Abstract: The present invention discloses the systems of producing calcium and magnesium carbonate from the Ca/Mg containing solution leached by a CO2-based hydrometallurgical process which includes: a precipitation reactor that the Ca/Mg containing leached solution is continuously added and fully mixed with the alkaline reagent at specific mole ratio into the precipitation reactor and the reactor also comprises a CO2 bubbling module where CO2 is captured and recirculated from the thermal decomposition process as needed; a solid-liquid separation unit that the treated slurry is treated by the solid-liquid separation unit to produce precipitated calcium and magnesium carbonate products where the recirculating water is recycled back into the precipitation reactor; a thermal decomposition unit that the calcium and magnesium carbonate products is calcined by the thermal decomposition unit to produce an alkaline reagent and the alkaline reagent is recycled back into the precipitation reactor for the next batch of reaction.

Abstract: Spent aromatization catalysts containing a transition metal and a catalyst support are selectively poisoned in the disclosed reforming methods, resulting in improvements in overall aromatics yield and selectivity.

Abstract: Oxidative dehydrogenation is an alternative to the energy extensive steam cracking process presently used for the production of olefins from paraffins, but has not been implemented commercially partially due to the unstable nature of hydrocarbon/oxygen mixtures, and partially due to the cost involved in the construction of new facilities. An oxidative dehydrogenation chemical complex designed to reduce costs by including integration of an oxygen separation module that also addresses safety concerns and reduces emission of greenhouse gases is described.

Abstract: A fuel cell system includes a hydrodesulfurizer configured to remove a sulfur compound in a raw material; a fuel cell configured to generate power by electrochemical reaction using a fuel gas and an oxidizing gas, the fuel gas being obtained by reforming the raw material desulfurized with the hydrodesulfurizer; a heater configured to heat the hydrodesulfurizer by utilizing the heat of an exhaust gas circulated in the fuel cell system including the fuel cell; an introduction passage disposed to guide the exhaust gas to the heater; and a gas supply unit configured to supply a cooling gas to the exhaust gas, the cooling gas being not utilized in the power generation in the fuel cell system, wherein a mixture gas of the exhaust gas and the cooling gas supplied from the gas supply unit is passed through the inside of the heater.

Abstract: A method and system for producing a synthesis gas in an oxygen transport membrane based reforming system is disclosed that carries out a primary reforming process, a secondary reforming process.

Abstract: A plant for preparing monosilane (SiH4) by catalytic disproportionation of trichlorosilane (SiHCl3) includes a reaction column having a feed line for trichlorosilane and a discharge line for silicon tetrachloride (SiCl4) formed, and at least one condenser via which monosilane produced can be discharged from the reaction column, wherein the reaction column has at least two reactive/distillative reaction regions operated at different temperatures and containing different catalytically active solids, at least one of the reaction regions containing a catalytically active solid based on vinylpyridine, and at least one of the reaction regions containing a catalytically active solid based on styrene.

Abstract: A system and process for removing catalyst fines from a gas stream overhead the slurry in a Fischer-Tropsch slurry bubble column reactor. The gas phase at the top of the slurry bubble column reactor containing small amounts of entrained liquid and catalyst particles. The unreacted gases are passed through a demister, which removes larger droplets and catalyst particles. Smaller droplets and catalyst fines are conveyed to a secondary gas cleaner, such as a cyclone, whereby substantially all remaining particles are removed from the gas phase. A particle-containing liquid produced in the secondary gas cleaner can be further subjected to a filtrate cleaning unit to filter out fine catalyst particles and produce a substantially particle-free liquid product stream and a slurry stream of liquid product containing catalyst particles.

Abstract: A gas-to-liquids process and plant for treating natural gas, in which the natural gas is subjected to expansion through a flow restrictor so as to undergo cooling through the Joule Thomson effect, enables liquids to be separated from the gas stream. The natural gas may be cooled before it reaches the flow restrictor by heat exchange with fluid that has passed through the flow restrictor. This decreases the proportion of longer-chain hydrocarbons in the natural gas, which may simplify subsequent processing, and may enable the size of the plant to be decreased.

Abstract: A process and apparatus are disclosed for hydrotreating a hydrocarbon feed in a hydrotreating unit and hydrocracking a second hydrocarbon stream in a hydrocracking unit. The hydrocracking unit and the hydrotreating unit may share the same recycle gas compressor. A make-up hydrogen stream may also be compressed in the recycle gas compressor. The second hydrocarbon stream may be a diesel stream from the hydrotreating unit. The diesel stream may be a diesel and heavier stream from a bottom of a hydrotreating fractionation column.

Abstract: An apparatus is disclosed for recovering hydroprocessing effluent from a hydroprocessing unit utilizing a hot stripper and a cold stripper. Only the hot hydroprocessing effluent is heated in a fired heater prior to product fractionation, resulting in substantial operating and capital savings.

Abstract: A desulphurization and decarbonisation apparatus includes (a) a starter for starting a reaction between an electropositive metal and sulphur oxides and carbon dioxide of a flue gas; (b) a first reaction chamber with a cooling unit for reducing the sulphur oxides and the carbon dioxide of the flue gas in an exothermic reaction with the electropositive metal; (c) a second reaction chamber for generating a first suspension including suspended carbon containing reaction products and sulphur containing reaction products by extracting solid reaction products of the first reaction chamber in a solvent; (d) a third reaction chamber for oxidizing the first suspension to generate a second suspension including suspended carbon containing reaction products and oxidized sulphur containing reaction products; and (e) a separator for separating the oxidized sulphur containing reaction products from the suspended carbon containing reaction products.

Abstract: Methods for converting an H2SO4 alkylation unit to an ionic liquid alkylation system configured for performing ionic liquid catalyzed alkylation processes may comprise connecting at least one component configured for ionic liquid catalyzed alkylation to at least one component of the H2SO4 alkylation unit, wherein the at least one component of the H2SO4 alkylation unit is retained, modified or adapted for use in the ionic liquid alkylation system. Ionic liquid catalyzed alkylation systems derived from existing conventional alkylation units, and ionic liquid catalyzed alkylation processes are also disclosed.

Abstract: Two-stage hydroprocessing uses a common dividing wall fractionator. Hydroprocessed effluents from both stages of hydroprocessing are fed to opposite sides of the dividing wall.

Abstract: One exemplary embodiment can be a method of modifying an alkylation unit to increase capacity. The method may include combining a first alkylation zone with a second alkylation zone. Generally, the first alkylation zone includes a first settler having a height and a width. Typically, the width is greater than the height. In addition, the second alkylation zone may have a second settler having a height and a width. Usually, the height is greater than the width.

Abstract: A hot stripped hydroprocessed stream from a stripper column may be sent directly to a vacuum fractionation column instead of being first processed in an atmospheric fractionation column. If a separate warm stripper column is used, both the warm stripped stream and a hot stripped stream may be fractionated in the same fractionation column, particularly a vacuum fractionation column.

Abstract: A process for the preparation of an aromatic aldehyde by means of the oxidation of the corresponding starting compound in aqueous medium, and separation of said aldehyde from said medium by pervaporation is disclosed together a plant for its carrying out. Advantageously, the process of the present invention allows control of oxidation reaction and recovery of the product with high selectivity and purity. Among others, benzaldehyde, anisaldehyde and vanillin can advantageously be prepared by this process.

Abstract: A polymorph, a polymorph screening system, and a polymorph preparing and screening method are disclosed. The polymorph preparing and screening method includes the following steps: providing a plurality of substrates of different materials; causing an organic material to grow crystals on the plurality of substrates through solution-cooling crystallization process, so that a plurality of polymorphs with different characteristics are prepared; and screening the plurality of polymorphs prepared in the previous step to obtain polymorphs with desired characteristics.

Abstract: Methods of producing bio-fuel and other high-value products from oleaginous biomass (e.g. algae biomass) are provided. The two-step methods use a first step of subcritical water extraction of the biomass at low temperatures to produce polysaccharides and other high value products of interest, followed by, ii) hydrothermal liquefaction of remaining solid biomass at high temperatures to produce bio-oil.

Abstract: An integrated facility for the co-production of ethanol and biodiesel fuel is provided. Ethanol and corn oil, the primary product and a by-product from the ethanol plant, are utilized as feedstocks for a biodiesel plant operating within the same general facility as the corn ethanol plant. By-products of the biodiesel plant, principally crude liquid glycerol and gaseous ethanol or methanol, are recycled to various parts of the ethanol plant.

Abstract: A reactor (110) serves to combust residual carbon in fine particulate matter, remove a contaminant from fine particulate matter, or change the composition of fine particulate matter. The reactor output is processed by particle collection devices (115, 125, 140, 155, 175) and heat exchangers (135, 150, 165) to provide particle outputs (118, 124, 131, 144, 159) of different sizes. A contaminant, such as carbon or a metal, is combusted, vaporized, volatized, broken down, or substantially appears on one particle output (144) so that another particle output and the exhaust gas (142) are substantially contaminant-free. Different outputs can also be selectively mixed, as desired, to product a combined output (171). Fly ash and silica fume can be processed separately or together to reduce the amount of unburned carbon in both. Metals can also be removed from the fine particulate matter. Kaolin can also be processed to produce metakaolin.

Abstract: The present invention relates to an apparatus for coproducting iso-type reaction product and alcohol from olefin, and a method for coproducting using the apparatus, in which the hydroformylation reactor provides a sufficient reaction area due to the broad contact surface area between the olefin and the synthesis gases that are the raw materials by a distributor plate installed in the reactor, and the raw materials can be sufficiently mixed with the reaction mixture due to the circulation of the reaction mixture so that the efficiency of the production of the aldehyde is excellent; and also the hydrogenation reactor suppresses the side reaction so that the efficiency for producing aldehyde and alcohol are all increased, and also iso-type reaction product and alcohol can be efficiently co-produced.

Abstract: A carbonylation process for producing acetic acid including: (a) carbonylating methanol or its reactive derivatives in the presence of a Group VIII metal catalyst and methyl iodide promoter to produce a liquid reaction mixture including acetic acid, water, methyl acetate and methyl iodide; (b) feeding the liquid reaction mixture at a feed temperature to a flash vessel which is maintained at a reduced pressure; (c) heating the flash vessel while concurrently flashing the reaction mixture to produce a crude product vapor stream, wherein the reaction mixture is selected and the flow rate of the reaction mixture fed to the flash vessel as well as the amount of heat supplied to the flash vessel is controlled such that the temperature of the crude product vapor stream is maintained at a temperature less than 90° F.

Abstract: Processes for using a combination of carbon dioxide and oxygen in the dehydrogenation of hydrocarbons are provided. A hydrocarbon feedstock, carbon dioxide and oxygen are fed to an oxidative dehydrogenation reactor system containing one or more catalysts that promote dehydrogenation of the hydrocarbon feedstock to produce a dehydrogenated hydrocarbon product. The processes of the present invention may be used, for example, to produce styrene monomer by dehydrogenation of ethylbenzene using carbon dioxide and oxygen as oxidants.

Abstract: A wet scrubber (8) for cleaning a process gas containing sulphur dioxide comprises an absorption vessel (40) operative for bringing the process gas into contact with an absorption liquid to absorb sulphur dioxide from the process gas. The wet scrubber (8) further comprises an acidification system (90) operative for mixing absorption liquid that has absorbed sulphur dioxide from the process gas with a carbon dioxide containing gas, an absorbent dissolution tank (54) operative for adding an absorbent material to at least a portion of the absorption liquid, and a return pipe (104) operative for returning to the absorption vessel (40) at least a portion of the absorption liquid that has been mixed with the carbon dioxide containing gas.

Abstract: The apparatus converts ethylene in a dilute ethylene stream and dilute benzene in an aromatic containing stream via alkylation to heavier hydrocarbons. The catalyst may be a zeolite such as UZM-8. The catalyst is resistant to feed impurities such as hydrogen sulfide, carbon oxides, and hydrogen and selectively converts benzene. At least 40 wt-% of the ethylene in the dilute ethylene stream and at least 20 wt-% of the benzene in the dilute benzene stream can be converted to heavier hydrocarbons.

Abstract: An apparatus is disclosed for recovering hydroprocessing effluent from a hydroprocessing unit utilizing a hot stripper and a cold stripper. The cold stripper and the hot stripper utilize a common overhead recovery apparatus.

Abstract: Plant for urea production from ammonia and carbon dioxide having a so-called high-pressure section which comprises a synthesis reactor and a condensation unit (7, 107) positioned inside the reactor, all substantially operating at the same pressure.

Abstract: An apparatus is disclosed for recovering hydroprocessing effluent from a hydroprocessing unit utilizing a hot stripper and a cold stripper. The cold stripper and the hot stripper are contained in the same vessel. A barrier prevents material from the hot stripper from entering into the cold stripper.

Abstract: A method of making acetic acid includes: (a) catalytically reacting methanol or a reactive derivative thereof with carbon monoxide in the presence of a homogeneous Group VIII metal catalyst and a methyl iodide promoter in a reactor vessel in a liquid reaction mixture including acetic acid, water, methyl acetate, methyl iodide and homogeneous catalyst, the reactor vessel being operated at a reactor pressure; (b) withdrawing reaction mixture from the reaction vessel and feeding the withdrawn reaction mixture along with additional carbon monoxide to a pre-flasher/post reactor vessel operated at a pressure below the reactor vessel pressure; (c) venting light ends in the pre-flasher vessel and concurrently consuming methyl acetate in the pre-flasher/post reactor vessel.

Abstract: A production saltwater disposal facility comprising a separator configured to receive production saltwater from a pipeline or a vehicle and separate hydrocarbons from the production saltwater, wherein the production saltwater received from the pipeline or vehicle is substantially the same composition as when the production saltwater was located in a subterranean formation, a hydrocarbon storage tank configured to receive hydrocarbons from the separator, a settling pit configured to receive the production saltwater from the separator and separate metals and/or other solids from the saltwater, an evaporator in fluid communication with the settling pit and comprising a nozzle configured to emit a stream of the saltwater along a path in air such that water in the saltwater evaporates, and a collection pit positioned under the path and configured to collect the salt from the saltwater after the water has evaporated.

Abstract: The present invention is generally directed to methods and systems for producing biofuels via biomass, waste plastic, and/or Fischer-Tropsch product feeds. Such methods and systems are an improvement over the existing art at least in that they are feed-tolerant (i.e., allow for variability) and provide an economy of scale, while typically retaining the environmental benefits associated with such processing of such feeds.

Abstract: The present invention relates to a method and system for converting gas to liquids and fractionating crude oil or condensate. Advantageously, it includes hydroprocessing at least a portion of the fractionated product and at least a portion of the Fischer-Tropsch products in the same hydroprocessor. Among other advantages the present invention provides for improved output quality for diesel and/or naphtha, reduced transportation and/or storage costs, and/or enhanced energy efficiency.

Abstract: A system for activating carbonaceous material including a carbonaceous material feedstock unit for producing a carbonaceous material of less than 5% mineral content; a digestion unit in communication with the carbonaceous material feedstock unit; an acid feedstock unit in communication with the digestion unit for providing an acid mixture solution; a separation unit in communication with the digestion unit for separating the digested carbonaceous material from the acid mixture solution; a dryer unit in communication with the separation unit for drying the digested carbonaceous material and separating the carbonaceous material; and a thermal unit for activating the carbonaceous material to produce activated carbonaceous material, the thermal unit having an inlet for receiving the carbonaceous material from the dryer unit and an outlet for exiting the activated carbonaceous material from thermal unit.

Abstract: A hydrogen production system (X1) according to the present invention includes a reforming apparatus (Y1) having a vaporizer (1) and a reforming reactor (2), and a PSA apparatus (5). In the vaporizer (1) a mixed material (hydrocarbon-based material, water, and oxygen) is heated and vaporized. In the reforming reactor (2), steam reforming reaction and partial oxidation reaction of the hydrocarbon-based material take place at a time, so that reformed gas (containing hydrogen) is led out from the vaporized mixed material. In the PSA apparatus (5), the reformed gas is introduced into an adsorption tower loaded with an adsorbing agent, so that an unnecessary component in the gas is adsorbed by the adsorbing agent and hence hydrogen-rich gas is led out of the tower, while the unnecessary component is desorbed from the adsorbing agent, so that hydrogen-containing desorbed gas that contains the unnecessary component and hydrogen remaining in the tower is discharged out of the tower.

Abstract: It is described a process for thermal hydrolysis and team explosion of biomass, said method comprising the steps of: (i) leading the biomass approximately continuous to a first preheating step and preheat the biomass, (ii) leading the preheated biomass into at least two reactors sequentially, (iii) heating and pressurising the reactor by addition of steam, (iv) keeping the reactor(s) at a certain temperature and pressure for a certain time, (v) leading the heated and pressurized biomass from the reactor(s) to a first pressure relief tank without any substantial pressure reduction and quickly relief the pressure of the biomass by means of a nozzle, in order to disintegrate the biomass, (vi) leading the biomass from the first pressure relief tank to a second pressure relief tank having a lower pressure than the pressure of the first pressure relief tank, (vii) leading the so treated biomass to a downstream facility for subsequent treatment. The invention also comprises a device for thermal treatment of biomass.

Abstract: The present invention relates to an apparatus for producing alcohols from olefins, comprising: a hydroformylation reactor wherein aldehydes are produced from olefins; a catalyst/aldehydes separator; a hydrogenation reactor wherein the aldehydes are hydrogenated to produce alcohols; and a distillation column. The hydroformylation reactor is equipped with a distributor plate, which has a broad contact surface for providing sufficient reaction area for reactants such as olefins and synthesis gas, and allows the reaction mixture to circulate and mix sufficiently, which contribute to excellent efficiency in terms of production of aldehydes. In addition, the hydrogenation reactor suppresses sub-reactions to improve the production yield of alcohols.

Abstract: The present disclosure provides a system and method for responding to an unintended increase in pressure within a high pressure processing system. The system and method of the present disclosure provides a pressure relief system that releases pressure reliably even if the material under pressure is of mixed phase. In addition, the system and method for releasing pressure avoids the need for complex subsystems to contain and process materials that escape the system during the pressure release process.

Abstract: Method for the production of a coarse-grained ammonium sulphate product by crystallization and installation for carrying out the method from an ammonium sulphate solution in a DTB type crystallizer having an internal suspension circuit and a clarifying zone, from which a clarified partial flow of solution is constantly drawn off into an external circuit, is heated in a heat exchanger to dissolve the solids contained therein and is guided back as a clear solution into the lower region of the crystallizer. A fine crystal suspension flow is drawn off from the clarifying zone as a further partial flow and guided back into the internal circuit of the crystallization stage without any previous dissolution of the solid proportion contained therein.

Abstract: A system includes a first reactor configured to receive a first gaseous stream and generate a first solids stream, a second reactor configured to receive the first solids stream, receive a second gaseous stream, and generate a second solids stream, and a solids pressurizing feeder configured to convey the first solids stream or the second solids stream. The solids pressurizing feeder is configured to at least substantially reduce or prevent fluid flow between the first reactor and the second reactor.

Abstract: A system for making low volatile carbonaceous material including a digestion vessel in communication with a carbonaceous material feedstock unit for producing a digested carbonaceous material; an extraction vessel in communication with the digestion vessel, the extraction vessel containing supercritical carbon dioxide fluid for extracting hydrocarbons from the digested carbonaceous material to produce an extract solvent and the low volatile carbonaceous material; and at least one separation vessel in communication with the extraction vessel for separating the extract solvent to a carbon dioxide gas and a stream of extracted hydrocarbons.

Abstract: A device for selectively removing contaminants from a crude product mixture which includes a production reactor for producing a crude oil product mixture, the production reactor includes a lipid reservoir and an alcohol reservoir and a first organic acid removal reactor in fluid communication with the production reactor. The first organic acid removal reactor includes a first housing defining an interior volume the housing configured to receive the crude oil products and disposed within the interior volume of the removal reactor housing is metal oxide media selected from the group consisting of zirconia, alumina, hafnia and titania for removing organic acidic contaminants from the crude oil product to product a purified biodiesel fuel.

Abstract: The present invention relates in general terms to a process for preparing alkyl methacrylates, comprising as steps: providing an acetone cyanohydrin by a process according to one of the preceding claims; contacting the acetone cyanohydrin with an inorganic acid to obtain a methacrylamide; contacting the methacrylamide with an alcohol in the presence of an inorganic acid in a reactor to obtain an alkyl methacrylate; continuously discharging at least a portion of the alkyl methacrylate from the reactor into a distillation column as a vapor stream; the discharge being effected by feeding a discharge stream comprising steam into the reactor, to an apparatus for preparing alkyl methacrylates, to a process for preparing polymers based at least partly on alkyl methacrylates, to the use of the alkyl methacrylates obtainable by the process according to the invention in chemical products, and to chemical products based on alkyl methacrylates obtainable by the process according to the invention.

Abstract: Embodiments of the present invention include processing steps and subsystems, within automated-biopolymer-synthesis systems and within other automated systems for organic-chemistry-based processing, for removing reagent solutions and solvents from reaction chambers following various synthetic reaction steps and washing steps undertaken during biopolymer synthesis. Embodiments of the present invention employ any of various different types of liquid-absorbing materials to wick, or remove by capillary action, liquids from reaction chambers. Wicking-based methods and subcomponents of the present invention remove significantly greater fractions of solutions from reaction chambers than conventional methods and subsystems and, in addition, are mechanically simpler and produce fewer deleterious side effects than currently used methods and subsystems.

Abstract: The invention relates to systems and methods for producing synthesis gas. In particular, the systems of the present invention include two catalytic reactors in series, a wet reformer/gasifier followed by a dry reformer. The systems produce synthesis gas with very little to no methane.

Abstract: A reactive distillation apparatus for multistage counter-current rotating bed includes a closed shell, in the center of which a revolving shaft linking each shell section is set, the shaft is provided with two or more rotors in series connection, a feeding inlet, a reflux inlet and an outlet of the gas phase are mounted on the top end face of the shell while a waste liquid outlet and an inlet of the gas phase are set on the bottom end face of the shell, a group of concentric dynamic filler rings with different diameters are installed at intervals along the radial direction, wherein the wall of the dynamic filler rings is holed, and the ring clearance between the dynamic filler rings is configured with static rings fastened on the static disc; a feeding inlet is arranged on the top cover of the shell corresponding to the spray nozzle of raw material liquid; a rotating liquid distributor is arranged on the inner side of the innermost dynamic filler ring of the said lower rotor.

Abstract: A method for treating an organic waste, in which the organic waste is pressurized and continuously supplied to a high temperature and pressure treatment apparatus to produce a slurried material by blowing steam into the organic waste to cause a reaction while heating, pressurizing and agitating. The slurried material is dehydrated to produce a separated liquid product and a separated solid product. The separated solid product includes sufficient combustible content to produce a fuel product. The separated liquid product is purified.

Abstract: An apparatus and process is disclosed for hydroprocessing hydrocarbon feed in a hydroprocessing unit and hydrotreating a second hydrocarbon. A warm separator sends vaporous hydrotreating effluent to be flashed with liquid hydroprocessing effluent to produce a vapor flash overhead that can be recycled to the hydrotreating unit to provide hydrogen requirements.

Abstract: In the production of isobutylene-based elastomers the product obtained from the polymerization process is often in the form of a stream. Described herein are an apparatus and a process for removal of hydrocarbon liquids from the elastomer. The process comprises the steps of obtaining a stream comprising hydrocarbon liquids, either solvents or diluents, and an isobutylene-based elastomer; passing the stream through a kneader to volatize the hydrocarbon liquids from the elastomer.

Abstract: This invention relates to a system for the preparation of a high quality gasoline through the recombination of catalytic hydrocarbon and its process. The characteristics are as follows: the upper part of the fractionator is connected with light petrol hydrogenation unit through the light petrol pipeline. The lower part of the fractionator is connected with the extractor through the heavy petrol pipeline. The upper part of the extractor directly extracts the product through the pipeline and the lower part of the extractor is connected to the light petrol pipeline behind the light petrol hydrogenation unit. Compared with the prior art, this invention has the following advantages: the volume of used catalyst is greatly reduced. In addition, the sulfur reduction and olefin reduction effect are remarkable by using the hydrogenation units with special catalysts and parameters regarding different petrol fractions.

Abstract: An improved process for removing polymeric by-product (ASO) from the HF alkylation acid in an HF alkylation unit used for the production of gasoline boiling range alkylate product by olefin/iso-paraffin alkylation, comprises fractionating a portion of the circulating HF alkylation acid inventory of the unit with a portion of hot alkylate product in a fractionation zone to from an overhead product comprising HF alkylation acid and water and a bottoms fraction comprising the polymeric by-product and alkylate. The bottoms fraction is sent to the isoparaffin stripper of the unit to remove trace HF alkylation acid as overhead and form a product stream of hot alkylate as a bottoms fraction.