Abstract: An in-situ method for repairing a thermal barrier coating deposited on a component that has suffered localized spallation including depositing a ceramic paste on a surface area of the component exposed by the localized spallation, the ceramic paste including a ceramic material in a binder material, the ceramic material including solid zirconia particles, the binder material including a silicone compound. The method also including heating the binder material to yield a repair coating that covers the surface area of the component, the silicone compound promoting the bonding of the solid zirconia particles.

Abstract: A more controllable acoustic ceiling patch or textured material in the form of a sprayable composition includes a base, a filler, an adhesive binder, an anti-foaming agent, a suspension agent, and rubber particulates or polyethylene particulates forming an aggregate suitable for spraying in the presence of volatile organic compound (VOC) propellants without melting or deterioration. The more controllable acoustic ceiling patch is storable and dispensable from a pressurized dispenser having a delivery nozzle. An aerosol system with a spray nozzle is included on the container for selective discharge of the textured material onto a prepared patch area, which may be on a drywall or support panel so as to match and blend with the surrounding acoustic ceiling surface area in order to provide a continuous and unbroken coextensive surface texture of mechanically and visually matched material.

Abstract: A method for repairing insulation material applied to at least one electrical winding, wherein the method includes identifying an area to be repaired, applying epoxy to the area to be repaired, covering the epoxy with at least one of an adhesive tape and a release film, curing the epoxy, removing at least one of the adhesive tape and the release film, and finalizing the epoxy height.

Abstract: A method is disclosed for strengthening a paper or textile article. The method involves (a) applying to the article a solution of an amorphous fluoropolymer in a perfluoroalkane solvent; and (b) drying the article. Also disclosed are strengthened paper and textile articles which include a fibrous paper or textile substrate, and amorphous fluoropolymer interconnecting fibers of the substrate.

Abstract: A composition and method for treating a surface is described. In one embodiment, the composition comprises about 10% to 90% by weight of cement, about 10% to 90% by weight of plaster, about 0.01% to about 20% by weight of lime, and about 0% to about 30% by weight of perlite. In another embodiment, the composition comprises plaster, cement, perlite, lime, joint compound and water, wherein the plaster, cement, perlite, and lime are in a ratio of about 10-90: 10-90: 0-30: 0.01-20 by weight.

Abstract: A green-compact electrode (1) for discharge surface treatment for use in a discharge surface treatment operation for forming a hard coating film (9) on the surface of an object (2) which must be machined by performing a discharging operation in working fluid (4) is structured such that powder (11) made of metal, such as W or Ti, and fluid (12) which is the same as working fluid are mixed with each other, and the mixed substance is compression-molded so that the green-compact electrode (1) for the discharge surface treatment is obtained.

Abstract: A sprayed-on phosphate cement coating formed from the combination and reaction of a phosphoric acid solution and a base metal solution. The acid solution and base solution may be intermixed prior to spraying, during spraying, or on a substrate. The curing reaction rate of the phosphate cement coating and its final physical properties may be controlled by adding various retardants, accelerants, reducers, wetting agents, superplasticizers, buffers, water reducers, adhesive agents, hardening agents, and/or sequestrants to the precursor solutions. The curing rate and properties of the cement coating may be further controlled by adjusting the temperature of the precursor solutions and/or the target substrate.

Abstract: The present invention relates to a spot repair finish process for refinishing substrates, in particular vehicle bodies or parts thereof, wherein a very good quality finish is produced with virtually no differences, such as in color shade or overspray margins and edge marks, visually perceptible between the old finish and the repair finish. The spot repair process of the present invention works especially well with pigmented coatings of critical color shade, in particular with specific light color shades.

Abstract: A method of protecting and maintaining a surface of a siliceous material includes restoring damaged portions of the surface of the siliceous material, cleaning the surface of the siliceous material, applying a reactive chemical solution to the surface of the siliceous material to cause a linking between carbon atoms in said reactive chemical solution to oxygen atoms in the siliceous material near the surface, thereby forming a continuous carbon chain to produce a hydrophobic surface having reduced surface tension, applying a protective coating to the hydrophobic surface to infill porosity of the hydrophobic surface to preclude contamination and to further decrease surface tension, and periodically cleaning the surface and re-applying said protective coating to maintain the surface.

Abstract: A method for a rapid on-site repair of paint and finish damage to a vehicle is comprises: preparing a surface area to be repaired; preheating the surface area to be repaired; applying paint to preheated surface while maintaining a surface temperature of the surface area at a predetermined level; and drying the paint applied to the surface area.

Abstract: A process for repairing a multi-layer coating of a substrate, in particular, vehicles having a blemished area, comprising the following successive steps:

Abstract: A method and apparatus for repair, protection, reinforcement, modification, construction or preventative maintenance of geotextile tubes by applying a reinforcing material is provided.

Abstract: A method to repair ceramic substrates is disclosed using a novel polyimide polymer which has high thermal stability, resistance to fluxes and flux residue cleaning solvents and processes, good mechanical properties, good adhesion to all contacting surfaces with low moisture uptake and good flow properties suitable for repairing chipped ceramic, filling deep trench or vias and writing passivation lines with automated process The polyimide polymer is made by reacting aromatic dianhydride and aromatic diamine monomers with a stoichiometric offset and end capping the resulting polymer when the reaction is completed. The preferred polyimide is made using a molar excess of diamine which is end-capped using an anhydride.

Abstract: A method for repair of a defect in a thermoset decorative laminate comprises (a) debridement of damaged material to below the level of the adjacent surface, (b) replacement of the lost mass with layers of cyanoacrylate, or a two-part filler for deep defects, (c) surface flattening, (d) colouring and patterning of the surface, and (e) coating the surface of the defect with a material giving a similar texture, so that the adjacent surface appearance is matched. Applications include kitchen bench repairs where the surface has been damaged by heat, and defects in other non-metallic surfaces.

Abstract: A method for selectively removing portions of a diffusion aluminide coating from a substrate is described. The coating is treated with an aqueous composition based on an acid having the formula HxZrF6, wherein x is an exemplary 2. The coating being removed is usually a noble metal-aluminide coating, and the substrate is typically a superalloy. Related compositions are also described.

Abstract: An improved robot arrangement for performing predetermined tasks, such as paint finishing, features equipping a robot with a plurality of manipulatable arms, with at least two of the arms performing like operations. Alternatively, a plurality of commonly controlled manipulator arms may be provided by clustering a plurality of conventional single arm robots on a common mounting stand.

Abstract: Topographical data from a scanning probe microscope or similar device is used as a substitute for endpoint detection to allow accurate repair of defects in phase shift photomasks using a charged particle beam system. The topographical data from a defect area is used to create a display of a semitransparent topographical map, which can be superimposed over a charged particle beam image. The density of the topographical image and the alignment of the two images can be adjusted by the operator in order to accurately position the beam. Topographical data from an SPM can also be used to adjust charged particle beam dose for each point within the defect area based upon the elevation and surface angle at the particular point.

Abstract: The invention relates to a process for repairing coated substrate surfaces comprising the following successive steps: a) optionally preparing a blemished area to be repaired, b) providing a backing film coated on one side with an uncured or at least partially cured coating layer of a coating composition curable by means of high energy radiation, c) applying the backing film with its coated side onto the blemished area to be repaired, d) irradiating the coating applied in this manner onto the blemished area to be repaired with high energy radiation and e) removing the backing film, wherein the coating is irradiated through the backing film and/or after removing the backing film.

Abstract: When forming a beam shaped body by deposition using a focused ion beam device on the end of a sample, the present invention adopts a beam shaped film pattern formation method for irradiating the focused ion beam to a narrow strip shaped region from an open end of the sample to an outer space, and depositing a beam shaped film on the narrow strip shaped region, and sequentially shifting the irradiation region in a tip end direction to cause formation of a beam shaped body by growth of thin deposition layers, and causing formation of a deposition film of desired thickness on the thin deposition layers on the beam shaped body.

Abstract: A stationary shroud of a gas turbine engine made of a base metal is repaired by removing any damaged material from a flow-path region of the stationary shroud to leave an initially exposed base-metal flow-path surface; and applying a base-metal restoration overlying the initially exposed flow-path surface. The base-metal restoration is applied by furnishing a source of a structural material that is compatible with the base metal, in a form such as a powder or a wire, and depositing the source of the structural material overlying the initially exposed base-metal flow-path surface of the stationary shroud by laser cladding to form a repaired base-metal flow-path surface. An environmentally resistant rub coating may be applied overlying the base-metal restoration.

Abstract: A process for inhibiting the fouling of a substrate in a fouling environment, which comprises forming on the substrate, before exposure to the environment, a coating comprising a film-forming polymer (A) carrying unreacted curable silicon-containing functional groups providing latent reactivity, and thereafter applying a layer comprising a curable polymeric fouling-inhibiting material (B), more especially a curable polysiloxane or a curable flourine-containing polymer, and bonding the applied layer to the coating by a condensation curing reaction involving the unreacted functional groups thereon. The initial coating can be applied over a range of worn or damaged anti-fouling coatings. The sequential application of layers is a simpler, more flexible and more controllable procedure than is offered by complex systems designed to produce outer siloxane-rich regions. Relatively long periods are achievable.

Abstract: A method for rejuvenating a vinyl resin surface, the method comprising applying a composition to the surface, where the composition includes at least one organic solvent compound that has a solubility parameter (&dgr;) of from about 8.0 to about 10.6 (cal/cm3)1/2.

Abstract: A method of forming a wear-resistant reinforcing coating on a substrate, such as concrete, wood, metal or particulate. A reinforcing fiber mat is placed on the substrate and a liquid matrix material is mixed with small colored stones. The mixture of matrix material and stones is poured onto the mat, and the liquid wets the mat and contacts the substrate. After curing, a composite coating is formed with stones as the wearing surface. A membrane can be interposed between the substrate and the reinforcing coating to prevent adhesion and “starving” of the mat.

Abstract: The present invention provides a method and apparatus for applying a coating material onto a print substrate mounted on a plate cylinder of a printing press. The method comprising: delivering a supply of the coating material to a distributive surface of an ultrasonic horn, the distributive surface controlling a flow of the coating material to an active edge of the ultrasonic horn, and atomizing the coating material at the active edge of the ultrasonic horn and directing the atomized coating material onto a surface of the print substrate. The present invention also provides a multi-purpose ultrasonic acoustic coating/cleaning system for applying a coating material onto, and cleaning the coating material from, a print substrate.

Abstract: Prior art coating methods have the following drawback in that the dimensions of existing holes in the substrate are altered when coating them thereby limiting the function and effect of the hole and of the substrate. The inventive method for coating a substrate having holes makes it possible for holes to retain their dimensions due to the fact that they are protected by a plug.

Abstract: Systems and methods are provided whereby pumpable viscous fibrous material may be applied onto surfaces of high temperature process vessels while hot (i.e., while at or near such vessels' high operational temperatures of several hundreds up to several thousands of degrees Fahrenheit). More specifically, there are preferably provided a lance having a nozzle structure at a distal end thereof, and a pump system for pumping a pumpable fibrous refractory material to the nozzle. The lance has a length sufficient to allow it to be inserted into the high temperature process vessel so that the nozzle structure is adjacent an area in need of repair while an operator holds a proximal end thereof outside the vessel.

Abstract: A method for making a repair to a repair site of a structure made from at least a first tube and a second tube which are joined together with welds. The method includes cleaning and preparing the at least first tube and second tube tubes at the repair site for bonding with composite repair materials. Next, fiber-reinforced polymer composite repair materials are applied to the repair site. These composite materials include at least one elongate, composite tendon strip which is placed on the at least a first tube and a second tube such that the composite tendon strip bridges at least the first tube and a second tube, and a composite strip which is wrapped around and overlays the tendon strip with additional composite strips. The invention also provides a metal structure reinforced with a composite material repair site according to the method.

Abstract: A method of forming a diffusion coating on the surface of a workpiece, such as a turbine engine airfoil part. A coating is formed on at least selected portions of the workpiece substrate using an electroplating coating process. The coating material is capable of forming a diffusion bond with the workpiece substrate. The diffusion bond is a metallurgical bond between the workpiece and the coating that does not have an interface boundary. This diffusion bond creates a secure attachment between the coating and the substrate, much stronger than the mechanical bond that is originally formed between the coating and the substrate. A sintering heat treatment may be first performed to densify the coating material. After the sintering heat treatment, the hot isostatic pressing treatment is then performed to drive the coating material into the workpiece substrate.

Abstract: The invention provides a method of applying and maintaining a hard floor coating. The method includes preparing the floor surface, sealing the floor surface, applying a colored polymer to the sealed surface, and applying a clear, non-epoxy floor finish. The invention can be used to change the color of an existing concrete or vinyl tile floor or it can be used to tint a floor, creating a uniform appearance on old vinyl tile or concrete floors. When a color change is desired or when the floor begins to look old, the top layers of finish can be removed, a colored polymer can be added, and a clear, non-epoxy finish can be applied. Thus, the floor color or design can be changed whenever it is desired. Color can be applied in virtually unlimited ways enabling the applicator to use creativity to achieve the desired result. In addition, a floor treated with the invention allows for easy repairs.

Abstract: Silica-based refractories are impregnated with protective material that is more resistant towards attack by corrosive species. The protective material coats the surface of the refractory matrix and fills some of the cavity volume of its pores, crevices, surfaces imperfections and irregularities. The protective material is positioned by impregnating the refractory with a precursor which, under the input of energy, is converted into the corrosion resistant protective material.

Abstract: A process of removing deposits from through-holes in a component, such as metallic bond coat and ceramic materials from cooling holes in an air-cooled gas turbine engine. The process is particularly effective in removing a TBC material deposited in a cooling hole of a component as a result of depositing a coating of the TBC material on a surface of the component, in which the deposit is removed from the cooling hole without damaging the cooling hole or the TBC coating surrounding the cooling hole on the coated surface of the component. A preferred feature is that the cooling hole, including the entrance to the hole at a surface of the component opposite the coated surface and the coating surrounding the exit of the hole at the coated surface, exhibits improved surface characteristics that increase the discharge coefficient of the cooling hole, as evidenced by an increase in the effective area of the cooling hole.

Abstract: An apparatus for repairing a crack in a vehicle windshield includes a high frequency vibration applicator and repair material. The high frequency vibration applicator includes a high frequency vibration generator, an elongate vibration delivery probe, and a handle grip for manipulation of the high frequency vibration applicator by a user. The vibration delivery probe delivers high frequency vibration from the generator to the windshield via a tip of the probe. A method of repairing a crack in a vehicle windshield includes infilling the crack with a repair material, applying to the windshield a tip of an elongate vibration delivery probe of a high frequency vibration applicator, and manipulating the high frequency vibration applicator to track the probe in a longitudinal direction of the crack.

Abstract: A method is disclosed for applying solder mask to an area respective of a plurality of receiving pads on a Printed Circuit Board. The solder mask can be at least partially removed during the component removal process exposing the conductor, via and annular ring. The exposed conductor, via and annular ring can cause defects and unreliable solder joints should the solder flow along the conductor and into the via. A small stencil can be used to apply solder mask in a desirable pattern to a selective area of a PCB. Alternatively, an elastomeric transferring apparatus can be used. Various methods can be included to assist in aligning the applicator to the desired area such as an overlaid, dual imaging system.

Abstract: A more controllable acoustic ceiling patch or textured material in the form of a sprayable composition includes a base, a filler, an adhesive binder, an anti-foaming agent, a suspension agent, and rubber particulates or polyethylene particulates forming an aggregate suitable for spraying in the presence of volatile organic compound (VOC) propellants without melting or deterioration. The more controllable acoustic ceiling patch is storable and dispensable from a pressurized dispenser having a delivery nozzle. An aerosol system with a spray nozzle is included on the container for selective discharge of the textured material onto a prepared patch area, which may be on a drywall or support panel so as to match and blend with the surrounding acoustic ceiling surface area in order to provide a continuous and unbroken coextensive surface texture of mechanically and visually matched material.

Abstract: The present invention is directed toward the renewable surface treatment of medical devices such as contact lenses and medical implants. In particular, the present invention is directed to a method of modifying the surface of a medical device to increase its biocompatibility or hydrophilicity by coating the device with a removable hydrophilic polymer by means of reaction between reactive functionalities on the hydrophilic polymer which functionalities are complementary to reactive functionalities on or near the surface of the medical device at reaction temperatures of less than about 55° C.

Abstract: A method of curing cracks in a ceramic shaped body made from ceramic magnet materials or ceramic superconductor materials, in which a filling material which melts at a lower temperature than the material of the shaped body or is flowable at a lower temperature than the material of the shaped body is applied to the surface of the shaped body at least in the area of a crack and/or is introduced into at least one crack, in which the shaped body with the filling material is heated to and maintained at a temperature at which the material of the shaped body does not yet melt or is not yet flowable, but at which the filling material is in at least partially molten and flowable state at least until the fused filling material can penetrate at least partially into the crack, in which the filling material consists of non-metallic or essentially of non-metallic compounds and is at least partially crystallized, and in which the shaped body with the filling material is cooled, wherein the thermal crystallization conditions

Abstract: The invention relates to a method for repairing lacquer imperfections (20), especially minor lacquer imperfections of body paints. The lacquer (12, 14, 16, 18) is removed in the imperfect area in a very small spot down to a predetermined depth, preferably in a crater form shape and the imperfect spot is then concealed by repainting it so that it is almost invisible to the human eye. The lacquer is preferably removed by means of a vacuum sand blasting method in an area that extends beyond the imperfect spot (20) only by maximally few millimeters and down to a coloring base lacquer layer (16) below the clear coat (18) or a filler layer (14) present below said base lacquer layer. Repainting comprises preferably applying a color lacquer layer (16a) in the sand-blasted area, filling the dent in the lacquer with a clear coat (18a), overspraying the imperfect spot with a color lacquer (16b) and applying a protective clear coat layer (18b).

Abstract: There is disclosed a masking foam tape adapted for use in spraying automobile doors and like openings to prevent penetration of spray through the unsealed gap between the door and the door surround. In one embodiment, the masking foam tape includes an elongate substantially rectangular section having a major dimension at least twice but not more than four times its minor dimension and having at one end of its elongate section adhesive for attachment at the opening. At the opposite end, the elongate section can be tapered and free of adhesive.

Abstract: Slag coating is accomplished by blowing a gas from a top-blown lance such that slag is splashed uniformly onto the barrel and throat near the trunnion of the converter; the lance height is adjusted to 0.7-3.0 m and the gas flow rate is adjusted to 250-600 Nm3/min and, after gas blowing, the remaining molten slag is incorporated with a slag solidifier containing MgO or CaO and the molten slag is splashed toward the desired part of the converter wall that needs repair.

Abstract: To provide a polyester hollow molded product which eliminates the possibility of contaminating its contents, retains excellent transparency after it is used repeatedly by recycling and can be re-used with a substantially unscratched surface. The polyester hollow molded product has a polyester coating layer on the exterior surface and the coating layer can be removed with hot water or alkaline aqueous solution.

Abstract: A method for rejuvenating a vinyl resin surface, the method comprising applying a composition to the surface, where the composition includes at least one organic solvent compound that has a solubility parameter (&dgr;) of from about 8.0 to about 10.6 (cal/cm3)1/2.

Abstract: A method for making a repair to a repair site of a structure made from at least a first tube and a second tube which are joined together with welds. The method includes cleaning and preparing the at least first tube and second tube tubes at the repair site for bonding with composite repair materials. Next, fiber-reinforced polymer composite repair materials are applied to the repair site. These composite materials include at least one elongate, composite tendon strip which is placed on the at least a first tube and a second tube such that the composite tendon strip bridges at least the first tube and a second tube, and a composite strip which is wrapped around and overlays the tendon strip with additional composite strips. The invention also provides a metal structure reinforced with a composite material repair site according to the method.

Abstract: A method for adjusting the size of cooling holes of a gas turbine component is disclosed in which the component is shielded with an easily removable and non- conductive shielding material without shielding the cooling holes themselves. The cooling holes are then coated by a galvanic process and the size of the cooling holes is restored to within manufacturing tolerances. The shielding material is removed and, subsequently, a heat treatment for securing a bonding of the metallic coating is applied.

Abstract: Coating compositions are provided which include a polysiloxane comprising at least one reactive functional group, at least one material comprising at least one reactive functional group, and at least one boron-containing compound. Also provided are multi-layer composite coatings formed from a basecoat deposited from a pigmented coating composition and a topcoat applied over the basecoat, the topcoat deposited from the aforementioned coating composition. Methods for repairing a multi-layer composite coating and coated substrates are also provided. The compositions of the invention provide highly scratch resistant coatings, particularly highly scratch resistant color-plus-clear coatings, which have excellent intercoat adhesion to subsequently applied coating layers.

Abstract: The present invention provides a process for refinishing substrates by means of spot repair, wherein at least one color- and/or special effect-imparting coating layer of a color- and/or special effect-imparting coating composition is applied onto a damaged area of a substrate and wherein the process comprises the following steps:

Abstract: A repair apparatus for a vehicle, more particularly, a repair assisting apparatus is provided. The apparatus includes a box having an opening; an ultraviolet rays irradiation device arranged in the box having an irradiation unit for irradiating ultraviolet rays; an infrared rays irradiation device arranged in the box having an irradiation unit for irradiating infrared rays; a first blower for cooling the irradiation unit for irradiating ultraviolet rays; and a second blower for sending hot air from the irradiation unit for irradiating infrared rays to the opening side. The apparatus can efficiently accelerate curing polymerization of putties or paints.

Abstract: A method for coating an article includes preparing a coating precursor paint including aluminum-containing pigment particles, a temporary organic binder comprising an acrylic, and a solvent for the temporary organic binder. The coating precursor paint is applied to a surface of the article and thereafter heated to a temperature of from about 1200° F. to about 2100° F. in a non-oxidizing environment.

Abstract: A discharge surface treatment method with which discharge is caused to occur between an electrode and a workpiece to generate energy to form a coating on a surface of the workpiece, and method therefore. An electrode is made by combining a hard material, such as WC, and a soft material, such as Co. The hard and soft materials are mixed and compressed into a green compact. The green compact is baked in a vacuum furnace at a temperature which is below the sintering temperature but high enough to melt the soft material. The melted soft material fills the gaps between the particles of the hard material, resulting in an electrode having a texture similar to chalk called incomplete-sintering. The electrode is then used in discharge surface treatment.

Abstract: The present invention is directed toward the renewable surface treatment of medical devices such as contact lenses and medical implants. In particular, the present invention is directed to a method of modifying the surface of a medical device to increase its biocompatibility or hydrophilicity by coating the device with a removable hydrophilic polymer by means of reaction between reactive functionalities on the hydrophilic polymer which functionalities are complementary to reactive functionalities on or near the surface of the medical device. The present invention is also directed to a contact lens or other medical device having such a surface coating.

Abstract: A repair coating method which comprises coating a photocurable processing composition (I) onto a damaged area of a substrate to form a processed layer, followed by coating a colored base coating composition (II) onto the processed layer to form a colored base layer, and coating a photocurable clear composition (III) onto the colored base layer to form a clear layer.