And Alkali Metal Or Alkaline Earth Metal Containing Patents (Class 423/594.6)
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Patent number: 7314684Abstract: A positive electrode active material for lithium-ion rechargeable batteries of general formula Li1+xNi?Mn?A?O2 and further wherein A is Mg, Zn, Al, Co, Ga, B, Zr, or Ti and 0<x<0.2, 0.1???0.5, 0.4???0.6, 0???0.1 and a method of manufacturing the same. Such an active material is manufactured by employing either a solid state reaction method or an aqueous solution method or a sol-gel method which is followed by a rapid quenching from high temperatures into liquid nitrogen or liquid helium.Type: GrantFiled: March 12, 2004Date of Patent: January 1, 2008Assignee: U Chicago Argonne LLCInventors: Sun-Ho Kang, Khalil Amine
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Patent number: 7306779Abstract: A composite oxide suitable for an active material of a positive electrode for a lithium secondary cell which can be used in a wide range of voltage, has a large electric capacity and excellent low temperature performance and is excellent in the durability for charge-discharge cycles and highly safe, a process for its production, and a positive electrode and a cell employing it, are presented. The composite oxide is a lithium-cobalt composite oxide which is represented by the formula LiCo1-xMxO2, (wherein 0?x?0.02 and M is at least one member selected from the group consisting of Ta, Ti, Nb, Zr and Hf), and which has a half-width of the diffraction peak for (110) face at 2?=66.5±1°, of from 0.070 to 0.180°, as measured by the X-ray diffraction using CuK? as a ray source.Type: GrantFiled: December 23, 2003Date of Patent: December 11, 2007Assignee: Seimi Chemical Co., Ltd.Inventors: Manabu Suhara, Kazuo Sunahara, Naoshi Saitoh, Tsutomu Katoh
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Publication number: 20070275303Abstract: A cathode contains: a lithium cobalt composite oxide expressed by LixCoaM1bM2cO2, where M1 denotes the first element; M2 indicates the second element; x, a, b, and c are set to values within ranges of 0.9?x?1.1, 0.9?a?1, 0.001?b?0.05, and 0.001?c?0.05; and a+b+c=1; a first sub-component element of at least one kind selected from a group containing Ti, Zr, and Hf, and a second sub-component element of at least one kind selected from a group containing Si, Ge, and Sn. 0.01 mol %?(content of the first sub-component element)?10 mol % as a ratio to cobalt in the lithium cobalt composite oxide. 0.01 mol %?(content of the second sub-component element)?10 mol % as a ratio to cobalt in the lithium cobalt composite oxide.Type: ApplicationFiled: May 1, 2007Publication date: November 29, 2007Applicant: SONY CORPORATIONInventors: Takahisa Ishimatsu, Kei Yonezawa, Takashi Sato, Masumi Terauchi, Yoshikatsu Yamamoto
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Patent number: 7288242Abstract: A lithium-containing complex oxide exhibits a high performance as a cathode active material of a lithium secondary cell or the like and having a high tap density. A granular lithium-containing complex oxide, such as lithium manganese complex oxide, is made up of “complex oxide grains produced by integrating lithium-rich material grains abnormally grown during a firing reaction with the surfaces of the base grains by sintering.” The number of complex oxide grains is not more than 50 per gram of the complex grains. A metal oxide such as manganese oxide and lithium carbonate not more than 5 ?m in average grain size are mixed by means of a mixer which grinds and mixes particles by using a shearing force and heated and fired at a warming rate of not more than 50° C./h., thus producing the lithium-containing complex oxide.Type: GrantFiled: January 15, 2003Date of Patent: October 30, 2007Assignee: Nikko Materials Co., Ltd.Inventors: Hiroshi Tasaki, Yoshio Kajiya
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Patent number: 7285357Abstract: An electrochemically active material resulting from substituting a portion of the nickel in a single-phase composite oxide of nickel and lithium of the LiNiO2 type, characterized in that the active material satisfies the formula: Li(M1(1-a-b-c)LiaM2bM3c)O2 in which: 0.02<a?0.25; 0?b<0.30; 0?c<0.30; (a+b+c)<0.50; M3 is at least one element selected from Al, B, and Ga; M2 is at least one element selected from Mg and Zn; and M1=Ni(1-x-y-z)CoxMnyM4z in which M4 is at least one element selected from Fe, Cu, Ti, Zr, V, Ga, and Si; and 0?x<0.70; 0.10?y<0.55; 0?z<0.30; and 0.20<(1-x-y-z); b+c+z>0; and in that said active material, regardless of its state of charge, satisfies the relationship: 0.40<R<0.90, where: R=(1-a-b-c)*[3-[(nU/nMA+dox)/(4-2b-3c)]*(2-b-2c)] in which: nU is the lithium content expressed in moles; nMA is the sum of the contents of Ni, Mn, Co, and M4 expressed in moles; and dox is the overall degree of oxidation of M1.Type: GrantFiled: October 8, 2004Date of Patent: October 23, 2007Assignee: SAFTInventors: Christian Jordy, Claudette Audry, Jean-Pierre Boeuve, Philippe Biensan, Andre Lecerf
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Patent number: 7276218Abstract: A method for carrying out solid state reactions under reducing conditions is provided. Solid state reactants include at least one inorganic metal compound and a source of reducing carbon. The reaction may be carried out in a reducing atmosphere in the presence of reducing carbon. Reducing carbon may be supplied by elemental carbon, by an organic material, or by mixtures. The organic material is one that can form decomposition products containing carbon in a form capable of acting as a reductant. The reaction proceeds without significant covalent incorporation of organic material into the reaction product. In a preferred embodiment, the solid state reactants also include an alkali metal compound. The products of the method find use in lithium ion batteries as cathode active materials. Preferred active materials include lithium-transition metal phosphates and lithium-transition metal oxides.Type: GrantFiled: January 29, 2004Date of Patent: October 2, 2007Assignee: Valence Technology, Inc.Inventors: Jeremy Barker, M. Yazid Saidi, Jeffrey Swoyer, Ming Dong
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Publication number: 20070224506Abstract: A cathode active material capable of further improving chemical stability, a method of manufacturing the cathode active material, and a battery using the cathode active material are provided. The cathode includes a cathode active material in which a coating layer made of a compound including Li, at least one selected from Ni and Mg, and O is arranged on complex oxide particles represented by Li1+xCo1?yMyO2?z, where M is at least one kind selected from the group consisting of Mg, Al, B, Ti, V, Cr, Mn, Fe, Ni, Cu, Zn, Mo, Sn, W, Zr, Y, Nb, Ca and Sr, and the values of x, y and z are within a range of ?0.10?x?0.10, 0?y<0.50 and ?0.10?z?0.20, respectively. A surface layer made of an oxide including at least one kind selected from the group consisting of Ti, Si, Mg and Zr is formed on the coating layer.Type: ApplicationFiled: March 13, 2007Publication date: September 27, 2007Applicant: SONY CORPORATIONInventors: Tomoyo Ooyama, Haruo Watanabe, Masanori Soma
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Publication number: 20070218363Abstract: The present invention provides a LiCoO2-containing powder comprising LiCoO2 having a stoichiometric composition via heat treatment of a lithium cobalt oxide and a lithium buffer material to make equilibrium of a lithium chemical potential therebetween: a lithium buffer material which acts as a Li acceptor or a Li donor to remove or supplement Li-excess or Li-deficiency, coexisting with a stoichiometric lithium metal oxide; and a method for preparing a LiCoO2-containing powder. Further, provided is an electrode comprising the above-mentioned LiCoO2-containing powder as an active material, and a rechargeable battery comprising the same electrode. The present invention enables production of a LiCoO2 electrode active material which has improved high-temperature storage properties and high-voltage cycling properties, and is robust in composition fluctuation in the production process.Type: ApplicationFiled: March 20, 2007Publication date: September 20, 2007Applicant: LG CHEM, LTD.Inventors: Jens M. Paulsen, Sun Sik Shin, Hong-Kyu Park
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Patent number: 7270797Abstract: To provide a process for producing a lithium-cobalt composite oxide for a positive electrode of a lithium secondary battery excellent in volume capacity density, safety, charge and discharge cyclic durability, press density and productivity, by using in expensive cobalt hydroxide and lithium carbonate. A mixture having a cobalt hydroxide powder and a lithium carbonate powder mixed so that the atomic ratio of lithium/cobalt would be from 0.98 to 1.01, is fired in an oxygen-containing atmosphere at from 250 to 700° C., and the fired product is further fired in an oxygen-containing atmosphere at from 850 to 1,050° C., or such a mixture is heated at a temperature-raising rate of at most 4° C./min in a range from 250 to 600° C. and fired in an oxygen-containing atmosphere at from 850 to 1,050° C.Type: GrantFiled: May 13, 2005Date of Patent: September 18, 2007Assignee: Seimi Chemical Co., Ltd.Inventors: Manabu Suhara, Naoshi Saito, Kazushige Horichi, Koji Tatsumi
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Patent number: 7232557Abstract: The invention describes a method of preparing magnetic ferrites from layered precursors in which Fe2+ is first introduced into the layers of layered double hydroxides (LDHs) in order to prepare Me-Fe2+—Fe3+ LDHs, and then by utilizing the easily oxidized nature of Fe2+, binary or multi-component ferrite materials containing Fe3+ in a single crystalline phase can be prepared. Values of the saturation magnetization of ferrites prepared by the method are significantly increased compared with ferrites prepared by traditional methods. Because the metal elements in the layered precursor have the characteristics of a high degree of dispersion, high activity and small particle size (average particle size 40-200 nm), no milling is required before calcination, thus simplifying the production process, shortening the production period, reducing capital investment in equipment and economizing on energy costs. In addition, the method does not corrode production equipment and does not pollute the environment.Type: GrantFiled: January 21, 2005Date of Patent: June 19, 2007Assignee: Beijing University of Chemical TechnologyInventors: Xue Duan, Feng Li, Junjie Liu
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Patent number: 7226698Abstract: Disclosed is a positive active material for a lithium rechargeable battery, a method of preparing the same, and a lithium rechargeable battery comprising the same. The positive active material has an I(003)/I(104) intensity ratio of between 1.15 to 1 and 1.21 to 1 in an X ray diffraction pattern using CuK? ray, wherein I(003)/I(004) is the X-ray diffraction intensity of the (003) plane divided by the X-ray diffraction intensity of the (104) plane. The compound is represented by the formula: LixNiyCozMn1?y?z?qXqO2 wherein x?1.05, 0<y<0.35, 0<z<0.35, X is Al, Mg, Sr, Ti or La, and 0?q<0.1.Type: GrantFiled: July 16, 2004Date of Patent: June 5, 2007Assignee: Samsung SDI Co., LtdInventors: Hyun-Sook Jung, Geun-Bae Kim
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Patent number: 7217406Abstract: Granular secondary particles of a lithium-manganese composite oxide suitable for use in non-aqueous electrolyte secondary batteries showing high-output characteristics which are granular secondary particles made up of aggregated crystalline primary particles of a lithium-manganese composite oxide and have many micrometer-size open voids therein with a defined average diameter and total volume of open voids. A process for producing the granular secondary particles which includes spray-drying a slurry of at least a manganese oxide, a lithium source, and an agent for open-void formation to thereby granulate the slurry and then calcining the granules.Type: GrantFiled: February 20, 2003Date of Patent: May 15, 2007Assignee: Tosoh CorporationInventors: Koji Tsukuma, Minoru Kuniyoshi
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Patent number: 7217474Abstract: A non-aqueous electrolyte secondary battery employing a positive electrode active material containing a compound represented by the general formula LixMyPO4, where 0<x?2 and 0.8?y?1.2, with M containing a 3d transition metal, where LixMyPO4 encompasses that with the grain size not larger than 10 ?m. The non-aqueous electrolyte secondary battery has superior cyclic characteristics and a high capacity.Type: GrantFiled: April 10, 2006Date of Patent: May 15, 2007Assignee: Sony CorporationInventors: Atsuo Yamada, Guohua Li, Hideto Azuma
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Patent number: 7211237Abstract: Single-phase lithium-transition metal oxide compounds containing cobalt, manganese and nickel can be prepared by wet milling cobalt-, manganese-, nickel- and lithium-containing oxides or oxide precursors to form a finely-divided slurry containing well-distributed cobalt, manganese, nickel and lithium, and heating the slurry to provide a lithium-transition metal oxide compound containing cobalt, manganese and nickel and having a substantially single-phase O3 crystal structure. Wet milling provides significantly shorter milling times than dry milling and appears to promote formation of single-phase lithium-transition metal oxide compounds. The time savings in the wet milling step more than offsets the time that may be required to dry the slurry during the heating step.Type: GrantFiled: November 26, 2003Date of Patent: May 1, 2007Assignee: 3M Innovative Properties CompanyInventors: Kevin W. Eberman, Jerome E. Scanlan, Chris J. Goodbrake
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Patent number: 7192539Abstract: The present invention relates to cobalt oxide particles useful as a precursor of a cathode active material for a non-aqueous electrolyte secondary cell which is capable of showing a stable crystal structure by insertion reaction therein, and producing a non-aqueous electrolyte secondary cell having a high safety and especially a high heat stability, a process for producing the cobalt oxide particles, a cathode active material for a non-aqueous electrolyte secondary cell using the cobalt oxide particles, a process for producing the cathode active material, and a non-aqueous electrolyte secondary cell using the cathode active material.Type: GrantFiled: February 23, 2006Date of Patent: March 20, 2007Assignee: Toda Kogyo CorporationInventors: Hideaki Maeda, Shoichi Fujino, Hiroyasu Watanabe, Norimiki Sugiyama, Hideaki Sadamura
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Patent number: 7163667Abstract: A production process for an oxide magnetic material comprising the steps of blending raw material powder so as to take the composition of a hexagonal ferrite including: at least one kind of an element A selected from the group consisting of Ba, Sr and Ca; Co and Cu; Fe; and O; and sintering said blended powder at a temperature lower than 1000° C.Type: GrantFiled: January 17, 2003Date of Patent: January 16, 2007Assignee: Sanyo Electric Co., Ltd.Inventors: Takashi Umemoto, Hideki Yoshikawa, Keiichi Kuramoto, Hitoshi Hirano
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Method of producing positive electrode active material for non-aqueous electrolyte secondary battery
Patent number: 7157186Abstract: A method of producing a positive electrode active material for a non-aqueous electrolyte secondary battery, comprising the steps of: (a) preparing a raw material mixture, comprising “nx” mol of magnesium, “ny” mol of an element M where the element M is at least one selected from the group consisting of Al, Ti, Sr, Mn, Ni and Ca, “n(1?x?y)” mol of cobalt and “nz” mol of lithium, such that the values n, x, y and z satisfy 0<n, 0.97?(1/z)?1, 0.005?x?0.1, and 0.001?y?0.03; and (b) baking the raw material mixture in an oxidization atmosphere at 1000 to 1100° C.Type: GrantFiled: January 5, 2004Date of Patent: January 2, 2007Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Masatoshi Nagayama, Hiroshi Yoshizawa -
Patent number: 7138209Abstract: Disclosed is a positive active material for a rechargeable lithium battery. The positive active material includes a core and a surface-treatment layer on the core. The core includes at least one lithiated compound and the surface-treatment layer includes at least one coating material selected from the group consisting of coating element included-hydroxides, oxyhydroxides, oxycarbonates, hydroxycarbonates and any mixture thereof.Type: GrantFiled: July 3, 2001Date of Patent: November 21, 2006Assignee: Samsung SDI Co., Ltd.Inventors: Ho-Jin Kweon, Joon-Won Suh
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Patent number: 7112291Abstract: The present invention relates to cobalt oxide particles useful as a precursor of a cathode active material for a non-aqueous electrolyte secondary cell which is capable of showing a stable crystal structure by insertion reaction therein, and producing a non-aqueous electrolyte secondary cell having a high safety and especially a high heat stability, a process for producing the cobalt oxide particles, a cathode active material for a non-aqueous electrolyte secondary cell using the cobalt oxide particles, a process for producing the cathode active material, and a non-aqueous electrolyte secondary cell using the cathode active material.Type: GrantFiled: March 2, 2005Date of Patent: September 26, 2006Assignee: Toda Kogyo CorporationInventors: Hideaki Maeda, Shoichi Fujino, Hiroyasu Watanabe, Norimiki Sugiyama, Hideaki Sadamura
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Patent number: 7094301Abstract: A method of joining at least two sintered bodies to form a composite structure, including providing a first multicomponent metallic oxide having a perovskitic or fluorite crystal structure; providing a second sintered body including a second multicomponent metallic oxide having a crystal structure of the same type as the first; and providing at an interface a joint material containing at least one metal oxide containing at least one metal identically contained in at least one of the first and second multicomponent metallic oxides. The joint material is free of cations of Si, Ge, Sn, Pb, P and Te and has a melting point below the sintering temperatures of both sintered bodies. The joint material is heated to a temperature above the melting point of the metal oxide(s) and below the sintering temperatures of the sintered bodies to form the joint. Structures containing such joints are also disclosed.Type: GrantFiled: March 21, 2003Date of Patent: August 22, 2006Assignee: Air Products and Chemicals, Inc.Inventors: Darryl Paul Butt, Raymond Ashton Cutler, Steven Walton Rynders, Michael Francis Carolan
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Patent number: 7074382Abstract: The present invention includes substantially single-phase lithium metal oxide compounds having hexagonal layered crystal structures that are substantially free of localized cubic spinel-like structural phases. The lithium metal oxides of the invention have the formula Li?M?A?O2, wherein M is one or more transition metals, A is one or more dopants having an average oxidation state N such that +2.5?N?+3.5, 0.90???1.10, and ?+?=1. The present invention also includes dilithiated forms of these compounds, lithium and lithium-ion secondary batteries using these compounds as positive electrode materials, and methods of preparing these compounds.Type: GrantFiled: June 12, 2002Date of Patent: July 11, 2006Assignee: FMC CorporationInventors: Yuan Gao, Marina Yakovleva, Hugh H. Wang, John F. Engel
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Patent number: 7060390Abstract: A lithium ion battery includes a cathode (10) having a plurality of nanoparticles of lithium doped transition metal alloy oxides represented by the formula LixCoyNizO2, an anode (20) having at least one carbon nanotube array (22), an electrolyte, and a membrane (30) separating the anode from the cathode. The carbon nanotube array includes a plurality of multi-walled carbon nanotubes (23). Preferably, an average diameter of an outermost wall of the multi-walled carbon nanotubes is in the range from 10 to 100 nanometers, and a pitch between adjacent multi-walled carbon nanotubes is in the range from 20 to 500 nanometers. In the carbon nanotube array, the lithium ions are able to intercalate not only inside the multi-walled carbon nanotubes, but also in the interstices between adjacent multi-walled carbon nanotubes. Thus a density of intercalation of the carbon nanotube array is significantly higher than that of graphite.Type: GrantFiled: March 31, 2003Date of Patent: June 13, 2006Assignee: Hon Hai Precision Ind. Co., Ltd.Inventors: Ga-Lane Chen, Charles Leu
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Patent number: 7060206Abstract: Active materials of the invention contain at least one alkali metal and at least one other metal capable of being oxidized to a higher oxidation state. Preferred other metals are accordingly selected from the group consisting of transition metals (defined as Groups 4–11 of the periodic table), as well as certain other non-transition metals such as tin, bismuth, and lead. The active materials may be synthesized in single step reactions or in multi-step reactions. In at least one of the steps of the synthesis reaction, reducing carbon is used as a starting material. In one aspect, the reducing carbon is provided by elemental carbon, preferably in particulate form such as graphites, amorphous carbon, carbon blacks and the like. In another aspect, reducing carbon may also be provided by an organic precursor material, or by a mixture of elemental carbon and organic precursor material.Type: GrantFiled: May 17, 2002Date of Patent: June 13, 2006Assignee: Valence Technology, Inc.Inventors: Jeremy Barker, M. Yazid Saidi, Jeffrey Swoyer, Ming Dong
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Patent number: 7056486Abstract: The present invention relates to lithium manganese complex oxide with a spinel structure used as an active material of a lithium or lithium ion secondary battery. Specifically, the present invention relates to a process for preparing lithium manganese complex oxide having improved cyclic performance at a high temperature above room temperature, and a lithium or lithium ion secondary battery using the oxide prepared according to said process as a cathode active material.Type: GrantFiled: January 19, 2001Date of Patent: June 6, 2006Assignee: LG Chemical Co., Ltd.Inventors: Hong-Kyu Park, Yong-Hoon Kwon, Joon-Sung Bae, Ki-Young Lee
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Patent number: 7033555Abstract: A low temperature contaminant limiting process for lithiating hydroxides and forming lithiated metal oxides of suitable crystalinity in-situ. M(OH)2 is added to an aqueous solution of LiOH. An oxidant is introduced into the solution which is heated below about 150° C. and, if necessary, agitated. M may be selected from cobalt, nickel and manganese. The resultant LiMO2 becomes crystallized in-situ and is subsequently removed.Type: GrantFiled: May 6, 2003Date of Patent: April 25, 2006Assignee: Inco LimitedInventors: Feng Zou, Mohammad Jahangir Hossain, Juraj Babjak, Quan Min Yang, Samuel Walton Marcuson
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Patent number: 7018607Abstract: A method is disclosed for synthesizing a crystalline metal oxide powder material containing two or more uniformly distributed metal elements. Crystalline, water containing, oxygen containing inorganic acid salts of the metals are heated to liquefy the salts. The apparent solution contains a uniform mixture of the metal elements. The water is removed from the liquid and the resulting powder calcined in air to decompose the acid salts to a mixed metal crystalline oxide. The method is particularly useful to make doped LiNiO2 type crystals using hydrated nitrate or nitrite salts of Li, Ni and the dopant elements. Examples of useful salts are LiNO3.H2O, Ni(NO3)2.6H2O, Co(NO3)2.6H2O, Al(NO3)3.9H2O, and Mg(NO3)2.6H2O.Type: GrantFiled: June 25, 2003Date of Patent: March 28, 2006Assignee: General Motors CorporationInventors: Gholam-Abbas Nazri, Gregory Charles Garabedian
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Patent number: 7011898Abstract: A method of forming a composite structure includes: (1) providing first and second sintered bodies containing first and second multicomponent metallic oxides having first and second identical crystal structures that are perovskitic or fluoritic; (2) providing a joint material containing at least one metal oxide: (a) containing (i) at least one metal of an identical IUPAC Group as at least one sintered body metal in one of the multicomponent metallic oxides, (ii) a first row D-Block transition metal not contained in the multicomponent metallic oxides, and/or (iii) a lanthanide not contained in the multicomponent metallic oxides; (b) free of metals contained in the multicomponent metallic oxides; (c) free of cations of boron, silicon, germanium, tin, lead, arsenic, antimony, phosphorus and tellurium; and (d) having a melting point below the sintering temperatures of the sintered bodies; and (3) heating to a joining temperature above the melting point and below the sintering temperatures.Type: GrantFiled: March 21, 2003Date of Patent: March 14, 2006Assignee: Air Products and Chemicals, Inc.Inventors: Darryl Paul Butt, Raymond Ashton Cutler, Steven Walton Rynders, Michael Francis Carolan
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Patent number: 7011907Abstract: A cathode active material for a lithium-ion secondary battery includes a spinel lithium manganese composite oxide expressed by the general formula: Lia(NixMn2?x?q?rQqRr)O4, wherein 0.4?x?0.6, 0<q, 0?r, x+q+r<2, 0<a<1.2, Q is at least one element selected from the group consisting of Na, K and Ca, and R is at least one element selected from the group consisting of Li, Be, B, Mg and Al.Type: GrantFiled: November 25, 2002Date of Patent: March 14, 2006Assignee: NEC CorporationInventors: Takehiro Noguchi, Tatsuji Numata, Daisuke Kawasaki
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Patent number: 7008608Abstract: Provided is a lithium-cobalt-manganese oxide having the formula Li[CoxLi(1/3?x/3)Mn(2/3?2x/3)]O2(0.05<X<0.9) which provide a stable structure and a superior discharge capacity, and the method of synthesizing of the same. The method of synthesizing the oxides according to the present invention comprises: preparing an aqueous solution of lithium salt, cobalt salt, and manganese salt; forming a gel by burning the aqueous solution; making oxide powder by burning the gel; forming a fine oxide powder having a layered structure by the twice of treatments. The lithium-cobalt-manganese oxide synthesized according to the present invention has a stable and superior electrochemical characteristic. The oxide is synthesized by simple and low cost heat treatment process.Type: GrantFiled: December 17, 2003Date of Patent: March 7, 2006Assignee: Electronics and Telecommunications Research InstituteInventors: Yong Joon Park, Young Sik Hong, Xianglan Wu, Kwang Man Kim, Young Gi Lee, Kwang Sun Ryu, Soon Ho Chang
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Patent number: 6998071Abstract: The present invention relates to cobalt oxide particles useful as a precursor of a cathode active material for a non-aqueous electrolyte secondary cell which is capable of showing a stable crystal structure by insertion reaction therein, and producing a non-aqueous electrolyte secondary cell having a high safety and especially a high heat stability, a process for producing the cobalt oxide particles, a cathode active material for a non-aqueous electrolyte secondary cell using the cobalt oxide particles, a process for producing the cathode active material, and a non-aqueous electrolyte secondary cell using the cathode active material.Type: GrantFiled: August 2, 2002Date of Patent: February 14, 2006Assignee: Toda Kogyo CorporationInventors: Hideaki Maeda, Shoichi Fujino, Hiroyasu Watanabe, Norimiki Sugiyama, Hideaki Sadamura
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Patent number: 6953566Abstract: The present invention relates to a novel process based on solid state thermal reaction for the preparation of cathode materials for lithium secondary batteries such as rocking chair and intercalated batteries.Type: GrantFiled: March 29, 2002Date of Patent: October 11, 2005Assignee: Council of Scientific & Industrial ResearchInventors: Chandrasekaran Ramasamy, Vasudevan Thiagarajan, Mani Ariyanan, Gangadharan Ramaiyer
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Patent number: 6949233Abstract: A method for preparing a positive active material for a rechargeable lithium battery is provided. In this method, a lithium source, a metal source, and a doping liquid including a doping element are mixed and the mixture is heat-treated.Type: GrantFiled: February 13, 2002Date of Patent: September 27, 2005Assignee: Samsung SDI Co., Ltd.Inventors: Ho-Jin Kweon, Jun-Won Suh, Geun-Bae Kim
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Patent number: 6913855Abstract: A method for making an active material comprises the steps of forming a slurry, spray drying the slurry to form a powdered precursor composition, and heating the powdered precursor composition at a temperature and for a time sufficient to form a reaction product. The slurry has a liquid phase and a solid phase, and contains at least an alkali metal compound and a transition metal compound. Preferably the liquid phase contains dissolved alkali metal compound, and the solid phase contains an insoluble transition metal compound, an insoluble carbonaceous material compound, or both. Electrodes and batteries are provided that contain the active materials.Type: GrantFiled: July 22, 2002Date of Patent: July 5, 2005Assignee: Valence Technology, Inc.Inventors: Johnnie Stoker, James Hodge
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Patent number: 6902745Abstract: A method for producing nano-sized lithium-cobalt oxide is provided by using flame-spray pyrolysis. The method comprises the steps of: spraying minute droplets, which is a solution dissolved lithium salt with cobalt salt at room temperature; atomizing the minute droplets through rapid expansion into a high temperature environment generated by combusting oxygen and hydrogen; decomposing and oxidizing the atomized minute droplets thermally at high temperature to produce nano-sized oxides in gaseous phase: and collecting the produced nano-sized composite oxides particles. The produced nano-sized lithium-cobalt oxide can be applied to a highly efficient lithium battery as the electrode materials and a thin film type of battery as well as to a miniaturized battery.Type: GrantFiled: October 29, 2002Date of Patent: June 7, 2005Assignee: Korea Institute of Geosciences and Mineral ResourcesInventors: Churl Kyoung Lee, Hee Dong Jang, Do Su Kim, Jung Soo Shon
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Patent number: 6878490Abstract: The present invention is a positive electrode active material that can be used in secondary lithium and lithium-ion batteries to provide the power capability, i.e., the ability to deliver or retake energy in short periods of time, desired for large power applications such as power tools, electric bikes and hybrid electric vehicles. The positive electrode active material of the invention includes at least one electron conducting compound of the formula LiM1x?y{A}yOz and at least one electron insulating and lithium ion conducting lithium metal oxide, wherein M1 is a transition metal, {A} is represented by the formula ?wiBi wherein Bi is an element other than M1 used to replace the transition metal M1 and wi is the fractional amount of element Bi in the total dopant combination such that ?wi=1; Bi is a cation in LiM1x?y{A}yOz; 0.95?x?2.10; 0?y?x/2; and 1.90?z?4.20.Type: GrantFiled: October 29, 2001Date of Patent: April 12, 2005Assignee: FMC CorporationInventors: Yuan Gao, Marina Yakovleva, Michael E. Leonowicz, Prakash Palepu, John F. Engel
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Patent number: 6875416Abstract: The invention relates to a method for producing lithium-transition metal mixtures of general formula Lix(M1yM21-y)nOnz, wherein M1 represents nickel, cobalt or manganese, M2 represents chromium, cobalt, iron, manganese, molybdenum or aluminium, and is different from M1, n is 2 if M1 represents manganese and is 1 otherwise, x is comprised between 0.9 and 1.2, y is comprised between 0.5 and 1.0 and z is comprised between 1.9 and 2.1. According to the inventive method, an intimate mixture composed of transition metal compounds containing oxygen and of a lithium compound containing oxygen is calcinated, said mixture being obtained by processing a solid powder transition metal compound with a solution of said lithium compound, and then drying. At least the M1 compound is used in powder form having a specific surface of at least 20 m2/g (BET) and calcination is carried out in a fluidised bed.Type: GrantFiled: August 13, 1998Date of Patent: April 5, 2005Assignee: H. C. Starck GmbH & CoInventors: Mathias Benz, Wolfgang Kummer, Evelyn Pross, Josef Schmoll, Wolfgang Schweda, Daniel Duff, Ricarda Leiberich, Christoph Schild, Ulrich Krynitz, Juliane Meese-Marktscheffel, Viktor Stoller
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Patent number: 6838072Abstract: The invention relates to a process for preparing lithium intercalation compounds by plasma reaction comprising the steps of: forming a feed solution by mixing lithium nitrate or lithium hydroxide or lithium oxide and the required metal nitrate or metal hydroxide or metal oxide and between 10-50% alcohol by weight; mixing the feed solution with O2 gas wherein the O2 gas atomizes the feed solution into fine reactant droplets, inserting the atomized feed solution into a plasma reactor to form an intercalation powder; and if desired, heating the resulting powder to from a very pure single phase product.Type: GrantFiled: October 2, 2002Date of Patent: January 4, 2005Assignee: The United States of America as represented by the United States Department of EnergyInventors: Peter C. Kong, Robert J. Pink, Lee O. Nelson
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Publication number: 20040265693Abstract: The positive electrode active material of the present invention is characterized in that its main component is a lithium metal oxide, and the lithium concentration at the surface portion of the primary particles that make up the active material is lower than that in the interior thereof. There will be less increase in internal resistance with a secondary cell made using this active material. The above-mentioned active material can be manufactured, for example, by bringing the raw active material into contact with a treatment liquid containing metal ions, and thereby lowering the lithium concentration at the surface portion of the primary particles that make up the raw active material.Type: ApplicationFiled: June 17, 2004Publication date: December 30, 2004Applicant: Toyota Jidosha Kabushiki KaishaInventor: Saeko Kurachi
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Publication number: 20040253516Abstract: The object of the invention is to provide positive electrode material in which a discharge rate characteristic and battery capacity are hardly deteriorated in the environment of low temperature of −30° C., its manufacturing method and a lithium secondary battery using the positive electrode material. The invention is characterized by the positive electrode material in which plural primary particles are flocculated and a secondary particle is formed, and the touch length of the primary particles is equivalent to 10 to 70% of the length of the whole periphery on the section of the touched primary particles.Type: ApplicationFiled: February 27, 2004Publication date: December 16, 2004Inventors: Toyotaka Yuasa, Masahiro Kasai, Genei Nakajima
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Publication number: 20040242413Abstract: A porous catalyst layer containing mixed conducting oxide is contiguous to a second surface (1a) of a selective oxygen-permeable dense continuous layer (1) containing mixed conducting oxide. A porous intermediate catalyst layer (3) containing mixed conducting oxide is contiguous to a first layer (1b) of the dense continuous layer (1). A porous reactive catalyst layer (4) provided with a metal catalyst and a support is contiguous to the porous intermediate catalyst layer (3) in a manner to sandwich between the dense continuous layer (1) and the porous reactive catalyst layer (4).Type: ApplicationFiled: April 14, 2004Publication date: December 2, 2004Inventors: Tadashi Sakon, Wataru Ito, Hitoshi Dohnomae, Toru Nagai, Hideki Kurimura, Shouichi Kaganoi, Youhei Suzuki, Takashi Ito
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Publication number: 20040234857Abstract: A positive active material for lithium secondary batteries is provided with which a lithium secondary battery having a high energy density and excellent charge/discharge cycle performance can be obtained. Also provided is a lithium secondary battery having a high energy density and excellent charge/discharge cycle performance.Type: ApplicationFiled: February 6, 2004Publication date: November 25, 2004Inventors: Ryuji Shiozaki, Akihiro Fujii, Kazuya Okabe, Toshiyuki Nukuda
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Publication number: 20040234854Abstract: A positive electrode active material for lithium-ion rechargeable batteries of general formula Li1+xNi&agr;Mn&bgr;A&ggr;O2 and further wherein A is Mg, Zn, Al, Co, Ga, B, Zr, or Ti and 0<x<0.2, 0.1≦&agr;≦0.5, 0.4≦&bgr;≦0.6, 0≦&ggr;≦0.1 and a method of manufacturing the same. Such an active material is manufactured by employing either a solid state reaction method or an aqueous solution method or a sol-gel method which is followed by a rapid quenching from high temperatures into liquid nitrogen or liquid helium.Type: ApplicationFiled: March 12, 2004Publication date: November 25, 2004Applicant: The University of ChicagoInventors: Sun-Ho Kang, Khalil Amine
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Publication number: 20040229123Abstract: Disclosed is a positive electrode active material for a nonaqueous electrolyte secondary battery having at least a lithium-transition metal composite oxide of a layer structure, in which an existence ratio of at least one selected from the group consisting of elements which may become tetravalent and magnesium is 20% or more on a surface of the lithium-transition metal composite oxide. By use of this positive electrode active material, a nonaqueous electrolyte secondary battery having excellent battery characteristics, specifically, having excellent high rate characteristics, cycle characteristics, low-temperature characteristics, thermal stability, and the like, under the even more harsh environment for use can be realized.Type: ApplicationFiled: March 23, 2004Publication date: November 18, 2004Applicant: NICHIA CORPORATIONInventors: Takeshi Takahashi, Takeshi Oba, Kenji Fujino, Junichi Tokuno, Masuhiro Morizaki, Takeyuki Kondo, Jun Seyama
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Publication number: 20040228791Abstract: Provided is a lithium-cobalt-manganese oxide having the formula Li[CoxLi(1/3-x/3)Mn(2/3-2x/3)]O2 (0.05<X<0.9) which provide a stable structure and a superior discharge capacity, and the method of synthesizing of the same. The method of synthesizing the oxides according to the present invention comprises: preparing an aqueous solution of lithium salt, cobalt salt, and manganese salt; forming a gel by burning the aqueous solution; making oxide powder by burning the gel; forming a fine oxide powder having a layered structure by the twice of treatments. The lithium-cobalt-manganese oxide synthesized according to the present invention has a stable and superior electrochemical characteristic. The oxide is synthesized by simple and low cost heat treatment process.Type: ApplicationFiled: December 17, 2003Publication date: November 18, 2004Inventors: Yong Joon Park, Young Sik Hong, Xianglan Wu, Kwang Man Kim, Young Gi Lee, Kwang Sun Ryu, Soon Ho Chang
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Publication number: 20040223906Abstract: This invention provides improved lithium nickel cobalt oxide comprising of lithium nickel cobalt oxide granules with chemical formula LiNi1−xCoxO2, coated with a layer of lithium cobalt oxide granules with chemical formula LiCoO2. This improved lithium nickel cobalt oxide, particularly when 0.15<x<0.30, exhibits the favorable electrochemical properties of both the lithium nickel cobalt oxide granules and those of the lithium cobalt oxide granules. To fabricate said improved lithium nickel cobalt oxide, the lithium nickel cobalt oxide granules are first made by calcining a mixture of Ni1−xCo0.x(OH)2 and Li2CO3. The lithium nickel cobalt oxide granules are then added and stirred into a mixture of lithium and cobalt salts in de-ionized water and acrylic acid as the chelation agent to obtain a get. This gel is dried and calcined to form the improved lithium nickel cobalt oxide.Type: ApplicationFiled: May 8, 2004Publication date: November 11, 2004Inventors: Chuanfu Wang, Zhanfeng Jiang, Junqing Dong
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Publication number: 20040213729Abstract: The present invention provides a positive electrode, which has a large volume capacity density, high safety, and is excellent in the coating uniformity, the charge and discharge cyclic durability and the low-temperature properties.Type: ApplicationFiled: May 21, 2004Publication date: October 28, 2004Applicant: Seimi Chemical Co., Ltd.Inventors: Manabu Suhara, Naoshi Saito, Kazushige Horichi, Megumi Uchida
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Publication number: 20040208818Abstract: A cathode active material for a non-aqueous electrolyte secondary cell having a c-axis length of lattice constant of 14.080 to 14.160 Å, an average particle size of 0.1 to 5.Type: ApplicationFiled: May 14, 2004Publication date: October 21, 2004Applicant: Toda Kogyo CorporationInventors: Hideaki Maeda, Shoichi Fujino, Mitsuaki Hatatani, Hiroyasu Watanabe, Norimiki Sugiyama, Hideaki Sadamura
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Publication number: 20040197658Abstract: An active material for positive electrode for a non-aqueous electrolyte secondary battery comprises a lithium-metal composite oxide that is expressed by the general formula of Lix(Ni1-yCoy)1-zMzO2 (where 0.98≦x≦1.10, 0.05≦y≦0.4, 001≦z≦0.2, and where M is at least one metal element selected from the group of Al, Mg, Mn, Ti, Fe, Cu. Zn and Ga), and where the SO4 ion content is in the range from 0.4 weight % to 2.5 weight %, and the occupancy rate of lithium found from the X-ray diffraction chart and using Rietveld analysis is 98% or greater, and the carbon amount measured by way of the high frequency heating-infrared adsorption method is 0.12 weight % or less, and that the Karl Fischer water content due to heating at 180° C. be 0.2 weight % or less.Type: ApplicationFiled: February 20, 2004Publication date: October 7, 2004Inventors: Katsuya Kase, Hirofumi Iisaka, Satoru Suzuki, Manabu Yamada
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Publication number: 20040197659Abstract: Lithium metal oxide particles have been produced having average diameters less than about 100 nm. Composite metal oxides of particular interest include, for example, lithium cobalt oxide, lithium nickel oxide, lithium titanium oxides and derivatives thereof. These nanoparticles composite metal oxides can be used as electroactive particles in lithium or lithium ion batteries. Batteries of particular interest include lithium titanium oxide in the negative electrode and lithium cobalt manganese oxide in the positive electrode.Type: ApplicationFiled: April 19, 2004Publication date: October 7, 2004Applicant: NanoGram CorporationInventors: Sujeet Kumar, Craig R. Horne
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Publication number: 20040191628Abstract: As a positive electrode active material, a lithium transition metal complex oxide having a layered rock-salt structure containing lithium (Li) and containing magnesium atoms (Mg) substituted for part of lithium atoms (Li) is used. The lithium transition metal complex oxide is formed by chemical or electrochemical substitution of Mg atoms for part of Li atoms in LiCoO2, LiMnO2, LiFeO2, LiNiO2, or the like. A cell is prepared in which a negative electrode 2 and a positive electrode 1 including the lithium transition metal complex oxide (positive electrode active material) are disposed in a non-aqueous electrolyte 5 including a lithium salt, and part of Li in the lithium transition metal complex oxide is extracted by discharging the cell. Then, the electrolyte including Li is replaced with an electrolyte including Mg; and the cell is discharged, so that Mg atoms are substituted for the part of Li atoms in the lithium transition metal complex oxide.Type: ApplicationFiled: March 17, 2004Publication date: September 30, 2004Applicant: SANYO ELECTRIC CO., LTD.Inventors: Takao Inoue, Masahisa Fujimoto, Masaharu Itaya