Molding Pressure Control Means Responsive To Pressure At Shaping Area (e.g., Injection Or Press Mold, Etc.) Patents (Class 425/149)
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Patent number: 8241027Abstract: A screw is moved along an axis by a screw advancement-retraction mechanism. A screw rotation mechanism is supported for movement along the axis by a pair of supporting members, each includes a rail for use as a guide member. The supporting members are arranged individually along tie-bars for use as lateral members and extend parallel to the tie-bars. One longitudinal end portion of each supporting member is secured to a frame of an injection unit by a fixing portion including a fixing member. The other end portion of the supporting member is supported on each tie-bar by a movable portion including a sliding member. The sliding member is movable along an axis of the tie-bar. With this arrangement, deformation, if any, of the tie-bar is prevented from affecting the rail, so that the screw rotation mechanism and the screw can move steadily.Type: GrantFiled: December 8, 2010Date of Patent: August 14, 2012Assignee: Toshiba Kikai Kabushiki KaishaInventors: Hideaki Kitta, Motoyasu Ohue, Atsushi Takemoto
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Publication number: 20120201917Abstract: The present invention provides an apparatus for producing thermoplastic resin pellets of uniform shape. The apparatus includes a batch-type polymerization vessel whose inner pressure can be controlled; a pelletizer for cutting a strand-form thermoplastic resin discharged from the polymerization vessel, thereby forming pellets; a pipe for transferring the pellets to a storage container by pneumatic transportation or suction transportation; a pressure differential measuring unit for determining variation in a pressure difference between the inlet and the outlet of the transfer pipe; and a pressure controlling unit for controlling the inner pressure of the batch-type polymerization vessel on the basis of the variation in the measured pressure difference; wherein the inner pressure of the batch-type polymerization vessel is controlled in relation to a pressure loss in the transfer pipe.Type: ApplicationFiled: April 19, 2012Publication date: August 9, 2012Applicant: Mitsubishi Gas Chemical Company, Inc.Inventors: Katsumi SHINOHARA, Tomomichi KANDA, Hideyuki KUROSE, Minoru KIKUCHI
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Publication number: 20120201918Abstract: A blow molding valve (400) is provided. The blow molding valve (400) is adapted to be positioned within a blow molding valve block (401) including a control pressure chamber (408), a process gas chamber (450), and a piston bore (413). The blow molding valve (400) includes a control piston (402) movable within the control pressure chamber (408) and a portion of the piston bore (413), the control piston (402) being in fluid communication with a control pressure supply. A diaphragm (405) is provided and positioned between the process gas chamber (450) and the control piston (402) such that the diaphragm provides a fluid tight barrier between the process gas chamber (450) and the control piston (402).Type: ApplicationFiled: October 7, 2010Publication date: August 9, 2012Inventor: Christian Elbs
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Patent number: 8211359Abstract: A method, control system, computer program, and article of manufacture for controlling hydraulic press systems, and a new press system that utilizes a number of improvements over the assignee's original system. The control system is designed to control a hydraulic press having a die, at least two separate sets of workpiece forming punches, and at least two hydraulic pistons, each operatively associated with one set of workpiece-forming punches. The control system includes a means for controlling a magnitude of a pressing force applied by each set of workpiece-forming punches, and a means for controlling a position of each set of workpiece-forming punches relative to the die.Type: GrantFiled: November 21, 2003Date of Patent: July 3, 2012Inventor: Glenn L. Beane
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Patent number: 8202464Abstract: A method cycle of a method for layerwise production of a tangible object (5) comprises the successive steps of: solidifying a predetermined area of a layer (10) of a liquid (3), said liquid layer adjoining a construction shape (6), so as to obtain a solid layer (14) having a predetermined shape; separating said solid layer from said construction shape; and moving the separated solid layer and the construction shape to a predetermined position relative to one another for letting the liquid flow-in between the separated solid layer and the construction shape. Reduced pressure is applied to at least one fluid, such as the liquid (3).Type: GrantFiled: July 10, 2007Date of Patent: June 19, 2012Assignee: Nederlandse Organisatie Voor Toegepast-Natuurwetenschappelijk Onderzoek TNOInventors: Ronaldus Jacobus Johannes Boot, Herman Hendrikus Maalderink
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Publication number: 20120148700Abstract: An injection mould for injection moulding an article having a base and a sidewall, the injection mould comprising: first and second mould parts which are adapted to be connected together in a closed configuration so as to define a mould cavity there between, the mould cavity having a base portion and a sidewall portion, an injector for injecting into the mould cavity molten material to be moulded into the article, at least one portion of one of the first and second mould parts being movable when the first and second mould parts are in the closed configuration so as to vary the volume of the mould cavity, an actuator for selectively moving the at least one portion of one of the first and second mould parts in first and second directions so as to increase and reduce, respectively, the volume of the mould cavity.Type: ApplicationFiled: January 5, 2012Publication date: June 14, 2012Inventor: Peter Reginald Clarke
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Publication number: 20120141621Abstract: A device with blow stations disposed on a blow wheel for blow moulding containers from a thermoplastic material includes a unit for pneumatic control of a blow pressure. The pneumatic control unit has a control piston which is guided in a cylinder and is mounted so as to be movable in the direction of a longitudinal axis of the piston. A main flow path, which can be closed by the control piston, extends through the cylinder. The control piston is provided with a control surface which faces a control chamber of the cylinder and is designed to transmit a control force to the control piston. The control piston is constructed at least in some regions from a metal or a ceramic.Type: ApplicationFiled: December 1, 2011Publication date: June 7, 2012Applicant: KRONES AGInventors: Klaus VOTH, Florian GELTINGER, Eduard HANDSCHUH
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Patent number: 8186988Abstract: A powder press, with a press frame, which comprises an upper and lower frame section, an upper linear drive attached to the upper frame section and a lower linear drive attached to the lower frame section, wherein the drives are connected to an upper and lower punch plate or a die table, respectively, wherein the punch plates have a clamping system for an upper or a lower punch, a die clamping system on a die table with a die, and at least one force measuring device for measuring the pressing force on at least one punch, characterized in that at least one force measuring device is disposed between a punch plate and the associated clamping system.Type: GrantFiled: June 26, 2009Date of Patent: May 29, 2012Assignee: Fette GmbHInventors: Udo Baltruschat, Stephan Mallon, Harald Römer, Jan Naeve, Ingo Schmidt
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Publication number: 20120104642Abstract: {Problem}The exact method with small time-lag of detecting injection pressure for controlling pressure in an electric-motor driven injection molding machine without using a pressure detector has been asked for because the pressure detector is very expensive, necessitates troublesome works for mounting, an electric protection against noise and the works for zero-point and span adjustings and causes a complicate mechanical structure. {Solution}The present invention uses a high-gain observer which contains the discrete-time arithmetic expressions derived from a mathematical model of an injection and pressure application mechanism in an electric-motor driven injection molding machine consisting of a state equation and an output equation and outputs an estimate of injection pressure, which is one of the state variables of the above state equation, by using an injection velocity signal and a servomotor current demand signal or actual motor current signal as inputs.Type: ApplicationFiled: November 1, 2010Publication date: May 3, 2012Inventor: Noriyuki Akasaka
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Patent number: 8168097Abstract: An injection molding machine 1 includes mode selection means 8 that can selectively switch between a first control mode M1 and a second control mode M2. In the first control mode M1, control is performed by a first control system Cf in which a screw speed is controlled by feedback with a speed detection value Vd that is detected by screw speed detection means 5 and a speed target value Vfc, and an injection pressure is controlled by feedback with a pressure detection value Pid that is detected by injection pressure detection means 6 and a pressure target value Pic, whereas, in the second control mode M2, control is performed by a second control system Cs in which the screw speed is open-loop controlled with a speed target value Vsc, and a pump pressure is controlled by feedback with a pressure detection value Ppd that is detected by pump pressure detection means 7 and that is related to the pump pressure of the hydraulic pump 4 and a pressure target value Ppc.Type: GrantFiled: February 27, 2009Date of Patent: May 1, 2012Assignee: Nissei Plastic Industrial Co., Ltd.Inventors: Takashi Hakoda, Toshimi Kato, Yoshimoto Unno, Hirofumi Murata, Kiyoshi Nakamura
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Patent number: 8163209Abstract: A method of controlling the geometry of a composite component (3). The method comprises applying pressure to the component with a pressure transmitter (6), and during said application of pressure: heating the component; measuring the position of the pressure transmitter to produce a feedback signal; and moving the pressure transmitter in response to a change in the feedback signal.Type: GrantFiled: November 12, 2007Date of Patent: April 24, 2012Assignee: Airbus Operations LimitedInventor: Christopher Glazebrook
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Patent number: 8162647Abstract: The present invention provides blowing agent introduction systems and methods for introducing blowing agent into polymeric foam processing systems. The methods may involve introducing one or more doses of blowing agent into polymeric material in an extruder during a plastication period of a molding cycle. Prior to introduction, a dose is confined in an accumulator which, for example, has a volume defined between an inlet valve and an outlet valve. A control system may receive inputs related to system parameters (e.g., pressure of polymeric material in extruder, axial position of screw in barrel, whether screw is rotating, and the like) and based on the inputs coordinates operation of the valves to confine and introduce the blowing agent dose(s). The introduction systems may be used in discontinuous plasticating processes, such as injection molding and blow molding, and can be particularly useful in processes that use precise quantities of blowing agent.Type: GrantFiled: October 6, 2006Date of Patent: April 24, 2012Assignee: Trexel, Inc.Inventor: Roland Y. Kim
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Publication number: 20120082744Abstract: An injection nozzle for electrospinning including a first nozzle body and a second nozzle body detachably coupled with each other and nozzle members inserted in the first and second nozzle bodies and an electrospinning device using the nozzle. The electrospinning device basically performs air electrospinning wherein a source liquid for fiber is injected together with air while the source liquid for fiber is discharged through the nozzle members, and pure electrospinning without air injection can be efficiently carried out by separating the second nozzle body in such a manner that the lower ends of the nozzle members are exposed for a predetermined length or more. Therefore, according to the present invention, pure electrospinning, air electrospinning or hot air electrospinning may be selectively carried out.Type: ApplicationFiled: June 11, 2010Publication date: April 5, 2012Applicant: Amogreentech., Ltd.Inventors: Byunggwang Jo, Inyong Seo, Sangchul Suh, Chan Kim, Cheolhyeon Kim, Seunghoon Lee, Jaehwan Kim
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Publication number: 20120074607Abstract: There is provided a method (300) of controlling melt pressure at a filter outlet (113) of a melt filter (112) in an injection unit (100) having an extruder (102) that is connectable to a melt accumulator (122) via the melt filter (112), the melt filter (112) being associated with a target melt pressure range, the method executable at a controller (126) associated with the injection unit (100), the method (300) comprising: appreciating (310) an indication of an actual melt pressure associated with the melt filter (112); responsive to the actual melt pressure not being within the target melt pressure range, determining (320) a remedial parameter that is instrumental in bringing the actual melt pressure within the target melt pressure range; releasing (330) a control signal to execute an action associated with the remedial parameter, thereby causing the actual melt pressure to fall within the target melt pressure range.Type: ApplicationFiled: May 28, 2010Publication date: March 29, 2012Applicant: Husky Injection Molding Systems Ltd.Inventor: Gregory Allan Schultz
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Publication number: 20120056353Abstract: An injection-molding machine (100), including: an air-open circuit (110); an air-closed circuit (112); and a pressure-equalization circuit (118) connecting with the air-open circuit (110) and the air-closed circuit (112), the pressure-equalization circuit (118) being configured to: (i) operate in a by-pass operation mode, in which the air pressure between the air-open circuit (110) and the air-closed circuit (112) becomes equalized, at least in part, by recycling, at least in part, the air pressure between the air-open circuit (110) and the air-closed circuit (112); and (ii) operate in a pass-through operation mode, in which the air pressure in the air-open circuit (110) and the air-closed circuit (112) is independently controlled.Type: ApplicationFiled: May 12, 2010Publication date: March 8, 2012Applicant: Husky Injection Molding Systems Ltd.Inventors: Paul R. Blais, Sean Arthur Chase, Thomas Anthony St. Gelais, Angelo Mier
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Patent number: 8128391Abstract: Intended is to provide a molding machine using a built-in type motor as an injecting electric motor. In this molding machine, a mounting structure for such a transmission mechanism from a rotational motion to a linear motion, as changes the rotation of the built-in motor into the linear motion thereby to transmit the linear motion to an injecting member, is simplified to improve the assembling workability. For this improvement, a sleeve is fixed in the rotor of the built-in type motor. In the hollow portion of the sleeve, a screw shaft or the rotating portion of a ball screw mechanism and the sleeve are connected and fixed by a connecting member. A nut member or the straight portion of the ball screw mechanism is fixed on a member for performing straight motions together with the injecting member.Type: GrantFiled: August 6, 2008Date of Patent: March 6, 2012Assignee: Toyo Machinery & Metal Co., Ltd.Inventor: Yoshiya Taniguchi
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Publication number: 20120052143Abstract: A counterpressure/temperature control apparatus, comprises: a mold, having a runner and an air passage, both coupled to a mold cavity inside the mold; a logic control valve, coupled to the air passage for controlling a high-temperature gas or/and a counterpressure gas to flow in and out the mold cavity; a counterpressure gas supplying device, for supplying the counterpressure gas to the mold cavity through the logic control valve; and a high-temperature gas supplying device, for supplying the high-temperature gas to the mold cavity through the logic control valve; wherein the mold cavity is heated by the high-temperature gas, while subjecting the same to a counterpressure provided from the counterpressure gas supplying device during an injection molding process, and thereby, not only the surface quality of a product resulting from the injection molding process can be improved, but also the size of foams and the distribution evenness thereof are enhanced.Type: ApplicationFiled: August 25, 2011Publication date: March 1, 2012Applicant: CHUNG YUAN CHRISTIAN UNIVERSITYInventors: SHIA-CHUNG CHEN, Ping-Shun Hsu, Jen-An Chang, Shyh-Shin Hwang, Chia-Yen Tseng
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Patent number: 8092206Abstract: The invention relates to an injection unit (1) of an injection molding machine which is arranged movable relatively to a machine base (2) of the injection molding machine in an axial direction (A), wherein the injection unit (1) comprises a base body (3) at which a screw cylinder (4) is arranged, wherein a screw (5) is arranged rotatable and axially movable in the screw cylinder (4), wherein the screw (5) is connected with a drive element (6) at one of its axial ends which can rotate the screw and can also move it in axial direction (A) and wherein the drive element (6) comprises a gear element (7) which is movable in axial direction (A) as well as an actuator (8) which is in engagement with the gear element (7) and with the base body (3) and which can perform a translational movement in axial direction (A).Type: GrantFiled: April 7, 2010Date of Patent: January 10, 2012Assignee: Wittmann Battenfeld GmbHInventors: Klaus Brunbauer, Franz Wilfing, Andreas Lechner, Bernhard Zoehling
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Publication number: 20120001370Abstract: A pressure adjustment device applicable in particular, but not exclusively, to stretch blow moulding machines. More particularly, the invention relates to a pressure adjustment device for stretch blow moulding machines of containers made of plastic material. The device includes an opening for dispensing a blowing fluid, a hollow body having a first inlet opening for a high pressure fluid and a second inlet opening for a piloting fluid. A shutter is slidably arranged within the hollow body, the shutter being held in a closed position by elastic means, wherein the adjustable opening of the shutter occurs, in contrast with the elastic means, by introducing—through said second inlet opening—the piloting fluid into a piloting chamber arranged between the hollow body the shutter, and wherein the piloting fluid has a controlled and adjustable pressure.Type: ApplicationFiled: July 1, 2011Publication date: January 5, 2012Inventor: Vanni Zacche'
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Patent number: 8087920Abstract: A process and an apparatus for performing a UV nano-imprint lithography are provided. The process uses a polymer pad which allows a uniform application of pressure to a patterned template and an easy removal of a residual resin layer. The apparatus includes a tilt and decentering corrector which allows an accurate alignment of layers during the nano-imprint lithography process.Type: GrantFiled: February 4, 2008Date of Patent: January 3, 2012Assignee: Samsung Electronics Co., Ltd.Inventors: Eun-Hyoung Cho, Sung Hoon Choa, Jin Seung Sohn, Byung Kyu Lee, Du Hyun Lee
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Patent number: 8087919Abstract: An injection drive unit includes a hollow cylindrical casing rotatably supported by a housing, the cylindrical casing having an axis and a front end and a back end spaced apart along the axis; a piston in the cylindrical casing, the piston axially slidable relative to the cylindrical casing along the axis between advanced and retracted positions, and the piston rotationally locked with the cylindrical casing to rotate therewith; and a cylinder cap generally closing off the back end of the cylindrical casing and providing a first pressure chamber between the piston and the cylinder cap, the cylinder cap including a stationary part affixed to the housing and a rotary part affixed to the cylindrical casing, at least the stationary part providing a stationary end face opposed to the piston and against which fluid in the first pressure chamber bears when pressurized.Type: GrantFiled: May 27, 2010Date of Patent: January 3, 2012Assignee: Athena Automation Ltd.Inventors: Robert D. Schad, Carsten Link, Franz Strohmaier
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Patent number: 8083510Abstract: A machine for imprinting patterns onto uncured concrete in an elongated bed includes a frame for positioning the finishing machine over the bed. A lower patterning unit suspended from the frame is movable backward and forward of the concrete bed and a press assembly moves the pattern in and out of contact with uncured concrete on the elongated bed.Type: GrantFiled: September 14, 2006Date of Patent: December 27, 2011Assignee: Fabcon, Inc.Inventors: Jason Hensley, Thomas Kuckhahn, Michael LeJeune, Richard Wesen, Gregory Morford, Patrick Heman, Mark Yzermans, David Henderson
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Patent number: 8075815Abstract: The invention relates to a method for detecting process parameters when making wood products (6), especially wood panels, which are hot-pressed by applying pressure and heat, as well as a wood product (6). In said method, at least one measuring instrument (3) is introduced into the non-pressed starting material (2) during the on-going production process of the wood products (6) in order to detect the pressure, temperature, and/or humidity and remains in the end product (6). The measured process parameters are read in a wireless manner.Type: GrantFiled: June 3, 2008Date of Patent: December 13, 2011Assignee: Fraunhofer-Gesellschaft zur Forderung der Angewandten Forschung E.V.Inventor: Jochen Aderhold
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Patent number: 8075296Abstract: Provided is an injection molding machine using a built-in type motor as a measuring electric servomotor. In order to reduce the entire length of the machine (the injection molding machine), the metering electric motor is exemplified by a hollow built-in type motor, which includes a cylindrical stator, and a cylindrical rotor positioned in the stator. A sleeve is fixed in the rotor of the built-in type motor, and a member fixing the rear end portion of a screw and the sleeve are connected/fixed. Moreover, a nut member as a straight portion of a ball screw mechanism for converting the rotation of an injecting electric motor into linear motions and the sleeve are connected/fixed.Type: GrantFiled: August 21, 2008Date of Patent: December 13, 2011Assignee: Toyo Machinery & Metal Co., Ltd.Inventor: Yoshiya Taniguchi
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Publication number: 20110298146Abstract: The exact method with small time-lag of detecting screw back pressure for controlling the screw back pressure in the plasticizing process of an electric-motor driven injection molding machine without using a pressure detector has been asked for because the pressure detector is very expensive, necessitates troublesome works for mounting, an electric protection against noise and the works for zero-point and span adjustings and causes a complicate mechanical structure. The present invention uses a high-gain observer which contains the discrete-time arithmetic expressions derived from a mathematical model of a plasticizing mechanism in an electric-motor driven injection molding machine consisting of state equations and outputs an estimate of screw back pressure, which is one of the state variables of the above state equations, by using a screw position signal, a servomotor current demand signal or actual motor current signal and a screw revolution speed signal as inputs.Type: ApplicationFiled: June 20, 2010Publication date: December 8, 2011Inventor: Noriyuki Akasaka
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Publication number: 20110300249Abstract: An apparatus for simultaneously forming and filling a plastic container is provided. A mold cavity defines an internal surface and is adapted to accept a preform. A pressure source includes an inlet and a piston-like device. The piston-like device is moveable in a first direction wherein liquid is drawn into the pressure source through the inlet and in a second direction wherein the liquid is urged toward the preform. A blow nozzle may be adapted to receive the liquid from the pressure source and transfer the liquid at high pressure into the preform thereby urging the preform to expand toward the internal surface of the mold cavity and creating a resultant container. The liquid remains within the container as an end product.Type: ApplicationFiled: August 18, 2011Publication date: December 8, 2011Applicant: Amcor LimitedInventors: David Andison, G. David Lisch, Dan Weissmann, John Granata, Fred C. Beuerle
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Publication number: 20110287197Abstract: The invention provides, in one aspect, a method of making a container having a body and a rim defining an opening for the container, the opening being capable of being closed by a push-on lid, the container being made of a material which is susceptible to deformation when heated. In other aspects, the invention also provides a container and an apparatus for making a container.Type: ApplicationFiled: June 30, 2010Publication date: November 24, 2011Applicant: BRITTPAC LTD.Inventor: Charles Jonathan Britton
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Patent number: 8057208Abstract: An installation (100) for the manufacture of ceramic products comprises a mold (1) divided into at least two parts (2, 3) forming an internal cavity (C) where the ceramic product is formed, and mobile towards and away from each other, under the action of respective drive means (4) acting in both directions along a predetermined clamping line (S), in such a way as to join or detach the parts (2, 3) to/from each other; each part (2, 3) of the mold (1) comprises at least one rear outside surface (2p, 3p) and one lateral outside surface (2s, 3s); at least one of the parts (2, 3) is equipped with means (6) for containing and controlling a fluid and encompassing the rear (2p, 3p) and lateral (2s, 3s) outside surfaces of the mold (1) part (2, 3); the containment means (6) are associated with the part (2, 3) of the mold (1) in such a way that during the product casting cycle the forces (SF) acting on the part (2, 3) of the mold (1) are constantly compensated by correlated forces (FR).Type: GrantFiled: March 13, 2009Date of Patent: November 15, 2011Assignee: Sacmi Cooperativa Meccanici Imola Societa' CooperativaInventors: Domenico Bambi, Enrico Quadalti, Roberto Saponelli
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Patent number: 8033808Abstract: A pressure compensating molding system with die faces of thin sheets. A thin die sheet separates a mold cavity from a heating/cooling cavity. A heating system causes a heated fluid to flow through the heating/cooling cavity, thereby preheating the thin sheet. The injection material is forced through a sprue into the mold cavity. Pressure sensors monitor the pressure of the injection material in the mold cavity and in the heating/cooling cavity. A controller varies the pressure in the heating/cooling cavity to equalize a pressure differential across the thin die sheet. A cooling system causes a cooling fluid to flow through the heating/cooling cavity to cool the molded component.Type: GrantFiled: August 20, 2008Date of Patent: October 11, 2011Assignee: Delta PT, LLCInventor: Robert Sevigny
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Patent number: 7998377Abstract: An apparatus comprises a transfer device rotatable at a speed to transfer a dose of plastics from a supply device to a forming device of said dose, a control device that is suitable for varying said speed in a substantially continuous manner between a minimum value and a maximum value being associated with said transfer device.Type: GrantFiled: June 24, 2005Date of Patent: August 16, 2011Assignee: Sacmi Cooperativa Meccanici Imola Societa' CooperativaInventors: Stefano Bergami, Lorenzo Casadio
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Publication number: 20110193270Abstract: Methods of and devices for making pores, nozzles, and slits are described. In some embodiments, the methods create pattern in the molded substrate by controlling the location and direction of a controlled flow stream through molding plates. The molding plate contains a predefined pattern that is able to be used to create the desired pattern in the molding plate.Type: ApplicationFiled: February 11, 2011Publication date: August 11, 2011Inventor: Yung-Chieh Tan
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Patent number: 7980844Abstract: Torques and resin pressures applied to a screw are detected during the forward movement of the screw and coefficients of correlation between the detected torques and resin pressures are calculated. When the check ring is open, the flight of the screw receives resin pressure, and the screw torque increases proportionally to the resin pressure due to resin backflow, so the coefficients of correlation between the screw torques and the resin pressures are higher than a reference value. When the check ring closes, the flight of the screw no longer receive resin pressure, so the screw torque decreases and the coefficients of correlation become lower than the reference value. The check ring is determined to be closed when the coefficients of correlation become lower than the reference value.Type: GrantFiled: May 9, 2008Date of Patent: July 19, 2011Assignee: Fanuc LtdInventors: Junpei Maruyama, Satoshi Takatsugi
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Patent number: 7981352Abstract: A method for quality surveillance in manufacturing tablets in a rotary tablet press which, in a compression chamber, has a rotor with upper and lower rams, a die-plate, a cam system for the rams, at least one compressing station, and a charging system for the powdered material requiring compression wherein the tablets are checked for chemical and/or mechanical properties, wherein at least some chemical and/or mechanical data of the tablets is obtained by means of a NIR or LIF sensor in the compression chamber after the upper rams have left the dies, after a measuring procedure has been initiated by a machine computer in response to the die positions determined by a position generator relative to the NIR or LIF sensor.Type: GrantFiled: January 21, 2005Date of Patent: July 19, 2011Assignee: Fette GmbHInventors: JĂ¼rgen Hinzpeter, Ingo Schmidt, Ulrich Gathmann, Jörg Gaedecke, Werner Seifert
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Publication number: 20110169181Abstract: An imprint apparatus includes: a support member which supports the mold; a substrate stage which supports the substrate; a detector which detects a force applied to the mold; a mechanism which forms a space for removing the mold supported by the support member, between the support member and the substrate stage, and a controller. The controller determines a release force required to detach the mold from the cured resin, based on a detection result from the detector, compares the determined release force with a first threshold value, and causes the mechanism to form the space if the determined release force is larger than the first threshold value.Type: ApplicationFiled: January 11, 2011Publication date: July 14, 2011Applicant: CANON KABUSHIKI KAISHAInventor: Eigo KAWAKAMI
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Patent number: 7967590Abstract: An injection unit for an injection molding machine includes a screw cylinder, a plasticizing screw which can be driven therein axially and rotatably, the drive unit of which has an electric drive motor, a spindle drive coupled to the screw for the axial movement of the screw, and a rotary drive arranged coaxially with the spindle drive and allowing an axial displacement of the screw for the rotational movement of the screw. A differential gearing, is arranged between the drive motor, on the one hand, and spindle drive and rotary drive, on the other hand, with a differential cage, two driven gears and at least one compensating gear in between.Type: GrantFiled: August 7, 2009Date of Patent: June 28, 2011Assignee: Sumitomo (SHI) Demag Plastics Machinery GmbHInventors: Otto Grunitz, Simon Schulz
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Patent number: 7955068Abstract: An injection apparatus includes a guide member on a frame via a guide member support mechanism. A screw rotation mechanism is assembled on the guide member. This prevents the guide member from being affected by deformation of the frame and allows the screw rotation mechanism to be smoothly moved. Thus, a screw rotatably coupled to the screw rotation mechanism can be smoothly moved.Type: GrantFiled: November 3, 2009Date of Patent: June 7, 2011Assignee: Toshiba Kikai Kabushiki KaishaInventors: Hideaki Kitta, Motoyasu Ohue, Atsushi Takemoto
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Publication number: 20110127684Abstract: An apparatus for manufacturing a micro lens array, wherein lenses having various standards are easily manufactured by forming a micro lens array by adjusting a vacuum condition in a vacuum chamber. The apparatus including: a vacuum chamber including a vacuum space therein; a vacuum unit for forming a vacuum inside the vacuum chamber; an upper frame disposed inside the vacuum chamber and to which a substrate is installed on a lower surface of the upper frame; an elevator for ascending and descending the upper frame; a lower frame disposed below the upper frame; a master plate disposed on the lower frame and includes a plurality of molding grooves on an upper surface of the master plate; and a heater installed to a side of the master plate to heat up the master plate.Type: ApplicationFiled: June 3, 2010Publication date: June 2, 2011Applicant: INHA-Industry Partnership InstituteInventors: Han Sup Lee, Byoung Guk Park, Yi Seul Yang, Ki Woon Choi, Joon Ho Lee, Ki Ho Park, Hoi Chang Yang
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Patent number: 7950915Abstract: A plastics injection molding machine with an injection unit has an injection unit housing as central part of the injection unit, a plasticizing cylinder connected to the injection unit housing, a screw which is supported in the plasticizing cylinder for rotation to prepare injection material and for displacement to effect the injection stroke in axial direction, drive motors coupled to and generating the rotation and axial movements of the screw and supported on the injection unit housing via a motor flange, and an injection force measuring device for determining the injection force applied by the screw when executing its injection stroke, wherein the injection force measuring device includes at least one tensile force sensor which is integrated in the injection unit housing in such a manner that the reaction force of the injection force, as generated by the injection force and introduced via the motors and the motor flange into the injection unit housing, is detectable.Type: GrantFiled: March 18, 2009Date of Patent: May 31, 2011Assignee: Sumitomo (Shi) Demag Plastics Machinery GmbHInventors: Frank Stengel, Holger Schmidt, Dietmar Scholz
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Patent number: 7946837Abstract: In an embodiment, an imprint lithography apparatus is disclosed that includes a support structure configured support an imprint template, the imprint template having a neutral plane which substantially bisects the imprint template, and an actuator located in a position such that, when the imprint template is supported by the support structure, the actuator is located between the support structure and a side of the imprint template, wherein the actuator is configured to meet the imprint template at a location which is displaced from the neutral plane of the imprint template.Type: GrantFiled: October 6, 2006Date of Patent: May 24, 2011Assignee: ASML Netherlands B.V.Inventors: Yvonne Wendela Kruijt-Stegeman, Johan Frederik Dijksman, Sander Frederik Wuister, Ivar Schram
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Patent number: 7942659Abstract: An injection drive apparatus for injection molding machines is revealed. Liquid material is fed into a mold smoothly by a material feeding screw of a material feeding mechanism. Then a reaction force is generated to push the material feeding screw when the material feeding hole is nearly full of the material. Thus the material feeding screw and the slide mechanism assembled therewith are pushed to move backward. Later the injection mechanism is driven by the slide mechanism to move and act on the drive screw. Thus the slide mechanism threaded with the drive screw is driven to push the material feeding screw moving forward and squeezing the material for injection molding. Therefore, the load of the motor is reduced dramatically and the yield rate of the products produced by injection molding is increased due to the two-stage action-feeding of the material and squeezing of the material for injection.Type: GrantFiled: October 9, 2009Date of Patent: May 17, 2011Assignee: Hwa Chin Machinery Factory Co., Ltd.Inventor: Jui-Hsiang Wang
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Patent number: 7931842Abstract: A system for making sheets, films, and objects including a reactor-dryer for reacting at least one monomer to produce a polymer melt; a flash melter in communication with the reactor-dryer for heating the polymer melt received from the reactor-dryer; a flash tank in communication with the flash melter for removing volatile compounds from the polymer melt; and a control loop in communication with the flash tank for controlling the pressure of the polymer melt from the flash tank to a die forming unit. Methods of making sheets, films, and objects is further included.Type: GrantFiled: March 18, 2009Date of Patent: April 26, 2011Assignee: Chemlink Capital Ltd.Inventors: Nicholas Barakat, William M. Karszes
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Patent number: 7914716Abstract: A measurement control method uses an ending target position Xes calculated by adding a prescribed length Ls to a measurement ending position Xe. A rotation rate pattern Ar for rotating a screw 2, a back pressure Ps in relation to the screw 2, and a retraction rate pattern Ab for the screw 2 to retract, are set in advance. The remaining rotation rate pattern Ar to stop the rotation of the screw 2 at the ending target position Xes from the detected screw position X, is calculated at the time of measurement, and the rotation of the screw 2 is stopped based on the calculation. Further, the remaining retraction rate pattern Ab is calculated from the detected retraction rate Vd, and the retraction of the screw 2 is stopped based on the calculation. The result is the stopping of the screw at the measurement ending position Xe.Type: GrantFiled: June 2, 2006Date of Patent: March 29, 2011Assignee: Nissei Plastic Industrial Co., Ltd.Inventors: Fumio Shiozawa, Tetsuo Ikeda, Takashi Hakoda, Hidenobu Yoda
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Patent number: 7904196Abstract: A rotational angle of a motor operative to propel forward a screw in an injection molding machine is detected at an encoder. An output from the encoder is employed to obtain an angular velocity ? of the motor. From the obtained angular velocity ?, an estimated melt pressure value ?^ that contains no differential term is derived using a certain observer theory. The estimated melt pressure value ?^ is employed to calculate a torque command value TCMD for the motor, which is fed back to the motor. Thus, precise propelling power control unaffected by noises can be executed without the use of a pressure sensor such as a load cell.Type: GrantFiled: September 21, 2009Date of Patent: March 8, 2011Assignee: Ube Machinery Corporation, Ltd.Inventor: Yoshinori Okazaki
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Publication number: 20110052742Abstract: There is provided a mold clamping apparatus that can prevent a molding material from spouting from a split surface of a mold even if in-cavity resin pressure causes offset of a mold opening force, and can extend the life of the mold. The mold clamping apparatus includes a control device that estimates a mold opening force by mold internal pressure for molding with mold internal pressure being asymmetrical with respect to a center of a mold block, determines a mold clamping hydraulic value applied to each time bar correspondingly to the estimated mold opening force, and distributes hydraulic pressure supplied to each tie bar so that the determined mold clamping hydraulic value is reached.Type: ApplicationFiled: March 17, 2009Publication date: March 3, 2011Applicants: MITSUBISHI HEAVY INDUSTRIES, LTD., MITSUBISHI HEAVY INDUSTRIES PLASTIC TECHNOLOGY CO., LTD.Inventors: Kazunori Kuga, Takashi Mizuno, Toshihiko Kariya, Nobuhiro Uchida, Koji Suzuki
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Publication number: 20110042348Abstract: An imprint method for imprinting an imprint pattern of a mold onto a pattern formation material on a substrate so as to realize a high throughput includes the steps of bringing the imprint pattern and the pattern formation material into contact with each other; applying a first pressure between the mold and the substrate to increase a contact area between the imprint pattern and the pattern formation material; and adjusting a positional relationship between the mold and the substrate at a second pressure lower than the first pressure.Type: ApplicationFiled: September 30, 2010Publication date: February 24, 2011Applicant: CANON KABUSHIKI KAISHAInventors: Junichi Seki, Nobuhito Suehira
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Publication number: 20110042842Abstract: The present invention relates to a method and a device for producing a coated structure. A support structure is initially introduced into a mold, and subsequently a flooding gap is formed between the support structure and at least one part of the mold. Then, a negative pressure is generated in the flooding gap, and the flooding material is filled into the flooding gap. In order to avoid irregularities during the filling process, it is proposed to control or regulate the negative pressure in accordance with a predetermined pressure profile.Type: ApplicationFiled: April 24, 2009Publication date: February 24, 2011Applicant: KraussMaffaffei Technologies GmbHInventors: Josef Renkl, Wolfgang Frehsdorf
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Publication number: 20110037189Abstract: The method and the device are used for blow-molding containers. A preform made of a thermoplastic material is first subject to a thermal conditioning operation along a transport path in the region of a heating section. Thereafter, the preform is formed into the container inside a blowing mold by applying blowing pressure. While the preform is shaped into the container, at least one parameter (49, 50) characterizing the shaping is measured and evaluated by a control unit. Depending on said evaluation, at least one controlled variable (48, 46) influencing the shaping operation inside a closed loop is varied in order to match the measured parameter to an associated target value. In this way, it becomes possible to subject the container parison developing during the blow-molding operation to a predetermined defined development.Type: ApplicationFiled: February 2, 2009Publication date: February 17, 2011Applicant: KHS CORPOPLAST GMBH & CO. KGInventors: Karl-Heinz Balkau, Martin Matthiesen, Frank Haesendonckx
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Patent number: 7887313Abstract: To provide a mold apparatus for resin encapsulation, which is small in number of components, has a simple driving mechanism, is easy in assembly or disassembly work, requires no labor for maintenance and has good workability; and a resin encapsulation method. Therefore, of a lower cavity bar 51 and an upper cavity bar 26, a plurality of groove-shaped pots 52 are provided in parallel at a predetermined pitch in a region where a substrate board is disposed, and each groove-shaped pot 52 is individually provided with a plurality of cavities 54 in parallel through runners. Then, a plunger plate 60 inserted in the grooved-shaped pot 52 in a manner so as to be able to move up and down is driven by a plunger 76, whereby a resin for encapsulation inserted into the pot 52 is melted with the plunger plate 60, and the melted resin is filled in the cavities 54 through the runners.Type: GrantFiled: November 24, 2006Date of Patent: February 15, 2011Assignee: Dai-Ichi Seiko Co., Ltd.Inventors: Kenji Ogata, Masashi Nishiguchi, Kenichiro Imamura
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Patent number: 7866970Abstract: In a hydraulic drive device (1) for an injection molding machine (M) that has a pressure control valve (Vs) incorporating a pressure sensor (2) for detecting a hydraulic pressure and a feedback control circuit (Cs) for controlling the hydraulic pressure by feedback based on a pressure detection value (Spd) obtained from the pressure sensor (2) and a pressure instruction value (Spc) fed from a molding machine controller (3), the molding machine controller (3) includes a second feedback control circuit (Cm) for correcting the pressure instruction value (Spc) that is fed to the pressure control valve (Vs) based on the pressure detection value (Spd) fed from the pressure control valve (Vs) and the pressure instruction value (Spci) obtained from the interior of the molding machine controller (3).Type: GrantFiled: April 16, 2009Date of Patent: January 11, 2011Assignee: Nissei Plastic Industrial Co., Ltd.Inventors: Takashi Hakoda, Isamu Komamura, Toshimi Kato, Kiyoshi Nakamura
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Patent number: RE42424Abstract: In the extrusion of feed-stuff pellets and relevant consumer products, the extruded products are subject to expansion as a result of the boiling of their water content when the products, after being exposed to high extrusion pressure and a correspondingly high temperature, are discharged to the atmosphere through the extrusion nozzles. Such an expansion is directly aimed at, but it is desirable to be able to control it, which is difficult by adjustment of the ordinary process parameters. With the invention it has been found that the expansion which arises can be controlled in a highly constant manner, i.e. by carrying out the extrusion into a closed chamber in which an over-pressure of a few bar is established in relation to the atmospheric pressure, and which can be regulated. The extrusion products can be continuously discharged from this chamber, or they can be discharged intermittently in portions.Type: GrantFiled: May 27, 1999Date of Patent: June 7, 2011Assignee: Andritz Feed & Biofuel A/SInventor: Anders Flarup-Knudsen