Abstract: A light emitter package with primary optic and method of fabricating the same is disclosed that comprises a light emitter disposed on a surface. The package further comprises at least one intermediate element on the surface and at least partially surrounding the light emitter. Furthermore, an encapsulant is over the light emitter forming a primary optic. The intermediate element at least partially defines the shape of the primary optic.

Abstract: An injection molding machine to prevent a molded piece from being separated from a mold after molds are disassembled from each other includes a first mold, a second mold assembled with the first mold to form a cavity, and a binding device or a pressing device to get a molded piece held in the first mold when the first mold and the second mold are disassembled from each other.

Abstract: [PROBLEM]To provide a method of molding a composite molded article enabling compression molding without requiring a large sized injection molding machine and a mold system used for that. [MEANS FOR SOLUTION]A method of molding a composite molded article using a first mold member 13 to mold a primary molded article 29 by primary molding, switching a movable mold member holding the primary molded article 29 with a movable mold member 14 positioned with a second mold member 15, then using a second mold member 15 in which the primary molded article 29 is inserted to mold a secondary molded article 30 by secondary molding, wherein the primary molding and the secondary molding are executed by non-continuous different steps at points of time different from each other.

Abstract: Apparatus (1) for enabling a coating to be applied to an internal surface of a pipe elbow or bend C comprises a flexible body (2) adapted for location to extend within the pipe elbow or bend, and a bendable core (3) extending through the body. Bending of the core causes the flexible body to be bent in a similar manner. A method for applying the coating to the internal surface of the pipe elbow or bend (C) comprises the steps of shaping the flexible body (2) and locating it to extend within the pipe elbow or bend, and introducing a coating material so as to flow around and into a space defined between the flexible body and the internal surface of the elbow or bend.

Abstract: A ball cover shaping mold of a baseball or softball is constructed from two corresponding figure of 8 shaped mold pieces. These two mold pieces fit together to form a mold of the outside of the ball cover of a softball or baseball, and these two mold pieces are constructed from a soft material. Where these two mold pieces join are the seams, and on the inside side of the seams, grooves are set to form the raised sewn section on the ball cover, and an material inlet and an air outlet is situated where these two pieces join. PU material is used in the mold to construct the ball cover. The soft mold pieces are easy to remove and moreover, the grooves set on the inside seams of the figure of 8 shaped mold pieces form the raised sewn section on the outside of the ball cover where the two mold pieces join, thereby fulfilling the required outside appearance of the ball.

Abstract: A method of modifying the surface shape of a wind turbine rotor blade is provided in which a shape modifying element is cast on a surface of the wind turbine rotor blade. A mould includes an inner mould surface, the shape of which is defined according to a result of subtracting an unmodified surface shape of the wind turbine rotor blade from a desired modified surface shape.

Abstract: An injection nozzle having a nozzle body defining an injection cavity and at least one curing device integrally formed within the nozzle body.

Abstract: An apparatus for injection molding an opening device on a sheet packaging material having a hole possessing an axis, formed through a first layer and sealed by a cover portion of a second layer; comprises a mold cavity coaxially housing the cover portion and comprising a first chamber adapted to be filled with molten plastic material on a first side of the cover portion, and a second tubular chamber projecting along the axis from the first chamber and adapted to be filled with the molten plastic material coming from the first chamber through an annular peripheral portion of the cover portion to form, on a second side of the cover portion, a spout; an annular rib delimiting a passage connecting the first and second chamber and defining, when filled with the plastic material, an annular tearable membrane connection portion between the spout and the plastic material covering the cover portion.

Abstract: A process for the production of a molded article is disclosed. The process comprise a) placing a plastic film abutting the inside wall of a first half of a mold, said mold including a first and second halves, b) combining said second half with said first half in a manner creating a mold cavity, c) injecting resin into said cavity to produce an article to which surface adherently bonded is said plastic film, d) separating one of the halves from the other half, said article remaining with said other half, e) combining a supplemental half with said other half in a manner forming a gap between the inner wall of said supplemental half and the surface of said molded article, f) injecting lacquer into said gap, g) curing the lacquer to produce a lacquered molded article, and h) cooling and removing the lacquered molded article from the mold. The inventive process is particularly suitable for making vehicular mirrors.

Abstract: A container closer includes a cap and a seal liner coupled to the cap. The cap is configured to mount on a filler neck of a container to mate the seal liner with a brim of the filler neck.

Abstract: Device for manufacturing the tread of a tire, said tread comprising a plurality of relief tread elements of height h whose radially outer surface is designed to be in contact with the ground when the tire is rolling on the road surface, comprising a rotary support suitable for supporting a base strip (MB) forming a receiving surface (S), an extrusion die (1) comprising a plurality of extrusion nozzles whose outlet channels are oriented radially approximately perpendicular to the receiving surface (S), at least two compound supply means, each feeding into one or more separate extrusion nozzles, and means for positioning and moving the extrusion die relative to the receiving surface (S).

Abstract: A first mold has a core passage, and first and second cavities in fluid communication with each other at the core passage. A second mold has first and second nozzles therein that inject first and second resins to the first and second cavities, respectively. The core member is slidable within the core passage to provide or block the fluid communication between the cavities, and has a third nozzle therein to inject a third resin to the core passage. The first and second resins are injected into the cavities. The core member is moved to block the fluid communication between the cavities, before injecting the first and second resins is completed. The third resin is injected while moving the core member to provide the fluid communication, after injecting the first and second resins is completed. The molds are separated, thereby yielding a single molded product, such as a vehicle door trim.

Abstract: An apparatus for molding optical fiber connector is provided. The optical fiber connector includes a main body. The main body has a blind hole for receiving an optical fiber two opposite surfaces being substantially parallel with the blind hole, and a lens portion aligned with the blind hole. The apparatus comprises a molding cavity and an insert for forming the blind hole. The molding cavity includes a central portion for forming the main body, a lens-forming portion for forming the lens portion, and two lateral portions for forming the corresponding surfaces. The molding cavity includes a first gate and a second gate for introducing molding material into the molding cavity. The first gate is located between the insert and one of the two lateral portions and the second gate is defined between the insert and the other one of the lateral potions.

Abstract: A composite of a metal and a resin, in which a shaped metal and a shaped thermoplastic resin are integrally joined by injection molding, and in which the perpendicular precision of the thermoplastic shaped body with respect to the shaped metal is improved, as well as a method for manufacturing the composite. A composite 40 of a metal and a resin is composed of a shaped metal 20 and a shaped thermoplastic resin that is integrally joined to this shaped metal 20 by injection molding. The shaped thermoplastic resin comprises a seat 42 and a boss 41 that protrudes from the seat 42. A runner 43 is provided which communicates with the seat 42 via two sprues and through which a molten thermoplastic resin that has been injected through an injection gate 45 flows into the boss 41 and the thermoplastic resin injected through the injection gate 45 flows through the sprues 47 to opposite locations of the boss 41 substantially uniformly, thereby filling the locations.

Abstract: Disclosed is an insert molding apparatus employed to form a plastic product with an insert. The insert has an inserting unit and an extending unit. The insert molding apparatus comprises a cope plate, a lower die and a holding mechanism. The cope plate is formed with a cavity. The extending unit dips into the cavity. The holding mechanism is installed on the lower die to hold the extending unit of the insert. When the insert molding apparatus of the present invention is opened, the holding mechanism can hold the extending unit of the insert to prevent the plastic product sticking to the cope plate. Accordingly, it is capable to prevent the plastic product crushed when the insert molding apparatus is closed again.

Abstract: Method and device for sealing an insert in a molded part to avoid the escape of flash, the device includes an upper mold and a lower mold halves that mate together to define a cavity configured to receive the insert. A compressible material is coupled to the lower mold half to facilitate engagement of the inserted workpiece. The lower mold half has a slide, operated by a cam pin in the upper mold half when the upper and lower mold halves mate together. The upper mold half includes an upper plunger having first and second surfaces and a spring is coupled to the mating surface of the upper mold half. The spring compresses the compressible material and engages the inserted workpiece to form a flash barrier along the molding chamber.

Abstract: A system and method for making a layered dental appliance. The system can include a first mold comprising a negative of a first layer of a layered dental appliance, a second mold comprising a negative of a second layer, and a dental core dimensioned to be at least partially received in the first mold and the second mold. The method can include positioning a first slurry in the first mold, and pressing the dental core into the first slurry to form a first article comprising the dental core and a first layer formed from the first slurry. The method can further include removing the first article from the first mold, positioning a second slurry in the second mold, and pressing the first article into the second slurry to form a second article comprising the dental core, the first layer, and a second layer formed from the second slurry.

Abstract: The present invention refers to an interchangeable system for support and actuation of rotary injection molds, used for the manufacture of plastic multi-component parts. This system is easily installed on conventional injection molding machines. The support system (13) is constituted by a main body that includes a sliding device and a rotary mechanism. The longitudinal sliding device is driven by cylinders (8 and 23) and is supported by the arms of the support (9, 15). A rotary unit, including motorization (20) is coupled to the sliding device with two rotary support platens, upper (7) and lower (17). The central mold (4) is supported between the rotary support platens (7 and 17). The frontal mold (12) is fixed on the interior part of the support which is in-turn fixed to the machine platen. The rear mold (2) is fixed to the moving platen of the injection machine (1) as usual. The invention permits not only a rapid mold mutation but also an easy reinstallation on different injection machines.

Abstract: A method and apparatus for depositing a phosphor using transfer molding. The method includes: forming a plurality of light-emitting devices on a wafer and rearranging the light-emitting devices on a carrier substrate according to luminance characteristics of the plurality of light-emitting devices by examining the luminance characteristics of the plurality of light-emitting devices; depositing the phosphor on the rearranged light-emitting devices using transfer molding; and separating the light-emitting devices on the carrier substrate.

Abstract: An in-mold molded product coating mold includes a sealing portion molding cavity being positioned outside apart from a mold cavity while including a first molding surface which extends from a parting surface of the mold cavity in a mold mating direction of a stationary mold and a movable mold and is formed at either one of the stationary mold and the movable mold. A second molding surface extends from the parting surface in a mold opening/closing direction of the mold cavity and is formed at the other of the above-described two molds. A third molding surface connects the first molding surface and the second molding surface to each other, and forms a sealing portion for sealing the first and second molding surfaces by filling a resin identical to or different from a resin.

Abstract: System for flash-free overmolding of LED array substrates. In an aspect, a method is provided for molding encapsulations onto an LED array substrate. The method includes attaching a protective tape onto a substrate surface of the substrate so that openings in the protective tape align with LED devices of the substrate and applying molding material onto a molding surface of a molding tool and to portions of the substrate exposed through the openings in the protective tape. The method also includes pressing the molding surface and the substrate surface together at a selected pressure and a selected temperature so that encapsulations are formed on the portions of the substrate exposed through the openings in the protective tape, separating the molding surface from the substrate surface, and removing the protective tape so that molding material flash is removed from the substrate leaving a clean molded substrate.

Abstract: A method of fabricating an electronic entity includes the steps of: forming at least part of the entity by hardening a material (28) in a mold, and (26); personalizing the entity while in the mould (26). A corresponding device is also described.

Abstract: The invention concerns a mold for forming a single-use floss holder containing a length of dental floss having a wax composition applied thereto, the mold including a first part having a first cavity disposed therein, the first cavity defined by a bottom base surface and a peripheral sidewall, and including a base portion, first and second spaced-apart portions having proximal and distal sections and extending from the base portion, and a second part having a second cavity disposed therein, the second cavity defined by a bottom base surface and a peripheral sidewall, and including a base portion, first and second spaced-apart portions having proximal and distal sections and extending from the base portion and terminating in the distal section; and a groove having an aspect ratio of about 10:1 or greater and having first and second terminal sections and a mid-section, the groove extending an entire width of the second part, where the first and second terminal sections of the groove traverse and are coincident

Abstract: An injection mold has a lower mold half having a chamber at a top thereof. A holding plate has a top within the chamber formed with a plurality of holding slots. The holding slots extend frontward and rearward. A positioning plate is attached to a front surface of the holding plate, an upper portion of which within the chamber has a plurality of positioning holes at a front surface thereof. A fixing plate disposed rearward of the holding plate has a plurality of through holes at a top thereof. A plurality of first positioning rods is mounted to the installing holes, each of which defines a free end extending beyond the top of the fixing plate. A free end of each of a plurality of second positioning rods is capable of inserting into the positioning hole. An upper mold half is engaged with the lower mold half.

Abstract: A housing case for a small electric device and communication device includes a flat plate having a dimension substantially the same as that of the front portion of the housing case and comprising at least a glass plate, and a resin frame integrated with the flat plate to support the backside periphery of the flat plate.

Abstract: In order to conduct tests designed to determine the adherence properties of a coating on a substrate, a pull plate of a hardenable material is molded directly to the surface of a coating applied to a substrate. The pull plate geometry is determined by the mold cavity and is made of a material that adheres to the coating surface during the molding process. The pull plate therefore, is only used once, while the mold may be reused.

Abstract: The injection molding apparatus includes a first mold, a second mold, and a film having a micro pattern. The film contacts an injection molding material injected into a space defined by the first mold and the second mold.

Abstract: In some embodiments, reconfigurable tooling is provided having an array of actuator columns affixed to a support base. A programmable controller is configured to position the actuator columns. The reconfigurable tooling has a tooling surface which includes a variable stiffness surface capable of controllable states of stiffness, the variable stiffness surface being capable of being deformed by the actuator columns in a soften state, and rigid in a stiff state. In some embodiments, the variable stiffness surface is configurable multiple times.

Abstract: A housing case for a small electric device and communication device includes a flat plate having a dimension substantially the same as that of the front portion of the housing case and comprising at least a glass plate, and a resin frame integrated with the flat plate to support the backside periphery of the flat plate.

Abstract: A resin molten in a pot portion 59 is molded by being loaded via a gate 48 into a cavity, which has a rectangular parallelepiped shape in plan view and is formed of both molds 1 and 2, which are a second mold 2 and a first mold 1 that can make or release contact with the second mold 2. The pot portion 59 is provided at either one of the molds 1 and 2 and constituted of recess portions 54c located at prescribed intervals at the cavity. The recess portions 54c have a bottom surface constituted of part of a moving member 60 movable toward an opening portion. The gate 48 is structured so that one side of the cavity and the long side of the pot portion 59 are connected with each other.

Abstract: A compression molding system comprising first and second mold halves is provided for an electronic device wherein a plurality of cavities are formed in the first mold half corresponding to molding locations on the electronic device. A plurality of plungers are located in the first mold half, each of which is drivable against a side of a respective cavity for applying a compacting force to encapsulation material located in the cavity during molding. A motor is operatively connected to the plungers for driving the plungers relative to the cavities.

Abstract: There are provided a mold for forming a molding member and a method for forming a molding member using the same. The mold includes an upper surface, and a lower surface having an outer peripheral surface and a concave surface surrounded by the outer circumference. Injection and discharge holes extend from the upper surface to the lower surface. Accordingly, after the mold and the package are coupled so that the discharge hole is directed upward, a molding member can be formed on the package by injecting the molding material through the injection hole, whereby it is possible to prevent air bubbles from being captured in the molding member.

Abstract: A forming mold of a light-emitting member includes a frame, an upper mold and a lower mold, and the frame is provided with carriers, pins and supporting portions. The upper and lower molds match with each other to provide a forming space for the base of the light-emitting member. The forming space contains the carriers and a part of the supporting portions. One or more projections are disposed at the position where the brinks of the upper and lower molds contact the supporting portions. After injection molding, the burrs formed by a plastic material along the supporting portions can be concealed in the recesses that are formed corresponding to each of the projections, thereby reducing the influence of the burrs on the external size of the base.

Abstract: An injection nozzle having a nozzle body defining an injection cavity and at least one curing device integrally formed within the nozzle body.

Abstract: A method and apparatus for molding a structure on the top surface of a substrate. Mold material is dispensed onto an area of the top surface of the substrate. The mold apparatus is positioned over the area. The mold portion of the mold apparatus is positioned above the mold material and the mold material is surrounded with a shroud of the mold apparatus. A seal is formed between the shroud and the top surface of the substrate. The pressure is reduced within the shroud to below the ambient pressure. The mold portion of the mold apparatus is lowered toward the top surface of the substrate, so that at least the outer edge of the mold portion is in contact with the mold material. The pressure within the shroud is raised to at least the ambient pressure, and the mold material is cured to form the structure.

Abstract: According to one embodiment, an injection molding machine includes a first die and a second die, a driving mechanism configured to move the second die between the first position and the second position, a holder configured to hold a film for in-mold formation, the film including metallic sheets used for covering the surface of the molded product, and an electric discharge mechanism. The electrical discharge mechanism is moved to a contact position with movement of the second die from the first position to the second position, used as a driving source. The electrical discharge mechanism is moved to a retracted position with movement of the second die from the second position to the first position, used as a driving source.

Abstract: A highly-filled paste, and a method and device of de-aerating and injecting the paste, the paste including: (a) a solid filler; (b) an organic binder, and (c) a residual gas, wherein the paste contains at least 80 volume-% of the solid filler and has a viscosity exceeding 100 kilopascal·seconds, wherein the filler, binder, and residual gas are intimately mixed so as to form a substantially homogeneous paste, and wherein a composition of the solid filler, binder, and residual gas is selected such that the homogeneous paste has: an average density greater than 98.5% of a Theoretical Maximum Density (TMD).

Abstract: An apparatus for potting membranes. The apparatus may include a mould for receiving ends of the membranes, means for forming a first layer of a curable resin material around the ends in the mould, and means for applying a second layer of a flexible resin material to the first layer prior to full curing of the first layer. The flexible resin material may be chemically reactive with the curable resin material to form an adhesive bond therebetween. A potting sleeve may be positioned within the mould. A centrifuge may receive the curable resin and/or the flexible resin material upstream of the mould.

Abstract: Disclosed herein is a membrane electrode assembly with a superior power generating efficiency and a method of manufacturing the same. Also disclosed is a manufacturing apparatus thereof wherein a gasket with an optimum thickness can be easily applied to the membrane electrode assembly without preparing various types of gaskets. A method of manufacturing the membrane electrode assembly with catalytic layers and gas diffusion layers on surfaces of the electrolyte membrane comprises controlling a molding thickness according to thicknesses of the catalytic layers and the gas diffusion layers and integrally molding the gasket portions formed with resin materials on at least one surface of the electrolyte membrane.

Abstract: A molten resin is prevented from entering between a surface of a sheet-shaped insert such as a label including a printed film or the like and a surface of an outer mold unit and the insert is prevented from being downwardly pushed, when a synthetic article in which the insert is bonded to the outer peripheral surface of the thin cylindrical molded body is injection molded by the insertion molding.

Abstract: A device and method of making a peel-away introducer sheath adapted for use in transcutaneous insertions of medical instrumentation according to an embodiment of the present invention includes, forming at least two anchor apertures in an end portion of a peel-away sheath tube, molding a fitting around the end portion by passing molten resin into a fitting mold and through the at least two anchor apertures, and cooling the resin within the mold and the at least two anchor apertures to thereby fasten the fitting to the sheath tube.

Abstract: The invention relates mold, particularly a mold for producing foam articles. In a preferred embodiment, the mold comprises a lid and a bowl releasingly engageable to define a mold cavity, the lid comprising: (i) a vent having a passageway for gas to escape from the mold cavity, and (ii) a plurality of grooves connected to the vent. The use of a plurality of grooves/slots in the mold cavity surface effectively acts as a siphon to draw gas away from the composition to be molded. The plurality of grooves/slots is connected to one or more vents which then allows for escape of the gas from the mold cavity to the exterior of the mold.

Abstract: A method of manufacturing a liquid ejecting head and a supply member having a plurality of liquid supply passages is provided. The supply member includes first and second supply members in which liquid supply passages are provided and filters provided between the first supply member and the second supply member. The method includes: preparing a connected filter formed of a plurality of filter element portions corresponding to the plurality of liquid supply passages and a connecting portion that connects the plurality of filter element portions; in a state where the filter element portions of the connected filter are held between the first supply member and the second supply member, charging molten resin from a position corresponding to the connecting portion of the connected filter to separate the connecting portion; and, during the charging, molding.

Abstract: In at least certain embodiments, the present invention relates to a trim panel and an apparatus and method of making the same. In at least one embodiment, the trim panel comprises a first portion and a second portion with a transition portion extending therebetween with the first portion and the second portion having curved portions having radii of less than 5 mm.

Abstract: A plastic molding die provided with a cavity where a plastic material is put in, wherein a part of an inner surface of the cavity is configured with an elastic body. A molding portion corresponding to a molding surface of a molded product is disposed on the inner surface of the cavity, and the elastic body is arranged on a portion other than the molding portion of the inner surface of the cavity. The plastic molding die may be a molding die for compression molding. The elastic body is made of rubber, and has an upper temperature limit higher than a glass-transition temperature of the plastic material. The degree of rubber hardness of the elastic body is from 50 to 100.

Abstract: There are provided a mold for forming a molding member and a method for forming a molding member using the same. The mold includes an upper surface, and a lower surface having an outer peripheral surface and a concave surface surrounded by the outer circumference. Injection and discharge holes extend from the upper surface to the lower surface. Accordingly, after the mold and the package are coupled so that the discharge hole is directed upward, a molding member can be formed on the package by injecting the molding material through the injection hole, whereby it is possible to prevent air bubbles from being captured in the molding member.

Abstract: At the filling station of a dry cast pipe making machine for making pipe lined with a plastic liner, the liner is first placed over the core and then a plurality of spaced-apart, removable L-shaped plates are secured around the top edge of the core. One leg of each plate extends inside the core with the other leg extending downwardly over the top edge of the liner. The plates are removably held in place on the core by the use of a clamping device, such as a vise-grip, for example. Once the form is filled with concrete and ready for the pressure heading step, the downwardly extending legs of the plates serve as ‘shoehorns’ to guide the pressure header over the top of the liner and prevent damage to it. In addition, the plates will assist in centering the core within the jacket.

Abstract: An apparatus for fabricating semiconductor packages may include a thickness measurer configured to measure the thickness of a printed circuit board (PCB); mold dies, clamped to the top and the bottom of the PCB, through which a molding compound may be injected; and a pressure controller configured to control a clamp pressure of the mold die in response to the thickness of the PCB. The thickness of the PCB may be measured before molding the PCB, and a clamp pressure corresponding to the measured thickness may be decided. Therefore, it is possible to adjust the thickness variation of a PCB in real time, as they are being produced, to decrease the number of bad packages.

Abstract: An injection molding device includes a female mold defining a cavity, a male mold having a projecting part protruding toward the female mold corresponding to the cavity, a transport configured for transporting a foil into a position between the female mold and the male mold, a vacuum-pump, and a thermal medium source. A plurality of air discharging holes is defined in the female mold joining in the cavity. A channel is defined in the projecting part of the male mold. The vacuum-pump is connected to the air discharging holes of the female for vacuuming the cavity to suck the foil toward the female mold. The thermal medium source is connected to the channel of the male mold for inputting thermal medium into the mold via the channel to press the foil to cling to the female mold.

Abstract: An injection molding device configured for manufacturing a foil decorated molding, includes a channel defined in the mold, and a thermal medium source connected to the channel of the mold for inputting thermal medium into the mold via the channel to press the foil.