Magnetic Base Or Coating Patents (Class 427/127)
  • Patent number: 8932668
    Abstract: A metallic magnetic powder where a primary particle of each metallic magnetic particle is a powder without forming an aggregate, and a method of making the same that includes manufacturing a metallic magnetic powder constituted of metallic magnetic particles, containing a metallic magnetic phase, with Fe, or Fe and Co as main components, rare earth elements, or yttrium and one or more non-magnetic components removing the non-magnetic component from the metallic magnetic with a reducing agent, while making a complexing agent exist for forming a complex with the non-magnetic component in water; oxidizing the metallic magnetic particle with the non-magnetic component removed; substituting water adhered to the oxidized metallic magnetic particle with an organic solvent; and coating the surface of the metallic magnetic particle with an organic matter different from the organic solvent, while maintaining a wet condition of the metallic magnetic particle with the organic solvent adhered thereto.
    Type: Grant
    Filed: May 9, 2011
    Date of Patent: January 13, 2015
    Assignees: The Arizona Board of Regents on Behalf of The University of Arizona, Materials Co., Ltd.
    Inventors: Dong Chul Pyun, Heemin Yoo, Hirohisa Omoto, Takayuki Yoshida
  • Patent number: 8932667
    Abstract: A method including forming a multilayer structure. The multilayer structure includes a seed layer comprising a first component selected from the group consisting of a Pt-group metal, Fe, Mn, Ir and Co. The multilayer structure also includes an intermediate layer comprising the first component and a second component selected from the group consisting of a Pt-group metal, Fe, Mn, Ir and Co. The second component is different than the first component. The multilayer structure further includes a cap layer comprising the first component. The method further includes heating the multilayer structure to an annealing temperature to cause a phase transformation of the intermediate layer. Also a hard magnet including a seed layer comprising a first component selected from the group consisting of a Pt-group metal, Fe, Mn, Ir and Co. The hard magnet also includes a cap layer comprising the first component. The hard magnet further includes an intermediate layer between the seed layer and the cap layer.
    Type: Grant
    Filed: April 30, 2008
    Date of Patent: January 13, 2015
    Assignee: Seagate Technology LLC
    Inventors: Jiaoming Qiu, Younghua Chen, Xilin Peng, Shaun McKinlay, Eric W. Singleton, Brian W. Karr
  • Publication number: 20150010698
    Abstract: The method of manufacturing hexagonal ferrite magnetic particles comprises applying an adhering matter comprising a glass component and an alkaline earth metal to hexagonal ferrite magnetic particles, and subjecting the hexagonal ferrite magnetic particles to which the adhering matter has been applied to a heat treatment.
    Type: Application
    Filed: July 7, 2014
    Publication date: January 8, 2015
    Applicant: FUJIFILM CORPORATION
    Inventors: Yasushi HATTORI, Yoshinori TAMADA
  • Patent number: 8926851
    Abstract: A method for making a film of core-shell nanoparticles generally uniformly arranged on a substrate uses atomic layer deposition (ALD) to form the shells. The nanoparticle cores are placed in a solution containing a polymer having an end group for attachment to the cores. The solution is then applied to a substrate and allowed to dry, resulting in the nanoparticle cores being uniformly arranged by the attached polymer chains. ALD is then used to grow the shell material on the cores, using two precursors for the shell material that are non-reactive with the polymer. The polymer chains also form between the cores and the substrate surface, so the ALD forms shell material completely surrounding the cores. The uniformly arranged core-shell nanoparticles can be used as an etch mask to etch the substrate.
    Type: Grant
    Filed: November 18, 2012
    Date of Patent: January 6, 2015
    Assignee: HGST Netherlands B.V.
    Inventors: Jeffrey S. Lille, Ricardo Ruiz, Lei Wan, Gabriel Zeltzer
  • Patent number: 8920872
    Abstract: A method of manufacturing a magnetic disk in which at least a magnetic layer, a carbon protective layer, and a lubrication layer are sequentially formed on a substrate is provided. The method comprises forming a film of a lubricant composition on the protective layer, the lubricant comprising a lubricant compound having a perfluoropolyether main chain in the molecular structure and an aromatic group or a phosphazene ring. The method further comprises forming the lubrication layer, and subjecting the magnetic disk to ultraviolet irradiation under a nitrogen gas or an inert gas atmosphere having an oxygen concentration of 5 volume % or less by adjusting an atmospheric temperature to a range of 50 to 180° C.
    Type: Grant
    Filed: June 22, 2011
    Date of Patent: December 30, 2014
    Assignee: WD Media (Singapore) Pte. Ltd.
    Inventors: Kae Itoh, Katsushi Hamakubo, Koichi Shimokawa
  • Publication number: 20140376342
    Abstract: A near field transducer with a peg region, an enlarged region disposed adjacent the peg region, and a barrier material disposed between the peg region and the enlarged region. The barrier material reduces or eliminates interdiffusion of material between the peg region and the enlarged region.
    Type: Application
    Filed: March 20, 2014
    Publication date: December 25, 2014
    Applicant: Seagate Technology LLC
    Inventors: James Gary Wessel, Sarbeswar Sahoo, Michael Christopher Kautzky
  • Publication number: 20140375404
    Abstract: A method for producing a sintered R-T-B based magnet according to the present application includes the steps of: providing a sintered R-T-B based magnet body, of which the R mole fraction that is defined by the content of a rare-earth element falls within the range of 31 mass % to 37 mass %; providing an RH diffusion source including a heavy rare-earth element RH (which is at least one of Dy and Tb) and 30 mass % to 80 mass % of Fe; loading the sintered magnet body and the RH diffusion source into a processing chamber so that the magnet body and the diffusion source are movable relative to each other and readily brought close to, or in contact with, each other; and performing an RH diffusion process by conducting a heat treatment on the sintered magnet body and the RH diffusion source at a process temperature of 700° C. to 1000° C. while moving the sintered magnet body and the RH diffusion source either continuously or discontinuously in the processing chamber.
    Type: Application
    Filed: January 17, 2013
    Publication date: December 25, 2014
    Inventors: Futoshi Kuniyoshi, Rintaro Ishii, Ryouichi Yamagata
  • Publication number: 20140375403
    Abstract: Thermally annealed superparamagnetic core shell nanoparticles of an iron-cobalt ternary alloy core and a silicon dioxide shell having high magnetic saturation are provided. A magnetic core of high magnetic moment obtained by compression sintering the thermally annealed superparamagnetic core shell nanoparticles is also provided. The magnetic core has little core loss due to hysteresis or eddy current flow.
    Type: Application
    Filed: June 19, 2013
    Publication date: December 25, 2014
    Applicant: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventor: Michael Paul ROWE
  • Publication number: 20140375413
    Abstract: Disclosed herein is a metal magnetic powder, and the metal magnetic powder according to the exemplary embodiment of the present invention includes a soft magnetic core particle and a multilayer coating film covering the core particle and having a multilayer structure, the multilayer coating film including an oxide film formed by heat treating the core particle and an insulation film formed by coating a coating particle with respect to the core particle.
    Type: Application
    Filed: October 8, 2013
    Publication date: December 25, 2014
    Applicant: SAMSUNG ELECTRO-MECHANICS CO., LTD.
    Inventors: Hak Kwan Kim, Sung Yong An, Sung Jae Lee, Jung Wook Seo
  • Publication number: 20140368947
    Abstract: In one embodiment, a magnetic recording medium includes a magnetic recording layer adapted to store magnetic information, a protective film positioned above the recording layer, the protective film being adapted to reduce wear to the magnetic recording layer, and a lubricant positioned above the protective film, the lubricant being adapted to provide a stable head-to-disk interface, wherein the lubricant includes a first lubricant, the first lubricant including a material having the following chemical formula: wherein Rf represents: and wherein Y is a repeating chain including carbon and fluorine.
    Type: Application
    Filed: June 14, 2013
    Publication date: December 18, 2014
    Inventors: Yoko Saito, Hiroyuki Matsumoto, Sukefumi Ito, Yoshihiko Ooeda
  • Publication number: 20140355152
    Abstract: In one embodiment, a magnetic head includes a reference layer having magnetic orientation about aligned with a plane of deposition thereof; a first free layer having a magnetic orientation out of a plane of deposition thereof; a spacer layer between the reference layer and the first free layer; a second free layer having a magnetic orientation out of a plane of deposition thereof; and an inserting layer between the first and second free layers.
    Type: Application
    Filed: May 29, 2013
    Publication date: December 4, 2014
    Applicant: HGST Netherlands B.V.
    Inventors: Chando Park, James M. Freitag, Sangmun Oh, Zheng Gao
  • Patent number: 8900655
    Abstract: A method of fabricating a patterned perpendicular magnetic recording medium comprises steps of: (a) providing a layer stack including a magnetically soft underlayer (“SUL”) and an overlying non-magnetic interlayer; (b) forming a masking layer on the non-magnetic interlayer; (c) forming a resist layer on the masking layer; (d) forming a pattern of recesses extending through the resist layer and exposing spaced apart surface portions of the masking layer; (e) extending the pattern of recesses through the masking layer to expose spaced apart surface portions of the interlayer; and (f) at least partially filling the pattern of recesses with a magnetically hard material to form a perpendicular magnetic recording layer.
    Type: Grant
    Filed: October 4, 2006
    Date of Patent: December 2, 2014
    Assignee: Seagate Technology LLC
    Inventors: Bing K. Yen, David S. Kuo, Dieter K. Weller, Kim Y. Lee, Koichi Wago
  • Publication number: 20140346389
    Abstract: Thermally annealed superparamagnetic core shell nanoparticles of an iron oxide core and a silicon dioxide shell having high magnetic saturation are provided. A magnetic core of high magnetic moment obtained by compression sintering the thermally annealed superparamagnetic core shell nanoparticles is also provided. The magnetic core has little core loss due to hysteresis or eddy current flow.
    Type: Application
    Filed: May 23, 2013
    Publication date: November 27, 2014
    Applicant: Toyota Motor Engineering & Manufacturing North America, Inc.
    Inventor: Michael Paul ROWE
  • Publication number: 20140349140
    Abstract: To provide a CxNyHz film of high density and a deposition method. One aspect of the present invention is a CxNyHz film formed on a substrate to be deposited, wherein x, y and z satisfy formulae (1) to (4) below: 0.4<x<0.7??(1) 0.01<y<0.5??(2) 0?z<0.3??(3) x+y+z=1.
    Type: Application
    Filed: October 24, 2011
    Publication date: November 27, 2014
    Inventors: Haruhito Hayakawa, Kouji Abe, Keiichi Terashima, Yuuji Honda
  • Publication number: 20140342085
    Abstract: Structures and methods for fabrication servo and data heads of tape modules are provided. The servo head may have two shield layers spaced apart by a plurality of gap layers and a sensor. Similarly, the data head may have two shield layers spaced apart by a plurality of gap layers and a sensor. The distance between the shield layers of the servo head may be greater than the distance between the shield layers of the data head. The material of the gap layers may include tantalum or an alloy of nickel and chromium. The material for the gap layers permits deposition of gap layers with sufficiently small surface roughness to prevent distortion of the tape module and increase the stability of the tape module operation.
    Type: Application
    Filed: July 31, 2014
    Publication date: November 20, 2014
    Inventors: Satoru ARAKI, Diane L. BROWN, Hiroaki CHIHAYA, Dustin W. ERICKSON, David J. SEAGLE
  • Publication number: 20140335268
    Abstract: A rare earth sintered magnet 10 including a magnet body that includes a rare earth compound, and a protective layer on the magnet body, having a first layer and a second layer in that order from the magnet body side, wherein the surface portion of the magnet body has a higher heavy rare earth element content than the interior of the magnet body that is surrounded by the surface portion, the first layer includes a rare earth oxide, the mass ratio of the heavy rare earth element being 1 or greater with respect to the light rare earth element, and the second layer includes an oxide containing iron and/or boron which is different from the rare earth oxide, the second layer having a lower rare earth oxide content than the first layer.
    Type: Application
    Filed: July 25, 2014
    Publication date: November 13, 2014
    Inventors: Satoshi Tanaka, Fumitaka Baba, Makoto Iwasaki, Chikara Ishizaka
  • Patent number: 8883249
    Abstract: By improving sliding durability while ensuring a high SNR, an improvement in reliability and a further increase in recording density are to be achieved.
    Type: Grant
    Filed: December 28, 2010
    Date of Patent: November 11, 2014
    Assignee: WD Media (Singapore) Pte. Ltd.
    Inventors: Toshiaki Tachibana, Takahiro Onoue, Keiichi Kajita
  • Publication number: 20140329007
    Abstract: A method according to the present disclosure includes the steps of: stacking RH diffusion sources and sintered R-T-B based magnet bodies alternately one upon the other with a flat plate holding member having openings interposed between each pair of the diffusion source and the magnet body, thereby forming a multilayer structure; loading the multilayer structure in a process vessel; (A) performing an RH supply-diffusion process at a pressure of 2.0 Pa to 50 Pa and at a temperature of 800° C. to 950° C. in the process vessel; and (B) performing an RH diffusion process at a pressure of 150 Pa to 2 kPa and at a temperature of 800° C. to 950° C. in the process vessel. The method includes the step of carrying out the steps (A) and (B) alternately and repeatedly at least twice.
    Type: Application
    Filed: February 28, 2013
    Publication date: November 6, 2014
    Inventor: Tohru Obata
  • Publication number: 20140319406
    Abstract: A magnetic material is disclosed, which includes magnetic particles containing at least one magnetic metal selected from the group including Fe, Co and Ni, and at least one non-magnetic metal selected from Mg, Al, Si, Ca, Zr, Ti, Hf, Zn, Mn, rare earth elements, Ba and Sr; a first coating layer of a first oxide that covers at least a portion of the magnetic particles; oxide particles of a second oxide that is present between the magnetic particles and constitutes an eutectic reaction system with the first oxide; and an oxide phase that is present between the magnetic particles and has an eutectic structure of the first oxide and the second oxide.
    Type: Application
    Filed: July 14, 2014
    Publication date: October 30, 2014
    Applicant: KABUSHIKI KAISHA TOSHIBA
    Inventors: Tomohiro Suetsuna, Seiichi Suenaga, Toshihide Takahashi, Tomoko Eguchi, Koichi Harada, Yasuyuki Hotta
  • Publication number: 20140314658
    Abstract: The method of manufacturing magnetic particles, wherein the magnetic particles are magnetic particles for magnetic recording, and includes subjecting starting material magnetic particles to glass component-adhering treatment to be adhered with a glass component, and subjecting the magnetic particles after the glass component-adhering treatment to coercive force-reducing treatment with heating, to provide magnetic particles having lower coercive force than the starting material magnetic particles.
    Type: Application
    Filed: April 22, 2014
    Publication date: October 23, 2014
    Applicant: FUJIFILM CORPORATION
    Inventor: Yasushi HATTORI
  • Patent number: 8866574
    Abstract: A process for producing a rare earth magnet comprises: an adhesion step of causing a diffusion element capable of diffusing inwardly to adhere to the surface part of a magnet material comprising a compact or sintered body of rare earth alloy particles; and an evaporation step of heating the magnet material in vacuum to evaporate at least a portion of the diffusion element having been retained on or in the surface part of the magnet material.
    Type: Grant
    Filed: March 8, 2012
    Date of Patent: October 21, 2014
    Assignees: Kabushiki Kaisha Toyota Chuo Kenkyusho, Toyota Jidosha Kabushiki Kaisha
    Inventors: Yuji Kaneko, Yukio Takada, Motoki Hiraoka, Keiu Kanada
  • Publication number: 20140308439
    Abstract: The embodiments disclose a method of protecting patterned magnetic materials of a stack, including depositing a thin continuous film of an inert material that is inert to the magnetic materials of a patterned stack upon which the thin continuous film is being deposited and forming a thin interim interface layer from the thin continuous film to protect top and sidewall areas of non-etched higher relief magnetic islands and magnetic film etched surfaces of the patterned stack from air exposure damage and damage from contact with backfilled materials.
    Type: Application
    Filed: June 25, 2014
    Publication date: October 16, 2014
    Inventors: Zhaohui Fan, Yuan Xu, Justin Jia-Jen Hwu, Koichi Wago, David Shiao-Min Kuo
  • Publication number: 20140308440
    Abstract: A method for making a NdFeB sintered magnet, capable of enhancing the effect of increasing the coercive force and preventing the instability of the effects, and in addition, being inexpensive is provided. The method for making a NdFeB sintered magnet has processes of coating a NdFeB sintered magnet with a powder containing Dy and/or Tb, then heating the NdFeB sintered magnet, and thereby diffusing Rh in the powder into the NdFeB sintered magnet through a grain boundary, and is characterized in that the powder contains 0.5 through 50 weight percent of Al in a metallic state; and the amount of oxygen contained in the NdFeB sintered magnet is equal to or less than 0.4 weight percent.
    Type: Application
    Filed: June 27, 2014
    Publication date: October 16, 2014
    Inventor: Masato SAGAWA
  • Publication number: 20140308438
    Abstract: A buffer material protects a microelectronic device in space constrained environments, for improved efficiency with respect to magnetostrictive materials therein, and includes a gas filled polymer shell microsphere carried in an elastomeric polymer binder. Expanded Expancel microspheres being less than 20 microns in diameter form 80% of the composition by volume. The polymer binder is a low viscosity dimethyl silicone with a hardness of less than 25. Coating thicknesses may be based upon the overall expected dimensional changes of the encapsulation material, due to its coefficient of thermal expansion and an expected operating temperature range of the component, plus the expected shrinkage of that encapsulation material during polymerization and the overall mass which shall be exerting a force upon the magnetic core, plus the dimensional changes of the component as a result of the flux density resulting in magnetostriction of the magnetic core.
    Type: Application
    Filed: April 10, 2013
    Publication date: October 16, 2014
    Inventor: Herman Walz
  • Patent number: 8858809
    Abstract: A manufacturing method of a magnetic recording medium includes steps of forming a magnetic recording layer, a first mask layer, a second mask layer containing silicon as primary component, a strip layer, a third mask layer, and a resist layer, a step of patterning the resist layer to provide a pattern, steps of transferring the pattern to the third mask layer, to the strip layer, and to the second mask layer, a step of removing the strip layer by wet etching and of stripping the third mask layer and the resist layer above the magnetic recording layer, steps of transferring the pattern to the first mask layer and to the magnetic recording layer, and a step of stripping the first mask layer remaining on the magnetic recording layer.
    Type: Grant
    Filed: September 7, 2012
    Date of Patent: October 14, 2014
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Akira Watanabe, Kaori Kimura, Kazutaka Takizawa, Takeshi Iwasaki, Tsuyoshi Onitsuka, Akihiko Takeo
  • Patent number: 8852677
    Abstract: A method for fabricating a synthetic antiferromagnetic device, includes depositing a magnesium oxide spacer layer on a reference layer having a first and second ruthenium layer, depositing a cobalt iron boron layer on the magnesium oxide spacer layer; and depositing a third ruthenium layer on the cobalt iron boron layer, the third ruthenium layer having a thickness of approximately 0-18 angstroms.
    Type: Grant
    Filed: August 3, 2012
    Date of Patent: October 7, 2014
    Assignee: International Business Machines Corporation
    Inventors: David W. Abraham, Michael C. Gaidis, Janusz J. Nowak, Daniel C. Worledge
  • Publication number: 20140295072
    Abstract: A method of fabricating a magnetic recording medium includes forming the lubricant by depositing a first lubricant on the stacked body after forming the protection layer, by vapor-phase lubrication deposition, without exposing the stacked body to atmosphere, and depositing a second lubricant that is dissolved in an organic solvent onto the stacked body after depositing the first lubricant. A molecular mass of a compound included in the first lubricant is higher than that of the second lubricant, and a chemical polarity of the compound included in the first lubricant is lower than that of the second lubricant.
    Type: Application
    Filed: March 14, 2014
    Publication date: October 2, 2014
    Applicant: SHOWA DENKO K.K.
    Inventors: Takehiko OKABE, Katsuaki TO
  • Patent number: 8846136
    Abstract: PROBLEM: To provide a production method of an anisotropic rare earth magnet capable of being enhanced in coercivity without adding a large amount of a rare metal such as Dy and Tb. MEANS FOR RESOLUTION: A production method of a rare earth magnet, comprising a step of bringing a compact obtained by applying hot working to impart anisotropy to a sintered body having a rare earth magnet composition into contact with a low-melting-point alloy melt containing a rare earth element.
    Type: Grant
    Filed: September 13, 2011
    Date of Patent: September 30, 2014
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Tetsuya Shoji, Noritaka Miyamoto, Shinya Omura, Daisuke Ichigozaki, Takeshi Yamamoto
  • Patent number: 8845821
    Abstract: A sintered R—Fe—B based rare-earth magnet body 1 including, as a main phase, crystal grains of an R2Fe14B type compound that includes a light rare-earth element RL, which is Nd and/or Pr, as a major rare-earth element R is provided. A bulk body 2 including a heavy rare-earth element RH, which is at least one of Dy, Ho and Tb is also provided. The sintered magnet body 1 and the bulk body 2 are arranged in a processing chamber 4 with a vapor control member 3 interposed between the sintered magnet body 1 and the bulk body 2. And the inside of the processing chamber 4 is heated to a temperature of 700° C. to 1000° C., thereby diffusing the heavy rare-earth element RH inside the sintered magnet body 1 while supplying the heavy rare-earth element RH from the bulk body 2 to the surface of the sintered magnet body 1 via the vapor control member 3.
    Type: Grant
    Filed: July 8, 2010
    Date of Patent: September 30, 2014
    Assignee: Hitachi Metals, Ltd.
    Inventors: Tomoori Odaka, Hideyuki Morimoto
  • Patent number: 8846137
    Abstract: On manufacturing a magnetic disk having at least a magnetic layer (60), a protective layer (70), and a lubricating layer (80) formed in this order over a substrate (10), the lubricating layer is formed by using a coating solution in which a perfluoropolyether compound having a perfluoropolyether main chain and a hydroxyl group in a structure thereof is dispersed and dissolved in a fluorine-based solvent having a boiling point of 90° C. or more.
    Type: Grant
    Filed: February 18, 2010
    Date of Patent: September 30, 2014
    Assignee: WD Media (Singapore) Pte. Ltd.
    Inventors: Koichi Shimokawa, Katsushi Hamakubo, Kae Itoh
  • Patent number: 8840955
    Abstract: A method of manufacturing a magnetic recording medium is disclosed, as well as a magnetic recording medium manufactured by the method. In the manufacturing method, the uneven pattern has magnetic recording elements in protruding portions formed above a substrate, and depressed portions between the recording elements are filled with a filling material. The method allows a high quality magnetic recording medium to be manufactured inexpensively by eliminating the process of removing excess filling material used to fill depressions between magnetic recording elements, because the method allows material to be filled only in the depressed portions of an uneven pattern. The method includes a technique rendering the wettability of the protruding portion surfaces and the depressed portion surfaces different prior to the process of filling with the filling material.
    Type: Grant
    Filed: October 23, 2009
    Date of Patent: September 23, 2014
    Assignee: Fuji Electric Co., Ltd.
    Inventor: Narumi Sato
  • Publication number: 20140272472
    Abstract: In accordance with certain embodiments, a method can be utilized that includes depositing a backfill material layer over a reader stack; depositing a chemical-mechanical-polishing stop layer above the layer of backfill material; and depositing a sacrificial layer on top of the chemical-mechanical-polishing stop layer.
    Type: Application
    Filed: March 12, 2013
    Publication date: September 18, 2014
    Inventors: Eric Walter Singleton, Shaun Eric McKinlay, Stacey Christine Wakeham
  • Publication number: 20140264144
    Abstract: A process for the production of coating graphene, and other carbon allotropes, onto carbon-coated magnetic nanoparticles while maintaining high magnetic moment and adsorption properties is disclosed.
    Type: Application
    Filed: March 17, 2014
    Publication date: September 18, 2014
    Applicant: Honda Motor Co., Ltd.
    Inventor: Avetik Harutyunyan
  • Publication number: 20140272119
    Abstract: Disclosed herein are methods for manufacturing a functionally graded polymer material. The methods comprise preparing a melted polymer mixture comprising a thermoplastic polymer and a magnetic filler dispersed in the thermoplastic polymer, molding the melted polymer mixture and applying a magnetic field to a portion of the melted polymer mixture to form a functionally graded polymer material. The resulting functionally graded polymer material has a magnetic filler gradient formed through a thickness of the material.
    Type: Application
    Filed: March 14, 2013
    Publication date: September 18, 2014
    Applicant: SABIC INNOVATIVE PLASTICS IP B.V.
    Inventors: Poovanna Theethira Kushalappa, Sudhakar Ramamoorthy Marur, Hariharan Ramalingam, Sadasivam Golakrishanan
  • Publication number: 20140268423
    Abstract: A read head structure is disclosed with a dual piece heat sink layer having a front piece formed over a front portion of a dynamic flying height (DFH) element and a back piece above a back portion of the DFH element. A first (S1) shield is formed on the front piece and between the front piece and air bearing surface (ABS). Front and back pieces are separated by an insulator gap. The front piece is used to help control read gap protrusion. As a result, a bottom portion of the S1 shield protrudes to a greater extent than a top portion adjacent to the sensor thereby protecting the sensor from unwanted contact with the magnetic media. The dual piece heat sink layer also enables an improved Figure of Merit in terms of temperature rise in the reader per unit of actuation (nm) delivered by the DFH element.
    Type: Application
    Filed: March 15, 2013
    Publication date: September 18, 2014
    Applicant: HEADWAY TECHNOLOGIES, INC.
    Inventors: Yan Wu, Kowang Liu, Glen Garfunkel, Min Li
  • Publication number: 20140272120
    Abstract: The present invention generally relates to a method for forming a smooth gap of a damascene write pole. An opening having a side wall with a first angle with respect to vertical is formed in a fill layer, and a first non-magnetic layer is deposited into the opening by ion beam deposition. The ion beam is delivered to the side wall at a second angle with respect to vertical. The ratio of the first angle to the second angle ranges from about 250 to about 3.5.
    Type: Application
    Filed: March 14, 2013
    Publication date: September 18, 2014
    Applicant: HGST NETHERLANDS B.V.
    Inventors: Ning SHI, Xiaoyu XU, Sue S. ZHANG
  • Patent number: 8834961
    Abstract: Provided is a magnetic recording medium manufacturing apparatus capable of forming a lubricant film with a uniform thickness on the surface of a magnetic recording medium. The magnetic recording medium manufacturing apparatus includes a hanger mechanism (2) that is inserted into a central hole (100a) of a magnetic recording medium (100) and supports the magnetic recording medium (100) in a suspended state and a lifting mechanism (3) that lifts and lowers one of the hanger mechanism (2) and the dip tank (1) relative to the other.
    Type: Grant
    Filed: January 25, 2011
    Date of Patent: September 16, 2014
    Assignee: Showa Denko K.K.
    Inventors: Tomoyuki Noguchi, Katsuo Hara, Masato Saito, Yushi Kinoshita
  • Publication number: 20140251816
    Abstract: A method for making a magnet rotor assembly part by providing a bonded metal part having a determinable crush strength, impregnating the bonded metal part with a curable resin and curing the resin so that the crush strength of the assembly part is increased above the determinable crush strength both initially and after extended exposure to temperatures of at least 160° C. Improved crush strength in the magnet sleeve and in other bonded metal parts, both initially and after exposure to high temperatures is accomplished by impregnating the parts with a curable resin.
    Type: Application
    Filed: May 7, 2014
    Publication date: September 11, 2014
    Inventors: Stanley Byron Musselman, Edward E. Welker, Mitchell L. Spencer, Viswanathan Panchanathan
  • Patent number: 8828482
    Abstract: A disk for a hard disk drive is provided. The disk comprises a substrate comprising aluminum, and a coating layer disposed over the substrate. The coating layer comprises an alloy of Ni, X1 and X2, wherein X1 comprises one or more elements selected from the group consisting of Ag, Au, B, Cr, Cu, Ga, In, Mn, Mo, Nb, Pb, Sb, Se, Sn, Te, W, Zn and Zr, and wherein X2 comprises either B or P, and wherein X1 and X2 do not comprise the same elements.
    Type: Grant
    Filed: March 4, 2013
    Date of Patent: September 9, 2014
    Assignee: WD Media, LLC
    Inventors: Alan J. Ruffini, Lindsey A. Hamilton, Dorothea Buechel-Rimmel, Jean M. Laplante, Ambrose Schaffer, Frederick K. Lowes
  • Publication number: 20140242267
    Abstract: Provided is a rare-earth magnet containing no heavy rare-earth metals such as Dy or Tb in a grain boundary phase, has a modifying alloy for increasing coercivity (in particular, coercivity under a high-temperature atmosphere) infiltrated thereinto at lower temperature than in the conventional rare-earth magnets, has high coercivity, and has relatively high magnetizability, and a production method therefor. The rare-earth magnet RM includes a RE-Fe—B-based main phase MP with a nanocrystalline structure (where RE is at least one of Nd or Pr) and a grain boundary phase BP around the main phase, the grain boundary phase containing a RE-X alloy (where X is a metallic element other than heavy rare-earth elements). Crystal grains of the main phase MP are oriented along the anisotropy axis, and each crystal grain of the main phase, when viewed from a direction perpendicular to the anisotropy axis, has a plane that is quadrilateral in shape or has a close shape thereto.
    Type: Application
    Filed: November 12, 2012
    Publication date: August 28, 2014
    Inventors: Tetsuya Shoji, Akira Manabe, Noritaka Miyamoto, Motoki Hiraoka, Shinya Omura, Daisuke Ichigozaki, Shinya Nagashima
  • Patent number: 8815393
    Abstract: The present invention refer to a innovative process for obtaining nanoparticulate magnetic ferrites, at low temperatures, simple or mixed, functionalized by organic molecules, for dispersion of these nanoparticles in polar or nonpolar media, and the same particles dispersed in a liquid medium, also known as ferrofluids. The present invention enables obtaining both simple ferrites (MFe2O4 or MFe12O19) and mixed ferrites (Nx M(1-x) Fe2O4 or N1-Y Mx+Y Fe(2-x) O4; as example) where M and N can be metals, such as Sm, La, Bi, Ba, Mo, Sr, Ni, Fe, Mn, Cr, etc., through the coprecipitation method, functionalized by organic molecules containing carboxylic groups, which are polymers, or long chain acids or short chain acids, containing mono, di or tricarboxylic groups and/or alcohols, whose dispersion in polar or nonpolar media is improved. The present invention enables also obtaining ferrofluids, through the mixture of the obtained magnetic particles with an appropriate liquid carrier.
    Type: Grant
    Filed: May 3, 2011
    Date of Patent: August 26, 2014
    Assignee: Nanum Nanotecnologia S/A
    Inventors: Jose Fernando Contadini, Tarik Della Santina Mohallem, Taiane Guedes Fonseca De Souza
  • Patent number: 8815336
    Abstract: According to one embodiment, there is provided a magnetic recording medium manufacturing method including forming a resist layer on a magnetic recording layer, patterning the resist layer, forming a magnetic pattern by performing ion implantation through the resist layer, partially modifying the surface of the magnetic recording layer, removing the resist, applying a self-organization material to the surface of the magnetic recording layer and forming a dotted mask pattern, and patterning the magnetic recording layer.
    Type: Grant
    Filed: October 23, 2012
    Date of Patent: August 26, 2014
    Assignee: Kabushiki Kaisha Toshiba
    Inventors: Kaori Kimura, Masatoshi Sakurai, Kazuto Kashiwagi, Akihiko Takeo
  • Publication number: 20140234666
    Abstract: A novel lubricant comprising a perfluoropoyether (PFPE) molecule terminated with a benzene molecule or a functional benzene molecule for a magnetic recording media structure is disclosed. The magnetic recording media structure includes a substrate, a magnetic recording layer for recording information disposed over the substrate, a protective overcoat layer for protecting the magnetic recording layer disposed over the magnetic recording layer, and a lubricant layer disposed over the protective overcoat layer and comprising a perfluoropoyether (PFPE) molecule terminated with a benzene molecule or a functional benzene molecule.
    Type: Application
    Filed: February 19, 2013
    Publication date: August 21, 2014
    Applicant: WD MEDIA, INC.
    Inventor: WD Media, Inc.
  • Patent number: 8808793
    Abstract: A method comprising introducing a workpiece support into a chamber of an apparatus. The workpiece support is for supporting thereon a plurality of workpieces. The apparatus comprising: the chamber having an interior space configured to be maintained at a pressure below atmospheric pressure; a vapor source for supplying the interior space of the chamber with a linearly extending stream of lubricant vapor; the workpiece support for supporting thereon a plurality of workpieces with surfaces facing the vapor source; and a conveyor for continuously moving the workpiece support transversely past the linearly extending stream of lubricant vapor from the vapor source. The method also comprising continuously moving the workpiece support with the plurality of workpieces supported thereon transversely past the linearly extending stream of lubricant vapor from the vapor source and depositing a uniform thickness film of the lubricant on at least one surface of each of the plurality of workpieces.
    Type: Grant
    Filed: October 15, 2010
    Date of Patent: August 19, 2014
    Assignee: Seagate Technology LLC
    Inventor: Paul Stephen McLeod
  • Patent number: 8802188
    Abstract: The present invention relates to a method for manufacturing a magnetic recording medium having magnetically separated magnetic recording patterns, such a magnetic recording medium, and a magnetic recording and reproducing apparatus. The manufacturing method of the present invention includes: forming a continuous recording layer on a nonmagnetic substrate; then forming, on the recording layer, a mask layer including at least one element selected from the element group of Pt, Ru, and Pd in such a manner that part of the recording layer is not masked; and then performing a magnetic characteristic modifying process including exposing the unmasked part of the surface of the recording layer to reactive plasma or reactive ions produced in the reactive plasma to amorphize the part of the recording layer and to modify the magnetic characteristics of the part, so that magnetically separated magnetic recording patterns are formed.
    Type: Grant
    Filed: May 11, 2009
    Date of Patent: August 12, 2014
    Assignee: Showa Denko K.K.
    Inventor: Masato Fukushima
  • Patent number: 8801870
    Abstract: The objective of the present invention is to provide a method for making a NdFeB sintered magnet, capable of enhancing the effect of increasing the coercive force and preventing the instability of the effects, and in addition, being inexpensive. The method for making a NdFeB sintered magnet according to the present invention has processes of coating a NdFeB sintered magnet with a powder containing Dy and/or Tb, then heating the NdFeB sintered magnet, and thereby diffusing Rh in the powder into the NdFeB sintered magnet through a grain boundary, and is characterized in that the powder contains 0.5 through 50 weight percent of Al in a metallic state; and the amount of oxygen contained in the NdFeB sintered magnet is equal to or less than 0.4 weight percent.
    Type: Grant
    Filed: April 21, 2008
    Date of Patent: August 12, 2014
    Assignee: Intermetallics Co., Ltd.
    Inventor: Masato Sagawa
  • Patent number: 8795764
    Abstract: An apparatus includes a substrate and a magnetic layer coupled to the substrate. The magnetic layer includes an alloy that has magnetic hardness that is a function of the degree of chemical ordering of the alloy. The degree of chemical ordering of the alloy in a first portion of the magnetic layer is greater than the degree of chemical ordering of the alloy in a second portion of the magnetic layer, and the first portion of the magnetic layer is closer to the substrate than the second portion of the magnetic layer.
    Type: Grant
    Filed: October 29, 2010
    Date of Patent: August 5, 2014
    Assignee: Seagate Technology LLC
    Inventors: Yingguo Peng, Xiaowei Wu, Ganping Ju, Bin Lu
  • Patent number: 8795763
    Abstract: A track shield structure is disclosed that enables higher track density to be achieved in a patterned track medium without increasing adjacent track erasure and side reading. This is accomplished by placing a soft magnetic shielding structure in the space that is present between the tracks in the patterned medium. A process for manufacturing the added shielding structure is also described.
    Type: Grant
    Filed: December 26, 2007
    Date of Patent: August 5, 2014
    Assignee: Headway Technologies, Inc.
    Inventors: Yuchen Zhou, Lijie Guan, Kunliang Zhang
  • Publication number: 20140212577
    Abstract: A method of fabricating a magnetic recording medium by sequentially forming a magnetic recording layer, a protection layer, and a lubricant layer on a stacked body, includes forming the lubricant by depositing a first lubricant on the stacked body after forming the protection layer, by vapor-phase lubrication deposition, without exposing the stacked body to atmosphere, and depositing a second lubricant on the stacked body after depositing the first lubricant, by vapor-phase lubrication deposition, without exposing the stacked body to atmosphere.
    Type: Application
    Filed: January 7, 2014
    Publication date: July 31, 2014
    Applicant: SHOWA DENKO K.K.
    Inventors: Takehiko OKABE, Katsuaki TO
  • Publication number: 20140209837
    Abstract: According to an example, methods for forming three-dimensional (3-D) nano-particle assemblies include depositing SES elements onto respective tips of nano-fingers, in which the nano-fingers are arranged in sufficiently close proximities to each other to enable the tips of groups of adjacent ones of the nano-fingers to come into sufficiently close proximities to each other to enable the SES elements on the tips to be bonded together when the nano-fingers are partially collapsed. The methods also include causing the nano-fingers to partially collapse toward adjacent ones of the nano-fingers to cause a plurality of SES elements on respective groups of the nano-fingers to be in relatively close proximities to each other and form respective clusters of SES elements, introducing additional particles that are to attach onto the clusters of SES elements, and causing the clusters of SES elements to detach from the nano-fingers.
    Type: Application
    Filed: January 30, 2013
    Publication date: July 31, 2014
    Applicant: Hewlett-Packard Development Company, L.P.
    Inventors: Steven J. Barcelo, Zhiyong Li, Ansoon Kim, Zhang-Lin Zhou, Gary Gibson