By Catalytic Reaction Patents (Class 423/564)
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Patent number: 10131542Abstract: Embodiments of the invention include a method for degassing liquid sulphur in a container, a first area of the container being flooded with liquid sulphur and a second area of the container being flooded with a gas, and a gas flow being injected into the first area, wherein liquid sulphur is sprayed into the second area. Embodiments of the invention include a device for degassing liquid sulphur having a container comprising two adjacent areas, the first area being flooded with liquid sulphur and the second area being flooded with gas, and having at least one device for injecting a gas flow into the first area, characterized by a device for spraying liquid sulphur opening into the second area. Other embodiments are also included herein.Type: GrantFiled: November 5, 2012Date of Patent: November 20, 2018Assignees: Air Liquide Global E&C Solutions Germany GmbH, NGD ConsultInventors: Jean Nougayrede, Wolfgang Nehb, Eckhard Juengst
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Hydrogen sulfide gas production plant and method for recovering and using waste hydrogen sulfide gas
Patent number: 9480956Abstract: An object is to provide a hydrogen sulfide gas production plant that can recover discharged waste hydrogen sulfide gas and efficiently supply the gas to a process plant where processing is conducted by using hydrogen sulfide gas, and also provide a method for recovering and using the waste hydrogen sulfide gas by the hydrogen sulfide gas production plant. In the present invention, the hydrogen sulfide gas production plant is provided with a pipe that recovers the waste hydrogen sulfide gas discharged from the hydrogen sulfide gas production plant and that has one end connected to the process plant where the hydrogen sulfide gas is used, and the discharged waste hydrogen sulfide gas is recovered and the recovered waste hydrogen sulfide gas is supplied to the process plant through the pipe.Type: GrantFiled: January 7, 2013Date of Patent: November 1, 2016Assignee: SUMITOMO METAL MINING CO., LTD.Inventors: Osamu Nakai, Satoshi Matsubara, Tomoyuki Hirose, Masafumi Nakamura -
Patent number: 8709366Abstract: Sulfur oxides are removed from an oxygen-containing acid gas in configurations and methods in which oxygen is catalytically removed using hydrogen sulfide, and in which the sulfur oxides react with the hydrogen sulfide to form elemental sulfur. A first portion of the remaining sulfurous compounds is reduced to form the hydrogen sulfide for oxygen removal, while a second portion of the sulfurous compounds is further converted to elemental sulfur using a Claus reaction or catalytic direct reduction reaction.Type: GrantFiled: November 9, 2004Date of Patent: April 29, 2014Assignee: Fluor Technologies CorporationInventors: Thomas King Chow, Vincent Wai Wong, John Gebur, Theresa Flood
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Patent number: 8703084Abstract: A method and apparatus for eliminating COS and/or CS2 from a hydrocarbon-containing feed stream, and further eliminating H2S from such feed stream or converting all sulfur species in such feed stream to H2S and SO2 to allow for easy subsequent conversion of such H2S and SO2 to elemental sulfur in a Claus reaction. The method comprises: (i) injecting water so that the feed stream contains greater than 10 vol % (water equivalent); (ii) passing the feed stream through catalyst means which hydrogenates COS and/or CS2 to H2S; (iii) injecting O2 so that the stoichiometric ratio of O2 to H2S is at least 0.5:1.0; (iv) passing the stream though a reaction zone having oxidation catalyst means which oxidizes H2S to elemental sulfur or SO2 (depending on the amount of oxygen and water added); where the temperature of the reaction zone is above the elemental sulfur dew point.Type: GrantFiled: February 17, 2012Date of Patent: April 22, 2014Assignee: Archon Technologies Ltd.Inventors: Conrad Ayasse, Ahmed M. Shahin, Alan Ayasse
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Patent number: 8652222Abstract: Particulate compositions are described comprising an intimate mixture of a biomass, such as switchgrass or hybrid poplar, a non-biomass carbonaceous material, such as petroleum coke or coal, and a gasification catalyst, where the gasification catalyst is loaded onto at least one of the biomass or non-biomass for gasification in the presence of steam to yield a plurality of gases including methane and at least one or more of hydrogen, carbon monoxide, and other higher hydrocarbons are formed. Processes are also provided for the preparation of the particulate compositions and converting the particulate composition into a plurality of gaseous products.Type: GrantFiled: February 27, 2009Date of Patent: February 18, 2014Assignee: GreatPoint Energy, Inc.Inventors: Pattabhi K. Raman, Edwin J. Hippo, Nelson Yee
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Patent number: 8647497Abstract: A system for hydrogen sulfide removal from a sour gas mixture including hydrogen sulfide. The sour gas mixture is reacted with a transition metal compound in a scrubber. Sulfide from the hydrogen sulfide is oxidized to form elemental sulfur and the transition metal is reduced to form a reduced state transition metal compound. An electrochemical redox reaction is performed including the reduced state transition metal compound to regenerate the transition metal compound in an electrolyzer including a power source. During the electrochemical redox reaction a voltage from the power source applied to the electrolyzer is controlled to regenerate the transition metal compound at a rate sufficient to match a flow rate of hydrogen sulfide into the scrubber or maintain a predetermined maximum hydrogen sulfide level out from the scrubber. The transition metal compound regenerated is returned to the scrubber for the reacting.Type: GrantFiled: January 17, 2012Date of Patent: February 11, 2014Assignee: University of Central Florida Research Foundation, Inc.Inventors: Cunping Huang, Franklyn Smith, Clovis A. Linkous, Karthikeyan Ramasamy, Ali T. Raissi, Nazim Muradov
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Patent number: 8597581Abstract: A system may include a sulfur recovery unit. The sulfur recovery unit may include an acid gas supply, which may supply acid gas, an oxygen supply, which may supply oxygen, a fuel supply, which may supply fuel. The fuel may have a higher heating value than the acid gas. Also, the sulfur recovery unit may include a thermal reaction zone, which may thermally recover sulfur from the acid gas by combustion of the fuel and the acid gas with the oxygen and through reaction of the acid gas with combustion products arising from the combustion.Type: GrantFiled: January 4, 2010Date of Patent: December 3, 2013Assignee: General Electric CompanyInventors: Sachin Suhas Naphad, Ganesh Prasadh Kidambi
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Patent number: 8580208Abstract: The present invention describes a reactor (1) for continuously preparing hydrogen sulfide H2S from hydrogen and sulfur, comprising a distributor device (15) for distributing gaseous hydrogen in a sulfur melt (9) present at least in a lower part of the reactor. The distributor device (15) is arranged in the sulfur melt (9) and comprises a distributor plate (16) which is arranged in the reactor (1) and has an edge (17) extending downward and, if appropriate, has passage orifices (19). The hydrogen from a hydrogen bubble which forms below the distributor plate (16) is (for example through the passage orifices (19)) distributed in the sulfur melt (9) via the distributor plate (16).Type: GrantFiled: December 9, 2010Date of Patent: November 12, 2013Assignee: BASF SEInventors: Andreas Woelfert, Herald Jachow, Heinz Driess
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Publication number: 20130294985Abstract: TiO2-supported catalysts include at least molybdenum or tungsten as active components for hydrotreating processes, in particular for the removal of sulfur and nitrogen compounds as well as metals out of crude oil fractions and for the hydrogenation of sulfur oxides.Type: ApplicationFiled: December 19, 2011Publication date: November 7, 2013Applicant: Sachtleben Chemie GmbHInventors: Raimond L. C. Bonné, Olga Gonsiorová, Markus Schulte
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Patent number: 8557206Abstract: Methods and configurations are drawn to a plant in which an effluent gas (102) comprising oxygen and sulfur dioxide is catalytically reacted with hydrogen sulfiden (148) and hydrogen and/or carbon monoxide (114) to form a treated gas that is substantially oxygen free and in which sulfur dioxide is converted to hydrogen sulfide. In most preferred aspects, the hydrogen sulfide is provided to the process via a recycle loop (134B).Type: GrantFiled: April 22, 2004Date of Patent: October 15, 2013Assignee: Fluor Technologies CorporationInventors: Thomas King Chow, Vincent Wai Wong
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Patent number: 8501135Abstract: A method of reducing sulfur compounds from an incoming gas stream, comprising flowing the gas stream over a hydrolysis catalyst to convert COS and CS2 to H2S and reduce SO2 to elemental sulfur to form an effluent stream; providing an acidic gas removal unit comprising an absorbent; flowing said effluent stream over said absorbent to produce a stream free of acidic gases; applying an acidic-gas desorption mode to said acidic-gas rich absorbent to produce an acidic gas stream; introducing oxygen to said acidic gas-rich stream; providing a direct oxidation vessel containing catalyst suitable for catalyzing the oxidation of the H2S to sulfur wherein the temperature of the vessel is at or above the sulfur dew point at the reaction pressure; and flowing said acidic gas-rich stream over said catalyst to produce a processed stream having a reduced level of sulfur compounds.Type: GrantFiled: July 10, 2012Date of Patent: August 6, 2013Assignee: Archon Technologies Ltd.Inventors: Alan Ayasse, Ahmed M. Shahin, Conrad Ayasse
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Patent number: 8475650Abstract: The present invention relates to a pre-passivation process for a continuous reforming apparatus prior to the reaction, or a passivation process for a continuous reforming apparatus during the initial reaction, comprising loading a reforming catalyst into the continuous reforming apparatus, starting the gas circulation and raising the temperature of a reactor, injecting sulfide into the gas at a reactor temperature ranging from 100-650° C., controlling the sulfur amount in the recycle gas within a range of 0.5-100×10?6 L/L so as to passivate the apparatus.Type: GrantFiled: October 30, 2008Date of Patent: July 2, 2013Assignees: China Petroleum & Chemical Corporation, Research Institute of Petroleum Processing, SinopecInventors: Jieguang Wang, Aizeng Ma, Jianqiang Ren, Changqing Ji, Xinkuan Zhang, Hengfang Chen, Yajun Zhao
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Patent number: 8366795Abstract: Particulate compositions are described comprising a carbonaceous material, such as petroleum coke and/or coal, treated or otherwise associated with a gasification catalyst, where the catalyst is at least in part derived from a leachate from a biomass char, for gasification in the presence of steam to yield a plurality of gases including methane and at least one or more of hydrogen, carbon monoxide, and other higher hydrocarbons are formed. Processes are also provided for the preparation of the particulate compositions and converting the particulate composition into a plurality of gaseous products.Type: GrantFiled: February 27, 2009Date of Patent: February 5, 2013Assignee: GreatPoint Energy, Inc.Inventors: Pattabhi K. Raman, Nelson Yee
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Patent number: 8361428Abstract: Processes for the generation of steam are provided for use in an integrated catalytic gasification process for converting carbonaceous materials to combustible gases, such as methane. Generally, the exhaust gas from a steam generating reactor is provided along with steam, a carbonaceous feedstock, and a gasification catalyst, to a catalytic gasifier, wherein under appropriate temperature and pressure conditions, the carbonaceous feedstock is converted into a plurality of product gases, including, but not limited to, methane, carbon monoxide, hydrogen, and carbon dioxide. As substantially all the carbon dioxide produced from the steam generation process and the gasification process are subsequently directed though gas purification and separation processes, substantially all the carbon dioxide may be recovered, yielding a process having a near zero carbon footprint.Type: GrantFiled: February 27, 2009Date of Patent: January 29, 2013Assignee: GreatPoint Energy, Inc.Inventors: Pattabhi K. Raman, Francis S. Lau, Earl T. Robinson, Donald Anthony
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Patent number: 8349039Abstract: Processes are provided for capturing and recycling carbonaceous fines generated during a gasification process. In particular, the recycled fines are processed into a particulate composition which is useable as a carbonaceous feedstock and is conversion into a gas stream comprising methane.Type: GrantFiled: February 27, 2009Date of Patent: January 8, 2013Assignee: GreatPoint Energy, Inc.Inventor: Earl T. Robinson
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Publication number: 20110230572Abstract: Improved reaction efficiencies are achieved by the incorporation of enhanced hydrothermally stable catalyst supports in various water-forming hydrogenation reactions or reactions having water-containing feeds. Examples of water-forming hydrogenation reactions that may incorporate the enhanced hydrothermally stable catalyst supports include alcohol synthesis reactions, dehydration reactions, hydrodeoxygenation reactions, methanation reactions, catalytic combustion reaction, hydrocondensation reactions, and sulfur dioxide hydrogenation reactions. Advantages of the methods disclosed herein include an improved resistance of the catalyst support to water poisoning and a consequent lower rate of catalyst attrition and deactivation due to hydrothermal instability. Accordingly, higher efficiencies and yields may be achieved by extension of the enhanced catalyst supports to one or more of the aforementioned reactions.Type: ApplicationFiled: January 28, 2011Publication date: September 22, 2011Applicant: CONOCOPHILLIPS COMPANYInventors: Joe D. Allison, Byron G. Johnson
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Patent number: 7988943Abstract: For conversion of sulphur-containing compounds present in a gas comprising H2S and sulphur-containing compounds into additional H2S, a step A of contacting the gas with a reducing gas and a hydrogenation catalyst comprising cobalt, molybdenum and an alumina support, the sum of cobalt and molybdenum, in the oxide form, being 3% to 25% by weight, the surface area of alumina being more than 140 m2/g. In step B, effluent gas from step A is contacted with a catalyst comprising at least one alkaline-earth element, at least one dopant being iron, cobalt or molybdenum and at least one compound of titanium oxide and/or zirconium oxide, the catalyst for step B) being either in bulk or supported.Type: GrantFiled: October 29, 2008Date of Patent: August 2, 2011Assignee: IFP Energies NouvellesInventors: Christophe Nedez, Eric Roisin
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Patent number: 7887777Abstract: Hydrogen sulfide H2S is prepared from a crude gas stream containing H2S and polysulfanes (H2Sx). The crude gas stream is passed at temperatures of from 114 to 165° C. through catalytically active material present in a vessel, and sulfur is collected in the bottom of the vessel and recycled to the preparation of H2S. This process may be accomplished in an apparatus including a reactor for reacting sulfur and hydrogen, a cooler for receiving and cooling an H2S-containing crude gas stream passed out of the reactor to between 114 to 165° C., a vessel coupled to the cooler, the vessel including catalytically active material and a bottom for collecting sulfur obtained from the crude gas stream, and a line which is connected to the bottom of the vessel and opens into the cooler or into the reactor, for recycling sulfur.Type: GrantFiled: January 15, 2008Date of Patent: February 15, 2011Assignee: BASF SEInventors: Andreas Wölfert, Herald Jachow, Heinz Drieβ
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Patent number: 7871594Abstract: The present invention describes a reactor (1) for continuously preparing hydrogen sulfide H2S from hydrogen and sulfur, comprising a distributor device (15) for distributing gaseous hydrogen in a sulfur melt (9) present at least in a lower part of the reactor. The distributor device (15) is arranged in the sulfur melt (9) and comprises a distributor plate (16) which is arranged in the reactor (1) and has an edge (17) extending downward and, if appropriate, has passage orifices (19). The hydrogen from a hydrogen bubble which forms below the distributor plate (16) is (for example through the passage orifices (19)) distributed in the sulfur melt (9) via the distributor plate (16).Type: GrantFiled: January 10, 2008Date of Patent: January 18, 2011Assignee: BASF SEInventors: Andreas Wölfert, Herald Jachow, Heinz Drieβ
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Patent number: 7854915Abstract: The invention relates to a method of producing sulfuric acid wherein an SO2-containing raw gas produced in a sulfuric-acid recovery plant is passed through at least one reactor in which a catalytic reaction of SO2 to SO3 takes place, and the SO3 thereby formed is converted into sulfuric acid. According to the invention, at least a partial stream of the gas stream leaving the sulfuric-acid recovery plant is hydrogenated with an H2-rich gas in a post-treatment stage. The H2S-containing gas stream formed by the hydrogenation is fed into the H2S gas scrubber of a coke oven plant or a petrochemical plant. The invention also relates to an installation for carrying out the method.Type: GrantFiled: March 20, 2008Date of Patent: December 21, 2010Assignee: Uhde GmbHInventor: Holger Thielert
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Patent number: 7833509Abstract: The invention relates to a process and to an apparatus for preparing hydrogen sulfide H2S by converting a reactant mixture which comprises gaseous sulfur and hydrogen over a solid catalyst. The reactant mixture is converted at a pressure of from 0.5 to 10 bar absolute, a temperature of from 300 to 450° C. and a sulfur excess in a reactor (1). The sulfur excess corresponds to a ratio of excess sulfur to H2S prepared of from 0.2 to 3 kg of sulfur per kg of H2S prepared.Type: GrantFiled: January 14, 2008Date of Patent: November 16, 2010Assignee: BASF SEInventors: Andreas Wölfert, Herald Jachow, Heinz Drieβ
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Patent number: 7833508Abstract: The invention relates to a reaction vessel in which hydrogen sulphide is prepared from sulphur and hydrogen, wherein the reaction vessel consists partly or entirely of a material which is resistant to the reaction mixture, its compounds or elements and retains its resistance even at high temperatures.Type: GrantFiled: July 10, 2009Date of Patent: November 16, 2010Assignee: Evonik Degussa GmbHInventors: Hubert Redlingshöfer, Jan-Olaf Barth, Caspar-Heinrich Finkeldei, Hans Joachim Hasselbach, Stephan Kretz, Harald Heinzel, Christoph Weckbecker
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Patent number: 7736618Abstract: The invention relates to a reaction vessel in which hydrogen sulphide is produced from sulphur and hydrogen, wherein the reaction vessel is partially or completely made up of a material which is resistant to the reaction mixture and its compounds and/or elements and which remains resistant even at high temperatures.Type: GrantFiled: April 2, 2007Date of Patent: June 15, 2010Assignee: Evonik Degussa GmbHInventors: Hubert Redlingshoefer, Karl-Guenther Schuetze, Christoph Weckbecker, Klaus Huthmacher
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Publication number: 20100068128Abstract: The invention relates to a reactor (1) and a process for continuously preparing H2S by converting a reactant mixture which comprises essentially gaseous sulfur and hydrogen over a catalyst, comprising a sulfur melt (9) at least in a lower subregion (8) of the reactor (1), into which gaseous hydrogen is introduced. The catalyst is arranged in at least one U-shaped tube (21) which is partly in contact with the sulfur melt (9), the at least one U-shaped tube (21) having at least one entry orifice (23) on a limb (26) above the sulfur melt (9), through which the reactant mixture can enter the U-shaped tube (21) from a reactant region (10) of the reactor (1), having a flow path within the at least one U-shaped tube, along which the reactant mixture can be converted in a reaction region comprising the catalyst (22), and having at least one exit orifice (24) in another limb (27) through which a product can exit into a product region (7).Type: ApplicationFiled: January 14, 2008Publication date: March 18, 2010Applicant: BASF SEInventors: Andreas Wölfert, Herald Jachow, Heinz Driess
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Publication number: 20100015037Abstract: The invention relates to a reaction vessel in which hydrogen sulphide is prepared from sulphur and hydrogen, wherein the reaction vessel consists partly or entirely of a material which is resistant to the reaction mixture, its compounds or elements and retains its resistance even at high temperatures.Type: ApplicationFiled: July 10, 2009Publication date: January 21, 2010Inventors: Hurbert Redlingshöfer, Jan-Olaf Barth, Caspar-Heinrich Finkeldei, Hans Joachim Hasselbach, Stephan Kretz, Harald Heinzel, Christoph Weckbecker
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Publication number: 20090317322Abstract: The invention relates to a process and to an apparatus for preparing hydrogen sulfide H2S by converting a reactant mixture which comprises gaseous sulfur and hydrogen over a solid catalyst. The reactant mixture is converted at a pressure of from 0.5 to 10 bar absolute, a temperature of from 300 to 450° C. and a sulfur excess in a reactor (1). The sulfur excess corresponds to a ratio of excess sulfur to H2S prepared of from 0.2 to 3 kg of sulfur per kg of H2S prepared.Type: ApplicationFiled: January 14, 2008Publication date: December 24, 2009Applicant: BASE SEInventors: Andreas Wölfert, Herald Jachow, Heinz Driess
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Patent number: 7625539Abstract: A process for producing a purified gas stream from a feed gas stream comprising contaminants, the process comprising the steps of: (a) removing contaminants from the feed gas stream to obtain the purified gas stream and a sour gas stream comprising H2S and RSH; (b) separating the sour gas stream comprising H2S and RSH into a gas stream enriched in H2S and a residual gas stream comprising RSH; (c) converting H2S in the gas stream enriched in H2S to elemental sulphur in a Claus unit, thereby obtaining a first off-gas stream comprising SO2; (d) converting SO2 in the first off-gas stream comprising SO2 to H2S in a Claus off-gas treating reactor to obtain a second off-gas stream comprising H2S; (e) converting RSH from the residual gas stream comprising RSH to H2S in an RSH conversion reactor to obtain a residual gas stream comprising H2S, wherein at least one of the operating conditions of the RSH conversion reactor is different from the corresponding operating condition of the Claus off-gas treating reactor.Type: GrantFiled: November 2, 2006Date of Patent: December 1, 2009Assignee: Shell Oil CompanyInventors: Cornelis Petrus Johannes Maria Van Den Brand, Lydia Singoredjo, Johannes Theodorus Maria Smits
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Publication number: 20090053130Abstract: The invention relates to a reaction vessel in which hydrogen sulphide is produced from sulphur and hydrogen, wherein the reaction vessel is partially or completely made up of a material which is resistant to the reaction mixture and its compounds and/or elements and which remains resistant even at high temperatures.Type: ApplicationFiled: April 2, 2007Publication date: February 26, 2009Applicant: EVONIK DEGUSSA GMBHInventors: Hubert Redlingshoefer, Karl-Guenther Schuetze, Christoph Weckbecker, Klaus Huthmacher
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Patent number: 7485281Abstract: The reduction of gas streams containing sulfur dioxide to elemental sulfur is carried out by contacting a reducing gas, such as natural gas, methanol or a mixture of hydrogen and carbon monoxide, with recycled sulfur to produce a stream containing hydrogen sulfide that may be reacted with the gas stream that contains sulfur dioxide. Gas streams with a molar concentration of sulfur dioxide from 1 to 100% may be processed to achieve nearly 100% sulfur recovery efficiency.Type: GrantFiled: June 13, 2006Date of Patent: February 3, 2009Assignee: Worleyparsons Group, Inc.Inventor: Mahin Rameshni
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Publication number: 20080279758Abstract: Sulfur oxides are removed from an oxygen-containing acid gas in configurations and methods in which oxygen is catalytically removed using hydrogen sulfide, and in which the sulfur oxides react with the hydrogen sulfide to form elemental sulfur. A first portion of the remaining sulfurous compounds is reduced to form the hydrogen sulfide for oxygen removal, while a second portion of the sulfurous compounds is further converted to elemental sulfur using a Claus reaction or catalytic direct reduction reaction.Type: ApplicationFiled: November 9, 2004Publication date: November 13, 2008Inventors: Thomas King Chow, Vincent Wai Wong, John Gebur
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Publication number: 20080279759Abstract: A process for producing a purified gas stream from a feed gas stream comprising contaminants, the process comprising the steps of: (a) removing contaminants from the feed gas stream to obtain the purified gas stream and a sour gas stream comprising H2S and RSH; (b) separating the sour gas stream comprising H2S and RSH into a gas stream enriched in H2S and a residual gas stream comprising RSH; (c) converting H2S in the gas stream enriched in H2S to elemental sulphur in a Claus unit, thereby obtaining a first off-gas stream comprising SO2; (d) converting SO2 in the first off-gas stream comprising SO2 to H2S in a Claus off-gas treating reactor to obtain a second off-gas stream comprising H2S; (e) converting RSH from the residual gas stream comprising RSH to H2S in an RSH conversion reactor to obtain a residual gas stream comprising H2S, wherein at least one of the operating conditions of the RSH conversion reactor is different from the corresponding operating condition of the Claus off-gas treating reactor.Type: ApplicationFiled: November 2, 2006Publication date: November 13, 2008Inventors: Cornelis Petrus Johannes Maria Van Den Brand, Lydia Singoredjo, Johannes Theodorus Maria Smits
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Patent number: 7374737Abstract: The invention concerns the use of a composition based on TiO2 as a catalyst for hydrolyzing COS and/or HCN in a gas mixture, said composition comprising at least 1% by weight of at least one sulphate of an alkaline-earth metal selected from calcium, barium, strontium and magnesium.Type: GrantFiled: October 8, 2002Date of Patent: May 20, 2008Assignee: AxensInventors: Christophe Nedez, Jean-Louis Ray
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Patent number: 7081233Abstract: A vessel is mounted external to a liquid sulfur storage pit for degassing liquid sulfur at atmospheric pressure. Liquid sulfur is re-circulated from the pit to a static mixing device extending from a head space to the liquid sulfur which provides intimate contact of the liquid sulfur as it flows downwardly and sweep air flowing through the head space above the pit. Further, the static mixing device prevents free fall of liquid sulfur and the hazards of static electricity associated therewith. Use of a heat traced gas outlet induces flow of sweep gas from the system, obviating the need for a steam eductor or blower.Type: GrantFiled: May 18, 2004Date of Patent: July 25, 2006Assignee: Dynamax Engineering Ltd.Inventor: James G. (Jim) Louie
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Patent number: 7037485Abstract: A steam methane reforming method in which a feed stream is treated in a reactor containing a catalyst that is capable of promoting both hydrogenation and partial oxidation reactions. The reactor is either operated in a catalytic hydrogenation mode to convert olefins into saturated hydrocarbons and/or to chemically reduce sulfur species to hydrogen sulfide or a catalytic oxidative mode utilizing oxygen and steam to prereform the feed and thus, increase the hydrogen content of a synthesis gas produced by a steam methane reformer. The method is applicable to the treatment of feed streams containing at least 15% by volume of hydrocarbons with two or more carbon atoms and/or 3% by volume of olefins, such as a refinery off-gas. In such case, the catalytic oxidative mode is conducted with a steam to carbon ratio of less than 0.5, an oxygen to carbon ratio of less than 0.25 and a reaction temperature of between about 500° C. and about 860° C.Type: GrantFiled: June 14, 2005Date of Patent: May 2, 2006Assignee: Praxair Technology, Inc.Inventors: Raymond Francis Drnevich, Vasilis Papavassiliou
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Patent number: 6919059Abstract: Oxygen or oxygen-enriched air is employed to support combustion in furnaces (16) and (26) of part of the hydrogen sulphide content of a first feed gas stream. Sulphur vapour is extracted in condenser (32) from the resulting gas mixture so as to form a sulphur vapour depleted gas stream. The sulphur vapour depleted gas stream is passed into a catalytic reduction reactor (40) in which all the residual sulphur dioxide is reduced to hydrogen sulphide. This reduced gas mixture has water vapour extracted therefrom in a quench tower (52). The resulting water vapour depleted gas stream flows to a Claus plant for treatment typically together with a second feed gas steam comprising hydrogen sulphide. Employing both furnaces (16) and (26) makes it possible to obtain effective conversions to sulphur of the hydrogen sulphide in the feed gas without having the recycle any of the water vapour depleted gas.Type: GrantFiled: September 4, 2001Date of Patent: July 19, 2005Assignee: The BOC Group plcInventors: Richard William Watson, Stephen Rhys Graville
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Patent number: 6893620Abstract: Oxygen or oxygen-enriched air is employed to support combustion in furnace (16) of part of the hydrogen sulphide content of a first feed gas stream. Sulphur is extracted from the resulting gas stream in a sulphur condenser (26). Catalyst Claus reaction between hydrogen sulphide and sulphur dioxide in the resulting sulphur vapour depleted gas stream takes place in a catalytic reactor (32). Sulphur is extracted in a further sulphur condenser (34). The resulting sulphur vapour depleted gas stream is passed into a catalytic reduction reactor (40) in which all the residual sulphur dioxide and any sulphur vapour are reduced to hydrogen sulphide. The resulting reduced gas mixture has water vapour extracted there from in a quench tower (52). The resulting water vapour depleted gas stream flows to a Claus plant for further treatment typically together with a second feed gas stream.Type: GrantFiled: September 4, 2001Date of Patent: May 17, 2005Assignee: The BOC Group plcInventors: Richard William Watson, Stephen Rhys Graville
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Patent number: 6852305Abstract: A process is provided for the production of hydrogen sulphide from the bacterial reduction of a mixture of a liquid and elemental sulfur with an electron donor, such as hydrogen gas, carbon monoxide or organic compounds. The bacteria may be Desulforomonas sp. (mesophilic), Desulfotomaculum KT7 (thermophilic), etc. The liquid/sulfur mixture is at a pH ranging from 5 to 9, and the liquid/sulfur mixture contacts the bacteria at a hydraulic retention time of at least 1 day. The hydrogen sulphide is stripped from the liquid medium to produce a gas containing at least 1 volume percent hydrogen sulphide.Type: GrantFiled: November 25, 2003Date of Patent: February 8, 2005Assignee: Paques Bio Systems B.V.Inventors: Cees Jan Nico Buisman, Henk Dijkman
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Patent number: 6800261Abstract: The invention is directed to a process for the catalytic reduction of sulphur dioxide from a gas mixture at least containing 10 vol. % of water, in which process the gas mixture is passed over a sulphur resistant hydrogenation catalyst in sulphidic form, at a space velocity of at least 2000 h−1, in the presence of a reducing component, preferably at least partly consisting of hydrogen, in a molar ratio or reducing component to sulphur dioxide of more than 10 up to 100, at a temperature of 125° C. to 300° C., followed by passing the gas mixture, after the said reduction, through a dry oxidation bed for the oxidation of sulphur compounds, more in particular hydrogen sulphide, to elemental sulphur.Type: GrantFiled: August 12, 2002Date of Patent: October 5, 2004Assignees: Gastec N.V., Jacobs Nederland B.V.Inventors: Johannes Borsboom, Petrus Franciscus Maria Theresia van Nisselrooij
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Publication number: 20040115120Abstract: A process is provided for the production of hydrogen sulphide from the bacterial reduction of a mixture of a liquid and elemental sulfur with an electron donor, such as hydrogen gas, carbon monoxide or organic compounds. The bacteria may be Desulforomonas sp. (mesophilic), Desulfotomaculum KT7 (thermophilic), etc. The liquid/sulfur mixture is at a pH ranging from 5 to 9, and the liquid/sulfur mixture contacts the bacteria at a hydraulic retention time of at least 1 day. The hydrogen sulphide is stripped from the liquid medium to produce a gas containing at least 1 volume percent hydrogen sulphide.Type: ApplicationFiled: November 25, 2003Publication date: June 17, 2004Applicant: PAQUES BIO SYSTEM B.V.Inventors: Cees Jan Nico Buisman, Henk Dijkman
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Patent number: 6676918Abstract: A method for removing hydrogen sulfide from liquid sulfur, comprising introducing liquid sulfur containing hydrogen sulfide in an upstream portion of a conduit. The conduit has a fluid outlet in a downstream portion thereof located within a lower portion of a first vessel. The method further includes causing the liquid sulfur to flow through the conduit outlet into the first vessel, up an annulus formed between the conduit and the first vessel and overflow through an outlet positioned at an upper portion of the first vessel into a second vessel which is connected to a liquid sulfur pit operating at atmospheric pressure. Air is introduced into the liquid sulfur located in the annulus at a point between the conduit outlet and said first vessel outlet. The flows concurrently to the direction of flow of the liquid sulfur in the annulus and out of the first vessel outlet into the second vessel thereby removing hydrogen sulfide from the liquid sulfur in the annulus.Type: GrantFiled: March 21, 2003Date of Patent: January 13, 2004Assignee: ExxonMobil Research and Engineering CompanyInventors: Francis Sui Lun Wu, Michael Allen Capone, Raymond Paul Shapka, David Ian Devenny
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Patent number: 6652827Abstract: The invention is directed to a process for the recovery of sulphur from a hydrogen sulphide containing gas, which process comprises; i) oxidizing part of the hydrogen sulphide in a gaseous stream with oxygen or an oxygen containing gas in an oxidation stage to sulphur dioxide; ii) reacting the product gas of this oxidation stage in at least two catalytic stages, in accordance with the Claus equation: 2 H2S+SO2→2 H2O+3/n Sn; iii) catalytically reducing SO2 in the gas leaving the last of said at least two catalytic stages, wherein the catalytic reduction takes place in a catalyst bed downstream from the last Claus catalytic stage.Type: GrantFiled: May 1, 2001Date of Patent: November 25, 2003Assignee: Jacobs Nederland B.V.Inventors: Johannes Borsboom, Petrus Franciscus M. T. van Nisselrooij
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Patent number: 6521196Abstract: A process for adjusting the ratio of sulfur dioxide to hydrogen disulfide from the regeneration of a catalytic system of a structured support for example a monolith coated with: (i) a metal oxide sorber component selected from the group consisting of Ti, Zr, Hf, Ce, Al, Si and mixtures thereof, for example Ti2O, (ii) a precious metal component, for example Pt metal and, optionally (iii) a modifier consisting of an oxide Ag, Cu, Bi, Sb, Sn, As, In, Pb, Au or mixtures thereof, such as Cu as copper oxide. The system first captures the gaseous sulfur compounds. Then the captured gaseous sulfur compounds are then desorbed as mainly H2S and SO, in higher concentrations in a separate isolated lower flow stream in a ratio determined by the amount of modifier in the catalyst. The higher concentrations may be processed to less noxious or useful sulfur materials and the catalyst/sorber is regenerated.Type: GrantFiled: April 4, 2001Date of Patent: February 18, 2003Assignee: EmeraChem, LLCInventors: Larry E. Campbell, Gregory J. Wagner
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Patent number: 6342651Abstract: A process is provided for the combustion of ammonium salts of sulfuric acid contained in aqueous media. More particularly, a reductive combustion process which produces a combustion gas containing a divalent sulfur compound having a high concentration of hydrogen sulfide. The process is suitable for combusting ammonium salts of sulfuric acid produced during manufacture of 2-hydroxy-4-methylthiobutanoic acid (HMBA) or methionine. The divalent sulfur compounds in the combustion gas may be further converted to other useful sulfur products and recycled for use in the manufacture of HMBA or methionine.Type: GrantFiled: August 4, 2000Date of Patent: January 29, 2002Assignee: Novus International, Inc.Inventors: Stephen J. Lorbert, James M. Willock, Lewis B. Irvine, Shubhender Kapila, Virgil J. Flanigan, Paul K. S. Nam, Yvonne M. Liske
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Patent number: 6274109Abstract: Carbonyl sulfide and/or hydrogen cyanide contained in a mixed gas are/is converted by contacting the mixed gas with an alkalized chromium oxide-aluminum oxide catalyst in the presence of steam, wherein the mixed gas and the steam at a volume ratio of 0.05≦steam/mixed gas≦0.3 are contacted with the alkalized chromium oxide-aluminum oxide catalyst at a gas hourly space velocity no less than 2000 h−1 at a temperature in the range of 150° C. through 250° C. In this case, the alkalized chromium oxide-aluminum oxide catalyst is set to have a grain size in the range of 1 mm through 4.5 mm. With this arrangement, since the surface area of a catalyst can be increased to a certain degree, the activity of the catalyst is increased to achieve the high processing speed, while since generation of a side reaction can be suppressed, lowering of the conversion rate of COS and/or HCN caused by the side reaction can be suppressed.Type: GrantFiled: June 16, 2000Date of Patent: August 14, 2001Assignees: JGC Corporation, Sued-Chemie Nissan Catalysts, Inc.Inventors: Hideyuki Matsumoto, Shinya Ishigaki, Eiichi Hosoya
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Patent number: 5972165Abstract: White liquor produced from black liquor is partially or completed oxidized. The white liquor contains dregs that are utilized as a carbon based catalyst. Dregs are produced by separating the dregs from green liquor an intermediate product between the black liquor and the oxidized white liquor. After formation of the oxidized white liquor, the dregs are separated therefrom to form a waste dreg stream which can be recycled so that part of the dregs present within the dregs containing white liquor stream to be oxidized is contributed by the waste dreg stream.Type: GrantFiled: January 17, 1997Date of Patent: October 26, 1999Assignee: The BOC Group, Inc.Inventors: Rustam H. Sethna, Mark J. Kirschner
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Patent number: 5942201Abstract: The hydrolysis of carbonyl sulfide is substantially improved by utilizing titanium dioxide particles as a catalyst. It is especially favorable, if the titanium dioxide particle are sintered and treated with sodium hydroxide or sodium aluminate. Through such a treatment, the catalyst can be regenerated and reutilized.Type: GrantFiled: February 1, 1993Date of Patent: August 24, 1999Assignee: Kronos, Inc.Inventor: Achim Hartmann
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Patent number: 5674463Abstract: Sulfur compounds are removed from gaseous carbon dioxide by contacting the carbon dioxide with water vapor in the presence of a carbonyl sulfide hydrolysis catalyst, thereby converting carbonyl sulfide in the gas stream to hydrogen sulfide, contacting the resulting gas stream with ferric oxide, thereby removing hydrogen sulfide from the gas stream as elemental sulfur, and contacting the remaining gas stream with copper oxide, zinc oxide or mixtures of these, thereby removing any remaining sulfur compounds from the gaseous carbon dioxide.Type: GrantFiled: August 25, 1994Date of Patent: October 7, 1997Assignee: The BOC Group, Inc.Inventors: Loc H. Dao, Clair Wheeler
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Patent number: 5672326Abstract: Ammonia and 5 to 40 volume percent hydrogen sulfide containing vapors which arise in the vaporization of process water from hydrogenation or a crude oil fraction or in gas treatment in a coking plant, can be subjected in a cracking catalyst reactor to breakdown of the ammonia to nitrogen and hydrogen. The resulting process gas is cooled to 250.degree. to 350.degree. C. and is fed to a hydrogenation reactor where any sulfur is hydrogenated to the hydrogen sulfide. The process gas can then be subjected to further treatment without the danger of sulfur blockage of the process lines. For example, the hydrogen sulfide can be removed by a selective absorption process.Type: GrantFiled: December 5, 1995Date of Patent: September 30, 1997Assignee: Krupp Koppers GmbHInventors: Hans-Peter Minak, Manfred Gross
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Patent number: 5545388Abstract: Methods for synthesis of chemical compounds by catalytic transfer hydrogenation comprise forming a mixture of a starting material, a hydrogen donor material and a catalyst. The catalyst is selected from a catalytic form of carbon, a polyethylene glycol phase transfer agent, and mixtures thereof. The mixture is heated at a temperature of from 30.degree. to 400.degree. C. in the presence of at least one alkali or alkaline earth metal compound to cause reduction of the starting material by catalytic transfer hydrogenation and form the desired chemical compound product.Type: GrantFiled: March 29, 1995Date of Patent: August 13, 1996Inventors: Charles J. Rogers, Alfred Kornel
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Patent number: 5478548Abstract: Methods for synthesis of chemical compounds by catalytic transfer hydrogenation comprise forming a mixture of a starting material, a hydrogen donor material and a catalyst. The catalyst is selected from a catalytic form of carbon, a polyethylene glycol phase transfer agent, and mixtures thereof. The mixture is heated at a temperature of from 30.degree. to 400.degree. C. in the presence of at least one alkali or alkaline earth metal compound to cause reduction of the starting material by catalytic transfer hydrogenation and form the desired chemical compound product.Type: GrantFiled: February 4, 1994Date of Patent: December 26, 1995Inventors: Charles J. Rogers, Alfred Kornel