Catalytic Reaction Patents (Class 423/651)
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Patent number: 8308828Abstract: A steam reformer is use in a fuel processor system to create a water gas shift reaction between a hydrocarbon fuel and water. A hydrocarbon fuel and water are provided. The water is heated to superheated steam. The hydrocarbon fuel is mixed with the superheated steam to produce a vaporized fuel/steam mixture. The vaporized fuel/steam mixture is directed into a gap space between concentric tubes. The gap space between the separate surfaces is very small. Within this confined gap space, the outer concentric tube is heated to maintain a reaction temperature range that induces the water gas shift reaction. The water gas shift reaction produces reactant gases that include hydrogen gas and contaminant gases. At least some of the contaminant gases are burned to heat the gap space.Type: GrantFiled: August 15, 2009Date of Patent: November 13, 2012Inventor: Peter R. Bossard
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Patent number: 8303848Abstract: An operation method of a synthesis gas reformer of a GTL (gas to liquids) plant is provided with: setting an operation condition of the synthesis gas reformer; determining control target values of a flow rate of the light hydrocarbon gas, the steam, and the CO2, and an amount of heat needed for the synthesis gas reformer; controlling operation load of the synthesis gas reformer; setting a furnace efficiency of the synthesis gas reformer; calculating a combustion load of a burner of the synthesis gas reformer; calculating a lower heating value of the fuel gas based on a composition measurement of the fuel gas of the burner; determining a control target value of the pressure of the fuel gas; calculating a deviation between the control target value of the pressure of the fuel gas and a measured value of the pressure of the fuel gas; and controlling the temperature of the synthesis gas at the outlet of the synthesis gas reformer by adjusting a pressure control valve provided at an inlet of the burner to compensatType: GrantFiled: March 30, 2009Date of Patent: November 6, 2012Assignees: Japan Oil, Gas and Metals National Corporation, Inpex Corporation, JX Nippon Oil & Energy Corporation, Japan Petroleum Exploration Co., Ltd., Cosmo Oil Co., Ltd., Nippon Steel Engineering Co., Ltd., Chiyoda CorporationInventors: Yasumasa Morita, Kenichi Kawazuishi
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Patent number: 8303676Abstract: Methods are disclosed for generating electrical power from a compound comprising carbon, oxygen, and hydrogen. Water is combined with the compound to produce a wet form of the compound. The wet form of the compound is transferred into a reaction processing chamber. The wet form of the compound is heated within the reaction chamber such that elements of the compound dissociate and react, with one reaction product comprising hydrogen gas. The hydrogen gas is processed to generate electrical power.Type: GrantFiled: April 27, 2009Date of Patent: November 6, 2012Assignee: Proton Power, Inc.Inventors: Samuel C. Weaver, Samuel P. Weaver, Daniel C. Weaver, Daniel L. Hensley
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Patent number: 8288446Abstract: The invention relates to a process of making a syngas mixture containing hydrogen, carbon monoxide and carbon dioxide, comprising a step of contacting a gaseous feed mixture containing carbon dioxide and hydrogen with a catalyst, wherein the catalyst substantially consists of chromia/alumina. This process enables hydrogenation of carbon dioxide into carbon monoxide with high selectivity, and good catalyst stability over time and under variations in processing conditions. The process can be applied separately, but can also be combined with other processes, for example up-stream with other synthesis processes for making products like aliphatic oxygenates, olefins or aromatics.Type: GrantFiled: June 24, 2008Date of Patent: October 16, 2012Assignee: Saudi Basic Industries CorporationInventors: Agaddin M. Kh. Mamedov, Abdulaziz M. Al-Jodai
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Patent number: 8282907Abstract: Hydrogen generators and processes for operating hydrogen generators using partial oxidation/steam reforming of fuel are provided that can achieve desirable Net Hydrogen Efficiencies over a range of fuels and hydrogen product production rates and purities. Superheated steam for the reformer feed is provided through indirect heat exchange with the reformate and through indirect heat exchange with a flue gas. The relative portions of superheated steam from each heat exchange is adjusted to enhance Net Hydrogen Efficiency as a demand condition such as hydrogen product production rate or purity changes, and cooler oxygen-containing gas is used to avoid precombustion temperatures in the reformer feed.Type: GrantFiled: July 6, 2007Date of Patent: October 9, 2012Assignee: Hyradix, Inc.Inventors: Kishore J. Doshi, Robert J. Sanger
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Patent number: 8268289Abstract: The present invention relates to a catalyst for decomposing hydrocarbons including hydrocarbons having 2 or more carbon atoms, comprising magnesium, aluminum, nickel and cobalt as constitutional elements, and further comprising ruthenium and/or palladium, wherein the metallic ruthenium and/or metallic palladium in the form of fine particles have an average particle diameter of 0.5 to 20 nm, and a content of the metallic ruthenium and/or metallic palladium is 0.05 to 5.0% by weight based on the weight of the catalyst. The catalyst of the present invention is capable of efficiently decomposing hydrocarbons including hydrocarbons having 2 or more carbon atoms (C2 or more hydrocarbons), is less expensive, and exhibits an excellent catalytic activity for decomposition and removal of hydrocarbons, in particular, an excellent capability of decomposing propane, and an excellent anti-coking property.Type: GrantFiled: July 18, 2008Date of Patent: September 18, 2012Assignee: Toda Kogyo CorporationInventors: Shinji Takahashi, Naoya Kobayashi
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Patent number: 8257668Abstract: A hydrogen generator according to the invention comprises: a combustion gas passage (5) configured to flow combustion gas coming from a combustor; a preheat-evaporator (6) which is supplied with a material gas and water and configured to evaporate the water and heat the material gas by heat transmitted from the combustion gas passage and a carbon monoxide reducer (10) through partition a wall; a reformer (7) configured to generate reformed gas from the material gas and steam fed from the preheat-evaporator by using a reforming catalyst (8) and heat transmitted from the combustion gas passage through the partition wall; the carbon monoxide reducer (10) configured to remove carbon monoxide from the reformed gas fed from the reformer by a carbon monoxide removing catalyst (9); a cylindrical body (3) closed at both ends thereof having an internal space is divided by the partition walls (1), (2), (30), (47) to form the combustion gas passage, preheat-evaporator, reformer and carbon monoxide reducer within the cyliType: GrantFiled: September 3, 2007Date of Patent: September 4, 2012Assignee: Panasonic CorporationInventors: Yuji Mukai, Akira Maenishi, Kunihiro Ukai, Toru Nakamura
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Patent number: 8257466Abstract: Hydrogen-producing fuel processing systems, hydrogen purification membranes, hydrogen purification devices, fuel processing and fuel cell systems that include hydrogen purification devices, and methods for operating the same. In some embodiments, operation of the fuel processing system is initiated by heating at least the reforming region of the fuel processing system to at least a selected hydrogen-producing operating temperature. In some embodiments, an electric heater is utilized to perform this initial heating. In some embodiments, use of the electric heater is discontinued after startup, and a burner or other combustion-based heating assembly combusts a fuel to heat at least the hydrogen producing region, such as due to the reforming region utilizing an endothermic catalytic reaction to produce hydrogen gas.Type: GrantFiled: November 14, 2011Date of Patent: September 4, 2012Assignee: Idatech, LLCInventors: David J. Edlund, William A. Pledger, R. Todd Studebaker
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Patent number: 8241600Abstract: A method of catalytically reforming a reactant gas mixture using a pyrochlore catalyst material comprised of one or more pyrochlores having the composition A2B2-y-zB?yB?zO7-?, where y>0 and z?0. Distribution of catalytically active metals throughout the structure at the B site creates an active and well dispersed metal locked into place in the crystal structure. This greatly reduces the metal sintering that typically occurs on supported catalysts used in reforming reactions, and reduces deactivation by sulfur and carbon. Further, oxygen mobility may also be enhanced by elemental exchange of promoters at sites in the pyrochlore. The pyrochlore catalyst material may be utilized in catalytic reforming reactions for the conversion of hydrocarbon fuels into synthesis gas (H2+CO) for fuel cells, among other uses.Type: GrantFiled: August 31, 2011Date of Patent: August 14, 2012Assignee: The United States of America as represented by the United States Department of EnergyInventors: David A. Berry, Dushyant Shekhawat, Daniel Haynes, Mark Smith, James J. Spivey
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Patent number: 8226751Abstract: A composite membrane material characterized by comprising a hydrogen-permeable membrane which is selectively permeable to hydrogen and is formed by rolling to a thickness of 30 ?m or less which is difficult for the membrane by itself to retain its shape, and a shape-retention mesh which is disposed on at least one side of the hydrogen-permeable membrane and is composed of a wire of a high-melting metal which does not cause thermal diffusion into the hydrogen-permeable membrane, wherein the hydrogen-permeable membrane and the shape-retention mesh are superposed and subjected to a pleat processing in a non-bonded state so that they are separable and the hydrogen-permeable membrane has a surface area increased at least 3 times per unit area. This material is used to constitute a hydrogen separation element.Type: GrantFiled: September 15, 2006Date of Patent: July 24, 2012Assignee: Nippon Seisen Co., Ltd.Inventors: Hideomi Ishibe, Hiroyasu Taga
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Patent number: 8221692Abstract: Embodiments are disclosed that relate to increasing radiative heat transfer in a steam reformer from an exterior shell which includes a diffusion burner to an interior reactor via angled fins coupled to the exterior shell. For example, one disclosed embodiment provides a steam reformer, comprising an exterior shell which includes a diffusion burner and angled fins, the angled fins extending away from an inner surface of the exterior shell and downward toward the diffusion burner. The steam reformer further comprises an interior reactor positioned at least partly within the exterior shell.Type: GrantFiled: December 5, 2011Date of Patent: July 17, 2012Assignee: ClearEdge Power, Inc.Inventors: Bob Sorensen, Craig E. Evans, Brian Sonnichsen
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Patent number: 8216324Abstract: The invention relates to a process for the production of thermally-integrated hydrogen from a liquid hydrocarbon feedstock that contains sulfur-containing compounds that comprise at least one stage for heating the liquid hydrocarbon feedstock by indirect heat exchange with a hot stream, a stage for desulfurizing the heated hydrocarbon feedstock, a stage for evaporating the desulfurized hydrocarbon feedstock by indirect heat exchange with the hot stream that exits from the autothermal reformer, a stage for autothermal reforming of the hydrocarbon feedstock, and a stage wherein the carbon monoxide content in the hydrogen-rich gas that is produced is reduced in a reactor for converting carbon monoxide with water. The invention also relates to the hydrogen production installation that corresponds to this process.Type: GrantFiled: March 28, 2008Date of Patent: July 10, 2012Assignee: IFP Energies nouvellesInventors: Alexandre Nicolaos, Michel Thomas, Fabrice Giroudiere, Jijun Xu, Kishore Doshi
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Patent number: 8202333Abstract: In a shutdown method for a reforming apparatus, shutdown is carried out without exhausting untreated carbon monoxide as it is, the durability of catalyzer is inhibited from being lowered despite the repetition of start-up and shutdown, the shutdown is carried out without lowering the durability of a reforming section, and the shutdown is carried out with a little loss in energy. A control device for the reforming apparatus commences purge of residual gas in the reforming apparatus by stopping the supply of reforming fuel to the reforming section, by stopping the supply of reforming water to an evaporator section, and by supplying the reforming water remaining in the evaporator section to the reforming section while evaporating the reforming water by the utilization of the remaining heat of the reforming apparatus and flows oxidizing air for a predetermined period of time only from the time point of the commencement of the purge.Type: GrantFiled: March 13, 2007Date of Patent: June 19, 2012Assignee: Toyota Jidosha Kabushiki KaishaInventor: Koichi Kuwaba
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Patent number: 8197792Abstract: Reformation of natural gas without excessive production of ammonia, even if the natural gas includes as much as 14% nitrogen, is achieved in reformers including tubes (75) having outer chambers (78) with catalysts therein, a first stage (80) of catalyst having between about 10% and about 25% nickel, a second stage (81) of catalyst having less than 10% nickel, and a final stage (82) having 2% or less rhodium catalyst of a low concentration.Type: GrantFiled: October 25, 2007Date of Patent: June 12, 2012Assignee: UTC Power CorporationInventor: John L. Preston
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Patent number: 8197563Abstract: A fuel reformer, includes: a reformer burner, which generates a flame in a reforming pipe disposed to surround at least the flame of the reformer burner, the reforming pipe being filled with a reforming catalyst and having corrugated portions on a surface facing the reformer burner and a bottom surface of the reforming pipe disposed adjacent to the flame in which a flame blocking member is disposed between the flame of the reformer burner and the reforming pipe to isolate the flame of the reformer burner from the reforming pipe.Type: GrantFiled: May 14, 2009Date of Patent: June 12, 2012Assignees: Samsung Electronics Co., Ltd., Samsung SDI Co., Ltd.Inventors: Doo-hwan Lee, Hyun-chul Lee, Kang-hao Lee
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Patent number: 8182787Abstract: A method and apparatus are provided for use in producing high-pressure hydrogen from natural gas, methanol, ethanol, or other fossil fuel-derived and renewable hydrocarbon resources. The process can produce hydrogen at pressures ranging from 2000 to 12,000 pounds per square inch (psi) using a hydrogen carrier, with or without high-pressure water, and an appropriate catalyst. The catalyst reacts with the hydrogen carrier and, optionally, high-pressure water, in a catalytic reformer (20) maintained under desired temperature and pressure conditions.Type: GrantFiled: June 25, 2009Date of Patent: May 22, 2012Assignee: Energy & Environmental Research Center FoundationInventors: Michael Collings, Ted R. Aulich, Ronald C. Timpe, Michael J. Holmes
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Patent number: 8178075Abstract: A tubular reactor and method for producing a product mixture in a tubular reactor where the tubular reactor comprises an internal catalytic insert having orifices for forming fluid jets for impinging the fluid on the tube wall. Jet impingement is used to improve heat transfer between the fluid in the tube and the tube wall in a non-adiabatic reactor. The tubular reactor and method may be used for endothermic reactions such as steam methane reforming and for exothermic reactions such as methanation.Type: GrantFiled: August 13, 2008Date of Patent: May 15, 2012Assignee: Air Products and Chemicals, Inc.Inventors: Xiaoyi He, Robert Roger Broekhuis, Diwakar Garg, Bo Jin, William Robert Licht, Stephen Clyde Tentarelli
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Patent number: 8167960Abstract: The present invention, in one configuration, is directed to producing a methane-containing gas from a hydrocarbon fuel energy source extracted from an in-situ recovery operation, such as a SAGD or HAGD operation, and subsequently converting at least a portion of the gas into steam, electrical power and diluents for subsequent use in the aforementioned in-situ recovery operation while emitting only controlled amounts of carbon dioxide into the environment.Type: GrantFiled: October 21, 2008Date of Patent: May 1, 2012Assignee: Osum Oil Sands Corp.Inventor: Henry Gil
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Patent number: 8157900Abstract: Hydrogen-processing assemblies, components of hydrogen-processing assemblies, and fuel-processing and fuel cell systems that include hydrogen-processing assemblies. The hydrogen-processing assemblies include a hydrogen-separation assembly positioned within the internal volume of an enclosure in a spaced relation to at least a portion of the internal perimeter of the body of the enclosure.Type: GrantFiled: June 9, 2011Date of Patent: April 17, 2012Assignee: Idatech, LLCInventors: William A. Pledger, Vernon Wade Popham, R. Todd Studebaker, Kyle Taylor
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Patent number: 8148583Abstract: An oxygen ion transport membrane process wherein a heated oxygen-containing gas having one or more contaminants is contacted with a reactive solid material to remove the one or more contaminants. The reactive solid material is provided as a deposit on a support. The one or more contaminant compounds in the heated oxygen-containing gas react with the reactive solid material. The contaminant-depleted oxygen-containing gas is contacted with a membrane, and oxygen is transported through the membrane to provide transported oxygen.Type: GrantFiled: May 6, 2010Date of Patent: April 3, 2012Assignee: Air Products and Chemicals, Inc.Inventors: Richard Paul Underwood, Alexander Makitka, III, Michael Francis Carolan
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Patent number: 8142756Abstract: A metal substituted hexaaluminate catalyst for reforming hydrocarbon fuels to synthesis gas of the general formula AByAl12-yO19-?, A being selected from alkali metals, alkaline earth metals and lanthanide metals or mixtures thereof. A dopant or surface modifier selected from a transitions metal, a spinel of an oxygen-ion conductor is incorporated. The dopant may be Ca, Cs, K, La, Sr, Ba, Li, Mg, Ce, Co, Fe, Ir, Rh, Ni, Ru, Cu, Pe, Os, Pd, Cr, Mn, W, Re, Sn, Gd, V, Ti, Ag, Au, and mixtures thereof. The oxygen-ion conductor may be a perovskite selected from M?RhO3, M?PtO3, M?PdO3, M?IrO3, M?RuO3 wherein M?=Mg, Sr, Ba, La, Ca; a spinel selected from MRh2O4, MPt2O4, MPd2O4, MIr2O4, MRu2O4 wherein M=Mg, Sr, Ba, La, Ca and mixtures thereof; a florite is selected from M?O2.Type: GrantFiled: March 4, 2010Date of Patent: March 27, 2012Assignee: The United States of America as represented by the U.S. Department of EnergyInventors: Todd H. Gardner, David A. Berry, Dushyant Shekhawat
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Patent number: 8137422Abstract: A process for producing a hydrogen-containing product gas with reduced carbon dioxide emissions compared to conventional hydrogen production processes. A hydrocarbon and steam are reformed in a reformer and the resulting reformate stream is shifted in one or more shift reactors. The shifted mixture is scrubbed to remove carbon dioxide to form a carbon dioxide-depleted stream. The carbon dioxide-depleted stream is separated to form a hydrogen-containing product gas and a by-product gas. A portion of the hydrogen containing product gas is used as a fuel in the reformer and a portion of the by-product gas is recycled back into the process. The process may optionally include reforming in a prereformer and/or an oxygen secondary reformer.Type: GrantFiled: June 3, 2009Date of Patent: March 20, 2012Assignee: Air Products and Chemicals, Inc.Inventors: William Robert Licht, Stephen Paul DiMartino, Sr., Eugene S. Genkin, Xianming Jimmy Li, Bryan Clair Hoke, Jr.
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Patent number: 8133463Abstract: A method of catalytically reforming a reactant gas mixture using a pyrochlore catalyst material comprised of one or more pyrochlores having the composition A2-w-xA?wA?xB2-y-zB?yB?zO7-?. Distribution of catalytically active metals throughout the structure at the B site creates an active and well dispersed metal locked into place in the crystal structure. This greatly reduces the metal sintering that typically occurs on supported catalysts used in reforming reactions, and reduces deactivation by sulfur and carbon. Further, oxygen mobility may also be enhanced by elemental exchange of promoters at sites in the pyrochlore. The pyrochlore catalyst material may be utilized in catalytic reforming reactions for the conversion of hydrocarbon fuels into synthesis gas (H2+CO) for fuel cells, among other uses.Type: GrantFiled: April 13, 2009Date of Patent: March 13, 2012Assignee: The United States of America as represented by the Department of EnergyInventors: David A. Berry, Dushyant Shekhawat, Daniel Haynes, Mark Smith, James J. Spivey
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Patent number: 8123827Abstract: The present invention provides processes for making syngas-derived products. For example, one aspect of the present invention provides a process for making a syngas-derived product, the process comprising (a) providing a carbonaceous feedstock; (b) converting the carbonaceous feedstock in a syngas formation zone at least in part to a synthesis gas stream comprising hydrogen and carbon monoxide; (c) conveying the synthesis gas stream to a syngas reaction zone; (d) reacting the synthesis gas stream in the syngas reaction zone to form the syngas-derived product and heat energy, a combustible tail gas mixture, or both; (e) recovering the syngas-derived product; and (f) recovering the heat energy formed from the reaction of the synthesis gas stream, burning the combustible tail gas mixture to form heat energy, or both.Type: GrantFiled: December 23, 2008Date of Patent: February 28, 2012Assignee: Greatpoint Energy, Inc.Inventor: Earl T. Robinson
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Patent number: 8114174Abstract: A reaction device 10 is used for producing water gas from polyhydric alcohol and water. The reaction device 10 includes a reactor 13 which has a reaction field 14 where a catalyst is provided inside and a reaction fluid flows. The catalyst 17 has a surface extending in a direction of flow of the reaction fluid.Type: GrantFiled: April 3, 2007Date of Patent: February 14, 2012Assignee: Kao CorporationInventors: Takeshi Shirasawa, Yasukazu Kumita
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Publication number: 20120027670Abstract: A method and system for the reduction of pollutant NOx gases from automobile exhaust, as well as a method of reforming hydrocarbons, using a self-sustaining catalyst comprising an ion conductive support, a dispersed cathodic phase, a dispersed anodic phase, and a dispersed sacrificial phase, and a method of forming the self-sustaining catalyst.Type: ApplicationFiled: April 6, 2010Publication date: February 2, 2012Applicant: University of MiamiInventor: Xiangyang Zhou
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Patent number: 8105973Abstract: Chemical combination (C) between an active solid phase which is covalently bound to the surface of an inert solid phase, characterized in that said solid active phase essentially consists in a solid solution of a mixture of at least a magnesium oxide type phase compound and at least a magnesium silicate type phase compound in which Al, and Rh and/or Ni cations are soluted and characterized in that said inert solid phase is either a compound represented by the general formula (I): AlaNibRhcMgdSieOf??(I) wherein a, b, c, d, and e are integers which are greater than or equal to 0, f is an integer greater than 0, the sum a+b+c+d?0, and wherein (3a+2b+3c+2d+4e)/2=f, or a mixture of compounds represented by the said general formula (I), provided that at least one of the Si, Al, Mg, Rh or Ni elements, which is present in the solid active phase, is also present in the solid inert phase. Use of a catalyst in chemical reactions involving the conversion of hydrocarbonaceous feedstocks.Type: GrantFiled: November 18, 2010Date of Patent: January 31, 2012Assignee: L'Air Liquide Societe Anonyme pour l'Etude et l'Exploiation des Procedes Georges ClaudeInventors: Francesco Basile, Pascal Del Gallo, Giuseppe Fornasari, Daniel Gary, Valentina Rosetti, Angelo Vaccari
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Patent number: 8105402Abstract: A steam reformer is use in a fuel processor system to create a water gas shift reaction between a hydrocarbon fuel and water. A hydrocarbon fuel and water are provided. The water is heated to superheated steam. The hydrocarbon fuel is mixed with the superheated steam to produce a vaporized fuel/steam mixture. The vaporized fuel/steam mixture is directed into a gap space between separate surfaces. The gap space between the separate surfaces is very small. Within this confined gap space, at least one of the separate surfaces is heated to maintain a reaction temperature range that induces the water gas shift reaction. The water gas shift reaction produces reactant gases that include hydrogen gas and contaminant gases. At least some of the contaminant gases are burned to heat the gap space.Type: GrantFiled: July 30, 2008Date of Patent: January 31, 2012Inventor: Peter R. Bossard
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Patent number: 8105403Abstract: A novel method of combining the CTL fuel plant and IGCC electrical plant by sharing the systems of coal intake, coal preparation, gas separation, and water units is described herein. This configuration allows for the combined facility to offer advantages in efficiencies of production, operational flexibility, scalability, and reliability by a multi-path integration of the processing units.Type: GrantFiled: September 15, 2008Date of Patent: January 31, 2012Assignee: Rentech, Inc.Inventors: Joseph A. Regnery, Richard O. Sheppard
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Patent number: 8101141Abstract: A unified fuel processing reactor for a solid oxide fuel cell can reform hydrocarbon-based fuel into hydrogen-rich gas, remove a sulfur component, and convert non-converted fuel and a low carbon (C2˜C5) hydrocarbon compound into hydrogen and methane in a single reactor. The reactor comprises a primary-reformer which reforms a hydrocarbon-base fuel and generates hydrogen-rich reformed gas, a desulfurizer which removes a sulfur component from the reformed gas, and a post-reformer which selectively decomposes a low carbon (C2˜C5) hydrocarbon in the desulfurized reformed gas into hydrogen and methane. The primary-reformer, desulfurizer and post-reformer are in the unified reactor and isolated, except for a fluid passage, from each other by internal partition walls. The primary-reformer is disposed at a center portion of the reactor. The post-reformer and the desulfurizer are concentrically disposed outside of the primary-reformer.Type: GrantFiled: April 24, 2009Date of Patent: January 24, 2012Assignee: Korea Advanced Institute of Science and TechnologyInventors: Joongmyeon Bae, Sangho Yoon, Sunyoung Kim
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Patent number: 8100996Abstract: This invention relates to a process for converting a carbonaceous material to a desired product comprising one or more hydrocarbons or one or more alcohols, the process comprising: (A) gasifying the carbonaceous material at a temperature in excess of about 700° C. to form synthesis gas; and (B) flowing the synthesis gas in a microchannel reactor in contact with a catalyst to convert the synthesis gas to the desired product.Type: GrantFiled: April 9, 2009Date of Patent: January 24, 2012Assignee: Velocys, Inc.Inventors: Wayne W. Simmons, Robert Dwayne Litt, Anna Lee Tonkovich, Laura J. Silva, Daniel Francis Ryan, Bruce Stangeland, John Brophy, Jeffrey S. McDaniel
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Patent number: 8100994Abstract: The invention relates to a process for co-generating electricity and hydrogen that comprises a stage a for steam reforming in the presence of water and oxygen of a hydrocarbon feedstock in which the O2/C molar ratio is to be between 0.003 and 0.2, and the H2O/C molar ratio is to be between 2 and 5, followed by a stage b for the production of electricity in a fuel cell that uses the hydrogen-rich gas that is obtained from stage a as a power source.Type: GrantFiled: July 17, 2008Date of Patent: January 24, 2012Assignee: IFP Energies NouvellesInventors: Dominique Casanave, Fabrice Giroudiere, Nicolas Boudet
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Publication number: 20120015266Abstract: The present invention relates to a catalyst for producing gaseous hydrogen current or hydrogen-rich currents through hydrocarbon reforming with water vapor. Said catalyst comprises at least one support, an active phase and at least two promoting agents, and is characterized in that it is a metal-type-supported solid in which the active phase comprises at least one transition metal chosen from group VIII, and at least one promoting agent chosen from the alkaline-earth or transition metals; and the support comprises at least one mixed oxide with a basic nature, and at least one promoting agent chosen from among the lanthanides group. The invention also has as an object the process for preparing the catalyst, as well as its use in the process for obtaining the hydrogen or hydrogen-rich gas from hydrocarbons, in different operating conditions and using various types of hydrocarbons.Type: ApplicationFiled: July 13, 2011Publication date: January 19, 2012Inventors: Francisco Vicente MELO FAUS, Natalia MORLANES SÁNCHEZ, Isidoro MORALES OSORIO, Belén SARMIENTO MARRÓN, Marianela MARTÍN BETANCOURT
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Publication number: 20120014864Abstract: An autothermal reformer (103) includes a long section of unified foil or honeycomb catalyst bed (120) and a much shorter mixing and spreading section (102) of monolithic, open cell foam which mixes and spreads the components of mixture to be reformed. A fuel/steam mixture (A) passes through a heat exchange tube (44), and air (B) passes through a heat exchange tube (46), both tubes being heated by the exothermic catalytic reaction. The air, fuel and steam are mixed in a plurality of tubes (40) passing through a manifold (32), and thence into the monolithic, open cell foam mixing and spreading section (102). The shorter section may or may not be catalycized.Type: ApplicationFiled: July 20, 2007Publication date: January 19, 2012Inventors: Roger R. Lesieur, Antonio M. Vincitore
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Patent number: 8083996Abstract: Provided are a thermal siphon reactor and a hydrogen generator including the same. The hydrogen generator including the thermal siphon reactor includes: a housing; a reaction source container disposed in the housing; a reactor tube connected to the reaction source container in which a catalytic reaction of a reaction source provided from the reaction source container occurs; a catalyst layer which is porous, facilitates gas generation by being contacted with the reaction source, and is disposed in the reactor tube; and a product container which is connected to the reactor tube and collects a reaction product generated in the reactor tube, wherein in the reactor tube, a convection channel through which the reaction product is discharged passes through the reactor tube in the lengthwise direction of the reactor tube. The thermal siphon reactor and the hydrogen generator including the same have a self-operating ability, operate at low costs, and have small installment volume.Type: GrantFiled: January 23, 2007Date of Patent: December 27, 2011Assignee: Samsung Engineering Co., Ltd.Inventors: Myong Hoon Lim, Tae Hee Park, Jae Hoi Gu, Yongho Yu
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Patent number: 8083819Abstract: Hydrogen-producing fuel processing assemblies and fuel cell systems with at least one temperature-responsive valve assembly, and methods for feedback regulation of the hydrogen-producing region. The temperature-responsive valve assembly responds automatically to the temperature of a gas stream of interest to regulate the flow of a subject gas stream therethrough. In some embodiments, these streams are the same streams, while in others, they are different streams. The streams may include at least the reformate stream from a hydrogen-producing region of the fuel processing assembly, the byproduct stream from a purification region, and the product gas stream from the purification region. In some embodiments, the subject gas stream may be the byproduct stream, which is in fluid communication for delivery as a combustible fuel stream for a burner or other heating assembly that produces an exhaust stream to heat the hydrogen-producing region of the fuel processing assembly.Type: GrantFiled: August 27, 2008Date of Patent: December 27, 2011Assignee: Idatech, LLCInventors: John R. Arnold, James A. Givens, Arne LaVen
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Patent number: 8080070Abstract: A method of hydrogenation of unsaturated hydrocarbons for syngas production is presented. A hydrogenation feed reactor stream is introduced into a hydrogenation reactor, thereby producing a reformer feed stream. The reformer feed stream is introduced into a reformer, thereby producing a crude syngas stream. The crude syngas stream is introduced into a water gas shift converter, thereby producing a hydrogen-rich stream. The hydrogen-rich stream is separated in a separation means, thereby producing a carbon dioxide-rich stream and a hydrogen product stream. At least a portion of the hydrogen product stream is combined with a refinery fuel gas stream, and a natural gas stream, to form the hydrogenation reactor feed stream.Type: GrantFiled: April 24, 2009Date of Patent: December 20, 2011Assignee: Air Liquide Process & Construction, Inc.Inventor: Bhadra S. Grover
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Patent number: 8075869Abstract: A method for producing a hydrogen enriched fuel includes the steps of providing a flow of methane gas, and providing a catalyst. The method also includes the steps of heating the catalyst instead of the reactor walls and the methane gas using microwave irradiation at a selected microwave power, directing the flow of methane gas over the catalyst, and controlling the microwave power to produce a product gas having a selected composition. A system for producing a hydrogen enriched fuel includes a methane gas source, a reactor containing a catalyst, and a microwave power source configured to heat the catalyst.Type: GrantFiled: January 24, 2007Date of Patent: December 13, 2011Assignee: Eden Energy Ltd.Inventors: Zhonghua John Zhu, Jiuling Chen, Gaoqing Max Lu, Gregory Solomon
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Patent number: 8071045Abstract: A reformer includes first and second reforming units which are stacked together. A first hole is formed at the center of a first receiver member of the first reforming unit, and a plurality of holes are formed in a peripheral portion of a second receiver member of the second reforming unit. In the structure, a reforming channel having a serpentine pattern going through the first and second holes is formed. In each of the first and second receiver members, a single layer of catalyst pellets is provided. Both end surfaces of the catalyst pellets substantially contact the first and second receiver members.Type: GrantFiled: May 23, 2006Date of Patent: December 6, 2011Assignee: Honda Motor Co., Ltd.Inventor: Tomio Miyazaki
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Patent number: 8062623Abstract: Catalysts containing 30 weight percent or more platinum have surprisingly been discovered to possess superior stability and activity for catalyzing combustion reactions. The addition of rhenium improves catalyst performance in fuel lean conditions but has undesirable effects in fuel rich conditions. The invention provides integrated combustion microreactors, chemical systems utilizing these integrated combustion microreactors, methods of combustion, and methods of providing heat to endothermic reactions in integrated combustion microreactors.Type: GrantFiled: October 15, 2004Date of Patent: November 22, 2011Assignee: VelocysInventors: Francis P. Daly, Junko M. Watson, Yong Wang, Jianli Hu, Chunshe Cao, Richard Long
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Patent number: 8057575Abstract: Hydrogen-producing fuel processing systems, hydrogen purification membranes, hydrogen purification devices, fuel processing and fuel cell systems that include hydrogen purification devices, and methods for operating the same. In some embodiments, operation of the fuel processing system is initiated by heating at least the reforming region of the fuel processing system to at least a selected hydrogen-producing operating temperature. In some embodiments, an electric heater is utilized to perform this initial heating. In some embodiments, use of the electric heater is discontinued after startup, and a burner or other combustion-based heating assembly combusts a fuel to heat at least the hydrogen producing region, such as due to the reforming region utilizing an endothermic catalytic reaction to produce hydrogen gas.Type: GrantFiled: October 21, 2010Date of Patent: November 15, 2011Assignee: Idatech, LLCInventors: David J. Edlund, William A. Pledger, R. Todd Studebaker
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Patent number: 8048178Abstract: A process for producing a purified synthesis gas stream from a carbonaceous feedstock, the process comprising (a) oxidizing a carbonaceous feedstock to obtain syngas containing hydrogen sulphide, (b) mixing the synthesis gas with methanol, reducing the temperature of said mixture and separating a liquid methanol-water mixture from a cooled syngas, (c) contacting the cooled syngas with methanol to decrease the content of hydrogen sulphide and carbon dioxide thereby obtaining a rich methanol stream comprising hydrogen sulphide and carbon dioxide, (d) regenerating the rich methanol stream by separating from the rich methanol a carbon dioxide fraction and a hydrogen sulphide fraction to obtain lean methanol, wherein part of the methanol in the methanol-water mixture obtained in step (b) is isolated and reused in step (b) and/or (c) and wherein another part of the methanol in the methanol-water mixture obtained in step (b) is recycled to step (a).Type: GrantFiled: November 19, 2008Date of Patent: November 1, 2011Assignee: Shell Oil CompanyInventors: Cornelis Jacobus Smit, Jan Volkert Zander
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Patent number: 8034134Abstract: A design for a microchannel steam microreformer has been developed to provide power in conjunction with a micro fuel cell for a portable, low-power device. The design is optimized for low pumping power and rapid operation as well as thermal efficiency, overall size, and complete generation of the available hydrogen. The design includes at least one microchannel having a grooved surface with a continuous groove oriented in a spiral configuration.Type: GrantFiled: April 26, 2007Date of Patent: October 11, 2011Assignee: William Marsh Rice UniversityInventors: Yildiz Bayazitoglu, Jeremy Gernand
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Publication number: 20110245554Abstract: Disclosed herein is a method of generating hydrogen from a bio-oil, comprising hydrogenating a water-soluble fraction of the bio-oil with hydrogen in the presence of a hydrogenation catalyst, and reforming the water-soluble fraction by aqueous-phase reforming in the presence of a reforming catalyst, wherein hydrogen is generated by the reforming, and the amount of hydrogen generated is greater than that consumed by the hydrogenating. The method can further comprise hydrocracking or hydrotreating a lignin fraction of the bio-oil with hydrogen in the presence of a hydrocracking catalyst wherein the lignin fraction of bio-oil is obtained as a water-insoluble fraction from aqueous extraction of bio-oil. The hydrogen used in the hydrogenating and in the hydrocracking or hydrotreating can be generated by reforming the water-soluble fraction of bio-oil.Type: ApplicationFiled: September 18, 2009Publication date: October 6, 2011Applicant: UNIVERSITY OF MASSACHUSETTSInventors: George W. Huber, Tushar P. Vispute, Kamalakanta Routray
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Publication number: 20110236302Abstract: According to one embodiment, there is provided a catalyst including a first structure including a metal oxide substrate having a pore, and a fine particle including Cu as a main component supported on an inner surface of the substrate facing the pore, and a second structure formed on the outer surface of the first structure and including Cu as a main component. The second structure is formed into a needle with a tip thereof oriented outward from the first structure.Type: ApplicationFiled: September 23, 2010Publication date: September 29, 2011Inventors: Yoshio Hanakata, Takayuki Fukasawa, Naoki Shutoh
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Patent number: 8025862Abstract: The invention concerns a process for producing synthesis gas, SG, from hydrocarbons and/or recycled compounds. In the process: a stream comprising a first feed F1 supplemented with steam undergoes steam reforming in a multi-tube reactor-exchanger R having a shell and reaction tubes containing a steam reforming catalyst within the shell; the reaction tubes are heated by convection by circulating in the shell, in overall counter-current mode, a heating fluid HF external to the tubes, which fluid comprises a first combustion gas stream of a second feed F2, then fluid HF is mixed, in 1 to 4 complementary combustion zones internal to the shell, with a third feed F3 and a gas comprising oxygen, to increase the temperature of the HF, and then the mixture obtained circulates in R to heat the reaction tubes in a complementary manner; and SG is produced from the steam reforming effluent from F1 and optionally part or all of the HF.Type: GrantFiled: September 20, 2006Date of Patent: September 27, 2011Assignee: IFP Energies NouvellesInventors: Alexandre Rojey, Stephane Bertholin, Fabrice Giroudiere, Eric Lenglet
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Patent number: 8007761Abstract: Carbon dioxide emissions within a refinery are reduced by reforming a hydrocarbon containing feed at low pressure to enhance the conversion of methane to hydrogen and carbon monoxide and thereby reduce methane slip. The hydrocarbon containing feed is composed entirely or at least in part of a refinery off gas. The resulting reformed stream is then subjected to water-gas shift conversion to form a shifted stream from which carbon dioxide is separated. As a result of the separation and the low pressure reforming, hydrogen containing fuel gas streams, that are thereby necessary lean in carbon dioxide and methane, are used in firing the steam methane reformer and other fuel uses within the refinery to reduce carbon dioxide emissions. The carbon dioxide that is separated can be sequestered or used in other processes such as enhanced oil recovery.Type: GrantFiled: December 24, 2008Date of Patent: August 30, 2011Assignee: Praxair Technology, Inc.Inventors: Raymond Francis Drnevich, Minish Mahendra Shah, Vasilis Papavassiliou
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Publication number: 20110206602Abstract: Methods and devices for producing hydrogen from heavy hydrocarbons (>C8) by catalytic partial dehydrogenation by means of a catalyst that contains at least one noble metal are described. The catalyst additionally contains one or more of the substances: Ni, Ce, Sn, Zr, Ti, which protect the catalyst from being poisoned by the sulfur contained in the hydrocarbons.Type: ApplicationFiled: July 31, 2008Publication date: August 25, 2011Applicant: EADS DEUTSCHLAND GMBHInventors: Walter Jehle, Oliver Sonntag, Michael Stockenhuber
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Patent number: 8002854Abstract: A novel process and apparatus are disclosed for sustainable CO2-free production of hydrogen and carbon by thermocatalytic decomposition (dissociation, pyrolysis, cracking) of hydrocarbon fuels over carbon-based catalysts in the absence of air and/or water. The apparatus and thermocatalytic process improve the activity and stability of carbon catalysts during the thermocatalytic process and produce both high purity hydrogen (at least, 99.0 volume %) and carbon, from any hydrocarbon fuel, including sulfurous fuels. In a preferred embodiment, production of hydrogen and carbon is achieved by both internal and external activation of carbon catalysts. Internal activation of carbon catalyst is accomplished by recycling of hydrogen-depleted gas containing unsaturated and aromatic hydrocarbons back to the reactor. External activation of the catalyst can be achieved via surface gasification with hot combustion gases during catalyst heating.Type: GrantFiled: December 29, 2006Date of Patent: August 23, 2011Assignee: University of Central Florida Research Foundation, Inc.Inventor: Nazim Z. Muradov
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Patent number: 8003073Abstract: Processes are provided for the storage and release of hydrogen by means of dehydrogenation of hydrogen carrier compositions where at least part of the heat of dehydrogenation is provided by a hydrogen-reversible selective oxidation of the carrier. Autothermal generation of hydrogen is achieved wherein sufficient heat is provided to sustain the at least partial endothermic dehydrogenation of the carrier at reaction temperature. The at least partially dehydrogenated and at least partially selectively oxidized liquid carrier is regenerated in a catalytic hydrogenation process where apart from an incidental employment of process heat, gaseous hydrogen is the primary source of reversibly contained hydrogen and the necessary reaction energy.Type: GrantFiled: April 15, 2008Date of Patent: August 23, 2011Assignee: Air Products and Chemicals, Inc.Inventors: Guido Peter Pez, Alan Charles Cooper, Aaron Raymond Scott