Abstract: The present invention provides an apparatus for molding a material such as plastic. The apparatus includes a mold body, a first plurality of ribs, and a second plurality of ribs. The mold body includes a molding skin of substantially uniform thickness having a first surface and a second surface. The first surface is adapted to mold a part. The second surface is opposite the first surface. The first plurality of ribs extend from the second surface. A plurality of thermal conduction surfaces are defined on the second surface between the first plurality of ribs. The second plurality of ribs are interleaved with the first plurality of ribs. The second plurality of ribs include end surfaces displaced a substantially uniform distance from the plurality of thermal conduction surfaces to define a plurality of fluid flow conduits adapted to contain a coolant.

Abstract: A kit for attaching a second injection cylinder to a standard injection-molding machine includes a base that can be attached to either the stationary or the movable platen normally providing support for a mold. In one embodiment, a track with slides supports the second injection cylinder by allowing attachment points on both the stationary and movable platen.

Abstract: There are provided a method of manufacturing a molding die that can prevent occurrence of a trouble, such as break of a sand mold when a master mold is pulled out, and a molding die that can clearly transfer a pattern onto a molding. A meshed member is fixed to an entirety or part of a molding surface of a master mold, a sand mold having a molding surface with a protrusion and recess pattern thereon is fabricated by using the master mold, and a molding die having a molding surface with the protrusion and recess pattern thereon is cast by using the sand mold. The meshed member is made up of a flexible synthetic resin sheet having a number of mesh openings.

Abstract: In a mold apparatus, guide pins are provided at a movable mold, and guide holes are formed in a fixed mold, and even when the guide pins are offset in an arbitrary direction perpendicular to a mold clamping direction, the guide holes can be fitted respectively to the guide pins, and can guide the movable mold 19A into a position where the movable mold coincides with the fixed mold. A holding device is provided at the movable mold, and this holding device holds the movable mold relative to a movable base in a manner to allow the movable mold to move in an arbitrary direction perpendicular to the mold clamping direction.

Abstract: A side-action mechanism disclosed in the present invention includes a slide carrier, an insert core, and a core pin engaged with the slide carrier. The slide carrier has an angular slide groove perforating through the slide carrier and an opening formed and making communication between a front surface and the bottom surface with a slide way defined on its top. The insert core which is accommodated in the angular slide groove has a secured portion and an angular insert portion extending downwards from the secured portion. The core pin has a body which is small enough to be accommodated in the opening, but long enough to protrude out of the opening. The body at one end defines a pair of ears thereof for engaging with the slide way so that the core pin can slide along the slide way.

Abstract: A deposition modeling system incorporates a drive mechanism to feed a strand of filament to create a model. The drive mechanism comprises a pivot block that is rotatably connected to a fixed block and a motor that rotates a drive shaft. A drive roller is connected to the drive shaft and an idler roller is connected to an idler axle that extends from the pivot block in a substantially perpendicular direction to the direction of rotation of the pivot block with respect to the fixed block and in a substantially parallel direction to the drive shaft.

Abstract: A die clamping system enabling reduction of the size of a tie bar withdrawing mechanism, that is, a die clamping system provided with a fixed die plate, a moveable die plate, tie bars withdrawable from the fixed die plate, moveable parts engaging with the tie bars, withdrawal cylinders moving the moveable parts provided in the moveable die plate in a withdrawing direction, and a hook system engaging the moveable parts and the tie bars. When a second coupled part and a second coupling part are coupled, a drive mechanism moves said moveable die plate to a die opening direction and afterwards releases the coupling of the second coupled part and the second coupling part. When a coupling is formed by the hook system, the withdrawal cylinders move the moveable parts to a withdrawing direction.

Abstract: Disclosed is a molding structure, and a method of molding molded articles, amongst other things.

Abstract: This invention relates to methods and systems for forming composite extrudates including at least a base polymer, a plurality of fibers dispersed in the base polymer, and one or more colorants forming a visible, multi-color pattern, e.g., mimicking the appearance of natural wood.

Abstract: Disclosed is: (i) a component of a molding system, including a body configured to overlap and to seal, at least in part, a first conduit and a second conduit, (ii) a molding system, including, a body overlapping and sealing, at least in part, a first conduit and a second conduit, (iii) an extruder, including a body overlapping and sealing, at least in part, a barrel and a barrel head, (iv) a molding system, having, amongst other things a body overlapping and sealing, at least in part, a barrel and a barrel head, amongst other things.

Abstract: A coupler for dispensing, e.g., icing, from a squeezable bag, wherein the icing is twisted as it is dispensed. The coupler may attach between an icing bag nozzle and an icing dispensing tip, wherein members of the coupler are rotatable relative to one another, e.g., via a user's fingers or thumb. Alternatively, the coupler may include a modified icing bag nozzle as one of its members. The coupler may be used for twisting extrusions of other extrudable substances, e.g., chocolate mousse, etc.

Abstract: A rubber injection molding apparatus and method for simultaneously molding a plurality of work parts (40) in separate molds (30) using a single, vertically oriented press machine (22). A clamping mechanism (52) is responsive to the vertical, reciprocating motion of the press ram (26) for converting the generally vertical motion of the press ram (26) into a horizontal clamping force to squeeze and hold the molds while rubber is injected into their cavities (38). The molds (30) each have two mold halves (32, 34) joining one another along a parting line interface (36) with the mold cavity (38) in between. The mold halves (32, 34) are received in universal carriers (62), which in turn are suspended between and slideable along spaced-apart first (58) and second (60) rails. A large number of mold cavities (38) can be filled simultaneously using a vertically oriented press machine (22).

Abstract: A die assembly and a process for using the die assembly is disclosed. The die plate is made of a material that is somewhat resistant to cracking when subjected to pressure of an extrudate material from behind the die assembly. A series of recesses are arranged about the circumference of the die plate, into which dies of a more hardened material are secured. Holes conforming to the shape of the desired extrudate are drilled through the die plate and dies. The surface of the dies is ground smooth so that there is consistent, even contact between the dies and the mechanism used for cutting the extrudate as it is pushed out of the holes in the dies.

Abstract: Disclosed is a system. The system includes a mold-moving assembly that is cooperative with an insert-forming station to form an insert at least in part. The mold-moving assembly is also cooperative with an overmolding station to overmold another insert previously formed by the insert-forming station in cooperation with the mold-moving assembly. The mold-moving assembly, when so actuated, moves inserts between the insert-forming station and the overmolding station. Operation of the insert-forming station and operation of the overmolding station overlap one another at least in part.

Abstract: Alignment bars are mounted to a core or cavity insert block and a portion of one end of the alignment bar projects above the plane of a molding face surface and engages with a corresponding respective mating alignment channel in the other of the core or cavity insert block when the blocks are moved into a closed operative position. A portion of the other end of the alignment bar projects below the plane of a mold base plate facing surface defining keys for insertion into pockets formed in the mold base plate of a mold base for precise fixed positioning of the insert block on the mold base plate. The other insert block is carried by a co-operating mold base and the position of the insert block is moved into alignment with the insert block mounted on the other mold base.

Abstract: The mold for molding an electric wire protection cap includes an outer mold and an inner mold for forming a cap body of the electric wire protection cap, the inner mold including a first mold member and a second mold member, the first mold member including a projecting wall and a shaft, the second mold member including a notch for fitting the projecting wall thereinto and a hole for passing the shaft therethrough, wherein a gap for forming a locking lance is formed between an end surface of the projecting wall and an end surface of the notch, the second mold member can come off along the shaft, and the first mold member is rotatable around the shaft.

Abstract: A die plate for an extruder is coupled directly to a fluid-driven motor on one side and to an extruder on the other side. Suitable fluid inlet and outlet passages are formed in the die plate to supply the motor with fluid and withdraw fluid. A cutter assembly includes a housing to receive the motor within and is coupled for rotation to an output shaft from the motor, so that in use blades mounted on the housing are caused to rotate into the path of extrudate and to sever it.

Abstract: The invention relates to a quick set-up system for calibration devices located downstream from an extruder, in particular one for synthetic profiles. With this quick set-up system, a dry gauge and the vacuum tank(s) are mounted on two horizontally positioned tubes that are positively connected to the calibration stage, such that they can be moved and adjusted horizontally and vertically, which enables an exact advance adjustment of the gliding device, and with it, of the vacuum tanks and calibration device, thus eliminating a subsequent alignment. In addition, by installing a central water disposal system, the required replacement of hoses with different lengths when moving the vacuum tanks is avoided.

Abstract: The present invention is a hot runner nozzle design consisting of a nozzle core with slotted flange seated inside a slotted nozzle housing, a nozzle tip seated on the nozzle core, and a nozzle tip seal seated on the nozzle tip. Furthermore, the present invention is a quick assembly hot runner nozzle design. The present nozzle design provides for the easy installation and removal of the nozzle by means of turning and sliding the nozzle. This provides for easy installation or removal of the nozzle when servicing the mold in the machine and without the complete disassembly of the hot runner mold. The seal located on the nozzle tip seals the tip area to avoid plastic leakage. Positioning the seal closer to the gate area also contributes in increased nozzle tip mass thus resulting in a better heat distribution profile along the nozzle tip, and especially in the area closer to the gate.

Abstract: Tooling for the injection station of an injection blow molding machine includes a set of individual mounting bracket assemblies that attach an elongated manifold block to the lower die set of the machine. The relatively slender brackets are designed to have minimal thermal contact with the manifold block without sacrificing stability and structural integrity. Standard sizes of the brackets maybe manufactured in advance to accommodate manifold blocks of different lengths but standard widths.

Abstract: A resin-made interior member for an opening and closing body of the invention is a resin-made interior member to be attached to an inside of an outer panel of the opening and closing body and is formed by an injection molding method using a molding material of polypropylene type resin containing a reinforcing fiber and rubber and by properly setting the respective contents of the reinforcing fiber and the rubber component, the modulus of bend elasticity is improved by blending the reinforcing fiber without being accompanied with deterioration of the moldability as the material resin and the appearance of the molded product to improve rigidity of the interior member and impact resistance is assured by blending the rubber component to give the interior member with good moldability and appearance in form of the molded product and having a required rigidity and impact resistance.

Abstract: This disclosure is directed to an adjustable knockout rod for use in conjunction with injection molding machines. The knock-out rod disclosed herein is preferably formed of a round bar having a plurality of annular notches or undercuts formed at uniform intervals along the length of the bar. The knock-out rod passes through a stationary platen and is retained in position relative to the stationary platen by a split collar. The split collar is designed to be inserted into the stationary platen in more than one orientation thereby effecting adjustment of the knock-out rod a distance and interval less than the distance between the adjacent notches on the rod. Additionally, the quick adjusting knockout rod disclosed herein is provided with means for fine adjustment of the overall length of the rod.

Abstract: Externally adjustable extrusion insert for a multiple-orifice extrusion manifold. Adjustments to an extrusion insert precisely controls the extrusion path leading to one or more extrusion orifices of the manifold. Each insert is adjusted to reduce or eliminate variations in extrudate exit velocity among orifices in the extrusion manifold. Precisely tuned inserts provide extruded products of uniform length. Choke plates controlling the flow of extrudate to each orifice. Choke plates are manipulated with an externally adjustable cam. Such adjustment compensates for variations in temperature, pressure, surface properties, geometric variations, and other conditions which may affect extrudate flow rates through the orifices and extrusion manifold.

Abstract: A material processing plant comprises a first screw-type extruding machine (1) and a second screw-type extruding machine (2) which is disposed downstream thereof. Between the two screw-type extruding machines (1, 2), provision is made for a delivery zone (28) where a delivery orifice is provided, extending radially of the axes (12a, 13a) of the casing bores (12, 13) of the first screw-type extruding machine (1) and being directed towards the second screw-type extruding machine (2). The at least one casing bore (12, 13) of the first screw-type extruding machine (1) is lockable in the direction of its axis (12a, 13a) by means of a sealing element.

Abstract: An apparatus for calibrating an extruded plastic profile forming at least one longitudinal groove (5), comprises a calibrating body (1) receiving the profile (2). Body (2) comprises a form nose (6) with a cooling channel (9) engaging in the longitudinal groove (5) and extending in the direction of passage of the profile, and coolant bores (13, 14, 26) extending transversally to the form nose (6) and crossing its cooling channel (9).

Abstract: A cooling air system is provided for a patty-forming apparatus having a machine base that includes an enclosing wall and contains equipment within the machine base that generates heat, such as electric motors, electrical and control equipment. The machine base includes an air inlet opening and an air outlet opening through the enclosing wall. At least one air fan is arranged to move outside air from the air inlet opening to the air outlet opening. A first air damper is arranged to close the air inlet opening. A second air damper is arranged to close the air outlet opening. The first and second air dampers are configured to automatically close if power is interrupted to the apparatus. The dampers each includes a cover or plate and at least one inlet pneumatic cylinder that elevates the cover above the inlet or outlet opening when energized, allowing outside air to pass through the machine base.

Abstract: Disclosed is a mold-closing device for an injection molding machine used for processing plastic materials, in which the mold supports accommodating an injection mold therebetween and a support element (13) for a mold-closing mechanism (C) are mounted on the machine base (14). In order to be able to precisely align the mold supports, the first mold support is also mounted on the machine base (14) so as to be movable in the closing direction, the support element (13) is mounted on the machine base (14) or a part thereof via a stationary bearing, and a positioning mechanism (16) is provided for adjusting the angle between the support element (13) and the machine base (14).

Abstract: A guiding system for guiding a moldset onto a molding machine. The guiding system includes guide grooves on each side of a core plate of the moldset and guide slots on a face of the machine. A slightly raised surface is provided in a top portion of the guide slots and a wedge shaped portion is provided at a base of the guide slots. The moldset is inserted into the machine by guiding the grooves into the guide slots. The slightly raised portion initially moves the core plate away from the face and the wedge shaped portion forces the core plate into firm contact with the face when the moldset is substantially loaded into the machine. The face may be a face of a movable platen or a face of a hot runner.

Abstract: A mold for maintaining alignment between mold halves despite a thermal differential between the mold halves. The lock comprises (1) a T-shaped member, consisting of an enlarged, rectangular head and a tongue extending therefrom, and (2) a receptacle with an outwardly opening U-shaped pocket to receive the tongue of the T-shaped member, when the mold halves are pressed together. A vertical conduit is formed in the head and tongue of the T-shaped member, and a horizontal channel, extending through the tongue, intersects the lower end of the conduit. At lest one groove is defined in each side wall of the conduit. A grease fitting is located in a blind hole in the head of the T-shaped member, so that lubricant flows through the vertical conduit, into the horizontal channel, and into the grooves in the opposite side walls of the tongue. The grooves are usually formed in pairs, and are configured in an intersecting X configuration.

Abstract: An automatic docking system for an injection molding machine having a mold. The docking system includes a moldset with a core plate, a guide on each side of the core plate and moldset guides on a face of the mold. The moldset guides cooperate with the core plate guides to load the moldset into the machine. A water manifold is mounted in the mold and a plurality of water connections extend from the manifold toward a moldset to be mounted in the machine. An air channel is provided in each moldset guide. A core plate separation block is attached to a top end of each core plate guide. Air channels extend through the core plate and the core plate separation blocks. Each separation block includes an air opening for engaging an air opening on a moldset guide when the moldset is loaded into the machine.

Abstract: A guide member having guide faces is mounted on a base frame of an injection molding machine. Adjusting mechanisms are fixed to a platen. The inclination of a moving platen with respect to a stationary platen in a horizontal direction is adjusted by adjusting the projection amount of a member disposed in the adjusting mechanism in abutment against the guide face toward the guide face.

Abstract: An adjusting seat of an injection molding machine has a split-flow hydraulic pump secured thereon; the split-flow hydraulic pump is equipped with several oil input/output conduit sets; several hydraulic motors are secured on the adjusting seat and connected to respective ones of the oil input/output conduit sets of the split-flow hydraulic pump; each of the hydraulic motors has a toothed disk on an output portion thereof; the injection molding machine further has several gears, which are positioned around tie rods of the molding machine, and engage the toothed disks respectively; each of the toothed disks has a sub gear joined thereto while a chain is positioned over and engaged with the sub gears.

Abstract: A food product hopper assembly is provided for a food patty molding machine. The food product hopper of the assembly is configured for containing a supply of food product and is in flow-communication with a food delivery apparatus for discharging food product from the hopper. The hopper is hinged along one side to a machine housing and can be pivoted upwardly to reveal a hopper bottom for cleaning and inspection. Hopper sidewalls define an open bottom face and the food delivery apparatus comprises a hopper conveyor having a top conveying surface closing a substantial portion of the open bottom face. The hinge arrangement comprises a hinge shaft fixed to the hopper and supports carried by the housing, the support having an aperture wherein the hinge shaft is journaled for rotation about an axis of the shaft by the aperture.

Abstract: A rear platen is moved forward toward a fixed platen as much as the amount corresponding to a mold clamping force which is set in advance, in a state in which the toggle mechanism of a toggle type mold clamping system is contracted, to detect that a fixed mold half attached to the rear platen touches a movable mold half attached to the fixed platen. When mold touch is detected, the rear platen is moved backward as much as the amount of stretch of a tie bar which is generated from the mold touch.

Abstract: An injection molding nozzle is disclosed in which the body has a front end and a central bore terminating at the front end, the front end receiving a needle assembly. The needle assembly has an outer retaining piece adapted to be removeably secured to the front end of the body. The inner piece of the needle assembly is adapted to be received within the outer retaining piece and includes a gating needle that extends through the central opening of the outer retaining piece so as to be in close proximity to the gate of the mold cavity. One or more spacers are provided that are selectively positioned between the inner piece and a shoulder in the front end of the body and a shoulder in the outer retaining piece, thus permitting adjustable axial positioning of the gating needle with respect to the central opening of the outer retaining piece.

Abstract: A mold of the present invention is capable of modular configuration and reconfiguration for producing molded objects. Many of the same mold components are reusable in the mold to increase the flexibility of the mold and reduce expense associated with molding.

Abstract: The invention relates to a method of strengthening a mould manufactured from aluminium or its alloys. One method of strengthening a mould having mould body and mould walls as an integral unit is to include at least one insert into each of the mould walls. These inserts are of stronger material or materials as compared to the mould material. Each of these inserts is of the same height as that of the mould wall at the position where it is located. Another method uses reinforced walls which are separate units, with the reinforced walls made of a higher strength material or materials than that of the mould body. The reinforced walls are coupled to the mould body either by fasteners or by welding or bonding or by any other suitable means. The invention also relates to moulds including strengthening according to one or more of these methods.

Abstract: A die for moulding a plastics part includes a cavity defining an overall shape of the part and having a surface-textured insert for providing an area upon the moulded plastics part having intricate surface detail.

Abstract: In a molding machine, a fixed platen which supports a fixed die is disposed on one end of a base plate. A movable platen which supports a movable die and a supporting mount which supports each one end portion of the four tie bars are mounted on slide units. The movable platen and the supporting mount are advanced so as to close the die, a tip portion of each tie bar is locked to the fixed platen by a lock mechanism, and a die clamping cylinder provided on the movable platen is actuated to generate a clamping force so as to execute molding. After that, the lock mechanism executes an unlocking operation so as to cause the movable platen and the supporting mount to retreat to a die open position. Furthermore, an attaching and detaching mechanism releases the die clamping cylinder so as to cause only the supporting mount to significantly retreat from the movable platen, and thus the four tie bars are completely evacuated from the fixed die and the movable die.

Abstract: A holder integrated type base board made of synthetic resin integrally molded with a plurality of holders for inserting LEDs on a front face side of a base board main body and a mold therefore. The mold includes a first mold for molding a back face side of the base board main body and a second mold opposed to the first mold for molding the front face side of the base body main body. In addition, the mold includes a holder molding cavity provided at the second mold which is constituted by an insert die capable of being inserted into and detached from the second mold main body. When it is necessary to correct a position of a portion of the holder in a trially fabricated base board, a position of an LED inserting hole in the base board can simply be corrected by drawing the insert die for molding the holder from the mold main body and interchanging the insert die with a new insert die. As such, an entire first mold does not have to be reproduced.

Abstract: A mold used to form a magnetic member includes a mold body having a mold opening, a mold support that supports the mold cavity, and a mold insert. The mold insert is disposed in the mold opening of the mold body to form a mold cavity. The mold insert is coated with a coating to protect the mold body from chemical attack and abrasive wear of the mold material. The coating comprises an electroless nickel layer formed on or over the mold insert, and a chromium nitride layer formed on or over the electroless nickel layer. The mold insert can be formed of beryllium-copper (Be—Cu).

Abstract: In a die clamping apparatus wherein a movable platen is moved toward a stationary platen, and after a half nut is engaged with an engaging part of a tie bar, the tie bar is pulled by a die clamping cylinder for clamping, provision is made of a first engaging position adjusting mechanism for controlling a movement of the tie bar or the half nut to a half nut engaging position at the time of die thickness adjustment and a second engaging position adjusting mechanism which allows the tie bar or the half nut to move and which moves the tie bar or the half nut to the half nut engaging position at the time of molding.

Abstract: A device for fracturing a defective preform for use in blowmolding is claimed. The preform has head end and a tail end and the device comprises a tube with walls defining a cavity for accepting the defective preform while the defective preform is on a core of an injection molding apparatus, an attachment element that attaches the tube to the injection molding apparatus, and locates the tube relative to the core; and a percussion instrument that contacts and breaks the defective preform at the tail end of the preform.

Abstract: The object of the present invention is to provide a removable marking device for a mold that enables to leave two marks of different meanings accurately with simple operation. A removable marking device for a mold has a control mechanism that allows said indicator axle to rotate with said rotatable tube when said indicator axle rotates in the other direction.

Abstract: A die assembly (10) having a first die part (12), which includes a first lip (16) that, in combination with a second lip (18), defines a feed gap (20). The first die part (12) also includes a rear portion (22), a front portion (24), a slot (26) between these portions (22,24), and a gap-setting device (28) that is mechanically movable within the slot (26) so as to enable the movement of the front portion (24) relative to the rear portion (22). The first lip (16) is carried by the front portion (24), whereby movement of the front portion (24) in one direction moves the first lip (16) relative to the second lip (18), thereby adjusting the feed gap (20). The geometries of the slot (26) and the gap-setting device (28) are such that movement in a second opposite direction is limited to a known position, thereby providing a registration position for the front portion (24) of the first die part (12) and thereby providing a registration position for the first lip (16).

Abstract: A molding machine including a base frame assembly and a clamping mechanism and an injection mechanism provided on the base frame assembly. The clamping mechanism includes a stationary platen carrying a stationary mold; a movable platen arranged movably relative to the stationary platen and carrying a movable mold; a rear platen disposed at a location opposite to the stationary platen about the movable platen; a tie bar tying the stationary platen and the rear platen with each other; a drive section for applying a drive force to the movable platen so as to move the movable platen relative to the stationary platen; and a platen support movably supporting the movable platen on the base frame assembly. The base frame assembly includes a first base frame supporting a first mass including the stationary platen, and a second base frame supporting a second mass including the movable platen, among the components of the molding machine.

Abstract: An in-mold degating device that includes a base having mounting ears for removable attachment to a mold system. The base is removably attached to the die half such that the uppermost surface of the base is flush with the surface of the die half. The insert further includes a body fixed to the base including a pair of opposed surfaces that define predetermined relief angles relative to the base. The body further includes a gate flow passage having an inlet within one of the opposed surfaces and an outlet within the other of the opposed surfaces. The gate flow passage tapers inwardly from the inlet to the outlet. The outlet includes an edge surface that forms an acute angle relative to the gate flow passage. The edge surface defines a shearing edge point that separates the finished molded part from cooled excess material.

Abstract: Jack-up bolts are provided at two places along the rear platen movement direction on both sides of a lower part of a rear platen of an injection molding machine. The jack-up bolt engages threadedly with a bolt hole formed in the rear platen, and a lower end face of the jack-up bolt abuts on the upper surface of a slide plate to support the rear platen. A fixing bolt is inserted in a through hole formed in the jack-up bolt, and is threadedly engaged with a tap hole provided in the slide plate, by which the rear platen and the slide plate are integrated. The rear platen moves while being supported by the slide plate. When the tilt of the rear platen is corrected, the fixing bolt is loosened and the jack-up bolt is turned, by which a distance between the rear platen and the slide plate is adjusted.

Abstract: A molding machine and method for reducing the length of a mold cycle by enabling access to a previously molded part while the mold is closed. The machine includes a fixed platen and a platen movable toward and away from the fixed platen. A turret having a plurality of faces is positioned between the fixed and movable platens such that rotatation thereof brings different faces of the turret into alignment with the fixed platen. The fixed platen and at least two opposed turret faces have complementary mold halves that, when closed, define between them the desired shape of a part to be molded.

Abstract: A honeycomb substrate includes an inner body having an inner skin and an array of inner webs defining an array of inner cells within the inner skin. The honeycomb substrate further includes an outer body having an outer skin formed concentric with the inner skin and an array of outer webs defining an array of triangle cells between the inner skin and the outer skin. The triangle cells are oriented along a radial direction with respect to a center of the inner body. An extrusion assembly for forming the honeycomb substrate includes an inner cell forming die, an outer cell forming die, and a skin forming mask, all mounted coaxially. An outer skin slot formed between the outer cell forming die and the skin forming mask is in communication with feedholes in the inner cell forming die through an opening in the outer cell forming die.