventors: Shouhei Nagasaka, Hiroki Sato, Issei Hara, Yosuke Obuchi, Tatsushi Itoh, Yuuki Kasaoka
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Patent number: 8808418Abstract: A system for treating diesel exhaust is disclosed. The system includes a first filter including layers of filtration material positioned between layers of corrugated metallic foil. The metallic foil defines a honeycomb arrangement of longitudinal passageways from an upstream end to a downstream end and also openings for allowing exhaust to pass between adjacent longitudinal passageways of the metallic foil. The filtration material is positioned such that exhaust between the adjacent longitudinal passageways passes through the filtration material. The metallic foil also includes flow diverting structures to divert flow within the longitudinal passageways through the openings. A second filter is positioned downstream from the first filter. The second filter defines a honeycomb arrangement of longitudinal passageways. The longitudinal passages are selectively plugged adjacent upstream and downstream ends to force flow radially through walls between the longitudinal passages of the second filter.Type: GrantFiled: July 16, 2012Date of Patent: August 19, 2014Assignee: Donaldson CompanyInventors: Wenzhong Zhang, Todd R. Taubert, Timothy L. Ricke, Julian A. Imes
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Publication number: 20140227155Abstract: Provided is an SCRF article having different SCR catalysts compositions disposed on a wall-flow filter substrate in zones that are arranged in series with respect to the inlet and outlet faces of the substrate. Also provided is method of reducing backpressure and ammonia slip that involves the use of such SCRF articles.Type: ApplicationFiled: April 28, 2014Publication date: August 14, 2014Applicant: Johnson Matthey Public Limited CompanyInventors: Paul Richard PHILLIPS, Guy Richard CHANDLER, Keith Anthony FLANAGAN
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Patent number: 8801822Abstract: An exhaust gas aftertreatment system for an engine can perform manual regeneration control for regenerating a particulate removal filter by increasing the engine rotation speed. The system can suppress the engine rotation speed increase while maintaining the exhaust gas temperature required to regenerate the particulate removal filter. The system can set the target engine rotation speed to a first set value when a regeneration instruction signal from a manual regeneration switch is received. When, although the engine rotation speed falls within a predetermined engine rotation speed range including the first set value that is the target engine rotation speed for a predetermined time period, the exhaust gas temperature does not reach the filter's regeneration temperature within the predetermined time period, the target engine rotation speed is repeatedly reset by being increased from the first set value by a predetermined rotation speed.Type: GrantFiled: February 16, 2011Date of Patent: August 12, 2014Assignee: Yanmar Co., Ltd.Inventors: Hideo Shiomi, Taichi Togashi
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Patent number: 8801818Abstract: A method for cleaning and checking a particle filter of a motor vehicle is provided. In a first step soot particles which have collected in the particle filter are burnt off. In a second step ash located in the particle filter is blown out using compressed air. A cleaning device for a particle filter of a motor vehicle is also provided.Type: GrantFiled: May 14, 2012Date of Patent: August 12, 2014Assignee: Daimler AGInventors: Andreas Albrecht, Peter Benz, Charles W. Emley, Uwe Gaertner, Christian Medau
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Publication number: 20140219880Abstract: Catalytic articles, systems and methods for treating exhaust gas streams are described. A catalytic article comprising a wall flow filter having gas permeable walls, a hydrolysis catalyst, an optional soot oxidation catalyst, a selective catalytic reduction catalyst permeating the walls, an ammonia oxidation catalyst and an oxidation catalyst to oxidize CO and hydrocarbons is described. Methods of treating exhaust gas streams comprising soot, an ammonia precursor such as urea, ammonia, NOx, CO and hydrocarbons are also provided.Type: ApplicationFiled: April 7, 2014Publication date: August 7, 2014Applicant: BASF CorporationInventor: R. Samuel Boorse
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Patent number: 8795621Abstract: Methods and systems are provided for selective catalytic reduction of NOx with a low molecular low molecular weight aldehyde, e.g., acetaldehyde, as a reductant using a catalyst system including two catalysts. An exhaust stream containing an amount of NO from a combustion operation is provided. A portion of the exhaust stream is introduced to a first catalyst to convert the NO to NO2. The exhaust stream from the first catalyst with NO2 and a reductant stream containing a low molecular weight aldehyde, e.g., acetaldehyde, are introduced to the second catalyst to convert the NO2 to N2. The first catalyst can be bulk Co3O4, Ru or Pt loaded on alumina; the second catalyst can be various zeolites, or zeolites loaded with potassium.Type: GrantFiled: July 10, 2013Date of Patent: August 5, 2014Assignee: ExxonMobil Research and EngineeringInventors: Ajit B. Dandekar, Richard F. Socha, Richard L. Eckes, S. Beau Waldrup, Jason M. McMullan
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Patent number: 8778053Abstract: A method of removing ash from a wall flow type particulate filter which is arranged in an exhaust passage of an internal combustion engine in which combustion is performed in an excess of oxygen for trapping particulate matter in exhaust gas, using a solid acid which is carried on the particulate filter, renders the state of the particulate filter a state where the exhaust gas which flows into the particulate filter is lowered in concentration of oxygen and the particulate filter is raised in temperature, and then renders the state of the particulate filter a state where the exhaust gas which flows into the particulate filter in an oxidizing atmosphere contains SOx.Type: GrantFiled: June 29, 2012Date of Patent: July 15, 2014Assignee: Toyota Jidosha Kabushiki KaishaInventors: Hiroshi Otsuki, Shigeki Nakayama, Hiromasa Nishioka, Katsuhiko Oshikawa, Yoshihisa Tsukamoto, Junichi Matsuo, Yuichi Sobue, Daichi Imai, Kou Sugawara
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Patent number: 8778045Abstract: Cellular ceramic articles are manufactured from a green cellular ceramic body that includes a binder material and a plurality of channels. At least one of the channels is coated with a slurry that includes a green coating composition and a solvent to form a coating layer. The binder material is insoluble in the solvent.Type: GrantFiled: May 31, 2013Date of Patent: July 15, 2014Assignee: Corning IncorporatedInventors: Thorsten Rolf Boger, Willard Ashton Cutler, Kenneth Joseph Drury, Todd Parrish St Clair, Patrick David Tepesch, John Forrest Wight, Jr.
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Patent number: 8778041Abstract: In an exhaust gas treatment device provided with: an exhaust gas treatment unit in which an oxygen combustion boiler 1 using coal as fuel, a denitration device 3, an air preheater 4, a dust-collection device 5, a desulfurization device 6, and a carbon dioxide recovery device 8 are sequentially arranged from the upstream side to the downstream side of an exhaust gas duct; and an exhaust gas circulation unit which branches off from the exhaust gas duct at an outlet of the dust-collection device 5 or an outlet of the desulfurization device 6 and through which the exhaust gas is preheated by the air preheater 4 and returned to the oxygen combustion boiler 1, a heat-recovery heat exchanger 13 that adjusts a gas temperature at an inlet of the dust-collection device 5 to be not greater than an acid dew point of SO3 and not lower than a water dew point is provided between the air preheater 4 and the dust-collection device 5, a reheating heat exchanger 13 that adjusts a gas temperature to be not lower than the acid deType: GrantFiled: November 19, 2010Date of Patent: July 15, 2014Assignee: Babcock-Hitachi Kabushiki KaishaInventors: Yoshiaki Mitsui, Hidehisa Yoshizako, Noriyuki Imada, Naoki Oda
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Publication number: 20140186244Abstract: A catalysed substrate monolith 12 for use in treating exhaust gas emitted from a lean-burn internal combustion engine, which catalysed substrate monolith 12 comprising a first washcoat coating 16 and a second washcoat coating 18, wherein the first washcoat coating comprises a catalyst composition comprising at least one platinum group metal (PGM) and at least one support material for the at least one PGM, wherein at least one PGM in the first washcoat coating is liable to volatilise when the first washcoat coating is exposed to relatively extreme conditions including relatively high temperatures, wherein the second washcoat coating comprises at least one metal oxide for trapping volatilised PGM and wherein the second washcoat coating is oriented to contact exhaust gas that has contacted the first washcoat coating.Type: ApplicationFiled: March 6, 2014Publication date: July 3, 2014Applicant: Johnson Matthey Public Limited CompanyInventors: Philip Gerald BLAKEMAN, Gavin Michael BROWN, Sougato CHATTERJEE, Andrew Francis CHIFFEY, Jane GAST, Paul Richard PHILLIPS, Raj Rao RAJARAM, Glen SPREITZER, Andrew Peter WALKER
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Publication number: 20140186227Abstract: A catalytic converter of an internal combustion engine may include: at least one inlet channel having an end through which an exhaust gas is flowed into and the other end which is blocked; at least one outlet channel having an end which is blocked and the other end through which the exhaust gas is discharged; and a wall defining a boundary between neighboring inlet channel and outlet channel, and adapted to flow the exhaust gas from the inlet channel to the outlet channel, wherein the wall includes a single-layered portion formed at an end portion and having a three-way catalyst layer, and a multi-layered portion being the portion other than the single-layered portion and having a three-way catalyst layer, a hydrocarbon trap layer and an insulating layer. An apparatus of purifying an exhaust gas is also provided.Type: ApplicationFiled: July 23, 2013Publication date: July 3, 2014Applicant: Hyundai Motor CompanyInventors: Ki Young Yoon, Chibum In
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Patent number: 8764872Abstract: A honeycomb filter includes a honeycomb base material, plugged portions, and a porous collecting layer disposed on the surface of the partition wall parent material in at least the remaining cells. The collecting layer has a constitution in which a plurality of particles combine or intertwine with one another, and the collecting layer includes fibrous fiber particles as the plurality of particles, and includes the particles having an average fiber diameter of 0.1 to 15 ?m and an average aspect ratio of 3 or larger. An open area ratio of the surface of the collecting layer is 20% or larger.Type: GrantFiled: March 9, 2012Date of Patent: July 1, 2014Assignee: NGK Insulators, Ltd.Inventors: Yoshinori Isoda, Yoshio Kikuchi
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Patent number: 8763364Abstract: A method of treating a cold-start engine exhaust gas stream comprising hydrocarbons and other pollutants, the method comprising: flowing the exhaust gas stream over a molecular sieve bed, the molecular sieve bed comprising an alkali metal cation-exchanged molecular sieve having intersecting 10- and 12-membered ring pore channels, to provide a first exhaust stream; flowing the first exhaust gas stream over a catalyst to convert any residual hydrocarbons and other pollutants contained in the first exhaust gas stream to innocuous products to provide a treated exhaust stream; and discharging the treated exhaust stream into the atmosphere.Type: GrantFiled: April 18, 2011Date of Patent: July 1, 2014Assignee: Chevron U.S.A. Inc.Inventors: Shanmugam Palani Elangovan, Tatsuya Okubo, Stacey I. Zones, Cong-Yan Chen, Allen W. Burton, Jr.
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Patent number: 8765067Abstract: An exhaust gas oxidation catalyst characterized as an exhaust gas oxidation catalyst comprising a catalyst substrate, wherein a plurality of exhaust gas channels has been formed, and a catalyst layer formed on the surface of the exhaust gas channels in the catalyst substrate; wherein a catalyst layer consisting of a bottom catalyst layer, a top catalyst layer exposed within the exhaust gas channels, and an intermediate catalyst layer located between the bottom catalyst layer and top catalyst layer, is provided so as to cover not less than 25% of the exhaust gas channel surface, and wherein the bottom catalyst layer contains at least an oxygen-occluding agent as catalyst component but does not contain a hydrocarbon adsorbent, the intermediate catalyst layer contains at least catalyst metal, supported on a metal oxide support, and a hydrocarbon adsorbent as catalyst components, and the top catalyst layer contains at least an oxygen-occluding agent and a hydrocarbon adsorbent as catalyst components.Type: GrantFiled: May 25, 2012Date of Patent: July 1, 2014Assignee: Johnson Matthey Public Limited CompanyInventors: Takeshi Kadono, Satoshi Sumiya, Lifeng Wang
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Publication number: 20140178263Abstract: An aftertreatment system and method treats exhaust gasses produced by an internal combustion process or similar process. The system includes an aftertreatment module having at least one sleeve extending between a first end and a second end. One or more aftertreatment bricks may be axially inserted through an opening disposed in the first end of the sleeve. The aftertreatment brick may include an substrate matrix surrounded by a tubular, protective mantle. To prevent the aftertreatment bricks from unintentionally exiting the sleeve, a retention ring is releasably engaged with the first end of the sleeve. The retention ring may include a dimension that is less than a dimension of the opening in the first end so that at least a portion of the retention ring contacts the mantle of the aftertreatment brick.Type: ApplicationFiled: December 21, 2012Publication date: June 26, 2014Applicant: CATERPILLAR INC.Inventors: Mirza P. Baig, Andrew M. Denis
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Publication number: 20140178276Abstract: A system for capturing CO2 from a flue gas stream includes a CO2 absorber having first and second absorption stages. A first contacting means is provided for contacting, in the first stage, the flue gas stream (FG) with a mixture of CO2-lean ammoniated solution and recirculated CO2-enriched ammoniated solution. A second contacting means is provided for contacting, in the second stage, partly cleaned flue gas stream with the recirculated CO2-enriched solution. A device collects the mixture of CO2-lean solution and recirculated CO2-enriched solution. A pipe passes a first portion of the collected CO2-enriched solution for regeneration. A CO2-lean solution pipe passes the CO2-lean solution from regeneration to the first stage. A recirculation pipe passes a second portion of the collected CO2-enriched solution to the second stage.Type: ApplicationFiled: February 28, 2014Publication date: June 26, 2014Inventors: Sandra GUIDOLIN, Ulrich KOSS, Peter KNIESBURGES
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Publication number: 20140178262Abstract: Hollow porous metal oxide microspheres are provided. The microspheres may be used as a support for a catalyst, particularly an exhaust treatment catalyst for an internal combustion engine. Also provided are methods of making the microspheres, methods of using the microspheres as catalyst supports, and methods of exhaust treatment using catalyst articles comprising the microspheres.Type: ApplicationFiled: December 20, 2012Publication date: June 26, 2014Applicant: BASF CorporationInventors: Pascaline Harrison Tran, Michael P. Galligan, Ye Liu, Xiaolin David Yang, Qingyuan Hu, Doan Lieu
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Patent number: 8758464Abstract: The disclosed exhaust treatment device for a diesel engine can prevent heat damage to a DPF when regenerating said DPF. If a selection device (7), which selects whether to allow or prohibit an automatic DPF regeneration process, is set to prohibit the automatic DPF regeneration process, a DPF regeneration control device (4) is made able to start a process to cancel execution of the automatic DPF regeneration process. If the selection device (7) is set to allow the automatic DPF regeneration process, the DPF regeneration control device (4) retracts the cancellation of the automatic DPF regeneration process, allowing execution of the previously-cancelled automatic DPF regeneration process to begin.Type: GrantFiled: March 16, 2011Date of Patent: June 24, 2014Assignee: KUBOTA CorporationInventors: Yasuo Fujii, Masanori Fujiwara, Katsushi Inoue, Yuuki Ishii, Kenta Mitamura, Noriyoshi Eguchi, Yongchol Lee, Tomohiro Ninomiya
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Patent number: 8758493Abstract: A method and system for reducing an amount of ammonia in a flue gas stream. The system 100 includes: a wash vessel 180 for receiving an ammonia-containing flue gas stream 170, the wash vessel 180 including a first absorption stage 181a and a second absorption stage 181b, each of the first absorption stage 181a and the second absorption stage 181b having a mass transfer device 184; and a liquid 187 introduced to the wash vessel 180, the liquid 187 for absorbing ammonia from the ammonia-containing flue gas stream 170 thereby forming an ammonia-rich liquid 192 and a reduced ammonia containing flue gas stream 190 exiting the wash vessel 180.Type: GrantFiled: November 9, 2010Date of Patent: June 24, 2014Assignee: ALSTOM Technology LtdInventors: Eli Gal, Indira Jayaweera
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Publication number: 20140165541Abstract: A device for the treatment of exhaust gases includes at least a first honeycomb body through which the exhaust gas can flow and a second honeycomb body through which the exhaust gas can flow. The first honeycomb body and the second honeycomb body are disposed in series in an exhaust line and a first cross-sectional area of the first honeycomb body is smaller than a second cross-sectional area of the second honeycomb body. The first honeycomb body is disposed eccentrically in the exhaust line. One of the honeycomb bodies, which is electrically heatable, can be connected to a multiplicity of supporting honeycomb bodies for easy installation in a multiplicity of different vehicle models. A motor vehicle having the device is also provided.Type: ApplicationFiled: February 19, 2014Publication date: June 19, 2014Applicant: EMITEC GESELLSCHAFT FUER EMISSIONSTECHNOLOGIE MBHInventors: THOMAS NAGEL, FERDI KURTH
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Publication number: 20140170030Abstract: A multiple catalyst system for the treatment of exhaust gases generated by a combustion engine in an after treatment system. The system includes a substrate and a plurality of catalysts. The plurality of catalysts may provide a plurality of catalyst sections. A variety of different catalysts, as well as a variety of different combinations of catalysts, may be employed. Catalysts may include both catalysts that assist in the removal of nitrogen oxides from the exhaust gas during cold start operation of the engine, as well as catalysts that are generally more effective in removing nitrogen oxides after the temperature of the after treatment system and/or exhaust gas is elevated to normal operating temperatures.Type: ApplicationFiled: November 4, 2013Publication date: June 19, 2014Inventors: Navtej Singh, Joao P. Silva
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Publication number: 20140157763Abstract: An extruded honeycomb catalyst for nitrogen oxide reduction according to the selective catalytic reduction (SCR) method in exhaust gases from motor vehicles includes an extruded active carrier in honeycomb form having a first SCR catalytically active component and with a plurality of channels through which the exhaust gas flows during operation, and a washcoat coating having a second SCR catalytically active component being applied to the extruded body, wherein the first SCR catalytically active component and the second SCR catalytically active component are each independently one of: (i) vanadium catalyst with vanadium as catalytically active component; (ii) mixed-oxide catalyst with one or more oxides, in particular those of transition metals or lanthanides as catalytically active component; and (iii) an Fe- or a Cu-zeolite catalyst.Type: ApplicationFiled: July 31, 2012Publication date: June 12, 2014Applicant: Johnson Matthey Public Limited CompanyInventors: Guy Richard Chandler, Neil Robert Collins, Ralf Dotzel, Jörg Werner Münch, Paul Richard Philips, Gudmund Smedler, Andrew Peter Walker