Abstract: A method of cooling syngas in a gasifier is provided. The method includes channeling cooling fluid through at least one platen that extends at least partially through a reaction zone of the gasifier, and circulating reactant fluid around the at least one platen to facilitate heat transfer from the reactant fluid to the cooling fluid.

Abstract: Disclosed is an annular distributor having: an annular slit layer that is mounted on an inner circumferential surface of the annular distributor and has at least one slit discharging or introducing a fluid; at least one opening that is formed on an outer circumferential surface of the annular distributor and is connected with any one of a fluid supply duct and a fluid discharge duct; and at least one guide vane selected from three types of guide vanes that are installed in the annular distributor, and splits a flow rate of the fluid supplied from the duct or collects a flow rate of the fluid discharged to the duct. And disclosed are a reactor or heat exchanger has the annular distributor, and a method of producing unsaturated aldehyde or unsaturated acid from olefin by catalytic gas phase oxidation in the reactor.

Abstract: Apparatus and methods for measuring the concentrations of organic and inorganic carbon, or of other materials, in aqueous samples are described, together with related, specially adapted components and sub-assemblies and related control, operational and monitoring systems.

Abstract: Multi-port flow control valves are provided wherein the outlet ports may be opened in cascade fashion to allow fluid to flow through the outlet ports into at least two conduits in which the opening of the outlet ports is controlled by a signal indicating the need for fluid in the conduits. The valves are particularly useful for controller the supply of heating/cooling fluid to multiple heating/cooling coils employed to control reactions. In a preferred embodiment the opening of the ports is controlled according to the heat measured in the reaction.

Abstract: The present invention provides a heat exchange reactor comprising a reaction tube for obtaining a product (B) by exothermic reaction while passing a starting compound (A) therethrough and a reactor shell covering the surrounding of the reaction tube and having its interior divided into a plurality of regions along the passing direction of the starting compound (A), each of which regions is filled with a heat medium for carrying out heat exchange between the inside of the reaction tube and the heat medium independently for the respective separate regions; wherein the reactor is provided with a heater for heating the heat medium charged in the most upstream region among the separate regions independently from the heat media charged in other regions.

Abstract: An apparatus for steam reforming of hydrocarbons comprises a heat exchange reformer having disposed within a plurality of vertical catalyst-filled tubes, through which a gas mixture comprising hydrocarbon and steam may be passed, and to which heat may be transferred by means of a heat exchange medium flowing around the external tube surfaces, wherein heat exchange adapting means are provided within the reformer so that the tubes have a zone of lower heat exchange extending from the bottom of the catalyst up to 25% of the catalyst depth with no heat exchange enhancement means provided in that zone. A process for steam reforming of hydrocarbons employs this apparatus.

Abstract: The present invention concerns an isothermal reactor (1) for carrying out exothermal or endothermal heterogeneous reactions comprising: —a substantially cylindrical outer shell (2) with longitudinal axis (X), —at least one catalytic bed (6) extending in the shell (2) and comprising opposite perforated side walls (7, 8) respectively for the inlet of a gaseous flow of reactants and for the outlet of a gaseous flow comprising reaction products, and —a heat exchange unit (12) immersed in said at least one catalytic bed (6) and crossed by a heat exchange fluid, characterised in that said heat exchange unit (12) comprises at least one succession of heat exchangers (13) arranged substantially parallel to each other and substantially parallel to the direction in which said at least one catalytic bed (6) is crossed by said gaseous flow of reactants.

Abstract: Method for controlling the reaction temperature in a catalytic bed (24) of a reactor (1) in which a chemical reaction takes place in pseudo-isothermal conditions by means of at least one heat exchanger (12), crossed by a respective operating fluid, immersed in the catalytic bed (24).

Abstract: Pseudo-isothermal chemical reactor for heterogeneous chemical reactions comprising a substantially cylindrical shell closed at the opposite ends by respective bottoms, upper and lower, a reaction zone containing at least one catalytic bed and at least one tubular heat exchanger, intended to be crossed, along a predetermined direction, by an operating heat exchange fluid and embedded in said catalytic bed.

Abstract: A reactor and heat exchanger assembly is provided with the heat exchanger integrally affixed to the reactor exit head and adapted to immediately cool reactor gases from the reactor.

Abstract: A shell-and-tube reactor or heat exchanger comprises first tubes, through the inside of which a first object for heat transfer with a heat transfer medium is passed, some of the first tubes being provided in a zone in which a flow of the heat transfer medium (parallel flow) parallel to the axis of the tubes is present; and a second tube, through the inside of which the first object is not passed, the second tube being provided in said zone such that it is parallel to the axis of the first tubes. A method for producing an oxide comprises using said shell-and-tube reactor or heat exchanger, and causing a catalytic vapor-phase oxidation reaction in first tubes, through the inside of which the first object for heat transfer with the heat transfer medium is passed.

Abstract: A reformer of a fuel cell system includes a heat source unit for generating heat, a reforming reaction unit for generating a reforming gas containing hydrogen from a fuel through a fuel reforming reaction using the heat, a carbon monoxide reducing unit connected to a reforming reaction unit to reduce a concentration of carbon monoxide contained in the reforming gas, and a thermal treatment unit disposed outside the reforming reaction unit and the carbon monoxide reducing unit to adjust the thermal energy supplied to the reforming reaction unit and the carbon monoxide reducing unit.

Abstract: A heat block assembly and an organic compound synthesizing apparatus using the heat block assembly are provided. The heat block assembly includes one or more heat blocks provided with grooves in which reaction containers are inserted, and a temperature adjustor for adjusting the temperature of the heat block.

Abstract: A method for modernizing a urea production plant including a urea synthesis reactor, a stripping unit and at least one condensation unit. The method includes providing: means in the condensation unit for substantially condensing at least a portion of a flow comprising ammonia and carbon dioxide in vapor phase leaving the stripping unit; a second stripping unit; means for feeding a first portion of a reaction mixture flow comprising urea, carbamate and free ammonia in aqueous solution leaving the reactor to the first stripping unit; means for feeding a second portion of the reaction mixture flow leaving the reactor to the second stripping unit; and means for feeding at least a portion of a flow comprising ammonia and carbon dioxide in vapor phase leaving the second stripping unit directly to the synthesis reactor. A de-bottlenecking of the high-pressure section downstream of the synthesis reactor may be achieved, improving production capacity.

Abstract: A method of cooling syngas in a gasifier is provided. The method includes channeling cooling fluid through at least one tube-bundle that includes at least three tubes coupled together within a radiant syngas cooler and extends through a reaction zone of the gasifier, and circulating reactant fluid around the at least one tube-bundle to facilitate transferring heat from the reactant fluid to the cooling fluid.

Abstract: A method and apparatus, constructed of ceramics and other corrosion resistant materials, for decomposing sulfuric acid into sulfur dioxide, oxygen and water using an integrated boiler, superheater, and decomposer unit comprising a bayonet-type, dual-tube, counter-flow heat exchanger with a catalytic insert and a central baffle to increase recuperation efficiency.

Abstract: Systems and methods for producing urea are provided. A method for producing urea can include exchanging heat from a syngas comprising hydrogen and carbon dioxide to a urea solution comprising urea and ammonium carbamate. The heat transferred can be sufficient to decompose at least a portion of the ammonium carbamate. In one or more embodiments, the syngas can be reacted with liquid ammonia to provide a carbon dioxide lean syngas and an ammonium carbamate solution. The ammonium carbamate solution can be heated to a temperature of about 180° C. or more. At least a portion of the ammonium carbamate in the heated ammonium carbamate solution can be dehydrated to provide the urea solution.

Abstract: A method for controlling the pseudo-isothermicity of a chemical reaction in a respective reaction zone. (9) in which the use of heat exchangers (6) is foreseen having an operating heat exchange fluid flowing through them and in which heat exchange critical areas (9a) are identified, the method being distinguished by the fact that it reduces and controls, in the critical areas (9a) of the reaction zone, the value of the heat exchange coefficient between the operating fluid and the zone (9), through thermal insulation of the portions (6a, 6b) of such exchangers extending in such areas (9a).

Abstract: A syngas reforming reactor has a shell-and-tube configuration wherein the shell-side fluid flow path through the tube bundle has a longitudinal configuration. The reactor can include a shell-side inlet fluid distributor plate below the lower end of the tube bundle, and a flow sleeve in an enlarged-diameter discharge annulus at an upper end adjacent the tube sheet to prevent short-circuiting of the shell-side fluid into the shell-side fluid outlet. The tube bundle can include a plurality of ring baffles and lattice baffles. The longitudinal flow configuration can provide a lower shell-side pressure drop and lower cost compared to a conventional cross-flow reforming exchanger.

Abstract: A reactor system comprising: a reactor vessel, and positioned inside the reactor vessel, an absorbent and a catalyst positioned downstream from the absorbent; a process for reacting a feed; and a process for preparing a 1,2-diol, a 1,2-diol ether, a 1,2-carbonate, or an alkanolamine.

Abstract: A reactor air supply system including a first air inlet configured to receive air supplied from a first air supply. The system includes a burner having a burner nozzle configured to discharge fuel for mixing with the first air and configured to ignite the fuel/air mixture. A second air inlet is provided that is configured to receive heated air supplied from a second air supply, and a duct is provided to receive the ignited fuel/air mixture and the heated air supplied from the second air supply. The duct has an outlet configured to connect to a reactor. The duct is configured to receive the heated second air such that the heated second air mixes with the ignited fuel/air mixture at a location downstream of the burner.

Abstract: A method for revamping a urea plant of the type comprising a synthesis section (2) having a urea synthesis reactor (5), a thermal stripping unit (7) and at least one horizontal condensation unit (6), a treatment section (3) operating at medium pressure and a recovery section (4) operating at low pressure foresees the transformation of said at least one horizontal condensation unit (6) into a vertical condensation unit of the submerged type comprising a tube bundle and the provision of means (37, 41) for feeding a flow comprising ammonia and carbon dioxide in vapor phase and a flow of condensation liquid comprising carbamate simultaneously and independently in each of the tubes of said tube bundle with circulation inside said tubes in equicurrent from the bottom towards the top, and means (39, 50) for feeding at least one part of the feed carbon dioxide into said stripping unit (7) for use as stripping agent.

Abstract: A fixed-bed multitubular reactor, comprising a plurality of reaction tubes (3) filled with a catalyst and catalyst temperature measurers (4) measuring the temperatures of the reaction tubes near the radical center parts thereof. The catalyst temperature measurer (4) is installed in each of a part of the plurality of reaction tubes (3), and the measurement positions thereof are differentiated from each other in the longitudinal direction of the reaction tubes (3).

Abstract: Plant for urea production from ammonia and carbon dioxide having a so-called high-pressure section which comprises a synthesis reactor and a condensation unit (7, 107) positioned inside the reactor, all substantially operating at the same pressure.

Abstract: Disclosed are an annular-type distributor having a multiple slit layer including at least two annular layers, which are stacked while being spaced by a predetermined distance and in which at least one slit is formed so as to receive or discharge fluid; a reactor or a heat exchanger having the annular-type distributor; and a method of producing unsaturated aldehyde or unsaturated acid from olefin by catalytic gas phase oxidation reaction using the reactor.

Abstract: This invention relates to a coil comprising a first helical tube segment (511) and a second helical tube segment (512, 513) extending, parallel to the first helical segment (511), between a distributor (53) and a manifold (54), said first and second helical segments (511, 512, 513) being centred on a common geometrical axis (X5), with substantially the same bending radius (R1) and nested, such that they form together a globally cylindrical bundle (51). The method comprises a step which consists in interleaving the helical tube segments (511-513) so as to form a globally cylindrical bundle. The invention also concerns a reactor equipped with such a coil which can be used for treating a viscous medium or for carrying out chemical reactions, such as 6-6 polyamide polymerization.

Abstract: A plug flow reactor having an inner shell 27 surrounded by outer shell 21 and having at least one annular flow passage 35 therebetween can be used to prepare compositions, including polymers. The plug flow reactor also includes inlet port 36, an outlet port 37 and a plurality of exchanger tubes 26 wherein the exchanger tubes are in fluid communication to the at least one annular flow passage. Polystyrene and high impact polystyrene can be prepared using the reactor.

Abstract: A shell-and tube reactor including at least one reaction tube with a measuring means, substantially same solid particles being filled in the reaction tubes with or without the measuring means, a length of the filled solid particle layer, and a pressure drop thereof while passing a gas through the reaction tube, per each reaction tube, being substantially the same, respectively. By measuring the temperature of the catalyst particle layer, such a temperature as a representative can be gasped.

Abstract: An improved catalytic reactor includes a housing having a plate positioned therein defining a first zone and a second zone, and a plurality of conduits fabricated from a heat conducting material and adapted for conducting a fluid therethrough. The conduits are positioned within the housing such that the conduit exterior surfaces and the housing interior surface within the second zone define a first flow path while the conduit interior surfaces define a second flow path through the second zone and not in fluid communication with the first flow path. The conduit exits define a second flow path exit, the conduit exits and the first flow path exit being proximately located and interspersed. The conduits define at least one expanded section that contacts adjacent conduits thereby spacing the conduits within the second zone and forming first flow path exit flow orifices having an aggregate exit area greater than a defined percent of the housing exit plane area.

Abstract: The invention relates to a tubular reactor for carrying out catalytic gas-phase reactions, containing a catalyst tube bundle (8) that is traversed by the relevant reaction gas mixture, is filled with a catalyst, extends between two tube sheets (4, 148) and around which flows a heat transfer medium contained within a surrounding reactor jacket (6). The reactor also comprises gas entry and discharge hoods (2; 60) that cover the two tube sheets for supplying the relevant process gas to the catalyst tubes and for discharging the reacted process gas from the catalyst tubes. Together with all the parts that come into contact with the process gas mixture, the reactor is designed to have an appropriate strength for withstanding the deflagration and explosive pressures that are to be taken into account during its operation. The volume available to the process gas mixture prior to its entry into the catalyst tubes is restricted as much as possible in construction and flow engineering terms.

Abstract: The steam reformer has a double-cylinder structure having an inner cylinder and an outer cylinder surrounding the inner cylinder. The inner cylinder contains a high-temperature reaction section and an adjacent section being adjacent to the high-temperature reaction section. The high-temperature reaction section contains a mixed-catalyst bed prepared by mixing a steam reforming catalyst and an oxidation catalyst, and an oxygen-containing gas introduction section. A heat transfer suppresser is structured to suppress heat transfer from the high-temperature reaction section to the adjacent section or to the oxygen-containing gas introduction section. With the heat-transfer suppressor, the thermal diffusion from the high-temperature reaction section to peripheral area is effectively suppressed.

Abstract: A device to reform a raw material gas into a synthesis gas rich in hydrogen and carbon monoxide is disclosed. The device includes a vessel, a floating head, a plurality of reaction tubes, inlets and outlets for raw material and heating gases, and a cooled fixed tube plate.

Abstract: A method is disclosed for treating the effluent from a hydrocarbon pyrolysis process unit to recover heat and remove tar therefrom. The method comprises passing the gaseous effluent to at least one primary heat exchanger, thereby cooling the gaseous effluent and generating high pressure steam. Thereafter, the gaseous effluent is passed through at least one secondary heat exchanger having a heat exchange surface maintained at a temperature such that part of the gaseous effluent condenses to form in situ a liquid coating on said surface, thereby further cooling the remainder of the gaseous effluent to a temperature at which tar, formed by the pyrolysis process, condenses. The condensed tar is then removed from the gaseous effluent in at least one knock-out drum.

Abstract: A heat exchanger design is provided for optimal transfer of thermal energy between a primary reactor-out reformate and a primary reactor-in steam and air. In particular, one embodiment of the present invention comprises a prime-surface true counter axial flow heat exchanger positioned around the primary reactor.

Abstract: A method of assembling a radiant cooler is provided. The method includes providing a vessel shell that includes a gas flow passage defined therein that extends generally axially through the vessel shell, coupling a plurality of cooling tubes and a plurality of downcomers together to form a tube cage wherein at least one of the plurality of cooling tubes is positioned circumferentially between a pair of circumferentially-adjacent spaced-apart downcomers, and orienting the tube cage within the vessel shell such that the tube cage is in flow communication with the flow passage.

Abstract: Process and reaction unit for isothermal shift conversion of a carbon monoxide containing feed gas, the process comprising the steps of introducing the feed gas in a reaction unit into reactor tubes with a fixed bed of a shift conversion catalyst in a reaction zone; contacting the feed gas with the catalyst at conditions being effective in carbon monoxide shift conversion reaction with steam reactant to hydrogen and cooling the reaction by indirect heat exchange with a cooling agent by passing the cooling agent in a falling film along shell side of the reactor tubes and removing heated cooling agent from the falling film; passing hydrogen when it is formed by the shift conversion reaction through a hydrogen selective membrane to a permeate zone; withdrawing hydrogen from the permeate zone and carbon monoxide depleted feed gas from the reaction zone.

Abstract: A method for quickly starting up a reactor and a reactor system therefor are provided. A shell-and-tube reactor in the system is adapted to circulate a heat medium having a solid point in the range of 50-250° C. to the outside of the reaction tubes and characterized by initiating temperature elevation of the reactor by introducing a gas of a temperature in the range of 100-400° C. to the reaction tubes' side and then circulating the heat medium in a heated state to the outside of the reaction tubes. By introducing a gas of an elevated temperature preparatorily to the reaction tubes, it is made possible to prevent the heat medium after circulation from being solidified again and enable the reactor to be quickly started up.

Abstract: A heat exchange-type reactor includes a reaction chamber (1) having mounted therein a plurality of contact tubes (5) filled with a catalyst material; at least one shield plate (11) mounted within the reaction chamber to partition an inner space of the reaction chamber into at least two separate spaces (1d, 1e); a plurality of conduits (13, 15, 17, 19) having entrance (15a, 17a) and exit (13a, 17a) openings through which a heat transfer medium respectively enters and exits, and being mounted to an outer circumference of the reaction chamber (1) corresponding to the partitioned spaces (1d, 1e); and a heat exchange unit connected to the conduits (13, 15, 17, 19) to perform heat exchange of the heat transfer medium, in which the heat exchange unit includes a single heat exchanger that performs the exchange of heat of the heat transfer medium in accordance with the partitioned spaces.

Abstract: The present invention relates to an arrangement (1) for treatment of a polymerizable material (12) comprising at least one gassing device (2) to feed a gas (11) into the polymerizable material (12) and a heating device (3) to heat the polymerizable material (12) provided with gas (11), characterized in that the heating device (3) is designed such that the polymerizable material (12) flows through the heating device (3) via an inlet (4) against gravity (9) and means for even distribution of the gas (11) over the inlet (4) are provided. The invention also relates to a process for heating of a polymerizable material, a device for production of (meth)acrylic acid and a process for production of high purity (meth)acrylic acid.

Abstract: A method of cooling syngas in a gasifier is provided. The method includes channeling cooling fluid through at least one tube-bundle that includes at least three tubes coupled together within a radiant syngas cooler and extends through a reaction zone of the gasifier, and circulating reactant fluid around the at least one tube-bundle to facilitate transferring heat from the reactant fluid to the cooling fluid.

Abstract: A method of cooling syngas in a gasifier is provided. The method includes channeling cooling fluid through at least one platen that extends at least partially through a reaction zone of the gasifier, and circulating reactant fluid around the at least one platen to facilitate heat transfer from the reactant fluid to the cooling fluid.

Abstract: A reactor for testing catalyst systems which has a plurality of catalyst tubes (2) which are arranged parallel to one another in the interior space of the reactor and whose ends are welded into tube plates and also has caps (3) at each end of the reactor which each bound a cap space (4), with a fluid reaction medium (5) being fed via one cap space (4) into the catalyst tubes (2), flowing through the catalyst tubes (2) and being discharged via the other cap space (4), and is also provided with a heat exchange medium circuit in which the heat exchange medium (6) is fed in at one end of the reactor, flows through the intermediate space between the catalyst tubes (2) and flows out at the other end of the reactor, wherein the catalyst tubes (2) are arranged in two or more catalyst tube regions (7) which are thermally separate from one another, is proposed.

Abstract: A method of cooling hot fluid flowing through a chamber is provided. The method includes channeling cooling fluid through at least one cooling tube that extends through a passage of the chamber, and circulating the hot fluid flowing within the passage around the at least one cooling tube using at least one fluid diverter.

Abstract: An improved reactor for an HF alkylation unit of the shell-and-tube heat exchanger type has an axial tube bundle to provide cooling for the reactor and a centrally-located axial sparger system for injecting and dispersing the hydrocarbon reactants into the flow path in the reactor. The sparger comprises an axially-extensive tube with outlet nozzles for the hydrocarbon reactants arranged around the tube, preferably with differing radial angles, at different locations along the length of the sparger.

Abstract: A vertical heat exchanger is described, which allows efficient elimination of the gas generated therein and efficient removal of the sludge accumulated therein. The vertical heat exchanger has at least part of one end of a vent pipe formed of an upper tube sheet part (an upper cover part in the case of a spiral heat exchanger) and the other end thereof connected outside the heat exchanger to an immediately adjacent fluid passing port passing the same fluid as the vent and/or at least part of one end of a drain pipe formed of a lower tube sheet part (a lower cover part in the case of a spiral heat exchanger) and the other end thereof connected outside the heat exchanger to an immediately adjacent fluid passing port passing the same fluid as the drain.

Abstract: A hydrocarbon fuel processing reactor for generating a hydrogen-enriched reformate from hydrocarbons is disclosed. A plurality of shells are arranged coaxially having a gap defined between each of the successive shells, thereby forming a plurality of coaxial zones. The shells are configured to permit heat transfer from one zone to another. Fluid streams for reactions within the reactor are preheated by heat transfer from adjacent zones.

Abstract: The object of the present utility model is to cope with the problems of large volume of the presently known cellpacking type of reactor and the poor effect of heat transfer, and to provide a shell-type reactor with radial baffle, which transfers heat well and reduce the volume of the reactor, comprising a shell (1) and an internal cold plate assembly (2), said internal cold plate assembly (2) fixed within said shell(1); wherein a gas radial distribution vessel (9) and a radial gas cylinder (10) fixed within said shell (1); said radial distribution vessel (9) and said radial gas cylinder (10) could counterchange according to the difference of the gas flow direction; several circles of radial baffling assemblies (12) are provided between said radial distribution vessel (9) and said radial gas cylinder (10), said radial baffling assemblies (12) consisting of several baffling components fixed in an interval mode, an axial baffling through groove or hole is provided between the adjacent baffling components.

Abstract: Disclosed is a shell-and-tube reactor that may be used in a method for producing unsaturated aldehydes and/or unsaturated acids from olefins by means of fixed-bed catalytic partial oxidation. The reactor includes at least one reaction zone of a first-step reaction zone for producing unsaturated aldehydes as a main product and a second-step reaction zone for producing unsaturated acids as a main product, and at least one reaction zone of the reaction zones comprises two or more catalytic layers, each of the catalytic layers being packed with a formed product of catalyst as secondary particles, wherein the secondary particles in each catalytic layer are formed of primary particles of a catalytically active component having a different particle size, and the particle size of primary particles of the catalytically active component is controlled so that it decreases from an inlet of the reactor to an outlet of the reactor.

Abstract: Improved apparatus for use in process systems which include exothermic chemical conversions of organic compounds to value added products is disclosed, more particularly, flow reactors for exothermic chemical conversions using a fixed heterogeneous catalyst with means for control of the exotherm.

Abstract: An heterogeneous chemical reactor of the type with a partial opening, incorporating a catalytic cartridge comprising a substantially cylindrical basket (11) suitable for containing a predetermined amount of a predefined catalyst is distinguished by the fact that the basket (11) is modular and is made of a plurality of containers (14) which are structurally independent from each other, which can be manipulated individually and which are associated with each other to form the basket (11) in a reciprocally removable way, each container (14) being of a suitable size to pass through the partial opening (9) of the corresponding reactor (1).