Catalytic Reaction Patents (Class 423/651)
  • Publication number: 20110197566
    Abstract: A method for operating a catalytic reforming assembly. The method includes injecting a quantity of oxidizer gas and a quantity of combustion gas into a reformer to form a mixture. The mixture is channeled across a catalyst bed to form a reformate gas stream. A temperature of the catalyst bed is measured using at least one temperature sensor. A level of the oxidizer gas in the reformate stream is measured using at least one oxidizer gas sensor. A health of the catalyst bed is determined based on at least one of a catalyst bed temperature measurement and an oxidizer gas level.
    Type: Application
    Filed: February 12, 2010
    Publication date: August 18, 2011
    Inventors: Chetan Babu Velkur, Hasan Karim
  • Patent number: 7998456
    Abstract: The present invention provides a process for the production of hydrogen from the catalytic partial oxidation of a hydrocarbonaceous feedstock (3) with molecular oxygen (4) over a partial oxidation catalyst (6), which process comprises: during a reaction time interval contacting a first mixture of the hydrocarbonaceous feedstock and molecular oxygen with an overall oxygen-to-carbon ratio in the range of from 0.3 to 0.8 with the partial oxidation catalyst to convert the feedstock to a hydrogen-comprising gas and during a regeneration time interval contacting a second mixture of the hydrocarbonaceous feedstock and molecular oxygen with an oxygen-to-carbon ratio in the range of from 1.0 to 10 with the partial oxidation catalyst, in which process the regeneration time interval is in the range of from 2 to 10 seconds and the ratio of the reaction time interval to the regeneration time interval is at most 40.
    Type: Grant
    Filed: October 31, 2007
    Date of Patent: August 16, 2011
    Assignee: Shell Oil Company
    Inventors: Haroldus Adrianus Johannes Van Dijk, Stephan Montel, Wayne G. Wnuck
  • Patent number: 7988753
    Abstract: An apparatus and method for recovering and recycling hydrogen from a reforming process raises the pressure of at least one hydrogen-rich gas stream from at least one catalyst lock hopper and delivers at least a portion of the pressurized hydrogen-rich gas stream to at least one predetermined downstream location. At least another portion of the pressurized hydrogen-rich gas is used to maintain the desired pressure within the hydrogen recovery and recycling process and apparatus.
    Type: Grant
    Filed: August 28, 2009
    Date of Patent: August 2, 2011
    Assignee: Marathon Petroleum Co. LP
    Inventors: Edward P. Fox, Dennis W. Keppers, Daniel M. Barrett, Larry L. Holt, Edward A. Bullerdiek, James H. Miller
  • Patent number: 7985399
    Abstract: A hydrogen production method and facility in which a synthesis gas stream produced by the gasification of a carbonaceous substance is processed within a synthesis gas processing unit in which the carbon monoxide content is reacted with steam to produce additional hydrogen that is removed by a pressure swing adsorption unit. The tail gas from the pressure swing adsorption unit is further reformed with the addition of a hydrocarbon containing stream in a steam methane reforming system, further shifted to produce further additional hydrogen. The further hydrogen is then separated in another pressure swing adsorption unit.
    Type: Grant
    Filed: March 27, 2008
    Date of Patent: July 26, 2011
    Assignee: Praxair Technology, Inc.
    Inventors: Raymond F. Drnevich, Ramchandra M. Watwe
  • Patent number: 7981172
    Abstract: Systems and methods for producing hydrogen gas with a fuel processing system that includes a hydrogen-producing region that produces hydrogen gas from a feed stream and a heating assembly that consumes a fuel stream to produce a heated exhaust stream for heating the hydrogen-producing region. In some embodiments, the heating assembly heats the hydrogen-producing region to at least a minimum hydrogen-producing temperature. In some embodiments, the rate at which an air stream is delivered to the heating assembly is controlled to selectively increase or decrease the temperature of the heated exhaust stream. In some embodiments, the feed stream and the fuel stream both contain a carbon-containing feedstock and at least 25 wt % water. In some embodiments, the feed and fuel streams have the same composition.
    Type: Grant
    Filed: April 23, 2009
    Date of Patent: July 19, 2011
    Assignee: Idatech, LLC
    Inventors: David J. Edlund, Darrell J. Elliott, Alan E. Hayes, William A. Pledger, Curtiss Renn, Redwood Stephens, R. Todd Studebaker
  • Patent number: 7976592
    Abstract: In a plate type reformer and a fuel cell system including the plate type reformer, the plate type reformer includes: a plate type combustion reactor including a distributing plate having a distributing chamber with a plurality of distributing holes adapted to supply an oxidizing agent, and a combustion plate having a combustion chamber with an oxidizing catalyst layer adapted to generate heat energy in response to the oxidizing agent supplied through the distributing holes of the distributing plate reacting with fuel; a plate type preheater including a channel adapted to introduce a mixed fuel of fuel and water is introduced, the plate type preheater adapted to preheat the mixed fuel with the heat energy generated in the plate type combustion reactor; and a plate type reforming reactor with a reforming catalyst layer adapted to generate hydrogen gas from the mixed fuel preheated by the plate type preheater, the plate type reforming reactor effecting a reforming reaction using the heat energy of the plate type
    Type: Grant
    Filed: March 6, 2006
    Date of Patent: July 12, 2011
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Sang-Jun Kong, Zin Park, Dong-Myung Suh
  • Patent number: 7972587
    Abstract: Briefly described, methods of generating (H2) from a biomass and the like, are disclosed.
    Type: Grant
    Filed: September 4, 2007
    Date of Patent: July 5, 2011
    Assignee: Georgia Tech Research Corporation
    Inventors: Christopher W. Jones, Pradeep K. Agrawal
  • Patent number: 7972394
    Abstract: A method of operating a methanation reactor to reduce carbon monoxide concentration in a reformate stream in a fuel cell reformer. The reactor includes a flowpath with a noble metal catalyst supported by a ceramic support such that the reactor preferentially converts carbon monoxide via methanation over that of carbon dioxide. The reduced level of carbon monoxide present in the reformate stream after passing through the methanation reactor reduces the likelihood of poisoning of the catalyst used on the fuel cell anode.
    Type: Grant
    Filed: August 11, 2006
    Date of Patent: July 5, 2011
    Assignee: GM Global Technology Operations LLC
    Inventors: Mark Robert Feaviour, Julia Margaret Rowe
  • Patent number: 7972420
    Abstract: Hydrogen-processing assemblies, components of hydrogen-processing assemblies, and fuel-processing and fuel cell systems that include hydrogen-processing assemblies. The hydrogen-processing assemblies include a hydrogen-separation assembly positioned within the internal volume of an enclosure in a spaced relation to at least a portion of the internal perimeter of the body of the enclosure.
    Type: Grant
    Filed: May 18, 2007
    Date of Patent: July 5, 2011
    Assignee: Idatech, LLC
    Inventors: William A. Pledger, Vernon Wade Popham, R. Todd Studebaker, Kyle Taylor
  • Publication number: 20110158900
    Abstract: The invention described herein relates to a novel process that eliminates the need for post combustion CO2 capture from fired heaters (at atmospheric pressure and in dilute phase) in a petroleum refinery to achieve environmental targets by capturing CO2 in a centralized facility and providing fuel gas low in carbon to the fired heaters. It combines the pre-combustion capture of carbon dioxide with production of a hydrogen fuel source within a refinery to drastically reduce the carbon dioxide emissions of the plant. The hydrogen fuel is utilized for the process fired heaters and the fuel quality (carbon content) can be set to meet the refinery's emissions objectives. Moreover, the carbon dioxide captured can be sequestered and/or utilized for enhanced oil recovery (EOR).
    Type: Application
    Filed: December 28, 2009
    Publication date: June 30, 2011
    Inventors: James B. MacArthur, James J. Colyar
  • Patent number: 7951350
    Abstract: A process and system for producing an effluent gas containing carbon monoxide and hydrogen is presented. The process includes introducing a fuel gas including a hydrocarbon and a reformer gas into a reactor system. The reformer gas may include steam, CO2, or a mixture thereof. Under steam reforming temperatures and pressures, the gases are reacted in the presence of reactant solids. The reaction process produces a carbon monoxide and hydrogen containing effluent, which may be withdrawn from the reactor system.
    Type: Grant
    Filed: January 26, 2007
    Date of Patent: May 31, 2011
    Assignee: West Biofuels, LLC
    Inventor: Donald Taylor
  • Patent number: 7947116
    Abstract: A method for separating a hydrogen-rich product stream from a feed stream comprising hydrogen and at least one carbon-containing gas, comprising feeding the feed stream, at an inlet pressure greater than atmospheric pressure and a temperature greater than 200° C., to a hydrogen separation membrane system comprising a membrane that is selectively permeable to hydrogen, and producing a hydrogen-rich permeate product stream on the permeate side of the membrane and a carbon dioxide-rich product raffinate stream on the raffinate side of the membrane. A method for separating a hydrogen-rich product stream from a feed stream comprising hydrogen and at least one carbon-containing gas, comprising feeding the feed stream, at an inlet pressure greater than atmospheric pressure and a temperature greater than 200° C.
    Type: Grant
    Filed: February 5, 2007
    Date of Patent: May 24, 2011
    Assignee: Eltron Research & Development, Inc.
    Inventors: Michael Mundschau, Xiaobing Xie, Carl Evenson, IV, Paul Grimmer, Harold Wright
  • Patent number: 7947117
    Abstract: This invention describes a new hydrogen purification process that employs a combination of at least three membrane separation units. This process allows non-stationary operations and is particularly suitable for the production of hydrogen for the purpose of its use in a fuel cell.
    Type: Grant
    Filed: July 18, 2008
    Date of Patent: May 24, 2011
    Assignee: IFP Energies Nouvelles
    Inventors: Fabrice Giroudiere, Elsa Jolimaitre, Nicolas Boudet, Helene Rodeschini
  • Patent number: 7931712
    Abstract: The present invention is a natural gas steam reforming method for generating an output gas mixture of carbon dioxide and hydrogen, including the following steps. (1) Combusting a portion of the natural gas with an oxidizing agent to generate heat, superheated steam, and a gas mixture of carbon dioxide, carbon monoxide, and hydrogen. (2) Steam reforming the gas mixture with additional superheated steam under steam-rich conditions to transform a remaining portion of the natural gas into carbon dioxide, carbon monoxide, and hydrogen. (3) Water-gas-shifting any residual carbon monoxide into additional carbon dioxide and additional hydrogen by utilizing a water-gas-shift catalyst downstream of the steam reforming step, thereby producing an effluent gas mixture that is predominantly carbon dioxide and hydrogen.
    Type: Grant
    Filed: November 10, 2010
    Date of Patent: April 26, 2011
    Assignee: Pioneer Energy Inc.
    Inventors: Robert M Zubrin, Sam G Michael, Gevorg Sargsyan
  • Publication number: 20110081290
    Abstract: A gasifier for organic matter is provided in which a layer of ceramic balls function to both mill clinkers and catalyse hydrogen gas production. The ceramic balls comprise at least one catalyst suitable for lowering the activation energy of the various reactions involved in producing hydrogen gas. A process for production of a product gas comprising hydrogen is also provided.
    Type: Application
    Filed: February 17, 2010
    Publication date: April 7, 2011
    Inventor: Lyle E. Carnegie
  • Patent number: 7919070
    Abstract: The present invention provides improved methods and apparatus for producing syngas from any carbon-containing feed material. In one aspect, a multi-zone reformer system is provided. A first reaction zone can reduce the presence of refractory tars, while a second reaction zone in communication with the first reaction zone can steam-reform methane and other components from the first reaction zone, to generate high-quality syngas suitable for conversion to liquid fuels, such as ethanol. Other embodiments employ a plurality of reaction zones for added system functionality.
    Type: Grant
    Filed: December 1, 2009
    Date of Patent: April 5, 2011
    Assignee: Range Fuels, Inc.
    Inventors: Ronald C. Stites, Kevin T. Biehle, Robert E. Klepper, Richard Ridley
  • Patent number: 7919057
    Abstract: A process and apparatus for producing a hydrogen-containing gas in a reformer where a furnace, which is independent of the reformer, heats the effluent from a prereformer prior to reacting the prereformer effluent in the reformer. The prereformer effluent may be heated in a heat exchange tube in the furnace where the heat exchange tube is positioned in the furnace to preclude direct radiation from any flames in the furnace thereby preventing local overheating of the heat exchange tube and preventing carbon formation in the heat exchange tube. Fuel and oxidant gas may be introduced into the furnace with significant excess oxidant gas, having a stoichiometric ratio of 1.8 to 2.8 for controlling the temperature of the heat exchange tube.
    Type: Grant
    Filed: December 15, 2008
    Date of Patent: April 5, 2011
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Eugene S. Genkin, Nitin Madhubhai Patel, Gregory David Snyder, Miguel Rafael Alvarez, Vladimir Yliy Gershtein
  • Patent number: 7918906
    Abstract: The present invention is natural gas steam reforming apparatus for generating an output gas mixture of carbon dioxide and hydrogen. The apparatus is made from two enclosures. A first enclosure contains a source of water, superheated steam, and channels, located within a lower portion of the first enclosure, which contain a water-gas-shift catalyst for converting CO into CO2 and H2. The heat from hot gas flowing through the channels is released into the first enclosure to boil the water to generate the superheated steam. A second enclosure, contained within an upper portion of the first enclosure, includes a steam inlet for receiving the superheated steam from the first enclosure; a combustion chamber; and a reformation chamber. The combustion chamber is used for combusting a portion of the natural gas to generate additional steam, heat, and a hot gas mixture of CO2, CO, and H2.
    Type: Grant
    Filed: October 11, 2010
    Date of Patent: April 5, 2011
    Assignee: Pioneer Energy Inc.
    Inventors: Robert M. Zubrin, Sam G. Michael, Gevorg Sargsyan
  • Patent number: 7914764
    Abstract: The invention provides a method for generating high pressure hydrogen at improved thermal efficiencies. First a synthesis gas stream at a first pressure is produced in a pressure swing reformer. Next the synthesis gas stream is subjected to a high temperature water gas shift process to produce a hydrogen enriched stream from which high pressure hydrogen is obtained. Specific embodiments of the invention involve: regenerating the reformer at a pressure lower than the synthesis gas generation; operating the synthesis gas generation step at conditions sufficient to provide a syn gas stream at a temperature in the range used in the water gas shift reaction; and using pressure swing adsorption to separate the hydrogen.
    Type: Grant
    Filed: February 4, 2004
    Date of Patent: March 29, 2011
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Frank Hershkowitz, Robert L Segarich
  • Patent number: 7914933
    Abstract: A process and apparatus for producing hydrogen for a fuel cell by (a) reacting a fuel comprising a hydrocarbon and/or an oxygenate with steam, under steam reforming conditions in a reforming reactor to produce a product stream comprising hydrogen, (b) feeding at least part of the hydrogen produced in step a) to a fuel cell, to produce electric power and a waste stream comprising hydrogen, (c) reacting at least part of the waste stream from step b) with an oxygen-containing gas in a combustion reactor, and (d) using the heat energy produced in step c) to supply energy to the steam reforming reaction in step a) in which the combustion reactor is positioned within the reforming reactor to facilitate heat transfer between the stages.
    Type: Grant
    Filed: May 29, 2002
    Date of Patent: March 29, 2011
    Assignee: GM Global Technology Operations LLC
    Inventors: Leslie William Bolton, William Terence Woodfin
  • Patent number: 7901662
    Abstract: Provided herein is a process for generating steam comprising supplying a first stream to a steam reformer to produce a second stream comprising essentially 100% steam such that the molecular composition of the first stream is identical to the molecular composition of second stream, wherein the steam reformer comprises a reformer inlet in fluid communication with a reformer outlet, and at least one tube arranged between, and in fluid communication with the reformer inlet and the reformer outlet; and wherein the at least one tube is in thermal communication with a furnace of the steam reformer. A steam reformer for producing steam is also disclosed.
    Type: Grant
    Filed: November 1, 2005
    Date of Patent: March 8, 2011
    Assignee: Celanese International Corporation
    Inventors: Terry Allen Marshall, Mark Irl Chambers, Robert El Wade
  • Patent number: 7901661
    Abstract: A process for making a hydrogenated carbon material is provided which includes forming a mixture of a carbon source, particularly a carbonaceous material, and a hydrogen source. The mixture is reacted under reaction conditions such that hydrogen is generated and/or released from the hydrogen source, an amorphous diamond-like carbon is formed, and at least a portion of the generated and/or released hydrogen associates with the amorphous diamond-like carbon, thereby forming a hydrogenated carbon material. A hydrogenated carbon material including a hydrogen carbon clathrate is characterized by evolution of molecular hydrogen at room temperature at atmospheric pressure in particular embodiments of methods and compositions according to the present invention.
    Type: Grant
    Filed: December 20, 2006
    Date of Patent: March 8, 2011
    Assignee: The Penn State Research Foundation
    Inventors: Angela Lueking, Deepa Narayanan
  • Publication number: 20110053020
    Abstract: Nanostructured catalysts and related methods are described. The nanostructured catalysts have a hierarchical structure that facilitates modification of the catalysts for use in particular reactions. Methods for generating hydrogen from a hydrogen-containing molecular species using a nanostructured catalyst are described. The hydrogen gas may be collected and stored, or the hydrogen gas may be collected and consumed for the generation of energy. Thus, the methods may be used as part of the operation of an energy-consuming device or system, e.g., an engine or a fuel cell. Methods for storing hydrogen by using a nanostructured catalyst to react a dehydrogenated molecular species with hydrogen gas to form a hydrogen-containing molecular species are also described.
    Type: Application
    Filed: November 7, 2008
    Publication date: March 3, 2011
    Applicants: WASHINGTON STATE UNIVERSITY RESEARCH FOUNDATION, IDAHO RESEARCH FOUNDATION, INC.
    Inventors: M. Grant Norton, David N. McIlroy
  • Publication number: 20110054049
    Abstract: The invention relates to a method for chemical-looping redox combustion on an active mass including a binder, in form of a fluidized-bed catalytic cracking catalyst containing silica and alumina, and a metal oxide active phase. The active mass is obtained by impregnating metal salts on a new or used catalytic cracking catalyst. Advantageously, the invention applies to the sphere of CO2 capture.
    Type: Application
    Filed: April 29, 2009
    Publication date: March 3, 2011
    Inventors: Arnold Lambert, Thierry Gauthier
  • Patent number: 7887606
    Abstract: A fuel reforming apparatus is provided such that an assembled unit of a reformer 1 with its associated instruments (a water vaporizer 2, primary fuel gasifier 3, desulfurizer 4, low-temperature shift converter 5 and selective oxidation CO remover 6) is covered with and enclosed by a vacuum heat insulating vessel 15 with inner and outer cylinders 15a and 15b and a vacuum heat insulating layer 15c between them. No heat insulating material such as ceramic fiber is required to be charged between the instruments and thus the heat insulating layer may be reduced in volume.
    Type: Grant
    Filed: February 12, 2004
    Date of Patent: February 15, 2011
    Assignee: Ishikawajima-Harima Heavy Industries Co., Ltd.
    Inventors: Minoru Mizusawa, Sakae Chijiiwa
  • Patent number: 7871961
    Abstract: A high efficiency catalyst for use in a catalytic partial oxidation process for the production of hydrogen or syngas gas from hydrocarbons is disclosed. The catalyst comprises rhenium in combination with a second metal selected from the group of rhenium to second metal of 25:1 to 1:1. the process comprises reacting a feed containing hydrocarbons with an oxygen source at a C/O ratio of about 0.9 to 1.1 in the presence of the catalyst, and wherein the gas hourly space velocity of the feed over the catalyst ranges from about 1,000 hr?1 to about 2,000,000 hr ?1. In the process, the catalyst is maintained as a temperature of from about 500° C. to about 1,500° C. as the feed makes contact with the catalyst.
    Type: Grant
    Filed: July 18, 2006
    Date of Patent: January 18, 2011
    Assignee: Sud-Chemie Inc.
    Inventors: Shizhong Zhao, X.D. Hu, David Patrick Tolle, David B. Rogers
  • Patent number: 7867411
    Abstract: A method for producing a synthesis gas containing carbon monoxide and hydrogen from a source gas containing light hydrocarbons, includes the steps of: performing low temperature steam reforming by adding steam to the source gas and converting hydrocarbons of carbon numbers of 2 or higher in the source gas to methane; and performing a catalytic partial oxidation by adding oxygen after the low temperature steam reforming.
    Type: Grant
    Filed: October 13, 2005
    Date of Patent: January 11, 2011
    Assignees: JGC Corporation, Osaka Gas Co., Ltd.
    Inventors: Hirokazu Fujie, Nobuhiro Yamada, Ichiro Kitahara, Yoshiyuki Watanabe
  • Patent number: 7862643
    Abstract: A method of manufacturing a hydrogen separation membrane comprises the steps of forming an intermediate layer suitable for controlling oxidation of a hydrogen permeable metal layer on the surface of the hydrogen permeable metal layer on the surface of the hydrogen permeable metal used as a substrate; and attaching a catalytic metal in a granular form on the surface of the intermediate layer. This method can be used to manufacture a hydrogen separation membrane in which the quantity of catalytic metal used is controlled.
    Type: Grant
    Filed: April 7, 2005
    Date of Patent: January 4, 2011
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Satoshi Aoyama
  • Publication number: 20100323257
    Abstract: A fuel processing apparatus of the present invention includes: a reformer (110); a raw material supplying unit (201) configured to supply a raw material through a raw material supplying passage (113) to the reformer (110) and block the supply of the raw material; a steam supplying unit (114) configured to supply steam through a steam supplying passage (115) to the reformer (110) and block the supply of the steam; a closing device (141) configured to block a gas passage (152) located downstream of the reformer (110); and a controller (200), and the controller (200) is configured to seal the reformer (110) by blocking the supply of the raw material from the raw material supplying unit (201) and the supply of the steam from the steam supplying unit (114) and closing the closing device (141), and carry out a pressure compensation operation by using both the supply of the steam from the steam supplying unit (114) and the supply of the raw material from the raw material unit (201) with respect to pressure decrease
    Type: Application
    Filed: January 27, 2010
    Publication date: December 23, 2010
    Inventors: Seiji Fujihara, Yukimune Kani, Tomoyuki Nakajima, Hidenobu Wakita
  • Patent number: 7850944
    Abstract: A method for generating hydrogen and/or synthesis gas in a production facility where little or no export steam is produced. Most or all of the high pressure steam produced from the waste heat from the process is used in the steam-hydrocarbon reformer with little or no steam export. The method uses oxygen enhanced combustion which may involve oxygen lancing and/or oxygen-enrichment. Plant efficiencies using the method and prior art-type methods are compared.
    Type: Grant
    Filed: April 11, 2008
    Date of Patent: December 14, 2010
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Eugene S. Genkin, Stephen Paul DiMartino, Sr., Miguel Rafael Alvarez, David Anthony Zagnoli, Christopher Francis Harris
  • Publication number: 20100303712
    Abstract: The drive of direct-heat-supply type reforming of hydrocarbon at ordinary temperature is necessary in order to realize a self-sustaining, on-site reforming type fuel cell system which does not necessitate the supply of energy from the outside. According to the invention, an oxide, CeO2 or Pr6O11, or a Ce/Zr or Ce/Zr/Y double oxide is used as the oxide containing a rare earth element capable of changing the oxidation number with an active metal and oxygen defects are introduced into the oxide or double oxide by activating the oxide or double oxide with a reducing gas at high temperature. When a reaction gas containing hydrocarbon and oxygen is passed though the catalyst at low temperature, the oxygen defects react with oxygen and thereby return to the original oxide.
    Type: Application
    Filed: November 19, 2007
    Publication date: December 2, 2010
    Applicant: NATIONAL UNIVERSITY CORPORATION OITA UNIVERSITY
    Inventors: Katutoshi Nagaoka, Yuusaku Takita, Katutoshi Satou, Hiroyasu Nishiguti
  • Patent number: 7842634
    Abstract: A useful partial oxidation catalyst element includes a catalyst component, a support component, and a substrate. The catalyst component is formed by combining a catalytically active metal with a first support material to form a mixture and calcining the mixture. The support component is formed by calcining a second support material, not containing the active metal. The first and second support materials include particles having an average particle diameter of less than 20 microns. A catalyst material is formed by combining the catalyst component and the support component, wherein the catalyst material contains less than 20% of the catalyst component by weight. The catalyst material is applied to a substrate configured for gas flow therethrough, thereby formulating the partial oxidation catalyst element. The partial oxidation catalyst element is especially useful for fuel reforming and fuel cell applications.
    Type: Grant
    Filed: September 11, 2006
    Date of Patent: November 30, 2010
    Assignee: Umicore AG & Co. KG
    Inventors: Jeffrey G. Weissman, Ming-Cheng Wu
  • Patent number: 7837975
    Abstract: A process for producing hydrogen, comprising the steps of: (a) gasifying a fuel into a raw synthesis gas comprising CO, hydrogen, steam and sulfur and halide contaminants in the form of H2S, COS and HX, where X is a halide; (b) passing the raw synthesis gas through a water gas shift reactor (WGSR) into which CaO and steam are injected, the CaO reacting with the shifted gas to remove CO2, sulfur and halides in a solid-phase calcium-containing product comprising CaCO3, CaS and CaX2; (c) separating the solid-phase calcium-containing product from an enriched gaseous hydrogen product; and (d) regenerating the CaO by calcining the solid-phase calcium-containing product at a condition selected from the group consisting of: in the presence of steam, in the presence of CO2, in the presence of synthesis gas, in the presence of H2 and O2, under partial vacuum, and combinations thereof. The CaO may have a surface area of at least 12.0 m2/g and a pore volume of at least 0.
    Type: Grant
    Filed: March 24, 2009
    Date of Patent: November 23, 2010
    Assignee: The Ohio State University
    Inventors: Mahesh V. Iyer, Liang-Shih Fan, Shwetha Ramkumar
  • Publication number: 20100290981
    Abstract: A monolithic and non-supported catalyst composition for use in a variety of chemical transformations is provided. Further provided is a process for the catalytic transformation of an organic compound, as well as a process for the catalytic decomposition of a hydrocarbon.
    Type: Application
    Filed: January 5, 2009
    Publication date: November 18, 2010
    Applicant: HYDROGEN CATALYST LTD.
    Inventor: Gil Katz
  • Patent number: 7828863
    Abstract: A method and an arrangement for reforming a hydrocarbon fuel such as dimethyl ether (DME), methanol, ethanol, propanol, or any variants or other oxidized fuels is disclosed for generating hydrogen especially for supplying a fuel cell. Furthermore, a fuel cell system is disclosed which includes such an arrangement, especially for providing power to a stationary or mobile power consuming unit like especially an auxiliary power unit (APU) for application in aircraft, ships and vehicles, or as a part of a hybrid drive or as a sole driving unit for, e.g., a ship or a vehicle.
    Type: Grant
    Filed: July 19, 2005
    Date of Patent: November 9, 2010
    Assignee: AB Volvo
    Inventors: Bard Lindström, Per Ekdunge, Per Rutquist
  • Patent number: 7829052
    Abstract: A process for initiating a reaction between methanol and a peroxide to produce a gas, which comprises contacting methanol and peroxide in the liquid phase and at a pressure equal to, below or above atmospheric pressure in the presence of a catalyst comprising at least one group 7, 8, 9, 10 or 11 transition metal.
    Type: Grant
    Filed: February 4, 2005
    Date of Patent: November 9, 2010
    Assignee: Isis Innovation Limited
    Inventor: Tiancun Xiao
  • Patent number: 7824654
    Abstract: Method and apparatus for generating hydrogen from a fuel comprising an endothermically decomposable compound, preferably methanol, and optionally comprising water. A catalyst is preferably used to decompose the methanol into hydrogen and CO. The catalyst preferably has low selectivity for reacting the CO and water to form CO2 and hydrogen. A permselective membrane, preferably cleaned by the water, is used to separate the hydrogen. The retentate has fuel value and is reacted or otherwise burned in order to provide heat for the decomposition reaction.
    Type: Grant
    Filed: November 20, 2006
    Date of Patent: November 2, 2010
    Inventor: Mahlon S. Wilson
  • Patent number: 7824656
    Abstract: The present invention relates to catalysts for the production of hydrogen using the water gas shift reaction and the carbon dioxide reforming of hydrocarbon-containing fuels. The catalysts nickel and/or copper on a ceria/zirconia support, where the support is prepared using a surfactant templating method. The invention also includes processes for producing hydrogen, reactors and hydrogen production systems utilizing these catalysts.
    Type: Grant
    Filed: March 14, 2006
    Date of Patent: November 2, 2010
    Assignee: University of Regina
    Inventors: Raphael Oyom Idem, Prashant Kumar, Yanping Sun
  • Patent number: 7823570
    Abstract: A process for operating a compression ignition internal combustion engine in combination with a catalytic partial oxidation reformer and, optionally, an exhaust gas aftertreater, wherein: (a) a mixture of a first fuel and air, wherein the first fuel comprises Fischer-Tropsch derived fuel, is introduced in the combustion chamber of the engine; (b) exhaust gas is discharged from the engine and optionally partly recirculated to the combustion chamber of the engine; (c) a second fuel and oxygen and/or steam are supplied to the catalytic partial oxidation reformer to produce synthesis gas, wherein the second fuel comprises Fischer-Tropsch derived fuel; (d) at least part of the synthesis gas is supplied to: (i) the exhaust gas aftertreater; (ii) the combustion chamber of the engine; or to both.
    Type: Grant
    Filed: December 1, 2004
    Date of Patent: November 2, 2010
    Assignee: Shell Oil Company
    Inventors: Roger Francis Cracknell, Gert Jan Kramer, Eric Johannes Vos
  • Patent number: 7824655
    Abstract: In a process for producing a hydrogen-containing gas, a hydrocarbon feed gas and steam are introduced into a reaction vessel containing a complex metal oxide and steam-hydrocarbon reforming catalyst thereby forming a combustible gas mixture comprising hydrogen. A regeneration gas comprising greater than 0.1 volume % oxygen up to and including 2 volume % oxygen is introduced into the reaction vessel to displace at least a portion of the combustible gas mixture from the reaction vessel. Subsequently, additional regeneration gases may be introduced into the reaction vessel. Numerous means for providing various regeneration gases are presented.
    Type: Grant
    Filed: January 25, 2006
    Date of Patent: November 2, 2010
    Assignee: Air Products and Chemicals, Inc.
    Inventors: Terry Lee Slager, Diwakar Garg, Xiang-Dong Peng, Bryan Clair Hoke, Jr.
  • Patent number: 7820140
    Abstract: A method for the thermo-neutral reforming of liquid hydrocarbon fuels which employs a Ni—Ce2O—Pt—Rh catalyst having dual functionalities to achieve both combustion and steam reforming.
    Type: Grant
    Filed: December 23, 2005
    Date of Patent: October 26, 2010
    Assignee: Saudi Arabian Oil Company
    Inventors: Tomoyuki Inui, Bashir Osama Dabbousi, Ahmeed Shakeel, Fahad Ibrahim Al-Muhaish, Mohammed Abdul Bari Siddqui
  • Patent number: 7820139
    Abstract: The invention concerns a method for energy conversion of solid fuels in particular containing carbon comprising a first step which consists in reacting said fuels in a first energy conversion reactor (2, 20). The invention is characterized in that it comprises a second step which consists in injecting oxygen brought to the output of said reactor (2, 20), the reaction of the first step being carried out in at least a circulating fluidized bed (30, 31, 40) and in that the metal oxides circulate between two interconnected circulating fluidized beds (30, 31, 40) converting the fuel and oxidizing the oxides.
    Type: Grant
    Filed: June 9, 2005
    Date of Patent: October 26, 2010
    Assignee: ALSTOM Technology Ltd
    Inventors: Jean-Xavier Morin, Corinne Beal
  • Patent number: 7815892
    Abstract: The invention provides a method for generating power with a gas turbine which utilizes pressure swing reforming under conditions that facilitate CO2 capture. First a synthesis gas stream at a first pressure is produced in a pressure swing reformer. Next the synthesis gas stream is subjected to a high temperature water gas shift process to produce a CO2 containing hydrogen enriched stream from which hydrogen and CO2 each are separated. The separated hydrogen in turn is combusted with air to produce a gas turbine and the separated CO2 is easily sequestered.
    Type: Grant
    Filed: August 6, 2004
    Date of Patent: October 19, 2010
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Frank Hershkowitz, Harry W. Deckman
  • Publication number: 20100254892
    Abstract: The present invention relates to a catalyst for decomposing hydrocarbons including hydrocarbons having 2 or more carbon atoms, comprising magnesium, aluminum, nickel and cobalt as constitutional elements, and further comprising ruthenium and/or palladium, wherein the metallic ruthenium and/or metallic palladium in the form of fine particles have an average particle diameter of 0.5 to 20 nm, and a content of the metallic ruthenium and/or metallic palladium is 0.05 to 5.0% by weight based on the weight of the catalyst. The catalyst of the present invention is capable of efficiently decomposing hydrocarbons including hydrocarbons having 2 or more carbon atoms (C2 or more hydrocarbons), is less expensive, and exhibits an excellent catalytic activity for decomposition and removal of hydrocarbons, in particular, an excellent capability of decomposing propane, and an excellent anti-coking property.
    Type: Application
    Filed: July 18, 2008
    Publication date: October 7, 2010
    Inventors: Shinji Takahashi, Naoya Kobayashi
  • Patent number: 7794690
    Abstract: A carbon sequestration and dry reforming process for the production of synthesis gas and sequestered carbon from carbon dioxide. Two-dimension catalysts for sequestering carbon and a process to produce same. A method for activating two dimension catalysts.
    Type: Grant
    Filed: April 6, 2005
    Date of Patent: September 14, 2010
    Assignee: Socpra Sciences Et Genie s.e.c.
    Inventors: Nicolas Abatzoglou, François Gitzhofer, Jasmin Blanchard, Karine De Oliveira Vigier, Denis Gravelle
  • Patent number: 7789941
    Abstract: Hydrogen-producing fuel processing systems, hydrogen purification membranes, hydrogen purification devices, fuel processing and fuel cell systems that include hydrogen purification devices, and methods for operating the same. In some embodiments, operation of the fuel processing system is initiated by heating at least the reforming region of the fuel processing system to at least a selected hydrogen-producing operating temperature. In some embodiments, an electric heater is utilized to perform this initial heating. In some embodiments, use of the electric heater is discontinued after startup, and a burner or other combustion-based heating assembly combusts a fuel to heat at least the hydrogen producing region, such as due to the reforming region utilizing an endothermic catalytic reaction to produce hydrogen gas.
    Type: Grant
    Filed: April 20, 2009
    Date of Patent: September 7, 2010
    Assignee: IdaTech, LLC
    Inventors: David J. Edlund, William A. Pledger, R. Todd Studebaker
  • Patent number: 7785562
    Abstract: A power generation system and a fuel processor for use therein. The system produces steam from a water supply. A highly heated reaction chamber is provided. A common hydrocarbon fuel is mixed with water and introduced into the heated reaction chamber. The hydrocarbon fuel and water react at pressure and temperature, producing less complex gases. The resultant gases are passed into a hydrogen separator that is directly swept with steam. The hydrogen separator separates hydrogen from the resultant gases. The separated hydrogen is carried away from the hydrogen separator by the steam, thereby making the hydrogen separator more efficient. The hydrogen is separated from the steam is used to power a fuel cell. The fuel cell produces electricity and water is recycled back into the system.
    Type: Grant
    Filed: July 18, 2007
    Date of Patent: August 31, 2010
    Inventor: Peter R. Bossard
  • Patent number: 7785380
    Abstract: Method and apparatus for removing sulfur from a hydrocarbon fuel. The apparatus includes a combustion reactor (3) and a sulfur trap (4) and the combustion reactor (3) is adapted to operate with an air-to-fuel ratio below 1 and in the presence of steam. The sulfur trap (4) is located downstream the combustion reactor (3) and is adapted to remove sulfur compounds formed in the combustion reactor (3).
    Type: Grant
    Filed: February 1, 2008
    Date of Patent: August 31, 2010
    Assignee: Powercell Sweden AB
    Inventors: Bård Lindström, Per Ekdunge
  • Patent number: 7780945
    Abstract: A method that allows producing hydrogen from methanol in a simple manner and an apparatus that is small in size and light in weight, which can produce hydrogen from methanol, are provided. The apparatus comprises a container (4) that retains liquid methanol (2) as a source material and gases (3) generated therein, a substrate (5) that is immersed in liquid methanol (2) in the container (4) loaded with a catalyst, and a power supply (6) for passing a direct or an alternating current through the substrate (5). The substrate may be made of an oxide or oxidized material, especially oxidized diamond, and loaded with a transition metal catalyst, especially Ni catalyst.
    Type: Grant
    Filed: March 9, 2004
    Date of Patent: August 24, 2010
    Assignees: Japan Science and Technology Agency, National Institute for Materials Science
    Inventors: Toshihiro Ando, Kiyoharu Nakagawa
  • Patent number: 7780926
    Abstract: Process for carrying out heat exchange reactions comprising introducing a reactant stream into a bed of catalytic material placed outside at least one double walled heat transfer tube in a heat exchange reactor contacting the reactant stream with the catalytic material in indirect heat exchange with a heat transfer medium present in the annular volume of the at least one double walled heat transfer tube, the annular volume comprising one or more spacer elements creating a helical flow path of the heat transfer medium around the inner heat transfer tube of the at least one double walled heat transfer tube. The invention also includes a heat exchange reactor for carrying out the above reaction.
    Type: Grant
    Filed: May 24, 2005
    Date of Patent: August 24, 2010
    Assignee: Haldor Topsøe A/S
    Inventors: Michael Boe, Søren Gyde Thomsen