By Reacting Water With Carbon Monoxide Patents (Class 423/655)
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Patent number: 6969562Abstract: A hydrogen-containing gas suitable for use in a fuel cell, especially in a proton exchange membrane fuel cell, is produced from a digestion gas (b) yielded in methane fermentation of organic matter (a), and is then supplied to the fuel cell to generate electricity. A fuel cell power generation method comprises a methane fermentation step (A) for subjecting organic matter to methane fermentation, a pretreatment step (B) for pretreating digestion gas yielded in the methane fermentation step, a hydrogen production step (C) for producing hydrogen-containing gas (c) from the gas which has been pretreated in the pretreatment step, and a fuel cell power generation step (D) for supplying the hydrogen-containing gas produced in the hydrogen production step to a fuel cell to generate electricity.Type: GrantFiled: March 2, 2001Date of Patent: November 29, 2005Assignee: Ebara CorporationInventors: Qingquan Su, Kazuo Kinoshita, Yasuo Tanaka, Tomohiro Togo
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Patent number: 6932958Abstract: A fuel processor for producing a hydrogen-rich product gas suitable for direct use in fuel cell applications includes a housing, an annular shift/methanator reactor vessel at least one reactor vessel wall disposed within the housing and forming an outer annular space between the at least one reactor vessel wall and the housing. A combustion chamber having at least one combustion chamber wall and forming a first inner annular space between the at least one combustion chamber wall and the at least one reactor vessel wall is disposed in the interior space formed by the annular shift/methanator reactor vessel, and a reformer reactor vessel having at least one reformer vessel wall and forming a second inner annular space between the at least one reformer vessel wall and the at least one combustion chamber wall is disposed within the combustion chamber.Type: GrantFiled: March 26, 2003Date of Patent: August 23, 2005Assignee: Gas Technology InstituteInventors: James R. Wangerow, Alvie R. Meadows, Andy H. Hill, Michael Onischak
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Patent number: 6923890Abstract: A method for activating chemical reactions using a non-thermal capillary discharge plasma (NT-CDP) unit or a non-thermal slot discharge plasma (NT-SDP) unit (collectively referred to as “NT-CDP/SDP”). The NT-CDP/SDP unit includes a first electrode disposed between two dielectric layers, wherein the first electrode and dielectric layers having at least one opening (e.g., capillary or a slot) defined therethrough. A dielectric sleeve inserted into the opening, and at least one second electrode (e.g., in the shape of a pin, ring, metal wire, or tapered metal blade) is disposed in fluid communication with an associated opening. A non-thermal plasma discharge is emitted from the opening when a voltage differential is applied between the first and second electrodes. Chemical feedstock to be treated is then exposed to the non-thermal plasma.Type: GrantFiled: August 2, 2002Date of Patent: August 2, 2005Assignee: PlasmaSol CorporationInventors: Pascal J. Ricatto, Edward J. Houston, Richard Crowe
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Patent number: 6896984Abstract: A method for designing a fuel processor having an optimized size (i.e., volume and mass) for use in a fuel cell system which provides electrical power in a plurality of power ranges. The method includes maximizing water availability in the fuel cell system and sizing the first CO reduction reactor to provide for peak fuel cell system operational efficiency in a most-used power range while sizing the second CO reduction reactor to ensure the fuel processor can components to operate at a desired maximum power. The method allows development of a fuel processor that has significantly lower total mass and volume, and shorter start-up time, than conventionally designed processors, yet can perform at a desired maximum power.Type: GrantFiled: April 26, 2002Date of Patent: May 24, 2005Assignee: General Motors CorporationInventors: Steven D. Burch, William H. Pettit
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Patent number: 6852303Abstract: A molybdenum carbide compound is formed by reacting a molybdate with a mixture of hydrogen and carbon monoxide. By heating the molybdate powder from a temperature below 300° C. to maximum temperature 850° C., a controlled reaction can be conducted wherein molybdenum carbide is formed. A high surface area, nanograin, metastable molybdenum carbide can be formed when the reaction temperature is below 750° C. The metastable molybdenum carbide is particularly suitable for use as a catalyst for the methane dry reforming reaction and the water gas shift reaction.Type: GrantFiled: September 30, 2003Date of Patent: February 8, 2005Assignee: N.V. Union Miniere S.A. et al.Inventors: Purnesh Seegopaul, Lin Gao
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Patent number: 6846475Abstract: The present specification disclosed a hydrogen refinement apparatus comprising a reformed gas feeding part containing at least a hydrogen gas and water vapor, and a reaction chamber equipped with a carbon monoxide shifting catalyst body downstream said reformed gas feeding part, wherein said carbon monoxide shifting catalyst body comprises a carrier supporting Pt, the carrier being composed of at least one metal oxide having a BET specific surface area of 10 m2/g or more, and a method for operating the apparatus. The present invention provides improved heat-resistance of the CO shifting catalyst body, and can operate stably even if the apparatus is activated and stopped repeatedly.Type: GrantFiled: April 14, 2000Date of Patent: January 25, 2005Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Kiyoshi Taguchi, Takeshi Tomizawa, Kunihiro Ukai, Toshiyuki Shono, Kouichiro Kitagawa
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Patent number: 6809121Abstract: A process for the production of methanol and/or dimethyl ether and/or other xygenates thereof, a H2-rich and a CO2-rich stream and an integrated plant for the production in said process of methanol and/or dimethyl ether and/or other oxygenates thereof, a H2-rich and a CO2-rich stream. The use of H2 formed by a shift reaction in a shift reactor for the reduction of CO and CO2 in a methanol synthesis reactor is disclosed.Type: GrantFiled: September 23, 2002Date of Patent: October 26, 2004Assignee: Statoil AsaInventors: Erling Rytter, Ola Olsvik
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Patent number: 6805850Abstract: A CO-shift device includes a main body having therein a space in which a CO-shift catalyst is accommodated, the space being divided into an inner space and an outer space surrounding the inner space; an inlet portion formed at one end portion of the inner space, the inlet portion being supplied with a reformed gas such that the reformed gas flows through the inner space. An outlet portion is formed at one end portion of the outer space and a redirecting portion is provided between the other end portion of the inner space and the other end portion of the redirecting portion, thereby reversing the reformed gas flown into the other end of the inner space in order that the resulting reformed gas passes through the outer space to be exhausted from the outlet portion, the reformed gas being shifted to reduce CO by the CO-shift catalyst during its movement through the inner and outer spaces.Type: GrantFiled: March 19, 2002Date of Patent: October 19, 2004Assignee: Aisin Seiki Kabushki KaishaInventor: Takashi Ishikawa
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Publication number: 20040170559Abstract: The invention provides a method for generating high pressure hydrogen at improved thermal efficiencies. First a synthesis gas stream at a first pressure is produced in a pressure swing reformer. Next the synthesis gas stream is subjected to a high temperature water gas shift process to produce a hydrogen enriched stream from which high pressure hydrogen is obtained. Specific embodiments of the invention involve: regenerating the reformer at a pressure lower than the synthesis gas generation; operating the synthesis gas generation step at conditions sufficient to provide a syn gas stream at a temperature in the range used in the water gas shift reaction; and using pressure swing adsorption to separate the hydrogen.Type: ApplicationFiled: January 13, 2004Publication date: September 2, 2004Inventors: Frank Hershkowitz, Robert L. Segarich
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Patent number: 6777117Abstract: There is provided a catalyst for a water gas shift reaction in a hydrogen gas which is able to effectively remove CO in the hydrogen gas within a broader temperature range. Such a catalyst for the water gas shift reaction is characterized in that a metal oxide carrier supports at least platinum. The catalyst can be used for removing carbon monoxide in the hydrogen gas. Particularly, such a catalyst can be used in the water gas shift reaction for removing carbon monoxide in a reformed gas in a fuel cell generation system.Type: GrantFiled: February 6, 2001Date of Patent: August 17, 2004Assignee: Matsushita Electric Works, Ltd.Inventors: Akira Igarashi, Hirokazu Higashi, Manabu Mizobuchi, Noboru Hashimoto, Kensaku Kinugawa
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Patent number: 6746657Abstract: The invention disclosed is a method for the reduction of carbon monoxide to carbon dioxide in a gas stream comprising carbon monoxide, hydrogen and water vapor, wherein the carbon monoxide and hydrogen have a mole ratio greater than 5:1, with substantially reduced methanation. The invention utilizes a reactor having at least one channel having a catalyst positioned thereon and a flow rate of the gas stream over the catalyst such that a boundary layer having a thickness less than a maximum thickness boundary is created.Type: GrantFiled: March 12, 2002Date of Patent: June 8, 2004Assignee: Precision Combustion, Inc.Inventor: Marco J. Castaldi
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Patent number: 6723298Abstract: A method for catalytic conversion of carbon monoxide with water to carbon dioxide and water in a hydrogen-containing gas mixture (carbon monoxide conversion) by passing the gas mixture over a shift catalyst that is at an operating temperature for the carbon monoxide conversion. The method is carried out with a shift catalyst based on noble metals that is applied to an inert support element in the form of a coating.Type: GrantFiled: May 11, 2000Date of Patent: April 20, 2004Assignee: DMC2 Degussa Metals Catalysts Cerdec AGInventors: Frank Baumann, Stefan Wieland
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Patent number: 6667123Abstract: Reducing the size of a water-gas-shift reactor by injecting oxygen into the tail section thereof to react the oxygen with CO in the tail section without consuming untoward amounts of hydrogen.Type: GrantFiled: December 4, 2001Date of Patent: December 23, 2003Assignee: General Motors CorporationInventor: Paul Taichiang Yu
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Patent number: 6667022Abstract: A method and apparatus for separating gas mixtures containing synthesis gas (syngas) into separate streams of wet hydrogen containing significantly reduced amounts of CO2 and CO, with the CO2 being “sequestration ready” and containing less than 1% fixed gases. In the preferred embodiment, a mixture of limestone and iron oxide circulates between two fluidized beds whereby one bed is fluidized with a gas containing syngas, while the other bed is fluidized with a gas containing steam and oxygen. As the fluidizing gas containing syngas passes through the bed, the CO2 reacts with CaO to form CaCO3. Virtually all of the CO is removed by a water gas shift reaction, forming hydrogen and CO2, with the remainder being removed by reaction with the iron oxide, reducing Fe2O3 to FeO. Some hydrogen is also removed by reaction with the iron oxide, reducing Fe2O3 to FeO, while the remainder of the hydrogen passes through the fluid beds, leaving in a purified state, i.e., PEM fuel cell quality.Type: GrantFiled: August 14, 2001Date of Patent: December 23, 2003Assignee: General Electric Co.Inventor: Jerald A. Cole
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Patent number: 6652830Abstract: The reaction of carbon monoxide with steam over an alkali-modified ruthenium-on-zirconia catalyst has been found to yield surprisingly high yields of hydrogen gas at relatively low temperatures. Catalyst structures, reactors, hydrogen production systems, and methods for producing hydrogen utilizing the alkali-modified ruthenium-on-zirconia catalyst are described. Methods of making catalysts are also described.Type: GrantFiled: February 16, 2001Date of Patent: November 25, 2003Assignee: Battelle Memorial InstituteInventors: Yong Wang, Anna Lee Y. Tonkovich
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Patent number: 6641795Abstract: A reformer disposed in the flow path of a reactant fluid includes: a catalyst unit capable of generating hydrogen from a reactant fluid containing an organic compound or carbon monoxide, by catalysis, and an electrically heatable heater unit. An electrically heatable catalyst unit includes: any of a sintered material, a metallic material, a composite material thereof, at least a portion of each of these materials having an electrically heatable property, and a composite material of (1) a heat-resistant material having no electrically heatable property and (2) the sintered material and/or the metallic material, and a catalyst capable of generating hydrogen from a reactant fluid containing an organic compound or carbon monoxide, by catalysis, which catalyst unit has porosity, thereby enables diffusion of a reactant fluid therethrough, and is electrically heatable. The above reformer can generate high-purity hydrogen for use in fuel cell of industrial or automotive application, in a short time.Type: GrantFiled: October 25, 2001Date of Patent: November 4, 2003Assignee: NGK Insulators, Ltd.Inventor: Fumio Abe
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Publication number: 20030170510Abstract: The present invention relates to controlled staged rich combustion throughout a fuel processing system in order to improve start up performance. Multiple stages of air injection are used to burn rich combustion products within each component to provide direct heating thereof. During the start up cycle, the fluid temperature entering each reactor is increased and each component is heated to its operating temperature in parallel. The controlled staged rich combustion eliminates the load imposed upon a combustor within the system during the start up cycle. Thus, each of the components within the fuel processing system may be optimized for an operational mode rather than a start up mode.Type: ApplicationFiled: March 8, 2002Publication date: September 11, 2003Inventors: Gary M. Robb, William H. Pettit
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Patent number: 6616909Abstract: Reactors and processes are disclosed that can utilize high heat fluxes to obtain fast, steady-state reaction rates. Porous catalysts used in conjunction with microchannel reactors to obtain high rates of heat transfer are also disclosed. Reactors and processes that utilize short contact times, high heat flux and low pressure drop are described. Improved methods of steam reforming are also provided.Type: GrantFiled: January 27, 2000Date of Patent: September 9, 2003Assignee: Battelle Memorial InstituteInventors: Anna Lee Y. Tonkovich, Yong Wang, Robert S. Wegeng, Yufei Gao
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Patent number: 6596423Abstract: The invention provides a process for the catalytic production of a hydrogen feed by exposing a hydrogen feed to a catalyst which promotes a base-catalyzed water-gas-shift reaction in a liquid phase. The hydrogen feed can be provided by any process known in the art of making hydrogen gas. It is preferably provided by a process that can produce a hydrogen feed for use in proton exchange membrane fuel cells. The step of exposing the hydrogen feed takes place preferably from about 80° C. to about 150° C.Type: GrantFiled: March 26, 2001Date of Patent: July 22, 2003Assignee: Brookhaven Science Associates, LLCInventor: Devinder Mahajan
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Patent number: 6589303Abstract: An improved process and process train for hydrogen separation and production from gas streams containing hydrogen and light hydrocarbons. The process includes both recovery of hydrogen already in the stream by membrane separation and PSA, and production of additional hydrogen by steam reforming of the hydrocarbons.Type: GrantFiled: December 23, 1999Date of Patent: July 8, 2003Assignee: Membrane Technology and Research, Inc.Inventors: Kaaeid A. Lokhandwala, Richard W. Baker
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Patent number: 6572837Abstract: A method and apparatus for processing a hydrocarbon fuel comprises: a primary fuel processing reactor for converting a feed stream to a first reformate stream comprising hydrogen; a first hydrogen separator located downstream of the primary fuel processing reactor and fluidly connected thereto for receiving the first reformate stream, the first separator comprising a first membrane for separating the first reformate stream into a first hydrogen-rich stream and a first retentate stream; and a secondary fuel processing reactor fluidly connected to the first separator for receiving and converting the first retentate stream to a second reformate stream comprising hydrogen. A fuel cell power generation system includes the present apparatus and a fuel cell stack fluidly connected thereto for receiving hydrogen-rich streams therefrom.Type: GrantFiled: July 19, 2000Date of Patent: June 3, 2003Assignee: Ballard Power Systems Inc.Inventors: Robert Holland, Gary Schubak, Mark Bradley, Kevin O'Connor, Brant Peppley
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Patent number: 6562315Abstract: The invention provides a process for carrying out the water gas shift reaction comprising employing a methane production suppressing water gas shift reaction catalyst, wherein the methane production suppressing water gas shift reaction catalyst comprises a methane production suppressing effective amount of a basic metal oxide.Type: GrantFiled: October 30, 2002Date of Patent: May 13, 2003Assignee: Engelhard CorporationInventors: Olga Korotkikh, Wolfgang Friedrich Ruettinger, Robert Joseph Farrauto
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Patent number: 6524550Abstract: A process for converting carbon monoxide and water in a reformate stream into carbon dioxide and hydrogen comprising: generating a reformate by reacting a hydrocarbon via partial oxidation, steam reforming, or both, including autothermal reforming; and promoting a water gas shift in the reformate in the presence of a platinum group metal selected from the group consisting of platinum, palladium, iridium, osmium, rhodium and mixtures thereof, supported on zirconium oxide. The platinum group metal advantageously may be supported directly on a monolithic substrate composed of zirconium oxide.Type: GrantFiled: May 2, 2000Date of Patent: February 25, 2003Inventors: Prashant S. Chintawar, Craig Thompson, Mark R. Hagan
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Publication number: 20020197205Abstract: The invention provides a process for the catalytic production of a hydrogen feed by exposing a hydrogen feed to a catalyst which promotes a base-catalyzed water-gas-shift reaction in a liquid phase. The hydrogen feed can be provided by any process known in the art of making hydrogen gas. It is preferably provided by a process that can produce a hydrogen feed for use in proton exchange membrane fuel cells. The step of exposing the hydrogen feed takes place preferably from about 80° C. to about 150° C.Type: ApplicationFiled: March 26, 2001Publication date: December 26, 2002Inventor: Devinder Mahajan
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Patent number: 6497856Abstract: The present invention provides a reactor, which includes: a unitary shell assembly having an inlet and an outlet; a flow path extending within the shell assembly from the inlet to the outlet, the flow path having a steam reformer section with a first catalyst and a water gas shift reactor section with a second catalyst, the steam reformer section being located upstream of the water gas shift reactor section; a heating section within the shell assembly and configured to heat the steam reformer section; and a cooling section within the shell assembly and configured to cool the water gas shift reactor section. The present invention also provides a simplified hydrogen production system, which includes the catalytic steam reforming and subsequent high temperature water gas shift of low-sulfur (<100 ppm by mass) hydrocarbon fuels followed by hydrogen purification through the pressure swing adsorption (PSA).Type: GrantFiled: August 21, 2000Date of Patent: December 24, 2002Assignee: H2GEN Innovations, Inc.Inventors: Franklin Delano Lomax, Jr., John P. Reardon, Jason P. Barbour
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Publication number: 20020152680Abstract: A fuel cell system having a water source wherein the water is fed in a controlled manner to a gas stream for cooling the gas stream to a desired temperature. In a preferred embodiment, the water is atomized prior to contacting the gas stream. In a further embodiment, a packing of high surface area material is fed with the cooling water as the gas stream passes through the packing material. By utilizing water already present in the fuel cell power plant, a highly efficient method and system for controlling the temperature of gas streams and O/C ratio in the fuel cell power plant is obtained.Type: ApplicationFiled: April 18, 2001Publication date: October 24, 2002Inventors: Vincent M. Callaghan, Roger R. Lesieur, Paul R. Margiott
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Publication number: 20020139050Abstract: Heterocyclic compounds containing furfural and hydroxymethylfurfural are derived from acidic hydrolysis of biomass. Heterocyclic compounds are vaporized and subjected to reforming and steam shifting to produce a gas containing hydrogen, carbon dioxide and carbon monoxide. The gas containing hydrogen, carbon dioxide and carbon monoxide is scrubbed by a solvent, capable of dissolving carbon monoxide, to produce a gas containing hydrogen, carbon dioxide and substantially devoid of carbon monoxide. The solvent containing dissolved carbon monoxide is heated to provide a solvent for scrubbing and a vapor containing carbon monoxide recycled for additional steam shifting. The gas containing hydrogen, carbon dioxide substantially devoid of carbon monoxide, is further scrubbed of carbon dioxide to produce a gas substantially devoid of carbon monoxide and substantially devoid of carbon dioxide containing hydrogen suitable for use in a fuel cell.Type: ApplicationFiled: March 30, 2001Publication date: October 3, 2002Inventor: Gene E. Lightner
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Publication number: 20020141924Abstract: A CO-shift device includes a main body having therein a space in which a CO-shift catalyst is accommodated, the space being divided into an inner space and an outer space surrounding the inner space; an inlet portion formed at one end portion of the inner space, the inlet portion being supplied with a reformed gas such that the reformed gas flows through the inner space. An outlet portion is formed at one end portion of the outer space and a redirecting portion is provided between the other end portion of the inner space and the other end portion of the redirecting portion, thereby reversing the reformed gas flown into the other end of the inner space in order that the resulting reformed gas passes through the outer space to be exhausted from the outlet portion, the reformed gas being shifted to reduce CO by the CO-shift catalyst during its movement through the inner and outer spaces.Type: ApplicationFiled: March 19, 2002Publication date: October 3, 2002Applicant: AISIN SEIKI KABUSHIKI KAISHAInventor: Takashi Ishikawa
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Publication number: 20020127445Abstract: A process for the catalytic generation of hydrogen by the self-sustaining combination of partial oxidation and steam reforming of a hydrocarbon comprises containing a mixture of the hydrocarbon, an oxygen-containing gas and steam with a catalyst comprising rhodium dispersed on a refractory oxide support material which is a mixture of ceria and zirconia. The hydrocarbons are straight chain or branch chain hydrocarbons having 1 to 15 carbon atoms and include methane, propane, butane, hexane, heptane, normal-octane, iso-octane, naphthas, liquefied petroleum gas and reformulated gasoline petrol and diesel fuels. The hydrogen generation process can be started by feeding the hydrocarbon and air to initiate partial oxidation, before steam is added. The hydrogen generation process can be started by feeding the hydrocarbon and air to initiate partial oxidation, before steam is added.Type: ApplicationFiled: April 11, 2001Publication date: September 12, 2002Inventors: Ian William Carpenter, John William Hayes
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Patent number: 6432368Abstract: The ammonia content of fuel gas in an IGCC power generation system is reduced through ammonia decomposition, thereby reducing the NOx emissions from the plant. The power generation system includes a gasifier, a gas turbine and at least one catalytic reactor arranged between the gasifier and the gas turbine. The catalytic reactor may be either a three stage or two stage device. The three stage reactor includes a first catalyst which promotes water-gas-shift, a second catalyst which promotes CO methanation, and a third catalyst which promotes ammonia decomposition. The two stage reactor includes a first catalyst which promotes water-gas-shift and CO methanation and a second catalyst which promotes ammonia decomposition. The plural catalytic stages may be disposed in a single vessel or successively disposed in individual vessels, and the catalysts may be in a pelletized form or coated on honeycomb structures.Type: GrantFiled: June 30, 1994Date of Patent: August 13, 2002Assignee: General Electric CompanyInventors: Alan S. Feitelberg, Raul Eduardo Ayala, Stephen Lan-Sun Hung, David Joseph Najewicz
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Patent number: 6403051Abstract: A method, apparatus and system for treating a stream containing H2S are disclosed. A preferred method comprises mixing the stream containing H2S with a light hydrocarbon stream and an oxygen containing stream to form a feed stream; contacting the feed stream with a catalyst while simultaneously raising the temperature of the stream sufficiently to allow partial oxidation of the H2S and partial oxidation of the light hydrocarbon to produce a product stream containing elemental sulfur, H2O, CO and hydrogen, and cooling the product stream sufficiently to condense at least a portion of the elemental sulfur and produce a tail gas containing CO, H2, H2O and any residual elemental sulfur, and any incidental SO2, COS, and CS2 from the hydrocarbon stream or produced in the process. The tail gate is contacted with a hydrogenation catalyst so that CO is then reacted with water to produce CO2 and hydrogen and any elemental sulfur, SO2, COS, and CS2 in the tail gas is preferably converted into H2S.Type: GrantFiled: July 25, 2000Date of Patent: June 11, 2002Assignee: Conoco Inc.Inventor: Alfred E. Keller
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Publication number: 20020051747Abstract: The present invention provides a method of producing a CuZnAlZr oxide catalyst consisting of reacting an aqueous NaOH solution and aqueous NACO3 solution with a mixture of aqueous solutions of each nitrate of Cu, Zn, Al, and Zr, producing a precipitate by coprecipitation, aging, filtering, washing and drying this precipitate to prepare a catalyst precursor consisting of a CuZnAlZr layered double hydroxide, and then obtaining a CuZnAlZr oxide by calcining this precursor in an air ambient atmosphere, a CuZnAlZr oxide catalyst, a CuZnZrCe oxide catalyst, a CoCuZnAl oxide catalyst for producing hydrogen by oxidative steam reforming of methanol, and methods of producing hydrogen gas consisting of converting methanol to hydrogen gas by oxidative steam reforming in the presence of air and steam using these oxide catalysts.Type: ApplicationFiled: December 5, 2000Publication date: May 2, 2002Applicant: Japan as represented by Secretary of Agency of Industrial Science and TechonlogyInventors: Kenzi Suzuki, Velu Subramani, Toshihiko Osaki
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Patent number: 6379645Abstract: A process for recovering hydrogen products from a hydrogen/carbon oxide synthesis gas wherein removal of carbon oxides is accomplished in a pressure swing adsorption unit, by operating the pressure swing adsorption unit until carbon oxides break through into the effluent from the pressure swing adsorption unit, followed by passing the effluent from the pressure swing adsorption unit through a methanator to remove breakthrough carbon oxides from the pressure swing adsorption effluent.Type: GrantFiled: October 14, 1999Date of Patent: April 30, 2002Assignee: Air Products and Chemicals, Inc.Inventors: Donald Peter Bucci, John Michael Repasky, Nirmal Chatterjee, Gregory David Snyder
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Publication number: 20010055560Abstract: Process for the production of a hydrogen rich gas without formation of hydrocarbons comprising water gas shift conversion of a gas containing carbon monoxide and steam at a temperature of between 400° C. and 850° C. in the presence of a catalyst, which catalyst comprises one or more of the elements Mg, Mn, Al, Zr, La, Ce, Pr, and Nd, being able to form basic oxides, and mixtures thereof.Type: ApplicationFiled: April 23, 2001Publication date: December 27, 2001Applicant: Haldor Topsoe A/SInventors: Niels C. Schiodt, Poul E. Nielsen, Peter Lehrmann, Kim Aasberg-Petersen
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Publication number: 20010049906Abstract: A heat exchanger 32 comprises a first heat exchanger 40 for allowing heat to be exchanged between water and a reformed gas from a reforming reactor, a second heat exchanger 50 for spraying and vaporizing water in the reformed gas from the first heat exchanger 40, and a third heat exchanger 60 for vaporizing unvaporized or precipitated water. The reformed gas from the reforming reactor is cooled by the heating and vaporizing of water, and is mixed with the vaporized water and fed as mixed gas to a water gas shift reactor. The processes of cooling the reformed gas, heating and vaporizing of the water, and mixing the reformed gas and steam are completed in the heat exchanger 32, making it possible to design a smaller, simpler, and more efficient apparatus.Type: ApplicationFiled: May 21, 2001Publication date: December 13, 2001Applicant: TOYOTA JIDOSHA KABUSHIKI KAISHAInventor: Takashi Shimazu
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Patent number: 6299995Abstract: Disclosed is a hydrogen generation process for use with fuel cells which includes a preferential oxidation step to reduce the concentration of carbon monoxide. The preferential oxidation step includes contacting a fuel stream comprising hydrogen and carbon monoxide in the presence of an oxygen at a preferential oxidation temperature of between about 70° and about 160° C. with preferential oxidation catalyst for reducing the concentration of carbon monoxide to produce a treated fuel gas stream comprising less than about 50 ppm-vol carbon monoxide. The preferential oxidation catalyst comprises ruthenium metal disposed on an alumina carrier having a low density and a high porosity. Superior performance at low preferential oxidation temperatures below 130° C. was observed when the alumina carrier contained a bimodal pore distribution with an average pore distribution of from about 20 to about 3000 angstroms.Type: GrantFiled: May 31, 2000Date of Patent: October 9, 2001Assignee: UOP LLCInventors: Suheil F. Abdo, Cynthia A. DeBoy, Geralyn F. Schroeder
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Patent number: 6290926Abstract: The present invention relates to the preparation of novel catalysts made from transition metal compounds and “tridentate” 4,5-diphosphinoacridine ligands (“acriphos”). The novel ligands employed herein are diphosphine compounds of 4,5-disubstituted acridine which coordinate transition metals in a three-fold way with the two phosphorus atoms and the acridine nitrogen. The invention also relates to the use of the novel catalysts for the catalysis of carbon monoxide conversion via the water-gas shift reaction (WGSR: CO+H2O→CO2+H2) and for the catalysis of the following reactions: hydroformylation, carbonylation, carboxylation, hydrogenation, hydrocyanogenation, hydrosilylation, polymerization, isomerization, cross-couplings and metathesis.Type: GrantFiled: June 17, 1999Date of Patent: September 18, 2001Assignee: Studiengesellschaft Kohle mbHInventors: Matthias W. Haenel, Stefan Hillebrand
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Patent number: 6254807Abstract: A process for enhancing H2 or CO production in a partial oxidation reaction by feeding H2O or CO2 with the feed hydrocarbon and oxygen over a transition metal monolith catalyst such as unsupported Ni monolith or alternatively contacting the hydrocarbon/oxygen first with a noble metal then with a transition metal with the H2O or CO2 being added before or after the noble metal catalyst. The addition of H2O suppresses CO and enhances H2 production and the addition of CO2 suppresses H2 and enhances CO production. Little steam or CO2 reforming occurs with the addition of up to 32% H2O or CO2 respectively. Thus, the ratio of H2:CO which is about 2 in a conventional partial oxidation is manipulated by the addition of either water or CO2 to the partial oxidation.Type: GrantFiled: January 12, 1998Date of Patent: July 3, 2001Assignee: Regents of the University of MinnesotaInventors: Lanny D. Schmidt, Paul M. Witt
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Publication number: 20010002248Abstract: This specification discloses a hydrogen generating apparatus comprising a reformer, a heating section, a fuel supply section, a water supply section, a shift reactor with a shift catalyst layer, a first heat exchanger on the downstream side of the shift catalyst layer, and a temperature detector for the shift catalyst layer. It is the most notable feature of the hydrogen generating apparatus of the present invention that the temperature of the downstream portion of the shift catalyst layer is raised by the action of the heat exchanger compared with the temperature of the same before the amount of the reformed gas is increased. And, the temperature of the downstream portion is lowered compared with the temperature of the same before the amount of the reformed gas is reduced when reducing the amount of the reformed gas.Type: ApplicationFiled: September 9, 1999Publication date: May 31, 2001Inventors: KUNIHIRO UKAI, KIMIYASU HONDA, KIYOSHI TAGUCHI, TAKESHI TOMIZAWA, KOUICHIRO KITAGAWA, TOSHIYUKI SHONO
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Patent number: 6096286Abstract: A system for steam reformation of a hydrocarbon includes a combined oxidizer/burner unit connected downstream of a reformer and in thermal contact therewith. The combined unit functions during reformation reaction operation of the reformer as a CO oxidizer and simultaneously as a catalytic burner. During reformation reaction operation, a gas containing oxygen is added to the combined oxidizer/burner unit that has an oxygen component that is greater than the oxygen component required for CO oxidation alone. The system may be used, for example, in fuel-cell-operated motor vehicles to obtain hydrogen from methanol carried in liquid form that is required for the fuel cells.Type: GrantFiled: October 20, 1998Date of Patent: August 1, 2000Assignee: DBB Fuel Cell Engines GmbHInventor: Rainer Autenrieth
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Patent number: 6086840Abstract: Ammonia is made from a carbon-containing heterogeneous feedstock by partially oxidizing the feedstock at low pressure to generate a synthesis gas containing CO; isothermally shift reacting the synthesis gas with steam to form H.sub.2 ; cryogenically removing portions of the CO.sub.2 and Ar from the shifted gas; purifying the H.sub.2 in a pressure swing adsorber; mixing the purified H.sub.2 with high purity N.sub.2 ; and converting the H.sub.2 and N.sub.2 into ammonia. The tail stream from the pressure swing adsorber can be recycled with the synthesis gas for control purposes and/ or used as boiler fuel. The reduced volume of purge gas purged from the ammonia synthesis loop allows ammonia contained in the purge gas stream to be recovered by cryogenic condensing.Type: GrantFiled: November 25, 1998Date of Patent: July 11, 2000Inventors: John P. Whitney, Ashok D. Rao
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Patent number: 6069288Abstract: A process for the separation and removal, of hydrogen, alone or together with carbon monoxide, if present, from a mixture of these gases with reactive unsaturated hydrocarbons, by contacting the mixture with oxygen over a catalyst at conditions sufficient to oxidize the hydrogen to form water while suppressing reaction of the reactive, unsaturated hydrocarbons. The catalyst contains at least one metal or metal oxide from Groups IB, IIB, IIIB, IVB, VB, VIB, VIIB, and VIII of the Periodic Table, and the temperature of the reaction may range from about 40.degree. C. to about 300.degree. C., the pressure of the reaction ranges from about 14.7 psig to 1,000 psig, and the flow rate of the entering feed ranges from about 1 GHSV to about 50,000 GHSV. Oxygen amounts less than the stoichiometric amount required to react with the hydrogen, and optionally any carbon monoxide, are used.Type: GrantFiled: March 18, 1999Date of Patent: May 30, 2000Assignee: Exxon Chemical Patents Inc.Inventors: John D. Y. Ou, Stephen N. Vaughn, Lawrence G. Daniel
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Patent number: 6048508Abstract: The present invention is directed to a process for simultaneously obtaining pure carbon monoxide and pure hydrogen in a steam reformer plant for hydrogen or ammonia generation, having a primary reformer, a secondary reformer and downstream thereof, a CO conversion stage. A part gas stream of the synthesis gas stream, which is discharged from the secondary reformer having a CO content of between 2 and 20 mol. % and is at a temperature of from 200 to 500.degree. C. and a pressure between 15 and 50 bar, is removed between the secondary reformer and the CO conversion stage. The part gas stream is then is cooled to a temperature below 100.degree. C., thereby condensing out the major part of the steam contained in the gas stream. The remaining raw synthesis gas stream is then guided by way of a multistage gas separation plant in which the gas components H.sub.2, residual steam, CH.sub.4, CO.sub.2 and optionally N.sub.2 are separated, either individually or together, from the CO.Type: GrantFiled: June 18, 1997Date of Patent: April 11, 2000Assignee: Bayer AktiengesellschaftInventors: Hans-Ulrich Dummersdorf, Hans-Joachim Muller, Dieter Grenner, Gerhard Moormann
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Patent number: 5980857Abstract: A process for producing hydrogen gas by reacting steam with a gas mixture containing carbon monoxide, carbon dioxide and hydrogen to produce a hydrogen-enriched product gas and subjecting the product gas to pressure swing adsorption to produce a high purity hydrogen product and a hydrogen-depleted waste gas is improved by drying, where necessary, part of the gas mixture and subjecting the dry gas mixture to pressure swing adsorption using a carbon monoxide-selective adsorbent to produce a high purity carbon monoxide product gas and a carbon monoxide-depleted waste gas. Where the gas mixture is produced by endothermic reaction, one or both of the hydrogen-depleted waste gas and the carbon monoxide-depleted waste gas can be used as fuel to supply heat for the endothermic reaction.Type: GrantFiled: March 18, 1998Date of Patent: November 9, 1999Assignee: The Boc Group, Inc.Inventors: Akhilesh Kapoor, Yudong Chen, Simon Paul Davies, Ravi Kumar, Robert Michael Thorogood
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Patent number: 5980858Abstract: A method and apparatus for treating wastes by two-stage gasification recovers metals or ash content in the wastes in such a state that they can be recycled, and gases containing carbon monoxide (CO) and hydrogen gas (H.sub.2) for use as synthesis gas for ammonia (NH.sub.3) or production of hydrogen gas. The wastes are gasified in a fluidized-bed reactor at a low temperature. Then, gaseous material and char produced in the fluidized-bed reactor are introduced into a high-temperature combustor, and gasified at a high temperature and ash content is converted into molten slag. After water scrubbing and a CO conversion reaction, the gas is separated into H.sub.2 and residual gas. The residual gas is then supplied to the fluidized-bed reactor as a fluidizing gas.Type: GrantFiled: October 22, 1997Date of Patent: November 9, 1999Assignees: Ebara Corporation, Ube Industries, Lt.Inventors: Hiroyuki Fujimura, Yoshio Hirayama, Shosaku Fujinami, Kazuo Takano, Masaaki Irie, Tetsuhisa Hirose, Shuichi Nagato, Takahiro Oshita, Toshio Fukuda
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Patent number: 5958365Abstract: Heavy crude oil is recovered and processed at a refinery through (a) a distillation zone(s), (b) a solvent deasphalting unit (c ) a high pressure air partial oxidation gasifier to produce a CO-rich gas mixture including hydrogen, (d) a shift reactor and (e) a purification step to produce 99.9% pure hydrogen. The hydrogen is used to treat a deasphalted oil fraction and distillate hydrocarbon fractions obtained from the crude oil. The process is considered integrated in the sense that the purified hydrogen recovered from the heavy crude oil is used to treat hydrocarbons recovered from the same crude oil.Type: GrantFiled: June 25, 1998Date of Patent: September 28, 1999Assignee: Atlantic Richfield CompanyInventor: Stephen K. Liu
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Patent number: 5907076Abstract: A process is disclosed for the separation and removal of hydrogen, alone or together with carbon monoxide, from a mixture of these gases with olefinic hydrocarbons by contacting the mixture with oxygen over a catalyst at conditions sufficient to oxidize the hydrogen to form water while suppressing reaction of the reactive, unsaturated hydrocarbons. The catalyst contains at least one metal or metal oxide from Groups Ib, IIb, IIIa, IVa and Va of the Periodic Table, and the temperature of the reaction may range from about 40.degree. C. to 300.degree. C. and a pressure of about 14.7 psig to 1,000 psig, and the flow rate of the entering feed ranges from about 1 GHSV to about 50,000 GHSV. The process can be conducted using one, two or three reaction zones.Type: GrantFiled: June 23, 1997Date of Patent: May 25, 1999Assignee: Exxon Chemical Patents Inc.Inventors: Di-Yi Ou, Stephen Neil Vaughn, Lawrence Gilbert Daniel
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Patent number: 5877377Abstract: A method for conducting a chemical reaction with a catalyst composed of metal oxide particles among which are uniformly incorporated, in order to reduce the operating temperature of the catalyst, palladium particles.Type: GrantFiled: October 20, 1995Date of Patent: March 2, 1999Assignee: Johnson Matthey Public Limited CompanyInventors: Stanislaw E. Golunski, John M. Gascoyne, Anthony Fulford, John W. Jenkins
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Patent number: 5861137Abstract: A steam reformer with internal hydrogen purification includes internal bulk hydrogen purification, internal hydrogen polishing to remove trace levels of carbon monoxide and carbon dioxide, an integrated combustion method utilizing waste gas to heat the reformer, efficient integration of heat transfer, and a compact design. The steam reformer shown includes a concentric cylindric architecture nesting an annular combustion region, an annular reforming region, an annular hydrogen transport region, and a cylindrical polishing region.Type: GrantFiled: October 30, 1996Date of Patent: January 19, 1999Inventor: David J. Edlund
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Patent number: 5841804Abstract: An improved method and apparatus for regeneration and reuse of He--N.sub.2 --CO.sub.2 mixed gas for carbon dioxide gas laser. The laser gas after use is contacted with a noble metal catalyst (for example, Pt--Al.sub.2 O.sub.3) at a temperature of 200.degree.-300.degree. C. to react CO and O.sub.2 formed by laser discharge so as to form CO.sub.2. A suitable quantity of moisture in the contained laser gas causes steam-reforming reaction of H.sub.2 O and CO, and reaction of H.sub.2 and O.sub.2 following thereto, and continuous operation over a long period is thus possible. Poisoning of the catalyst by NO.sub.x is suppressed at this relatively high temperature of reaction. Activity of the catalyst, when decreased, may be recovered by reactivation by passing a reactivating gas consisting of carbon monoxide, oxygen and helium through the catalyst bed at a temperature of 400.degree. to 500.degree. C.Type: GrantFiled: December 27, 1994Date of Patent: November 24, 1998Assignee: JGC CorporationInventors: Masami Toshikuni, Setsuo Shibata