Molding Pressure Control Means Responsive To Pressure At Shaping Area (e.g., Injection Or Press Mold, Etc.) Patents (Class 425/149)
  • Patent number: 8241027
    Abstract: A screw is moved along an axis by a screw advancement-retraction mechanism. A screw rotation mechanism is supported for movement along the axis by a pair of supporting members, each includes a rail for use as a guide member. The supporting members are arranged individually along tie-bars for use as lateral members and extend parallel to the tie-bars. One longitudinal end portion of each supporting member is secured to a frame of an injection unit by a fixing portion including a fixing member. The other end portion of the supporting member is supported on each tie-bar by a movable portion including a sliding member. The sliding member is movable along an axis of the tie-bar. With this arrangement, deformation, if any, of the tie-bar is prevented from affecting the rail, so that the screw rotation mechanism and the screw can move steadily.
    Type: Grant
    Filed: December 8, 2010
    Date of Patent: August 14, 2012
    Assignee: Toshiba Kikai Kabushiki Kaisha
    Inventors: Hideaki Kitta, Motoyasu Ohue, Atsushi Takemoto
  • Publication number: 20120201917
    Abstract: The present invention provides an apparatus for producing thermoplastic resin pellets of uniform shape. The apparatus includes a batch-type polymerization vessel whose inner pressure can be controlled; a pelletizer for cutting a strand-form thermoplastic resin discharged from the polymerization vessel, thereby forming pellets; a pipe for transferring the pellets to a storage container by pneumatic transportation or suction transportation; a pressure differential measuring unit for determining variation in a pressure difference between the inlet and the outlet of the transfer pipe; and a pressure controlling unit for controlling the inner pressure of the batch-type polymerization vessel on the basis of the variation in the measured pressure difference; wherein the inner pressure of the batch-type polymerization vessel is controlled in relation to a pressure loss in the transfer pipe.
    Type: Application
    Filed: April 19, 2012
    Publication date: August 9, 2012
    Applicant: Mitsubishi Gas Chemical Company, Inc.
    Inventors: Katsumi SHINOHARA, Tomomichi KANDA, Hideyuki KUROSE, Minoru KIKUCHI
  • Publication number: 20120201918
    Abstract: A blow molding valve (400) is provided. The blow molding valve (400) is adapted to be positioned within a blow molding valve block (401) including a control pressure chamber (408), a process gas chamber (450), and a piston bore (413). The blow molding valve (400) includes a control piston (402) movable within the control pressure chamber (408) and a portion of the piston bore (413), the control piston (402) being in fluid communication with a control pressure supply. A diaphragm (405) is provided and positioned between the process gas chamber (450) and the control piston (402) such that the diaphragm provides a fluid tight barrier between the process gas chamber (450) and the control piston (402).
    Type: Application
    Filed: October 7, 2010
    Publication date: August 9, 2012
    Inventor: Christian Elbs
  • Patent number: 8211359
    Abstract: A method, control system, computer program, and article of manufacture for controlling hydraulic press systems, and a new press system that utilizes a number of improvements over the assignee's original system. The control system is designed to control a hydraulic press having a die, at least two separate sets of workpiece forming punches, and at least two hydraulic pistons, each operatively associated with one set of workpiece-forming punches. The control system includes a means for controlling a magnitude of a pressing force applied by each set of workpiece-forming punches, and a means for controlling a position of each set of workpiece-forming punches relative to the die.
    Type: Grant
    Filed: November 21, 2003
    Date of Patent: July 3, 2012
    Inventor: Glenn L. Beane
  • Patent number: 8202464
    Abstract: A method cycle of a method for layerwise production of a tangible object (5) comprises the successive steps of: solidifying a predetermined area of a layer (10) of a liquid (3), said liquid layer adjoining a construction shape (6), so as to obtain a solid layer (14) having a predetermined shape; separating said solid layer from said construction shape; and moving the separated solid layer and the construction shape to a predetermined position relative to one another for letting the liquid flow-in between the separated solid layer and the construction shape. Reduced pressure is applied to at least one fluid, such as the liquid (3).
    Type: Grant
    Filed: July 10, 2007
    Date of Patent: June 19, 2012
    Assignee: Nederlandse Organisatie Voor Toegepast-Natuurwetenschappelijk Onderzoek TNO
    Inventors: Ronaldus Jacobus Johannes Boot, Herman Hendrikus Maalderink
  • Publication number: 20120148700
    Abstract: An injection mould for injection moulding an article having a base and a sidewall, the injection mould comprising: first and second mould parts which are adapted to be connected together in a closed configuration so as to define a mould cavity there between, the mould cavity having a base portion and a sidewall portion, an injector for injecting into the mould cavity molten material to be moulded into the article, at least one portion of one of the first and second mould parts being movable when the first and second mould parts are in the closed configuration so as to vary the volume of the mould cavity, an actuator for selectively moving the at least one portion of one of the first and second mould parts in first and second directions so as to increase and reduce, respectively, the volume of the mould cavity.
    Type: Application
    Filed: January 5, 2012
    Publication date: June 14, 2012
    Inventor: Peter Reginald Clarke
  • Publication number: 20120141621
    Abstract: A device with blow stations disposed on a blow wheel for blow moulding containers from a thermoplastic material includes a unit for pneumatic control of a blow pressure. The pneumatic control unit has a control piston which is guided in a cylinder and is mounted so as to be movable in the direction of a longitudinal axis of the piston. A main flow path, which can be closed by the control piston, extends through the cylinder. The control piston is provided with a control surface which faces a control chamber of the cylinder and is designed to transmit a control force to the control piston. The control piston is constructed at least in some regions from a metal or a ceramic.
    Type: Application
    Filed: December 1, 2011
    Publication date: June 7, 2012
    Applicant: KRONES AG
    Inventors: Klaus VOTH, Florian GELTINGER, Eduard HANDSCHUH
  • Patent number: 8186988
    Abstract: A powder press, with a press frame, which comprises an upper and lower frame section, an upper linear drive attached to the upper frame section and a lower linear drive attached to the lower frame section, wherein the drives are connected to an upper and lower punch plate or a die table, respectively, wherein the punch plates have a clamping system for an upper or a lower punch, a die clamping system on a die table with a die, and at least one force measuring device for measuring the pressing force on at least one punch, characterized in that at least one force measuring device is disposed between a punch plate and the associated clamping system.
    Type: Grant
    Filed: June 26, 2009
    Date of Patent: May 29, 2012
    Assignee: Fette GmbH
    Inventors: Udo Baltruschat, Stephan Mallon, Harald Römer, Jan Naeve, Ingo Schmidt
  • Publication number: 20120104642
    Abstract: {Problem}The exact method with small time-lag of detecting injection pressure for controlling pressure in an electric-motor driven injection molding machine without using a pressure detector has been asked for because the pressure detector is very expensive, necessitates troublesome works for mounting, an electric protection against noise and the works for zero-point and span adjustings and causes a complicate mechanical structure. {Solution}The present invention uses a high-gain observer which contains the discrete-time arithmetic expressions derived from a mathematical model of an injection and pressure application mechanism in an electric-motor driven injection molding machine consisting of a state equation and an output equation and outputs an estimate of injection pressure, which is one of the state variables of the above state equation, by using an injection velocity signal and a servomotor current demand signal or actual motor current signal as inputs.
    Type: Application
    Filed: November 1, 2010
    Publication date: May 3, 2012
    Inventor: Noriyuki Akasaka
  • Patent number: 8168097
    Abstract: An injection molding machine 1 includes mode selection means 8 that can selectively switch between a first control mode M1 and a second control mode M2. In the first control mode M1, control is performed by a first control system Cf in which a screw speed is controlled by feedback with a speed detection value Vd that is detected by screw speed detection means 5 and a speed target value Vfc, and an injection pressure is controlled by feedback with a pressure detection value Pid that is detected by injection pressure detection means 6 and a pressure target value Pic, whereas, in the second control mode M2, control is performed by a second control system Cs in which the screw speed is open-loop controlled with a speed target value Vsc, and a pump pressure is controlled by feedback with a pressure detection value Ppd that is detected by pump pressure detection means 7 and that is related to the pump pressure of the hydraulic pump 4 and a pressure target value Ppc.
    Type: Grant
    Filed: February 27, 2009
    Date of Patent: May 1, 2012
    Assignee: Nissei Plastic Industrial Co., Ltd.
    Inventors: Takashi Hakoda, Toshimi Kato, Yoshimoto Unno, Hirofumi Murata, Kiyoshi Nakamura
  • Patent number: 8163209
    Abstract: A method of controlling the geometry of a composite component (3). The method comprises applying pressure to the component with a pressure transmitter (6), and during said application of pressure: heating the component; measuring the position of the pressure transmitter to produce a feedback signal; and moving the pressure transmitter in response to a change in the feedback signal.
    Type: Grant
    Filed: November 12, 2007
    Date of Patent: April 24, 2012
    Assignee: Airbus Operations Limited
    Inventor: Christopher Glazebrook
  • Patent number: 8162647
    Abstract: The present invention provides blowing agent introduction systems and methods for introducing blowing agent into polymeric foam processing systems. The methods may involve introducing one or more doses of blowing agent into polymeric material in an extruder during a plastication period of a molding cycle. Prior to introduction, a dose is confined in an accumulator which, for example, has a volume defined between an inlet valve and an outlet valve. A control system may receive inputs related to system parameters (e.g., pressure of polymeric material in extruder, axial position of screw in barrel, whether screw is rotating, and the like) and based on the inputs coordinates operation of the valves to confine and introduce the blowing agent dose(s). The introduction systems may be used in discontinuous plasticating processes, such as injection molding and blow molding, and can be particularly useful in processes that use precise quantities of blowing agent.
    Type: Grant
    Filed: October 6, 2006
    Date of Patent: April 24, 2012
    Assignee: Trexel, Inc.
    Inventor: Roland Y. Kim
  • Publication number: 20120082744
    Abstract: An injection nozzle for electrospinning including a first nozzle body and a second nozzle body detachably coupled with each other and nozzle members inserted in the first and second nozzle bodies and an electrospinning device using the nozzle. The electrospinning device basically performs air electrospinning wherein a source liquid for fiber is injected together with air while the source liquid for fiber is discharged through the nozzle members, and pure electrospinning without air injection can be efficiently carried out by separating the second nozzle body in such a manner that the lower ends of the nozzle members are exposed for a predetermined length or more. Therefore, according to the present invention, pure electrospinning, air electrospinning or hot air electrospinning may be selectively carried out.
    Type: Application
    Filed: June 11, 2010
    Publication date: April 5, 2012
    Applicant: Amogreentech., Ltd.
    Inventors: Byunggwang Jo, Inyong Seo, Sangchul Suh, Chan Kim, Cheolhyeon Kim, Seunghoon Lee, Jaehwan Kim
  • Publication number: 20120074607
    Abstract: There is provided a method (300) of controlling melt pressure at a filter outlet (113) of a melt filter (112) in an injection unit (100) having an extruder (102) that is connectable to a melt accumulator (122) via the melt filter (112), the melt filter (112) being associated with a target melt pressure range, the method executable at a controller (126) associated with the injection unit (100), the method (300) comprising: appreciating (310) an indication of an actual melt pressure associated with the melt filter (112); responsive to the actual melt pressure not being within the target melt pressure range, determining (320) a remedial parameter that is instrumental in bringing the actual melt pressure within the target melt pressure range; releasing (330) a control signal to execute an action associated with the remedial parameter, thereby causing the actual melt pressure to fall within the target melt pressure range.
    Type: Application
    Filed: May 28, 2010
    Publication date: March 29, 2012
    Applicant: Husky Injection Molding Systems Ltd.
    Inventor: Gregory Allan Schultz
  • Publication number: 20120056353
    Abstract: An injection-molding machine (100), including: an air-open circuit (110); an air-closed circuit (112); and a pressure-equalization circuit (118) connecting with the air-open circuit (110) and the air-closed circuit (112), the pressure-equalization circuit (118) being configured to: (i) operate in a by-pass operation mode, in which the air pressure between the air-open circuit (110) and the air-closed circuit (112) becomes equalized, at least in part, by recycling, at least in part, the air pressure between the air-open circuit (110) and the air-closed circuit (112); and (ii) operate in a pass-through operation mode, in which the air pressure in the air-open circuit (110) and the air-closed circuit (112) is independently controlled.
    Type: Application
    Filed: May 12, 2010
    Publication date: March 8, 2012
    Applicant: Husky Injection Molding Systems Ltd.
    Inventors: Paul R. Blais, Sean Arthur Chase, Thomas Anthony St. Gelais, Angelo Mier
  • Patent number: 8128391
    Abstract: Intended is to provide a molding machine using a built-in type motor as an injecting electric motor. In this molding machine, a mounting structure for such a transmission mechanism from a rotational motion to a linear motion, as changes the rotation of the built-in motor into the linear motion thereby to transmit the linear motion to an injecting member, is simplified to improve the assembling workability. For this improvement, a sleeve is fixed in the rotor of the built-in type motor. In the hollow portion of the sleeve, a screw shaft or the rotating portion of a ball screw mechanism and the sleeve are connected and fixed by a connecting member. A nut member or the straight portion of the ball screw mechanism is fixed on a member for performing straight motions together with the injecting member.
    Type: Grant
    Filed: August 6, 2008
    Date of Patent: March 6, 2012
    Assignee: Toyo Machinery & Metal Co., Ltd.
    Inventor: Yoshiya Taniguchi
  • Publication number: 20120052143
    Abstract: A counterpressure/temperature control apparatus, comprises: a mold, having a runner and an air passage, both coupled to a mold cavity inside the mold; a logic control valve, coupled to the air passage for controlling a high-temperature gas or/and a counterpressure gas to flow in and out the mold cavity; a counterpressure gas supplying device, for supplying the counterpressure gas to the mold cavity through the logic control valve; and a high-temperature gas supplying device, for supplying the high-temperature gas to the mold cavity through the logic control valve; wherein the mold cavity is heated by the high-temperature gas, while subjecting the same to a counterpressure provided from the counterpressure gas supplying device during an injection molding process, and thereby, not only the surface quality of a product resulting from the injection molding process can be improved, but also the size of foams and the distribution evenness thereof are enhanced.
    Type: Application
    Filed: August 25, 2011
    Publication date: March 1, 2012
    Applicant: CHUNG YUAN CHRISTIAN UNIVERSITY
    Inventors: SHIA-CHUNG CHEN, Ping-Shun Hsu, Jen-An Chang, Shyh-Shin Hwang, Chia-Yen Tseng
  • Patent number: 8092206
    Abstract: The invention relates to an injection unit (1) of an injection molding machine which is arranged movable relatively to a machine base (2) of the injection molding machine in an axial direction (A), wherein the injection unit (1) comprises a base body (3) at which a screw cylinder (4) is arranged, wherein a screw (5) is arranged rotatable and axially movable in the screw cylinder (4), wherein the screw (5) is connected with a drive element (6) at one of its axial ends which can rotate the screw and can also move it in axial direction (A) and wherein the drive element (6) comprises a gear element (7) which is movable in axial direction (A) as well as an actuator (8) which is in engagement with the gear element (7) and with the base body (3) and which can perform a translational movement in axial direction (A).
    Type: Grant
    Filed: April 7, 2010
    Date of Patent: January 10, 2012
    Assignee: Wittmann Battenfeld GmbH
    Inventors: Klaus Brunbauer, Franz Wilfing, Andreas Lechner, Bernhard Zoehling
  • Publication number: 20120001370
    Abstract: A pressure adjustment device applicable in particular, but not exclusively, to stretch blow moulding machines. More particularly, the invention relates to a pressure adjustment device for stretch blow moulding machines of containers made of plastic material. The device includes an opening for dispensing a blowing fluid, a hollow body having a first inlet opening for a high pressure fluid and a second inlet opening for a piloting fluid. A shutter is slidably arranged within the hollow body, the shutter being held in a closed position by elastic means, wherein the adjustable opening of the shutter occurs, in contrast with the elastic means, by introducing—through said second inlet opening—the piloting fluid into a piloting chamber arranged between the hollow body the shutter, and wherein the piloting fluid has a controlled and adjustable pressure.
    Type: Application
    Filed: July 1, 2011
    Publication date: January 5, 2012
    Inventor: Vanni Zacche'
  • Patent number: 8087920
    Abstract: A process and an apparatus for performing a UV nano-imprint lithography are provided. The process uses a polymer pad which allows a uniform application of pressure to a patterned template and an easy removal of a residual resin layer. The apparatus includes a tilt and decentering corrector which allows an accurate alignment of layers during the nano-imprint lithography process.
    Type: Grant
    Filed: February 4, 2008
    Date of Patent: January 3, 2012
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Eun-Hyoung Cho, Sung Hoon Choa, Jin Seung Sohn, Byung Kyu Lee, Du Hyun Lee
  • Patent number: 8087919
    Abstract: An injection drive unit includes a hollow cylindrical casing rotatably supported by a housing, the cylindrical casing having an axis and a front end and a back end spaced apart along the axis; a piston in the cylindrical casing, the piston axially slidable relative to the cylindrical casing along the axis between advanced and retracted positions, and the piston rotationally locked with the cylindrical casing to rotate therewith; and a cylinder cap generally closing off the back end of the cylindrical casing and providing a first pressure chamber between the piston and the cylinder cap, the cylinder cap including a stationary part affixed to the housing and a rotary part affixed to the cylindrical casing, at least the stationary part providing a stationary end face opposed to the piston and against which fluid in the first pressure chamber bears when pressurized.
    Type: Grant
    Filed: May 27, 2010
    Date of Patent: January 3, 2012
    Assignee: Athena Automation Ltd.
    Inventors: Robert D. Schad, Carsten Link, Franz Strohmaier
  • Patent number: 8083510
    Abstract: A machine for imprinting patterns onto uncured concrete in an elongated bed includes a frame for positioning the finishing machine over the bed. A lower patterning unit suspended from the frame is movable backward and forward of the concrete bed and a press assembly moves the pattern in and out of contact with uncured concrete on the elongated bed.
    Type: Grant
    Filed: September 14, 2006
    Date of Patent: December 27, 2011
    Assignee: Fabcon, Inc.
    Inventors: Jason Hensley, Thomas Kuckhahn, Michael LeJeune, Richard Wesen, Gregory Morford, Patrick Heman, Mark Yzermans, David Henderson
  • Patent number: 8075815
    Abstract: The invention relates to a method for detecting process parameters when making wood products (6), especially wood panels, which are hot-pressed by applying pressure and heat, as well as a wood product (6). In said method, at least one measuring instrument (3) is introduced into the non-pressed starting material (2) during the on-going production process of the wood products (6) in order to detect the pressure, temperature, and/or humidity and remains in the end product (6). The measured process parameters are read in a wireless manner.
    Type: Grant
    Filed: June 3, 2008
    Date of Patent: December 13, 2011
    Assignee: Fraunhofer-Gesellschaft zur Forderung der Angewandten Forschung E.V.
    Inventor: Jochen Aderhold
  • Patent number: 8075296
    Abstract: Provided is an injection molding machine using a built-in type motor as a measuring electric servomotor. In order to reduce the entire length of the machine (the injection molding machine), the metering electric motor is exemplified by a hollow built-in type motor, which includes a cylindrical stator, and a cylindrical rotor positioned in the stator. A sleeve is fixed in the rotor of the built-in type motor, and a member fixing the rear end portion of a screw and the sleeve are connected/fixed. Moreover, a nut member as a straight portion of a ball screw mechanism for converting the rotation of an injecting electric motor into linear motions and the sleeve are connected/fixed.
    Type: Grant
    Filed: August 21, 2008
    Date of Patent: December 13, 2011
    Assignee: Toyo Machinery & Metal Co., Ltd.
    Inventor: Yoshiya Taniguchi
  • Publication number: 20110298146
    Abstract: The exact method with small time-lag of detecting screw back pressure for controlling the screw back pressure in the plasticizing process of an electric-motor driven injection molding machine without using a pressure detector has been asked for because the pressure detector is very expensive, necessitates troublesome works for mounting, an electric protection against noise and the works for zero-point and span adjustings and causes a complicate mechanical structure. The present invention uses a high-gain observer which contains the discrete-time arithmetic expressions derived from a mathematical model of a plasticizing mechanism in an electric-motor driven injection molding machine consisting of state equations and outputs an estimate of screw back pressure, which is one of the state variables of the above state equations, by using a screw position signal, a servomotor current demand signal or actual motor current signal and a screw revolution speed signal as inputs.
    Type: Application
    Filed: June 20, 2010
    Publication date: December 8, 2011
    Inventor: Noriyuki Akasaka
  • Publication number: 20110300249
    Abstract: An apparatus for simultaneously forming and filling a plastic container is provided. A mold cavity defines an internal surface and is adapted to accept a preform. A pressure source includes an inlet and a piston-like device. The piston-like device is moveable in a first direction wherein liquid is drawn into the pressure source through the inlet and in a second direction wherein the liquid is urged toward the preform. A blow nozzle may be adapted to receive the liquid from the pressure source and transfer the liquid at high pressure into the preform thereby urging the preform to expand toward the internal surface of the mold cavity and creating a resultant container. The liquid remains within the container as an end product.
    Type: Application
    Filed: August 18, 2011
    Publication date: December 8, 2011
    Applicant: Amcor Limited
    Inventors: David Andison, G. David Lisch, Dan Weissmann, John Granata, Fred C. Beuerle
  • Publication number: 20110287197
    Abstract: The invention provides, in one aspect, a method of making a container having a body and a rim defining an opening for the container, the opening being capable of being closed by a push-on lid, the container being made of a material which is susceptible to deformation when heated. In other aspects, the invention also provides a container and an apparatus for making a container.
    Type: Application
    Filed: June 30, 2010
    Publication date: November 24, 2011
    Applicant: BRITTPAC LTD.
    Inventor: Charles Jonathan Britton
  • Patent number: 8057208
    Abstract: An installation (100) for the manufacture of ceramic products comprises a mold (1) divided into at least two parts (2, 3) forming an internal cavity (C) where the ceramic product is formed, and mobile towards and away from each other, under the action of respective drive means (4) acting in both directions along a predetermined clamping line (S), in such a way as to join or detach the parts (2, 3) to/from each other; each part (2, 3) of the mold (1) comprises at least one rear outside surface (2p, 3p) and one lateral outside surface (2s, 3s); at least one of the parts (2, 3) is equipped with means (6) for containing and controlling a fluid and encompassing the rear (2p, 3p) and lateral (2s, 3s) outside surfaces of the mold (1) part (2, 3); the containment means (6) are associated with the part (2, 3) of the mold (1) in such a way that during the product casting cycle the forces (SF) acting on the part (2, 3) of the mold (1) are constantly compensated by correlated forces (FR).
    Type: Grant
    Filed: March 13, 2009
    Date of Patent: November 15, 2011
    Assignee: Sacmi Cooperativa Meccanici Imola Societa' Cooperativa
    Inventors: Domenico Bambi, Enrico Quadalti, Roberto Saponelli
  • Patent number: 8033808
    Abstract: A pressure compensating molding system with die faces of thin sheets. A thin die sheet separates a mold cavity from a heating/cooling cavity. A heating system causes a heated fluid to flow through the heating/cooling cavity, thereby preheating the thin sheet. The injection material is forced through a sprue into the mold cavity. Pressure sensors monitor the pressure of the injection material in the mold cavity and in the heating/cooling cavity. A controller varies the pressure in the heating/cooling cavity to equalize a pressure differential across the thin die sheet. A cooling system causes a cooling fluid to flow through the heating/cooling cavity to cool the molded component.
    Type: Grant
    Filed: August 20, 2008
    Date of Patent: October 11, 2011
    Assignee: Delta PT, LLC
    Inventor: Robert Sevigny
  • Patent number: 7998377
    Abstract: An apparatus comprises a transfer device rotatable at a speed to transfer a dose of plastics from a supply device to a forming device of said dose, a control device that is suitable for varying said speed in a substantially continuous manner between a minimum value and a maximum value being associated with said transfer device.
    Type: Grant
    Filed: June 24, 2005
    Date of Patent: August 16, 2011
    Assignee: Sacmi Cooperativa Meccanici Imola Societa' Cooperativa
    Inventors: Stefano Bergami, Lorenzo Casadio
  • Publication number: 20110193270
    Abstract: Methods of and devices for making pores, nozzles, and slits are described. In some embodiments, the methods create pattern in the molded substrate by controlling the location and direction of a controlled flow stream through molding plates. The molding plate contains a predefined pattern that is able to be used to create the desired pattern in the molding plate.
    Type: Application
    Filed: February 11, 2011
    Publication date: August 11, 2011
    Inventor: Yung-Chieh Tan
  • Patent number: 7980844
    Abstract: Torques and resin pressures applied to a screw are detected during the forward movement of the screw and coefficients of correlation between the detected torques and resin pressures are calculated. When the check ring is open, the flight of the screw receives resin pressure, and the screw torque increases proportionally to the resin pressure due to resin backflow, so the coefficients of correlation between the screw torques and the resin pressures are higher than a reference value. When the check ring closes, the flight of the screw no longer receive resin pressure, so the screw torque decreases and the coefficients of correlation become lower than the reference value. The check ring is determined to be closed when the coefficients of correlation become lower than the reference value.
    Type: Grant
    Filed: May 9, 2008
    Date of Patent: July 19, 2011
    Assignee: Fanuc Ltd
    Inventors: Junpei Maruyama, Satoshi Takatsugi
  • Patent number: 7981352
    Abstract: A method for quality surveillance in manufacturing tablets in a rotary tablet press which, in a compression chamber, has a rotor with upper and lower rams, a die-plate, a cam system for the rams, at least one compressing station, and a charging system for the powdered material requiring compression wherein the tablets are checked for chemical and/or mechanical properties, wherein at least some chemical and/or mechanical data of the tablets is obtained by means of a NIR or LIF sensor in the compression chamber after the upper rams have left the dies, after a measuring procedure has been initiated by a machine computer in response to the die positions determined by a position generator relative to the NIR or LIF sensor.
    Type: Grant
    Filed: January 21, 2005
    Date of Patent: July 19, 2011
    Assignee: Fette GmbH
    Inventors: JĂ¼rgen Hinzpeter, Ingo Schmidt, Ulrich Gathmann, Jörg Gaedecke, Werner Seifert
  • Publication number: 20110169181
    Abstract: An imprint apparatus includes: a support member which supports the mold; a substrate stage which supports the substrate; a detector which detects a force applied to the mold; a mechanism which forms a space for removing the mold supported by the support member, between the support member and the substrate stage, and a controller. The controller determines a release force required to detach the mold from the cured resin, based on a detection result from the detector, compares the determined release force with a first threshold value, and causes the mechanism to form the space if the determined release force is larger than the first threshold value.
    Type: Application
    Filed: January 11, 2011
    Publication date: July 14, 2011
    Applicant: CANON KABUSHIKI KAISHA
    Inventor: Eigo KAWAKAMI
  • Patent number: 7967590
    Abstract: An injection unit for an injection molding machine includes a screw cylinder, a plasticizing screw which can be driven therein axially and rotatably, the drive unit of which has an electric drive motor, a spindle drive coupled to the screw for the axial movement of the screw, and a rotary drive arranged coaxially with the spindle drive and allowing an axial displacement of the screw for the rotational movement of the screw. A differential gearing, is arranged between the drive motor, on the one hand, and spindle drive and rotary drive, on the other hand, with a differential cage, two driven gears and at least one compensating gear in between.
    Type: Grant
    Filed: August 7, 2009
    Date of Patent: June 28, 2011
    Assignee: Sumitomo (SHI) Demag Plastics Machinery GmbH
    Inventors: Otto Grunitz, Simon Schulz
  • Patent number: 7955068
    Abstract: An injection apparatus includes a guide member on a frame via a guide member support mechanism. A screw rotation mechanism is assembled on the guide member. This prevents the guide member from being affected by deformation of the frame and allows the screw rotation mechanism to be smoothly moved. Thus, a screw rotatably coupled to the screw rotation mechanism can be smoothly moved.
    Type: Grant
    Filed: November 3, 2009
    Date of Patent: June 7, 2011
    Assignee: Toshiba Kikai Kabushiki Kaisha
    Inventors: Hideaki Kitta, Motoyasu Ohue, Atsushi Takemoto
  • Publication number: 20110127684
    Abstract: An apparatus for manufacturing a micro lens array, wherein lenses having various standards are easily manufactured by forming a micro lens array by adjusting a vacuum condition in a vacuum chamber. The apparatus including: a vacuum chamber including a vacuum space therein; a vacuum unit for forming a vacuum inside the vacuum chamber; an upper frame disposed inside the vacuum chamber and to which a substrate is installed on a lower surface of the upper frame; an elevator for ascending and descending the upper frame; a lower frame disposed below the upper frame; a master plate disposed on the lower frame and includes a plurality of molding grooves on an upper surface of the master plate; and a heater installed to a side of the master plate to heat up the master plate.
    Type: Application
    Filed: June 3, 2010
    Publication date: June 2, 2011
    Applicant: INHA-Industry Partnership Institute
    Inventors: Han Sup Lee, Byoung Guk Park, Yi Seul Yang, Ki Woon Choi, Joon Ho Lee, Ki Ho Park, Hoi Chang Yang
  • Patent number: 7950915
    Abstract: A plastics injection molding machine with an injection unit has an injection unit housing as central part of the injection unit, a plasticizing cylinder connected to the injection unit housing, a screw which is supported in the plasticizing cylinder for rotation to prepare injection material and for displacement to effect the injection stroke in axial direction, drive motors coupled to and generating the rotation and axial movements of the screw and supported on the injection unit housing via a motor flange, and an injection force measuring device for determining the injection force applied by the screw when executing its injection stroke, wherein the injection force measuring device includes at least one tensile force sensor which is integrated in the injection unit housing in such a manner that the reaction force of the injection force, as generated by the injection force and introduced via the motors and the motor flange into the injection unit housing, is detectable.
    Type: Grant
    Filed: March 18, 2009
    Date of Patent: May 31, 2011
    Assignee: Sumitomo (Shi) Demag Plastics Machinery GmbH
    Inventors: Frank Stengel, Holger Schmidt, Dietmar Scholz
  • Patent number: 7946837
    Abstract: In an embodiment, an imprint lithography apparatus is disclosed that includes a support structure configured support an imprint template, the imprint template having a neutral plane which substantially bisects the imprint template, and an actuator located in a position such that, when the imprint template is supported by the support structure, the actuator is located between the support structure and a side of the imprint template, wherein the actuator is configured to meet the imprint template at a location which is displaced from the neutral plane of the imprint template.
    Type: Grant
    Filed: October 6, 2006
    Date of Patent: May 24, 2011
    Assignee: ASML Netherlands B.V.
    Inventors: Yvonne Wendela Kruijt-Stegeman, Johan Frederik Dijksman, Sander Frederik Wuister, Ivar Schram
  • Patent number: 7942659
    Abstract: An injection drive apparatus for injection molding machines is revealed. Liquid material is fed into a mold smoothly by a material feeding screw of a material feeding mechanism. Then a reaction force is generated to push the material feeding screw when the material feeding hole is nearly full of the material. Thus the material feeding screw and the slide mechanism assembled therewith are pushed to move backward. Later the injection mechanism is driven by the slide mechanism to move and act on the drive screw. Thus the slide mechanism threaded with the drive screw is driven to push the material feeding screw moving forward and squeezing the material for injection molding. Therefore, the load of the motor is reduced dramatically and the yield rate of the products produced by injection molding is increased due to the two-stage action-feeding of the material and squeezing of the material for injection.
    Type: Grant
    Filed: October 9, 2009
    Date of Patent: May 17, 2011
    Assignee: Hwa Chin Machinery Factory Co., Ltd.
    Inventor: Jui-Hsiang Wang
  • Patent number: 7931842
    Abstract: A system for making sheets, films, and objects including a reactor-dryer for reacting at least one monomer to produce a polymer melt; a flash melter in communication with the reactor-dryer for heating the polymer melt received from the reactor-dryer; a flash tank in communication with the flash melter for removing volatile compounds from the polymer melt; and a control loop in communication with the flash tank for controlling the pressure of the polymer melt from the flash tank to a die forming unit. Methods of making sheets, films, and objects is further included.
    Type: Grant
    Filed: March 18, 2009
    Date of Patent: April 26, 2011
    Assignee: Chemlink Capital Ltd.
    Inventors: Nicholas Barakat, William M. Karszes
  • Patent number: 7914716
    Abstract: A measurement control method uses an ending target position Xes calculated by adding a prescribed length Ls to a measurement ending position Xe. A rotation rate pattern Ar for rotating a screw 2, a back pressure Ps in relation to the screw 2, and a retraction rate pattern Ab for the screw 2 to retract, are set in advance. The remaining rotation rate pattern Ar to stop the rotation of the screw 2 at the ending target position Xes from the detected screw position X, is calculated at the time of measurement, and the rotation of the screw 2 is stopped based on the calculation. Further, the remaining retraction rate pattern Ab is calculated from the detected retraction rate Vd, and the retraction of the screw 2 is stopped based on the calculation. The result is the stopping of the screw at the measurement ending position Xe.
    Type: Grant
    Filed: June 2, 2006
    Date of Patent: March 29, 2011
    Assignee: Nissei Plastic Industrial Co., Ltd.
    Inventors: Fumio Shiozawa, Tetsuo Ikeda, Takashi Hakoda, Hidenobu Yoda
  • Patent number: 7904196
    Abstract: A rotational angle of a motor operative to propel forward a screw in an injection molding machine is detected at an encoder. An output from the encoder is employed to obtain an angular velocity ? of the motor. From the obtained angular velocity ?, an estimated melt pressure value ?^ that contains no differential term is derived using a certain observer theory. The estimated melt pressure value ?^ is employed to calculate a torque command value TCMD for the motor, which is fed back to the motor. Thus, precise propelling power control unaffected by noises can be executed without the use of a pressure sensor such as a load cell.
    Type: Grant
    Filed: September 21, 2009
    Date of Patent: March 8, 2011
    Assignee: Ube Machinery Corporation, Ltd.
    Inventor: Yoshinori Okazaki
  • Publication number: 20110052742
    Abstract: There is provided a mold clamping apparatus that can prevent a molding material from spouting from a split surface of a mold even if in-cavity resin pressure causes offset of a mold opening force, and can extend the life of the mold. The mold clamping apparatus includes a control device that estimates a mold opening force by mold internal pressure for molding with mold internal pressure being asymmetrical with respect to a center of a mold block, determines a mold clamping hydraulic value applied to each time bar correspondingly to the estimated mold opening force, and distributes hydraulic pressure supplied to each tie bar so that the determined mold clamping hydraulic value is reached.
    Type: Application
    Filed: March 17, 2009
    Publication date: March 3, 2011
    Applicants: MITSUBISHI HEAVY INDUSTRIES, LTD., MITSUBISHI HEAVY INDUSTRIES PLASTIC TECHNOLOGY CO., LTD.
    Inventors: Kazunori Kuga, Takashi Mizuno, Toshihiko Kariya, Nobuhiro Uchida, Koji Suzuki
  • Publication number: 20110042348
    Abstract: An imprint method for imprinting an imprint pattern of a mold onto a pattern formation material on a substrate so as to realize a high throughput includes the steps of bringing the imprint pattern and the pattern formation material into contact with each other; applying a first pressure between the mold and the substrate to increase a contact area between the imprint pattern and the pattern formation material; and adjusting a positional relationship between the mold and the substrate at a second pressure lower than the first pressure.
    Type: Application
    Filed: September 30, 2010
    Publication date: February 24, 2011
    Applicant: CANON KABUSHIKI KAISHA
    Inventors: Junichi Seki, Nobuhito Suehira
  • Publication number: 20110042842
    Abstract: The present invention relates to a method and a device for producing a coated structure. A support structure is initially introduced into a mold, and subsequently a flooding gap is formed between the support structure and at least one part of the mold. Then, a negative pressure is generated in the flooding gap, and the flooding material is filled into the flooding gap. In order to avoid irregularities during the filling process, it is proposed to control or regulate the negative pressure in accordance with a predetermined pressure profile.
    Type: Application
    Filed: April 24, 2009
    Publication date: February 24, 2011
    Applicant: KraussMaffaffei Technologies GmbH
    Inventors: Josef Renkl, Wolfgang Frehsdorf
  • Publication number: 20110037189
    Abstract: The method and the device are used for blow-molding containers. A preform made of a thermoplastic material is first subject to a thermal conditioning operation along a transport path in the region of a heating section. Thereafter, the preform is formed into the container inside a blowing mold by applying blowing pressure. While the preform is shaped into the container, at least one parameter (49, 50) characterizing the shaping is measured and evaluated by a control unit. Depending on said evaluation, at least one controlled variable (48, 46) influencing the shaping operation inside a closed loop is varied in order to match the measured parameter to an associated target value. In this way, it becomes possible to subject the container parison developing during the blow-molding operation to a predetermined defined development.
    Type: Application
    Filed: February 2, 2009
    Publication date: February 17, 2011
    Applicant: KHS CORPOPLAST GMBH & CO. KG
    Inventors: Karl-Heinz Balkau, Martin Matthiesen, Frank Haesendonckx
  • Patent number: 7887313
    Abstract: To provide a mold apparatus for resin encapsulation, which is small in number of components, has a simple driving mechanism, is easy in assembly or disassembly work, requires no labor for maintenance and has good workability; and a resin encapsulation method. Therefore, of a lower cavity bar 51 and an upper cavity bar 26, a plurality of groove-shaped pots 52 are provided in parallel at a predetermined pitch in a region where a substrate board is disposed, and each groove-shaped pot 52 is individually provided with a plurality of cavities 54 in parallel through runners. Then, a plunger plate 60 inserted in the grooved-shaped pot 52 in a manner so as to be able to move up and down is driven by a plunger 76, whereby a resin for encapsulation inserted into the pot 52 is melted with the plunger plate 60, and the melted resin is filled in the cavities 54 through the runners.
    Type: Grant
    Filed: November 24, 2006
    Date of Patent: February 15, 2011
    Assignee: Dai-Ichi Seiko Co., Ltd.
    Inventors: Kenji Ogata, Masashi Nishiguchi, Kenichiro Imamura
  • Patent number: 7866970
    Abstract: In a hydraulic drive device (1) for an injection molding machine (M) that has a pressure control valve (Vs) incorporating a pressure sensor (2) for detecting a hydraulic pressure and a feedback control circuit (Cs) for controlling the hydraulic pressure by feedback based on a pressure detection value (Spd) obtained from the pressure sensor (2) and a pressure instruction value (Spc) fed from a molding machine controller (3), the molding machine controller (3) includes a second feedback control circuit (Cm) for correcting the pressure instruction value (Spc) that is fed to the pressure control valve (Vs) based on the pressure detection value (Spd) fed from the pressure control valve (Vs) and the pressure instruction value (Spci) obtained from the interior of the molding machine controller (3).
    Type: Grant
    Filed: April 16, 2009
    Date of Patent: January 11, 2011
    Assignee: Nissei Plastic Industrial Co., Ltd.
    Inventors: Takashi Hakoda, Isamu Komamura, Toshimi Kato, Kiyoshi Nakamura
  • Patent number: RE42424
    Abstract: In the extrusion of feed-stuff pellets and relevant consumer products, the extruded products are subject to expansion as a result of the boiling of their water content when the products, after being exposed to high extrusion pressure and a correspondingly high temperature, are discharged to the atmosphere through the extrusion nozzles. Such an expansion is directly aimed at, but it is desirable to be able to control it, which is difficult by adjustment of the ordinary process parameters. With the invention it has been found that the expansion which arises can be controlled in a highly constant manner, i.e. by carrying out the extrusion into a closed chamber in which an over-pressure of a few bar is established in relation to the atmospheric pressure, and which can be regulated. The extrusion products can be continuously discharged from this chamber, or they can be discharged intermittently in portions.
    Type: Grant
    Filed: May 27, 1999
    Date of Patent: June 7, 2011
    Assignee: Andritz Feed & Biofuel A/S
    Inventor: Anders Flarup-Knudsen