Molding Pressure Control Means Responsive To Pressure At Shaping Area (e.g., Injection Or Press Mold, Etc.) Patents (Class 425/149)
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Publication number: 20100007037Abstract: The method and the apparatus serve for blow-moulding containers. After thermal conditioning, a parison is formed into the container within a blowing mould of a blow-moulding machine (41) by the action of blow-moulding pressure. The required blow-moulding gas is provided by a compressor (42). A compressor controller (44) is connected to a controller of the blow-moulding machine in such a way that the controller of the blow-moulding machine generates a setpoint value (49) for the initial pressure which is provided by the compressor.Type: ApplicationFiled: January 20, 2007Publication date: January 14, 2010Inventors: Michael Linke, Michael Litzenberg, Frank Berger, Rolf Baumgarte, Frank Lewin
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Publication number: 20090315205Abstract: A control method of injection molding includes the steps of: filling molten resin in an injection molding die by velocity control until a detection value of a filling pressure of the molten resin reaches a first set pressure value; filling the molten resin by switching control from the velocity control to pressure control by which the control is performed at the first set pressure value at a time point when the detection value of the filling pressure reaches or exceeds the first set pressure value; and switching the control to holding pressure control by which the control is performed at a second set pressure value at a time point when the filling velocity drops to or below a set velocity while filling is performed by the pressure control.Type: ApplicationFiled: June 18, 2009Publication date: December 24, 2009Applicant: SONY CORPORATIONInventor: Ikuo Koumaru
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Patent number: 7635262Abstract: Improved apparatus for imprint lithography involves using direct fluid pressure to press a mold into a substrate-supported film. Advantageously the mold and/or substrate are sufficiently flexible to provide wide area contact under the fluid pressure. Fluid pressing can be accomplished by sealing the mold against the film and disposing the resulting assembly in a pressurized chamber. The result of this fluid pressing is enhanced resolution and high uniformity over an enlarged area.Type: GrantFiled: August 8, 2003Date of Patent: December 22, 2009Assignee: Princeton UniversityInventors: Stephen Y. Chou, Hua Tan, Wei Zhang
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Patent number: 7635259Abstract: A molding machine in which a load cell unit is mounted on an end portion of one of a plurality of connecting bars elastically deformable (extensionally deformable) due to a load (tensile load) during the operation of molding. At least partially any connecting bar where the load cell unit is not mounted, that is, any connecting bar other than the predetermined connecting bar where the load cell unit is mounted, includes a portion whose diameter is made a predetermined distance smaller than a diameter of the predetermined connecting bar where the load cell unit is mounted. Thus, the quantities of deformation can be equalized all over the connecting bars without using any dummy load cell unit.Type: GrantFiled: November 27, 2007Date of Patent: December 22, 2009Assignee: Toyo Machinery & Metal Co., Ltd.Inventor: Kenta Tanaka
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Patent number: 7625196Abstract: In a method for manufacturing a double-walled, thermoplastic tube with a connecting sleeve, which enables precise and complete molding of the connecting sleeve by simple means, it is provided that a) a first tube (1) is extruded into a mold tunnel (4) comprising at least one row of molds (5) guided on a path, b) the first tube (1) is given a corrugated shape in at least one first section and expanded into a connecting sleeve in at least one second section, c) a second tube (6) is extruded into the first tube and pressed against the corrugation troughs (8) of the first tube (1), d) while the first tube (1) is being given a corrugated shape and the second tube (6) extruded into the first, the space (A) between the two tubes (1, 6) is subjected to a pressure p1 that is above atmospheric pressure, e) the space (A) between the two tubes (1, 6) is subjected, at a specified time before or after expansion of the first tube (1) into a connecting sleeve, to an essentially constant pressure p2?p1 above atmospheric pressType: GrantFiled: July 25, 2001Date of Patent: December 1, 2009Inventors: Manfred A. A. Lupke, Stefan A. Lupke
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Publication number: 20090289385Abstract: An improved method for injection molding plastic material battery vessels, in particular large size battery vessels comprises the steps of starting to inject a plastic material at a maximum injection pressure and rate, detecting the filling-in of the mold and, as the mold has been filled into 95% of its full volume, controllably adjusting and stabilizing the injection pressure and rate to allow the mold to be fully filled, while properly driving and locking the plugs or male elements of the mold.Type: ApplicationFiled: August 7, 2008Publication date: November 26, 2009Inventor: Mario Macrelli
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Patent number: 7622061Abstract: The present invention is a process and apparatus for conserving loss of heat while forming and crystallizing polymer particles in a liquid. The cooling liquid quenches the polymer during particle molding to facilitate shaping. The cooling liquid cools the polymer particles not below a temperature that allows adequate crystallization to occur. Cooling liquid is quickly switched with a warming liquid, so the temperature of the polymer is in the crystallization range and the heat of crystallization self-heats the polymer to a higher temperature.Type: GrantFiled: February 23, 2009Date of Patent: November 24, 2009Assignee: UOP LLCInventor: James F. McGehee
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Patent number: 7618566Abstract: A controller for at least one heater utilized in a hot runner injection molding system, which includes a regulated voltage supply that is electrically connected to the at least one heater utilized in a hot runner injection molding system, at least one sensor operatively associated with at least one heater and utilized in a hot runner injection molding system, at least one digital signal processor that is operatively connected to the at least one heater utilized in a hot runner injection molding system, the regulated voltage supply and the sensor operatively associated with the at least one heater utilized in a hot runner injection molding system based on feedback from the at least one sensor.Type: GrantFiled: March 20, 2006Date of Patent: November 17, 2009Assignee: Husky Injection Molding Systems Ltd.Inventor: Jim Pilavdzic
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Publication number: 20090274788Abstract: The method comprises the following steps: a) the container opening is sealed, b) at least one wall opening is created by drilling through or piercing the wall of the outer container using a drill, graver or needle, a pressurized medium being introduced into the gap between the outer container and the inner tube, once the wall of the outer container has been fully penetrated, c) the advance of the drill or needle is halted as soon as a predetermined first pressure threshold has been reached in the inner tube, d) the introduction of the pressurized medium into the gap between the outer container and the inner tube is halted as soon as a predetermined second pressure threshold has been reached in the inner tube, e) once the pressure in the gap between the outer container and the inner tube has been relieved, a pressurized medium is introduced into the inner tube through the container opening, in order to place the inner tube against the container wall again after it has been detached from the latter.Type: ApplicationFiled: July 9, 2009Publication date: November 5, 2009Applicant: GAPLAST GMBHInventor: Stephan Kneer
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Publication number: 20090274786Abstract: A device for extruding a strip of rubber comprises a passage for forming the strip, which passage is defined by a rotary roller for forming and driving the strip. The device also comprises a shutter for shutting the forming passage, which shutter is deactivatable under the effect of the pressure of the rubber upstream from the shutter exceeding a predetermined threshold.Type: ApplicationFiled: October 30, 2008Publication date: November 5, 2009Applicant: Michelin Recherche et Technique S.A.Inventors: Christophe OUGIER, Christian MONGE
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Publication number: 20090274787Abstract: An injection molding system is disclosed having a self-regulating valve for balancing melt flow. The self-regulating valve includes a control rod configured to balance the melt flow rate through a hot runner system. The self-regulating valve reacts to an injection or melt pressure within the hot runner system and a pre-set force provided by an external force device. The self-regulating valve is an open-loop system as it requires neither a measurement of pressure by a sensor nor feedback from a processor in order to regulate the melt flow. The self-regulating valve mechanically reacts to changes in melt pressure on control surfaces thereof by “bobbing” upwards/downwards to decrease/increase the melt flow accordingly. The self-regulating valve compensates for conditions that affect melt pressure, such as an increase/decrease in melt viscosity, changes in melt temperature, and/or mold cavity size without the use of a processing device.Type: ApplicationFiled: July 8, 2009Publication date: November 5, 2009Applicant: MOLD-MASTERS (2007) LIMITEDInventors: Neil Dewar, Vijay Kudchadkar, Peter Klobucar
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Patent number: 7611350Abstract: An injection molding apparatus provided with a central control and with a screw which extends in a cylinder, which cylinder is provided with a filing opening and with a nozzle, the screw being drivingly connected with two controllable electric motors such that a movement in rotational and/or axial sense can be imposed on the screw, the driving connection comprising a number of cylindrical planetary rollers accommodated for rotation in a planetary cage such that the planetary rollers can be engaged from a space located radially outside the planetary cage and a space located radially within the planetary cage, the planetary cage being connected to the screw in a manner secured against rotation, while a first drive part connected with a rotor of the first electric motor, is provided with a first engaging surface facing radially inward which engages the planetary rollers from the space located radially outside the planetary cage, while a second drive part, connected with a rotor of the second electric motor is prType: GrantFiled: August 2, 2004Date of Patent: November 3, 2009Assignee: OTB Group B.V.Inventors: Marinus F. J. Evers, Michael A. T. Hompus
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Publication number: 20090267253Abstract: A thermoplastic injection molding system and method of use is described for molding parts from heated plastics and other organic resins. The machine uses heat sources located along the barrel to heat the source material while an auger screw transports the source material in the barrel. This transport step does not shear the source material, nor does it use friction to produce the heat necessary to melt the source material. The material becomes substantially liquid or melted during the heating process, and the melted material is forced, by the auger screw, into a chamber whereupon a plunger, situated concentrically with the auger screw, injects the material from the chamber into a mold. Sensors located along the barrel and in the chamber ensure consistency between mold cycles. The controller dynamically adjusts the injection molding process to achieve more consistent and reliable molded parts.Type: ApplicationFiled: April 23, 2009Publication date: October 29, 2009Applicant: Koalesce, Inc.Inventor: Richard Ernest Fitzpatrick
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Publication number: 20090261507Abstract: A valve in a mould as to provide a potential airflow pathway either way, the valving being characterised in that it has at least a substantially closed condition from which it can be opened by a pressure differential in one direction that is below that which will cause it to open or fail to allow an airflow in the other direction.Type: ApplicationFiled: June 17, 2009Publication date: October 22, 2009Inventor: Rory Macpherson Jones
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Publication number: 20090263530Abstract: In a hydraulic drive device (1) for an injection molding machine (M) that has a pressure control valve (Vs) incorporating a pressure sensor (2) for detecting a hydraulic pressure and a feedback control circuit (Cs) for controlling the hydraulic pressure by feedback based on a pressure detection value (Spd) obtained from the pressure sensor (2) and a pressure instruction value (Spc) fed from a molding machine controller (3), the molding machine controller (3) includes a second feedback control circuit (Cm) for correcting the pressure instruction value (Spc) that is fed to the pressure control valve (Vs) based on the pressure detection value (Spd) fed from the pressure control valve (Vs) and the pressure instruction value (Spci) obtained from the interior of the molding machine controller (3).Type: ApplicationFiled: April 16, 2009Publication date: October 22, 2009Inventors: Takashi HAKODA, Isamu Komamura, Toshimi Kato, Kiyoshi Nakamura
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Patent number: 7604471Abstract: An injection molding machine configured so that items of molding conditions of which values are not changed can be set selectively when a set of molding conditions is read from a storage device so that values for the read molding condition items are set as the set values. Installation setting is established for the set items of those molding conditions of which set values are prohibited from being changed. When a set of predetermined values of the molding conditions is read from the storage device and set collectively, the set values for only those set items which are not designated to the installation setting are rewritten to the read values without changing the set values for the items designated to the installation setting. If a password with which the installation setting can be designated and canceled is entered, an installation setting mode is established, whereupon the installation setting for the set items can be designated or canceled.Type: GrantFiled: August 7, 2007Date of Patent: October 20, 2009Assignee: Fanuc LtdInventors: Osamu Saito, Yuusuke Imai
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Publication number: 20090243131Abstract: An injection molding machine includes a pressure detector 35, 48, 87 or 151 being a strain detector configured to detect strain when voltage is input to the strain detector. A value of the voltage being input to the pressure detector 35, 48, 87 or 151 is changed during one molding cycle.Type: ApplicationFiled: September 14, 2007Publication date: October 1, 2009Applicant: Sumitomo Heavy Industries, Ltd.Inventors: Motoki Tanaka, Okito Nishio, Masahiro Hayakawa, Naohiro Yoshida, Daisuke Maruo
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Publication number: 20090238909Abstract: A plastics injection molding machine with an injection unit has an injection unit housing as central part of the injection unit, a plasticizing cylinder connected to the injection unit housing, a screw which is supported in the plasticizing cylinder for rotation to prepare injection material and for displacement to effect the injection stroke in axial direction, drive motors coupled to and generating the rotation and axial movements of the screw and supported on the injection unit housing via a motor flange, and an injection force measuring device for determining the injection force applied by the screw when executing its injection stroke, wherein the injection force measuring device includes at least one tensile force sensor which is integrated in the injection unit housing in such a manner that the reaction force of the injection force, as generated by the injection force and introduced via the motors and the motor flange into the injection unit housing, is detectable.Type: ApplicationFiled: March 18, 2009Publication date: September 24, 2009Applicant: Sumitomo (SHI) Demag Plastics Machinery GmbHInventors: Frank Stengel, Holger Schmidt, Dietmar Scholz
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Publication number: 20090236778Abstract: A method cycle of a method for layerwise production of a tangible object (5) comprises the successive steps of: solidifying a predetermined area of a layer (10) of a liquid (3), said liquid layer adjoining a construction shape (6), so as to obtain a solid layer (14) having a predetermined shape; separating said solid layer from said construction shape; and moving the separated solid layer and the construction shape to a predetermined position relative to one another for letting the liquid flow-in between the separated solid layer and the construction shape. Reduced pressure is applied to at least one fluid, such as the liquid (3).Type: ApplicationFiled: July 10, 2007Publication date: September 24, 2009Inventors: Ronaldus Jacobus Johannes Boot, Herman Hendrikus Maalderink
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Publication number: 20090230591Abstract: An installation (100) for the manufacture of ceramic products comprises a mold (1) divided into at least two parts (2, 3) forming an internal cavity (C) where the ceramic product is formed, and mobile towards and away from each other, under the action of respective drive means (4) acting in both directions along a predetermined clamping line (S), in such a way as to join or detach the parts (2, 3) to/from each other; each part (2, 3) of the mold (1) comprises at least one rear outside surface (2p, 3p) and one lateral outside surface (2s, 3s); at least one of the parts (2, 3) is equipped with means (6) for containing and controlling a fluid and encompassing the rear (2p, 3p) and lateral (2s, 3s) outside surfaces of the mold (1) part (2, 3); the containment means (6) are associated with the part (2, 3) of the mold (1) in such a way that during the product casting cycle the forces (SF) acting on the part (2, 3) of the mold (1) are constantly compensated by correlated forces (FR).Type: ApplicationFiled: March 13, 2009Publication date: September 17, 2009Applicant: SACMI COOPERATIVA MECCANICI IMOLA SOCIETA' COOPERATIVEInventors: Domenico Bambi, Enrico Quadalti, Roberto Saponelli
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Patent number: 7588705Abstract: In a skin needle manufacturing apparatus 10, a material melted in a syringe 45 is discharged from a fine hole 47a of a pin member 47 and is caused to adhere to a base 48. A computer 50 causes a drive mechanism 48 to separate the pin member 47 from the base 48. Then, the material 80 having adhered to the pin member 47 and the base 48 is drawn out. A projection portion 48b formed of a part of the material 80, which has adhered to the base 48, is formed into a skin needle 81. Consequently, a skin needle can relatively easily be manufactured without requiring excessive time, effort, and cost.Type: GrantFiled: December 28, 2005Date of Patent: September 15, 2009Assignee: Nabtesco CorporationInventors: Nobuyuki Mukai, Shuken Kuramoto, Tsutomu Takahashi, Yoshinori Oonuma
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Patent number: 7588435Abstract: Shape information of a molded article is used to determine cross sectional information. Injection speed pattern data is generated based on parameter information such as the cross sectional area of a barrel cylinder, the filling time interval, the injection stroke, etc., and the generated cross sectional information. The injection speed pattern data is used to control the injection speed of the injection screw.Type: GrantFiled: August 29, 2007Date of Patent: September 15, 2009Assignee: Toshiba Kikai Kabushiki KaishaInventors: Takato Baba, Masamitsu Suzuki, Motoyuki Miyauchi, Hiroshi Katsuta
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Patent number: 7588434Abstract: Fluid distributor and operational drive of a molding system, comprising: block forming manifold for distributing fluid, block including: first interface disposed on side of the block providing connection to stationary device; second interface disposed on block configured to provide connection to electric motor: cylinder bore formed in block, bore interconnected to fluid distribution circuit, cylinder bore open includes the first interface: shaft member being a translatable member, intermediate of ends of shaft member including piston section cooperative with cylinder bore, shaft member including interface member including coupler to engage with movable machine member, other end of the shaft member including operational member, interface disposed on section of the operational member: interface member end cap providing stop for piston section; and drive cap disposed on second interface, drive cap rotatable by electric motor, and rotation of drive cap rotates the shaft member through interface while permitting tType: GrantFiled: August 15, 2006Date of Patent: September 15, 2009Assignee: Husky Injection Molding Systems Ltd.Inventors: Gregory Allan Schultz, Valentin Diaconu
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Patent number: 7585166Abstract: Disclosed are systems and methods for the use of a micro-bead EMF junction in the sensing and control of an injection molding process, whereby the improved junction is able to reliably sense and indicate temperature and pressure changes in a molding process.Type: GrantFiled: May 2, 2006Date of Patent: September 8, 2009Inventor: Frederick J. Buja
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Publication number: 20090218710Abstract: An injection molding machine 1 includes mode selection means 8 that can selectively switch between a first control mode M1 and a second control mode M2. In the first control mode M1, control is performed by a first control system Cf in which a screw speed is controlled by feedback with a speed detection value Vd that is detected by screw speed detection means 5 and a speed target value Vfc, and an injection pressure is controlled by feedback with a pressure detection value Pid that is detected by injection pressure detection means 6 and a pressure target value Pic, whereas, in the second control mode M2, control is performed by a second control system Cs in which the screw speed is open-loop controlled with a speed target value Vsc, and a pump pressure is controlled by feedback with a pressure detection value Ppd that is detected by pump pressure detection means 7 and that is related to the pump pressure of the hydraulic pump 4 and a pressure target value Ppc.Type: ApplicationFiled: February 27, 2009Publication date: September 3, 2009Inventors: Takashi HAKODA, Toshimi KATO, Yoshimoto UNNO, Hirofumi MURATA, Kiyoshi NAKAMURA
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Publication number: 20090220629Abstract: A molding apparatus comprises first and second mold chases that are configured to clamp an electronic device therebetween, and a driving mechanism which drives the first and second mold chases to apply a clamping force onto the electronic device. A pressure adjustment mechanism communicates with at least one of the mold chases and applies an additional clamping pressure onto one or more portions of the mold chase. The pressure adjustment mechanism comprises movable supports that are displaceable in directions which are substantially perpendicular to the direction of the clamping force so as to transmit and apply the said additional clamping pressure onto the mold chase, and also a plurality of piezoelectric actuators which are operative to apply displacement forces to the movable supports in their displacement directions.Type: ApplicationFiled: March 3, 2008Publication date: September 3, 2009Inventors: Srikanth NARASIMALU, Sathish Kumar BALAKRISHNAN, Ning YING, Shu Chuen HO
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Publication number: 20090212457Abstract: A system for making sheets, films, and objects including a reactor-dryer for reacting at least one monomer to produce a polymer melt; a flash melter in communication with the reactor-dryer for heating the polymer melt received from the reactor-dryer; a flash tank in communication with the flash melter for removing volatile compounds from the polymer melt; and a control loop in communication with the flash tank for controlling the pressure of the polymer melt from the flash tank to a die forming unit. Methods of making sheets, films, and objects is further included.Type: ApplicationFiled: March 18, 2009Publication date: August 27, 2009Inventors: Nicholas Barakat, William M. Karszes
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Publication number: 20090184436Abstract: In a method for producing a composite, a carrier component is placed into an opened cavity of a mold. The mold is then closed to a predetermined position, thereby creating an cavity of a first expanded size. To improve venting, a vacuum is generated in the expanded cavity before filling the expanded cavity with a flooding material. A compression step is then executed either at the same time as flooding material is introduced or following the introduction of the flooding material.Type: ApplicationFiled: March 27, 2009Publication date: July 23, 2009Applicant: KraussMaffei Technologies GmbHInventor: MARCO GRUBER
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Publication number: 20090174118Abstract: A nanoimprint system according to one embodiment of the present invention is a system for performing a pattern transfer onto an object to be molded by pressing a mold against the object to be molded using a head, characterized in that the head has a flat pressing surface during pressing the mold and is slid onto the mold while pressing the mold.Type: ApplicationFiled: May 31, 2006Publication date: July 9, 2009Inventors: Ryutaro Maeda, Harutaka Mekaru, Hiroshi Goto
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Publication number: 20090174103Abstract: A method for extruding a polymeric material includes the steps of: a) feeding the polymeric material to an extrusion apparatus including an extrusion head, the extrusion head including: a male die; a female die coaxially arranged with respect to the male die; a conveying channel, at least one portion of which is defined between the male die and the female die; and b) adjusting a cross-sectional area of the at least one portion of the conveying channel by reciprocally displacing the female die with respect to the male die in response to an extrusion speed variation of the polymeric material. An extrusion apparatus and a process for manufacturing a tyre which uses the extrusion apparatus, are also disclosed.Type: ApplicationFiled: April 27, 2005Publication date: July 9, 2009Inventors: Thomas Ponta, Stefano Testi, Francesco D'Oria
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Publication number: 20090140445Abstract: Systems and methods for controlling velocity of a contact line and height profile between a template and a substrate during imprinting of polymerizable material are described.Type: ApplicationFiled: December 3, 2008Publication date: June 4, 2009Applicant: MOLECULAR IMPRINTSInventors: Xiaoming Lu, Philip D. Schumaker
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Patent number: 7530806Abstract: A cutting assembly for cutting a material extruded from a die can include a wiper adapted to connect to an auger or a rotating member, a die holder plate disposed adjacent the wiper, a cutter member disposed downstream from the die holder plate, and a pressure sensor.Type: GrantFiled: June 29, 2007Date of Patent: May 12, 2009Assignee: JMP Industries, Inc.Inventor: James M. Pinchot
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Publication number: 20090117220Abstract: An auxiliary supporting structure for presses, having an auxiliary mold platen having a front surface designed to firmly, but removably, support a half-mold; a number of hydraulic supporting cylinders, which project from the rear of the auxiliary mold platen, in a direction parallel to a reference axis perpendicular to the plane of the auxiliary mold platen; mounting means for firmly, but removably, fixing the hydraulic cylinders to the front surface of a movable mold platen of the press; a hydraulic distributor for regulating pressurized-oil flow to and from each hydraulic cylinder independently of the others; and an electronic central control unit for controlling the hydraulic distributor as a function of signals from a number of external sensors, to enable the hydraulic cylinders to instantaneously compensate any asymmetric distribution of the mechanical forces exerted on the half-mold as the plastic material is injected.Type: ApplicationFiled: November 5, 2007Publication date: May 7, 2009Applicant: INGLASS S.p.A.Inventors: Maurizio Bazzo, Dario Girelli, Lorenzo Rubert
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Publication number: 20090108484Abstract: An imprint lithography apparatus is disclosed that includes a support structure configured to hold an imprint template. The apparatus further includes an actuator located between the support structure and a side of the imprint template, when the imprint template is held by the support structure, configured to apply a force to the imprint template and a force sensor between the support structure and a side of the imprint template, when the imprint template is held by the support structure.Type: ApplicationFiled: October 10, 2008Publication date: April 30, 2009Applicant: ASML NETHERLANDS B.V.Inventors: Yvonne Wendela Kruijt-Stegeman, Raymond Jacobus Wilhelmus Knaapen, Johan Frederik Dijksman, Sander Frederik Wuister, Ivar Schram, Raymond Wilhelmus Louis Lafarre
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Patent number: 7524443Abstract: A system (100) for controlling the operation of a mechanical press (10) having a side link (60) for applying squeeze to a mold (80) includes a dial indicator (120) mounted to the side link. An actuator member (170) has a first end (172) connected to the side link (60) and an opposite second end (200) engaging the dial indicator (120). The actuator member (170) is configured to move relative to the side link (60) and actuate the dial indicator (200) in response to elongation of the side link. The dial indicator (200) indicates the magnitude of the squeeze applied by the side link (60). A strain transducer (150) is mounted to the side link (60). The strain transducer (150) includes a sensor (152) that is operative to provide a signal responsive to movement of the actuator member (170) relative to the side link (60).Type: GrantFiled: August 4, 2006Date of Patent: April 28, 2009Assignee: Rogers Industrial Products Inc.Inventors: John R. Cole, Normal Robert Knoedler
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Patent number: 7517206Abstract: There is disclosed a control system of an injection molding machine in which a controller mounted on a main body side of an injection molding machine comprises a data memory having a memory area to always reflect information regarding a plurality of operation conditions and operation situations corresponding to peripheral devices, and a program to give a desired command to the peripheral devices, and a control section of the peripheral devices and the controller on the injection molding machine main body side comprise a data transmission line to always reflect information regarding the operation conditions and the operation situations, and a transmission control section equipped with a protocol regarding a signal transmitted through the transmission line.Type: GrantFiled: September 21, 2005Date of Patent: April 14, 2009Assignee: Toshiba Kikai Kabushiki KaishaInventor: Makoto Nishizawa
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Publication number: 20090091052Abstract: A method of monitoring the performance of a pressure intensifier for use in the manufacture of a composite part. The method comprises: placing an array of pressure sensors adjacent a curved region of a mould tool; compressing the pressure sensors between a pressure intensifier and the mould tool; and monitoring the distribution of pressure across the curved region of the mould tool with the array of pressure sensors.Type: ApplicationFiled: September 12, 2008Publication date: April 9, 2009Applicant: AIRBUS UK LIMITEDInventor: Jago Pridie
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Publication number: 20090087510Abstract: The present invention comprises a speed feedback control system for carrying out speed feedback control on the basis of a speed detected value Vd obtained by converting a position detected value Xd obtained from a screw position sensor 4, a pressure feedback control system for carrying out a pressure feedback control on the basis of a pressure detected value Pdb obtained from an injection pressure sensor 6b, and a VP switching control function portion Fc for carrying out switching from a speed control region to a pressure control region Zp when a pressure deviation Ep between a preset pressure set value Ps and the pressure detected value Pdb becomes a preset switching determination value Eps or less and carrying out the switching to the pressure control region Zp after control of a speed command value in the speed control region Zv by a predetermined control pattern Dp at this switching.Type: ApplicationFiled: October 1, 2008Publication date: April 2, 2009Inventors: Takashi Hakoda, Isamu Komamura, Toshimi Kato, Kiyoshi Nakamura
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Patent number: 7507079Abstract: In a rotary powder compression molding machine in which a rotary turret is provided within a frame via a vertical shaft so as to be horizontally rotatable, a plurality of dies are provided in the rotary turret at a predetermined interval, an upper punch and a lower punch are held kept above and below each of the dies so as to be vertically slidable, a powder filled in the die is compressed and molded by putting the upper punch and the lower punch in which punch tips are inserted into the dies through a portion between an upper roll and a lower roll, a joint apparatus coupling the vertical shaft and the rotary turret so as to be able to detach the rotary turret from the vertical shaft, comprises a coupling mechanism coupling the vertical shaft and the rotary turret while maintaining a state in which the vertical shaft and the rotary turret are constrained in an axial direction of the vertical shaft with each other, and canceling the coupling between the vertical shaft and the rotary turret by canceling the conType: GrantFiled: March 23, 2006Date of Patent: March 24, 2009Assignee: Kikusui Seisakusho Ltd.Inventor: Katsuhito Fujisaki
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Publication number: 20090065962Abstract: There is described a device and a method for operating an injection device for an injection molding machine which is provided with an extruder screw that is driven by an electric machine. Acceleration values and/or values depending on an operating point of the electric machine are used for calculating an injection pressure and/or a ram pressure, thus dispensing with the need for a pressure sensor.Type: ApplicationFiled: December 22, 2006Publication date: March 12, 2009Applicant: SIEMENS AKTIENGESELLSCHAFTInventors: Thomas Budde, Ingo Geier, Klaus Oberndorfer
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Publication number: 20090053376Abstract: The invention relates to a casting machine for producing a product intended for human consumption from a castable material, in particular a fat material such as chocolate, for example, having a heatable material container for receiving the castable material; at least one nozzle which is in fluid connection with the material container interior, and a pressure source for generating an overpressure in the material container interior. According to the invention, the nozzle has a nozzle orifice or a nozzle constriction, the open cross section or flow cross section of which is flexible. A process according to the invention for producing a product intended for human consumption from a castable material has the following steps: providing a heated castable material in a material container; generating an overpressure in the material container interior, forcing the material through a nozzle in fluid connection with the material container with simultaneous changing of the flow and/or open cross section of the nozzle.Type: ApplicationFiled: November 20, 2006Publication date: February 26, 2009Inventors: Boris Ouriev, Uwe Steiner
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Publication number: 20090053349Abstract: Screw rotation speeds and screw rotating torques are measured at predetermined time intervals during metering and substituted into a previously-assumed function to determine a maximum screw rotating torque at each screw rotation speed. An allowable upper limit of screw rotating torque is set for each screw rotation speed on the basis of the determined maximum screw rotating torque. If a screw rotating torque exceeding the allowable upper limit is detected during metering after the allowable upper limit is set, the screw rotation is stopped or changed.Type: ApplicationFiled: July 17, 2008Publication date: February 26, 2009Applicant: FANUC LTDInventors: Hiroshi IMAMURA, Wataru SHIRAISHI, Satoshi TAKATSUGI
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Publication number: 20090053350Abstract: A pressure compensating molding system with die faces of thin sheets. A thin die sheet separates a mold cavity from a heating/cooling cavity. A heating system causes a heated fluid to flow through the heating/cooling cavity, thereby preheating the thin sheet. The injection material is forced through a sprue into the mold cavity. Pressure sensors monitor the pressure of the injection material in the mold cavity and in the heating/cooling cavity. A controller varies the pressure in the heating/cooling cavity to equalize a pressure differential across the thin die sheet. A cooling system causes a cooling fluid to flow through the heating/cooling cavity to cool the molded component.Type: ApplicationFiled: August 20, 2008Publication date: February 26, 2009Applicant: DELTA PT, LLCInventor: Robert Sevigny
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Publication number: 20090039569Abstract: A device for molding a container from a thermoplastic material in which a heated parison is pre-blown by supplying low-pressure blowing air from a low-pressure air supply and then the blow molding is completed by subsequent supply of high-pressure blowing air and in which the high-pressure blowing air flowing out of the container that has been completely blow molded is supplied to the low-pressure air supply via a reversing mechanism during a transitional phase. A pressure monitoring is performed in the area of the low-pressure air supply and in which, after the transitional phase, the container is vented with respect to an ambient pressure whereby the pressure in the low-pressure air supply is controlled by varying the duration of the transitional phase.Type: ApplicationFiled: August 26, 2005Publication date: February 12, 2009Applicant: KRONES AGInventors: Dieter Finger, Helmut Asbrand
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Publication number: 20090035409Abstract: The invention provides block forming apparatus with a compression chamber having upper and lower opposed ends, and defining a common inlet and outlet at the upper end of the compression chamber, via which the compression chamber can be charged with block forming material, and via which a formed block can be ejected from the compression chamber. The compression chamber is mounted pivotably on a frame so that it can be pivoted sequentially through different positions. A lower ram is movable between an extended position, to compress the block forming material from the bottom, and a retracted position. An upper ram is movable between a retracted position clear of the common inlet and outlet, and a closed position. A set of actuators move the compression chamber between a first, loading position, a second, compacting position and a third, ejection position.Type: ApplicationFiled: February 15, 2007Publication date: February 5, 2009Applicant: Hydraform Developments (Proprietary) LimitedInventor: Quintin Booysen
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Patent number: 7485247Abstract: A control system for an injection molding machine performs a molding cycle. The molding cycle includes a filling process for controlling an advancing motion of a screw of the injection molding machine, and a hold press process for controlling a pressure of a molten resin after the filling process. The control system includes retracting speed limit means for limiting a retracting speed of the screw to a predetermined retracting speed limit value after a pressure control in the hold press process begins.Type: GrantFiled: September 19, 2006Date of Patent: February 3, 2009Assignee: Sumitomo Heavy Industries, Ltd.Inventor: Mitsuaki Amano
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Publication number: 20090026644Abstract: There are provided a control apparatus for a molding machine, a control method for a molding machine, and a molding machine, which can enhance the operability of an injection molding machine at all times, and can improve the productivity of molded products. The control apparatus includes state-determination processing means which determines a state of the molding machine; mode-setting processing means which sets, on the basis of the determined state of the molding machine, an operation mode in which the molding machine is operated; and molding-machine-operation processing means which operates the molding machine in the set operation mode. In this case, the operation mode in which the molding machine is operated is set on the basis of the determined state of the molding machine; and the molding machine is operated in the set mode. Accordingly, the productivity of molded products can be improved.Type: ApplicationFiled: July 14, 2006Publication date: January 29, 2009Inventors: Moto Masuda, Hideomi Hirano
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Patent number: 7481642Abstract: Method and apparatus for controlling a vent gap in a mold for an injection molding machine are provided, and include an active material insert configured to be regulate the degree of opening of the vent gap. The active material insert is configured to be actuated in response to signals from a controller, so as to selectively block the opening of the vent gap during the molding process. Wiring structure is coupled to the active material insert, and is configured to carry the actuation signals. Melt flow sensors may also be provided to aid in regulating the vent gap, and may be connected to the controller in order to provide real-time closed loop control over the operation of the vent gap. Preferably, the methods and apparatus are used as part of a system for controlling the flow of melt within a mold cavity.Type: GrantFiled: April 23, 2004Date of Patent: January 27, 2009Assignee: Husky Injection Molding Systems Ltd.Inventor: Joachim Johannes Niewels
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Publication number: 20090020901Abstract: A process for producing at least one three-dimensional object by solidifying a solidifyable material, comprising the steps of: providing an object carrier capable of carrying the object to be produced; providing a material capable of solidifying when subjected to energy supply; bringing a solidifyable material carrier/provider in a position to carry/provide solidifyable material at least in a building region where solidifyable material is to be solidified; supplying, to the building region, energy capable of solidifying the solidifyable material; and sensing, measuring and/or controlling a condition selected from the group consisting of pressure and/or strain. Alternatively or in combination, contact pressure, fluid pressure and/or material flowability can be sensed and/or adjusted.Type: ApplicationFiled: July 2, 2008Publication date: January 22, 2009Applicant: Envisiontec GmbHInventors: Volker Schillen, Ali El-Siblani
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Patent number: 7476095Abstract: A device for forming objects in a cavity, the device being at least partially formed by an insert in a molding plate. A sensor is arranged in the insert towards the inner wall of the cavity embodied by the insert, the sensor being connected to a first coupling part with which a second coupling part is to be associated in the molding plate.Type: GrantFiled: September 2, 2005Date of Patent: January 13, 2009Assignee: Priamus System Technologies AGInventors: Christopherus Bader, David Dreher