Abstract: In a casting process of a film production, a casting dope is discharged through an outlet of a casting die. In the casting die, lip plates and inner deckle plates are arranged such that a lower end of each inner deckle plates may be form a protrusion at a side edge of the outlet of the casting die. Each protrusion length from a bottom of the lip plate is at most 9 ?m. Thus the retaining of the casting dope near the outlet through a dope passage in the casting die is reduced, and therefore the skinning doesn't occur in the casting dope.

Abstract: Methods for making extrusion dies using a LIGA process, a German acronym for lithography (Lithographie), electroplating (Galvanoformung), and molding (Abformung), are described. The resulting extrusion dies can be used, for example, for extrusion of cellular ceramic substrates, precision extrusion of optical fiber or optical fiber precursors, or other applications where profile extrusion requires high dimensional precision and/or has otherwise intricate patterns.

Abstract: A method of manufacturing a catalyst, a catalyst precursor, or a catalyst support comprising: (a) mixing a refractory metal oxide or precursor thereof with a liquid to form a paste; (b) adding said paste to an extruder, the extruder having a die plate comprising one or more dies, each die having a plurality of apertures, the outlet of each aperture having a cross sectional area of 6 mm2 or less; (c) extruding the paste through the apertures to form catalyst support extrudates; wherein the inlet of the apertures has a greater cross sectional area than the outlet of said apertures; and wherein for at least one die the combined cross sectional area of all apertures at the inlet relative to the total cross sectional area of the die at the inlet is higher than 50%.

Abstract: A flexible plate system for a hot runner assembly includes a backing plate; a manifold plate detachably connected to the backing plate; a manifold positioned between the backing plate and the manifold plate and having at least one nozzle associated therewith; and wherein the manifold plate has at least one plate slot that allows the nozzle to extend through the manifold plate and having at least a first lateral dimension substantially larger than the outside diameter of the nozzle. The manifold plate and the backing plate may be configured to have at least one manifold plate cavity and at least one backing plate cavity to accept at least one nozzle insert and at least one piston cylinder insert respectively, the nozzle insert having a nozzle bore or a plurality of insert slots therethrough for installation of the nozzle, and the piston cylinder insert having a cylinder bore for a piston cylinder.

Abstract: To provide a method and a device for replicating structure which was capable of accurately replicating structure, even if a composition which was an object to be molded, has a relatively high viscosity. [Means for Solving] A method for replicating structure comprising the steps of: providing a film-form production tool having a front surface and a back surface, with a reversed shape of structure which is an object to be replicated, on the front surface; applying decompression to the front surface of the film-form production tool; sealing the reversed shape to keep decompression degree applied; filling a composition which is an object to be molded, with applying sufficient fluid pressure, in the reversed shape; and solidifying the object composition and transferring it on a substrate.

Abstract: A resin ejection nozzle is scanned over a substrate on which an electronic part is mounted, and ejects an encapsulation resin to an encapsulation area of the substrate. The resin ejection nozzle comprises an ejection part adapted to eject the encapsulation resin, the ejection part having a longitudinal direction which is perpendicular to a direction of movement of the nozzle. An ejection hole part is adapted to cause the encapsulation resin to contact a substantially half area of a side of the electronic part which lies at right angles to the direction of movement of the nozzle. A remaining portion of the side of the electronic part is gradually contacted by the encapsulation resin after the substantially half area of the side of the electronic part is contacted by the encapsulation resin.

Abstract: Prepare an extruded filled polymer composite having a highly disperse and uniformly distributed filler by extruding a filled polymer composite through a die with a Flow Restriction Zone, a Flow Redistribution Zone and a Land Zone. The Flow Restriction Zone is proximate to the extruder and increases polymer melt backpressure in the extruder sufficient to induce high dispersion of the filler but not enough to cause undesirable degradation of the polymer melt components.

Abstract: A new product is made by an improved pultrusion method including the use of repetitiously moved cooled consolidation plates by the action of which excess plastic resin is allowed to escape from the sides and wherein the flow of plastic carries and shapes transverse reinforcing fibers to curve along the edge of the product preventing delamination of the product. The repetitiously moved consolidation plates provide a more accurately dimensional product and require less pultrusion drawing force than the usual cup and plunger pultrusion die.

Abstract: A nozzle for dispensing adhesives has a body defining a fluid flow passageway between an inlet end and an outlet end. The nozzle has an outlet orifice in a sidewall of the body. The outlet orifice has an upper portion and a base portion separated by a shoulder.

Abstract: The invention is an extrusion apparatus having a driven feed segment that is rotatably driven about central mandrel or within a housing member. Rotation of the driven feed segment subjects one or more streams of resin introduced onto a surface thereof to transverse shear during radial flow. One of more driven feed segments can be assembled with other components of conventional extrusion die assemblies. Extrusion die assemblies can include one or more driven feed segments rotated in the same or opposite direction of each other. The number of streams of resin and rotational speed of the driven feed segment can be controlled to produce microlayered film having in excess of 4000 layers.

Abstract: In a molding die machining electrode, slit grooves of a molding die are machined with a slit groove forming part having a substantially circular outer circumference by ranging hexagonal erected wall parts in a row; while the inner circumference of a slit groove forming part overlaps with the erected wall parts in the outer circumference of the slit groove forming part, the outside slit grooves are machined with the slit groove forming part having a substantially circular outer circumference. The further outside slit grooves are machined with the slit groove forming part of the third electrode. A plurality of the slit groove forming parts are radially divided and overlapping portions between the plurality of the slit groove forming parts are formed substantially coaxially with a molded body. The areas of the slit groove forming parts are designed to nearly similar values, suppressing the difference in wear of the electrodes.

Abstract: A die for forming a honeycomb structure may realize a sophisticated formability and superior resistance to wear. The die may be provided with a die base including two surfaces, one being provided with slits of honeycomb shape, and the other being provided with back holes through which a forming material may be introduced. The die base may include: a die precursor obtained by stacking and bonding a first member (one surface of the die base) and of tungsten carbide-based super hard alloy and a second member (the other surface of the die base) and of a metal material that causes at least up to three phase transformation of martensite transformation, bainite transformation, and pearlite transformation by cooling of an austenite phase together. Tensile and compressive stresses in a mutually bonded surface of the two plate-like members are 1000 MPa or less.

Abstract: A plate-like shape die 1 for forming a honeycomb structure provided with an introduction portion 3 having plural back holes on one side face (an introduction side) thereof and a formation portion provided with silts 6 communicating with plural back holes 7 on other side face thereof; using for forming a honeycomb shape with passing raw materials being introduced from back holes 7 of an introduction portion 3 through silts 6 being provided on the forming portion 2, wherein the introduction portion 3 is composed of two layers of a plate-like abrasion portion 5 constituting an introduction face 8, and an introduction portion main body 4 located between the abrasion portion 5 and the forming portion 2, and the abrasion portion 5 is detachably disposed on the introduction portion main body 4.

Abstract: The apparatus is for forming a resin film from a resin for a middle portion to form a resin film main body of the resin film and a resin for edge portions to form both side edge portions in a crosswise direction of the resin film. The apparatus comprises: a feed block which includes a joining part where the resin for the middle portion in a molten state and the resin for the edge portions in a molten state are joined in such a manner as to enclose both side edges in the crosswise direction of the resin film main body with the resin for the edge portions; and an extruding die through which the joined resins are extruded to form the resin film. Thus, a method and apparatus for forming the resin film can avoid the inclusion of the resin for the middle portion in the trimmed-off selvages while preventing the film separation of the resins for the middle portion and for the edge portions, and therefore, increase the recyclability and the productivity of the resin film.

Abstract: An extrusion die for extruding hollow profiles is suggested having a die head (2), which is connected to a runner part (1) and forms extrusion channels (3) for shaping a profiled strand (4), and having a runner chamber (5), which is provided between the die head (2) and the runner part (1) and runs transversely to the extrusion channels (3), which is connected around its circumference (8) to an annular channel (7) for impingement with plastic melt and from which the extrusion channels (3) of the die head (2) originate. In order to provide advantageous construction conditions, it is suggested that the runner part (1) have an inner channel (9) discharging into the runner chamber (5) inside the annular channel (7) for additional impingement of the runner chamber (5) with plastic melt.

Abstract: A honeycomb structure body molding die for molding a honeycomb structure body having cells walls, a large number of cells surrounded with the cells walls, and a cylindrical outer circumferential skin is disclosed as including a die main body having material feed bores and slit recesses, and a guide ring. The guide ring has a guide section having an opposing guide surface, facing a slit recess forming surface of the die main body, which has an annular circumferential area formed with a pool recess, concaved from the opposing guide surface in an extruding direction, which is formed with a slanted surface tapered at an inclining angle ? satisfying the relationship expressed as 10°—??20° so as to decrease in depth as an inner radial end of the pool recess slanted surface approaches the guide end of the guide section.

Abstract: The present invention provides a clay extruder having a reinforced plunger for shaping clay into desired patterns having a hollow core. The extruder has a screw disposed within a sleeve, a reinforced plunger located on the screw and inside the sleeve, a handle located on the screw and outside of the sleeve, an adaptor disk for forming a hollow core, and a perforated extrusion disk opposite the insertion of the screw into the sleeve. As the plunger pushes clay out the sleeve, an o-ring around the plunger prevents clay from leaking back, and the adaptor disk for forming a hollow core and a perforated disk mold the clay into a desired pattern with a hollow core.

Abstract: A method of producing an object through solid freeform fabrication, the method including fabricating a support structure about at least a portion of the object by applying a binder or focused energy to a build material.

Abstract: A shaft manufacturing apparatus includes a first drawing die having a cylindrical first cavity defined therein which is open at both ends thereof and a second drawing die having a cylindrical second cavity defined therein which is open at one end thereof. The angle formed between a first tapered part of the first drawing die and the axis of the first cavity is greater than the angle formed between a second tapered part of the second drawing die and the axis of the second cavity.

Abstract: A biocompatible material, wherein at least a part of a surface of the biocompatible material is characterized by a micro or nano-meter scale topographical structure comprising a plurality of features where the structure is selected to promote a predetermined cell function in vivo or ex vivo in cell or tissue culture.

Abstract: The present invention provides a clay extruder having a reinforced plunger for shaping clay into desired patterns. The extruder has a screw disposed within a sleeve, a reinforced plunger located on the screw and inside the sleeve, a handle located on the screw and outside of the sleeve, and a perforated disk opposite the insertion of the screw into the sleeve. The handle is used to turn the screw and move the plunger through the sleeve. As the plunger pushes clay out the sleeve, an o-ring around the plunger prevents clay from leaking back, and a perforated disk molds the clay into a desired pattern. Metal construction and a thicker side of the plunger allow the extruder to be subjected to high amounts of torque and pressure without damage or failure.

Abstract: The present invention provides a clay extruder usable for shaping clay into desired patterns. The extruder has a screw disposed within a sleeve, a plunger located on the screw and inside the sleeve, a handle located on the screw and outside of the sleeve, and a perforated disk opposite the insertion of the screw into the sleeve. The handle is used to turn the screw and move the plunger through the sleeve. As the plunger pushes clay out the sleeve, an o-ring around the plunger prevents clay from leaking back, and a perforated disk molds the clay into a desired pattern. Metal construction allows the extruder to be subjected to high amounts of torque and pressure without damage or failure.

Abstract: A machine and method for printing and feeding a top web onto a bottom web in a form, fill and seal machine without stressing the bond formed between the two webs.

Abstract: There is disclosed a die 1 for forming a honeycomb structure comprises: a plate-like die substrate 2 having at least two surfaces 8, 9, in which back holes 3 for introducing a green material are formed in one surface 8, and slits 4 communicating with back holes 3 are formed in the other surface 9; an underlayer 5 disposed on the substrate 2 so as to coat at least a part of a portion constituting the back hole 3 and the slit 4; an intermediate layer 6 disposed so as to coat at least a part of the underlayer 5 and constituted of tungsten carbide particles whose average particle diameter is 5 ?m or less and containing W3C as a main component; and a surface layer 7 disposed so as to coat at least a part of the intermediate layer 6 and constituted of diamond and/or diamond-like carbon.

Abstract: A method for injecting plasticized masses such as rubber, silicone, and the like into a mold die of an injection-molding machine, directly or by way of a cold channel, uses a nozzle whose opening width can be changed. The opening width is maximal at the beginning of the injection process, and is changed over the course of the injection process, up to its end, using a predetermined control profile. The temperature of the mass is influenced in a targeted manner in accordance with the opening width, and the friction losses in the mass that change as a result of this.

Abstract: A material, system for generating and associated method for producing of a composite, resin based and waterproof article exhibiting a faux tile board appearance. The tile board material is produced according to a co-extruding or co-laminating process and in order to include at least a top layer and a backer layer, one or more of which is substantially opaque and includes a decorative component mimicking at least one of a metallic, glass graphic or stone appearance. Either or both of a heat embossing component or a mechanical and numerically controlled router is employed to create a plurality of intersecting grid lines having a roughened, matte finish which mimics that of grout lines separating tile surfaces.

Abstract: UHMWPE panels of large width may be ram extruded from a slit die in a stable process, by restraining a panel which exits the die below the crystalline melt temperature against movement away from the die by a back pressure device, so as to exert a back pressure between the back pressure device and the die, the back pressure device preferably constructed of a plurality of differentially adjustable elements so as to be able to compensate for changes in processing characteristics over time. Vertically restraining UHMWPE panels as they further cool also greatly improves product characteristics.

Abstract: The disclosure relates to a die assembly. The die assembly includes a die housing having a plurality of inner wall sections defining a die cavity, an inlet passageway passing through the die housing in fluid communication with the die cavity, and an outlet passageway passing through the die housing in fluid communication with the die cavity at a position distal from the inlet passageway. The die assembly also includes an insert removably received in the die cavity. The insert includes a body portion having a plurality of outer wall sections, and at least one flow channel is formed between at least one inner wall section of the die housing and each opposite outer wall section of the body portion of the insert. The die assembly includes a means for providing fluid communication between the external supply of fluent material and each of the at least one flow channel and the outlet passageway.

Abstract: This invention relates to the field of multiple layer plastic extrusion, and more particularly to assemblies in which thin or micro-layers of polymer material are formed which polymer material may be from two or more individual extruders, and delivered to a multilayer combining adapter in association with an extruder die or other utilizations. The combining adapter of this invention is referred to herein as a flow velocity profiler (FVP) and includes a cartridge assembly body that is formed with individual cavities that receive one of a plurality of individual precision layering inserts. Changing individual inserts is less time intensive than changing an entire body as required in prior art.

Abstract: There is disclosed a die for forming a honeycomb structure and a method of manufacturing the honeycomb structure by use of the die, in which variations of cell pitches are suppressed in a central portion and the vicinity of an outer periphery after drying and firing an extruded honeycomb structure, and the honeycomb structure having a uniform cell pitch can be manufactured. A die 1 for forming a honeycomb structure has a front surface provided with groovy slits 2 formed between cell blocks 3 and a back surface provided with back holes 4a communicating with the slits 2. The die 1 has a structure in which a pitch P of the adjacent cell blocks 3 is enlarged from a central portion of the front surface toward an outer periphery in a stepwise manner.

Abstract: A ceramic honeycomb structure includes a honeycomb body having an array of interconnecting webs bounded by a skin. The interconnecting webs define an array of longitudinal cells having diagonal corners. Fillets are formed only in diagonally opposed corners traversed by lines perpendicular and/or substantially perpendicular to the skin.

Abstract: For use in a rotational casting machine used for coating a rotating body with elastomer, such as polyurethane, there is provided a nozzle used for dispensing the liquid polyurethane onto the rotating body to be coated. The nozzle of the invention has a plurality of liquid-flow interior discharge-passageways each of which has an inlet connected to a sub-branch tube, which sub-branch tube is, in turn, is fluidly connected to a main branch that, in turn, is connected to a main inlet-passageway having the inlet that is directly connected to mixing head. Each discharge-passageway, or exit-passageway, changes in cross-sectional shape along the longitudinal axis thereof from its inlet to its outlet such that the cross-sectional area from the inlet to the outlet thereof gradually and minimally increases, whereby at least substantial laminar flow of the liquid is achieved with the concomitant reduced dwell-time of the liquid therein, in order to reduce in-nozzle reaction and subsequent clogging of the nozzle.

Abstract: An extruder die assembly is provided having a die support body, an outer die member, an inner die member, and an actuator. The outer die member has an outer die lip. The outer die member is supported by the die support body. The inner die member has an inner die lip spaced from the outer die lip in order to provide an annular die gap therebetween. The inner die member is supported for movement by the die support body. The actuator is coupled with the inner die member to move the inner die member relative to the outer die member. A method is also provided.

Abstract: A mold equipped with a core having a plurality of columnar distal portions branched at a downstream side in the extrusion direction and arranged on a surface and a die having an aperture surrounding the distal portions as a whole with a distance with respect to the distal portions and used in the case where a softened flexible resin is injected from one end of a resin flow path formed between the core and the die and a pipe material having a plurality of liquid flow paths which are mutually independent formed by the flexible resin is extruded from the other end of the resin flow path, wherein the aperture of the die has a shape in which each part of a plurality of circles each having the same axis as a corresponding one of the distal portions and mutually having the same inner diameter are overlapped and mutually connected, and each of a diameter of a distal portion of the core is lager than or equal to a diameter of a distal portion adjacent to the outer side in the arrangement.

Abstract: A mold plate for a reciprocating mold plate food patty-forming apparatus has at least one laterally contoured region extending longitudinally. The contoured region has a raised top surface and a raised bottom surface. The mold plate has at least one cavity through the contoured region. A support plate has a recessed top surface extending longitudinally and corresponding in shape to the raised bottom surface of the mold plate and a fill opening in communication with the cavity when the mold plate is in the fill position during reciprocation of the mold plate. A breather plate has a recessed bottom surface extending longitudinally and corresponding in shape to the raised top surface of the mold plate. The top and bottom recessed surfaces of the support and breather plates respectively together form a longitudinal channel that closely conforms to the contoured region of the mold plate.

Abstract: An extrusion die for extrusion molding of a honeycomb structure has back holes for introducing a raw material to be molded and slits for extruding the raw material. The extrusion die comprises an inside section, an outer peripheral section, and an outermost peripheral section; the width of the slit 14 disposed in the outer peripheral section is wider than the width of the slit disposed in the inside section; and when the surface roughness (Ra) of the slits in the inside section and the outer peripheral section is 0.1 ?m or smaller, or when the surface roughness (Ra) of the slits in the inside section and the outer peripheral section exceeds 0.1 ?m, the relationship between the surface roughness a of slit in the inside section and the surface roughness b of slit in the outer peripheral section satisfies the condition that 0.1<a/b<10.

Abstract: A device to mix and extrude various ingredients including pastas, pastries, baked goods, hors d'oeuvres, and cookies. The device includes novel measuring, mixing and extrusion arrangements including: an automatic measuring cup; a way to continuously mix and extrude ingredients without intervening cleanings; a mixing and extrusion feed for handling different consistencies of ingredients; an integrated automatic cutter; motor cooling and extruded ingredient drying; as well as various safety devices.

Abstract: A blown film die divides a flow of material into two flows with higher and lower flow portions and recombines the flow by combining higher flow portions with lower flow portions. The flow can be divided in circumferential channels between an annular feed ring and an annular distribution ring.

Abstract: In a die for molding a honeycomb structure, in which a coating layer is formed on a die base so that slits with a particular width are provided, the slits are provided so as to have a width of 30 to 200 ?m by forming the coating layer by a substrate layer with a thickness of 10 to 100 ?m and a surface layer with a thickness of 1 to 30 ?m. Further, the substrate layer is formed by a metal layer containing no oxide. A thin-wall honeycomb structure with a wall thickness of 30 to 200 ?m can be formed, and moreover a die for molding a honeycomb structure, in which the coating layer is not damaged and thus the durability is high, and a manufacturing method thereof can be provided.

Abstract: A calibrating basket for a film blowing tube is provided with roller bearings to prevent stripe formation on the film and pinching of the film between the rollers.

Abstract: A die for extrusion molding of a honeycomb which comprises a structure provided with a groovy slit (2) formed by cell blocks (3) on a front face thereof, and additionally provided with a puddle inlet, on a back face thereof, communicatively connected with the slit (2), wherein each cell block (3) has a soft film (16) on a hard film (14) formed on outermost surfaces of the slit (2) and puddle inlet fabricated in a cell-block body (10). According to the die for extrusion molding of a honeycomb, a dimensional error of the die is possible to be eliminated, a stable force of extrusion friction is possible to be maintained, both extrusion moldability and abrasion resistance are possible to be excellent, and additionally an adjustment of the die at the time of extrusion molding can be performed easily.

Abstract: The invention is a die comprising a die body. The die body defines an internal cavity and an applicator slot. The cavity is in fluid communication with the applicator slot. A plurality of gas relief passages are in fluid communication with the internal cavity.

Abstract: An improved extrusion die and a method for using the same that minimizes the deflection of the die exit by providing the walls of the extrusion die with areas of increasing thickness that increase from the die ends to a central location. The die wall thickness is varies such that there is minimal deflection created at the die exit.

Abstract: The present invention relates to a method and an installation for producing growth substrate blocks, particularly for blocks for cuttings for horticultural use, where loose substrate material is compacted in a forming chamber (18) and thus forms useable block bodies. With the present invention a compulsory moistening of the blocks with suitably heated water is performed, after which these are made ready for use almost immediately, so that an actual conditioning no longer is necessary or can be reduced considerably. The blocks can be moistened and heated from the inside to a desired temperature in a both quick and energy saving way. The moistener, which preferably is water, can contain various additives such as nutrients or the like.

Abstract: An extrusion head for the manufacture of tubes including at least one layer of expanded plastic by extruding a stream of molten plastic containing a blowing agent through an annular passage cross section made in the extrusion head. The stream of molten plastic containing the blowing agent spreads out circumferentially and welds itself to itself by the recombining of the two stream fronts. The extrusion head is equipped with a special-purpose thermal regulation device allowing the molten plastic containing the blowing agent to be heated or cooled after the stream fronts have recombined.

Abstract: An electrospinning apparatus including a spinning dope main tank, a metering pump, a nozzle block, a collector positioned at the lower end of the nozzle block for collecting spun fibers, a voltage generator, a plurality of units for transmitting a voltage generated by the voltage generator to the nozzle block and the collector, said electrospinning apparatus containing a spinning dope drop device positioned between the metering pump and the nozzle block, the spinning dope drove device having (i) a sealed cylindrical shape, (ii) a spinning dope inducing tube and a gas inletting tube for receiving gas through its lower end and having its gas inletting part connected to a filter aligned side-by-side at the upper portion of the spinning dope drop device, (iii) a spinning dope discharge tube extending from the lower portion of the spinning dope drop device and (iv) a hollow unit for dropping the spinning dope from the spinning dope inducing tube formed at the middle portion of the spinning dope drop device.

Abstract: Honeycomb structures are formed at reduced extrusion pressures and high extrusion rates via extrusion through open cavity honeycomb extrusion dies incorporating large, closely spaced feed channels delivering extrudable material to die honeycomb forming sections incorporating extrudate distribution means in the form of inverted conical or pyramidal flow dividers incorporating inclined flow-guiding surfaces that guide the extrudate into the base ends of plural discharge slot intersections and/or slot segments in direct line with the feed channels.

Abstract: A die and cutter assembly for an extruder includes an elongated extrusion member having a first, open end and a second, closed end. The first, open end is attachable in fluid communication with a first manifold of the extruder, and the second, closed end is formed by a removable extrusion end cap. An extension is formed on the elongated extrusion member. A filling passageway is formed in a wall of the elongated extrusion member, which is attachable to a second manifold of the extruder. A first filling passageway extension is in communication with and removably mounted to the filling passageway. The first filling passageway extension generally transverse to the filling passageway and extends into the extension of the elongated extrusion member. An extrusion die is formed on the extension of the elongated extrusion member. A cutter member has an opened drivable end, an elongated cutter wall, and an opened cutter end with a cutting surface for cutting extrudate to a desired length as the extrudate exits the die.

Abstract: A method and apparatus for extruding plastic products having large cross sections, which require a correspondingly large die cross section, is described in which the cross section of the die is divided into regions of predetermined flow and separate flow streams are supplied to each region in proportion to the relative size of the flow region to the overall die cross section.

Abstract: An apparatus and method for forming liquid spinning solution into a solid formed product whereby the solution is passed through at least one tubular passage (17) having walls formed at least partly of semipermeable and/or porous material. The semipermeable and/or porous material allows parameters, such as the concentration of hydrogen ions, water, salts and low molecular weight, of the liquid spinning solution to be altered as the spinning solution passes through the tubular passage(s).