Coating Decomposed To Form Carbide Or Coating Carbonized Patents (Class 427/228)
  • Patent number: 8487028
    Abstract: Carbon nanotubes were prepared by coating a substrate with a coating solution including a suitable solvent, a soluble polymer, a metal precursor having a first metal selected from iron, nickel, cobalt, and molybdenum, and optionally a second metal selected from aluminum and magnesium, and also a binding agent that forms a complex with the first metal and a complex with the second metal. The coated substrate was exposed to a reducing atmosphere at elevated temperature, and then to a hydrocarbon in the reducing atmosphere. The result was decomposition of the polymer and formation of carbon nanotubes on the substrate. The carbon nanotubes were often in the form of an array on the substrate.
    Type: Grant
    Filed: August 20, 2012
    Date of Patent: July 16, 2013
    Assignee: Los Alamos National Security, LLC
    Inventors: Hongmei Luo, Qingwen Li, Eve Bauer, Anthony Keiran Burrell, Thomas Mark McCleskey, Quanxi Jia
  • Patent number: 8449951
    Abstract: A method and apparatus are disclosed for improving densification of porous substrate using a film boiling process. In particular, the disclosed method and apparatus permit more complete densification of a substrate (i.e., densification closer to the surface of the substrate) by selectively providing a sort of barrier that reduces cooling of the surface of the substrate being densified caused by contact with the relatively cool boiling liquid precursor of the densifying material, such as carbon. In particular, contact between the substrate and the liquid precursor is reduced using one or both of physical barriers (such as a mesh material) or structures that promote the formation of an insulating gaseous layer between the substrate and the liquid precursor (such as a plate closely spaced apart from the surface of the porous substrate). The barrier is moved into operational position before the applied power level increases sharply (as is known) near the end of the film boiling densification process.
    Type: Grant
    Filed: April 22, 2010
    Date of Patent: May 28, 2013
    Assignee: Messier-Bugatti-Dowty
    Inventor: Arnaud Fillion
  • Publication number: 20130112925
    Abstract: This disclosure includes a process that unexpectedly can produce very inexpensive graphene and a new compound called graphenol in particulate or dispersions in solvents. The process can also produce graphene layers on metallic and nonmetallic substrates. Further, the graphenol and graphene can be utilized to form nanocomposites that yield property improvements exceeding anything reported previously.
    Type: Application
    Filed: October 24, 2012
    Publication date: May 9, 2013
    Applicant: NATIONAL NANOMATERIALS, INC.
    Inventor: Gary W. Beall
  • Publication number: 20130089663
    Abstract: Carbon nanotubes were prepared by coating a substrate with a coating solution including a suitable solvent, a soluble polymer, a metal precursor having a first metal selected from iron, nickel, cobalt, and molybdenum, and optionally a second metal selected from aluminum and magnesium, and also a binding agent that forms a complex with the first metal and a complex with the second metal. The coated substrate was exposed to a reducing atmosphere at elevated temperature, and then to a hydrocarbon in the reducing atmosphere. The result was decomposition of the polymer and formation of carbon nanotubes on the substrate. The carbon nanotubes were often in the form of an array on the substrate.
    Type: Application
    Filed: August 20, 2012
    Publication date: April 11, 2013
    Applicant: LOS ALAMOS NATIONAL SECURITY, LLC
    Inventors: Hongmei Luo, Qingwen Li, Eve Bauer, Anthony Keiran Burrell, Thomas Mark McCleskey, Quanxi Jia
  • Publication number: 20130087552
    Abstract: Provided is a method of preparing carbon-carbon composite fibers including forming a mixed solution including a carbon precursor and an organic solvent, dipping carbon fibers in the mixed solution, and performing a heat treatment on the dipped carbon fibers to convert the carbon precursor into a carbon material and impregnating the carbon fibers with the carbon material.
    Type: Application
    Filed: October 5, 2012
    Publication date: April 11, 2013
    Inventors: Youngjun LEE, Seongho Cho, Kapseung Yang, Bohye Kim, Changhyo Kim, Donghun Lee
  • Publication number: 20130081991
    Abstract: A carbon film composite, separation membrane module, and a method of manufacturing are presented. A carbon film is on a surface of a porous substrate, and the carbon film has an R value of not less than about 0.840. The R value is calculated from a Raman spectrum of the carbon film.
    Type: Application
    Filed: November 27, 2012
    Publication date: April 4, 2013
    Applicant: KYOCERA CORPORATION
    Inventor: KYOCERA CORPORATION
  • Patent number: 8409665
    Abstract: A thermally and electrically conductive structure comprises a carbon nanotube (110) having an outer surface (111) and a carbon coating (120) covering at least a portion of the outer surface of the carbon nanotube. The carbon coating may be applied to the carbon nanotube by providing a nitrile-containing polymer, coating the carbon nanotube with the nitrile-containing polymer, and pyrolyzing the nitrile-containing polymer in order to form the carbon coating on the carbon nanotube. The carbon nanotube may further be coated with a low contact resistance layer (130) exterior to the carbon coating and a metal layer (140) exterior to the low contact resistance layer.
    Type: Grant
    Filed: February 13, 2012
    Date of Patent: April 2, 2013
    Assignee: Intel Corporation
    Inventors: Linda A. Shekhawat, Nachiket R. Raravikar
  • Patent number: 8394452
    Abstract: Sintered, carbon friction materials are made from fibrous materials that are impregnated with resins prior to sintering. Preferably, non-woven fibrous materials are impregnated with phenolic resin and sintered at 400 to 8000 C. The resulting material has an open porosity above 50 percent by volume.
    Type: Grant
    Filed: October 31, 2006
    Date of Patent: March 12, 2013
    Assignee: BorgWarner Inc.
    Inventors: Feng Dong, Robert C. Lam, Yih-Fang Chen
  • Patent number: 8383197
    Abstract: A metal powder is applied to the surface of the area of a carbon-carbon composite brake disc to be protected against migration of antioxidant. The metal powder may be titanium powder or tungsten powder. A chemical reaction between the metal powder and carbon is then initiated by heating the powder-coated brake to the ignition temperature via application of electric current (Joule preheating) or by heating it in a furnace. Upon combustion, the metal particles react with carbon in the composite, forming liquid carbide that flows into pores of the composite brake disc to be protected.
    Type: Grant
    Filed: May 28, 2009
    Date of Patent: February 26, 2013
    Assignees: Honeywell International Inc., University of Notre Dame Du Lac
    Inventors: Mark L. La Forest, Allen H. Simpson, Slawomir Fryska, Alexander Mukasyan
  • Patent number: 8366979
    Abstract: A carbon monolith includes a robust carbon monolith characterized by a skeleton size of at least 100 nm, and a hierarchical pore structure having macropores and mesopores.
    Type: Grant
    Filed: January 21, 2011
    Date of Patent: February 5, 2013
    Assignees: UT-Battelle, LLC, University of Tennessee Research Foundation
    Inventors: Sheng Dai, Georges A. Guiohon, Chengdu Liang
  • Publication number: 20130001156
    Abstract: A carbon membrane structure 100A includes: a cylindrical porous support body 1 provided with a plurality of cells 2 extending from one end face 11 to the other end face 12 and functioning as fluid passages, and a carbon membrane 10 disposed on the surface side of the cells 2 formed in the porous support body 1. The plurality of cells 2 are formed so that a distance L from one cell 2a to another cell 2b adjacent to the one cell 2a in a cross section perpendicular to a cell 2 extension direction of the porous support body 1 is 0.60 mm or more. The carbon membrane structure 100A shows very excellent separation performance by the carbon membrane.
    Type: Application
    Filed: September 13, 2012
    Publication date: January 3, 2013
    Applicant: NGK Insulators, Ltd.
    Inventor: Shogo Takeno
  • Publication number: 20120304694
    Abstract: In a method for producing jewelry articles, forming a predetermined shape from a plurality of sinterable materials, heating the plurality of sinterable materials to a first temperature and for a first time period sufficient to produce a substrate that retains the predetermined shape during manipulation, cooling the substrate to a second temperature at which the substrate is manipulable, manipulating the substrate to incorporate at least one design feature in the substrate, heating the substrate to a third temperature and for a second time period sufficient to sinter the substrate, and cooling the substrate to obtain the jewelry article.
    Type: Application
    Filed: June 1, 2012
    Publication date: December 6, 2012
    Applicant: FREDERICK GOLDMAN INC.
    Inventor: Andrew Derrig
  • Publication number: 20120302117
    Abstract: A liquid carbonizable precursor is infused into a porous preform, and the infused precursor is subsequently pyrolyzed to convert the precursor to a carbon. The carbon enhances rigidity of the preform. In some examples, the preform can be densified to define a carbon-carbon composite brake disc for use in the aerospace industry.
    Type: Application
    Filed: May 27, 2011
    Publication date: November 29, 2012
    Applicant: HONEYWELL INTERNATIONAL INC.
    Inventors: Mark L. La Forest, Slawomir Fryska
  • Publication number: 20120282446
    Abstract: Provided is a preparation method for carbon materials, carbon materials prepared from the same, and a product including the carbon materials, in which the preparation method including forming a polymer layer containing a polymer, stabilizing the polymer layer to form a cyclized aromatic structure of carbon atoms in the polymer, and carbonizing the stabilized polymer layer.
    Type: Application
    Filed: November 9, 2011
    Publication date: November 8, 2012
    Applicant: KOREA INSTITUTE OF SCIENCE AND TECHNOLOGY
    Inventors: Han Ik JO, Sung Ho LEE, Bon Cheol KU, Jun Kyung KIM, Tae Wook KIM, Sang Youp HWANG
  • Patent number: 8278380
    Abstract: Carbon nanotubes were prepared by coating a substrate with a coating solution including a suitable solvent, a soluble polymer, a metal precursor having a first metal selected from iron, nickel, cobalt, and molybdenum, and optionally a second metal selected from aluminum and magnesium, and also a binding agent that forms a complex with the first metal and a complex with the second metal. The coated substrate was exposed to a reducing atmosphere at elevated temperature, and then to a hydrocarbon in the reducing atmosphere. The result was decomposition of the polymer and formation of carbon nanotubes on the substrate. The carbon nanotubes were often in the form of an array on the substrate.
    Type: Grant
    Filed: December 23, 2009
    Date of Patent: October 2, 2012
    Assignee: Los Alamos National Security, LLC
    Inventors: Hongmei Luo, Qingwen Li, Eve Bauer, Anthony Keiran Burrell, Thomas Mark McCleskey, Quanxi Jia
  • Publication number: 20120225201
    Abstract: The aim of the invention is to improve the bond between the oxide ceramic and the veneer material and to increase the durability of said bond. According to the invention, an adhesion promoter (mixture of silicate ceramic and quartz) is applied as a sol to a main body that is to be veneered and that has not yet been densely sintered, the main body being made of oxide ceramic or starting materials thereof. The main body is then sintered to a final state together with the worked-in adhesion promoter, and afterwards the veneer material is applied. The invention is used, for example, to produce dental crowns and bridges having a high load-bearing capacity.
    Type: Application
    Filed: November 1, 2010
    Publication date: September 6, 2012
    Applicant: Glueckauf Technologie KG
    Inventors: Olaf Glueck, Roland Goebel
  • Publication number: 20120202056
    Abstract: The present invention relates to composites having graphene layers and also processes for producing these composites. The invention further relates to a process for producing graphene layers using the composites of the invention.
    Type: Application
    Filed: October 11, 2010
    Publication date: August 9, 2012
    Applicant: BAYER TECHNOLOGY SERVICES
    Inventors: Aurel Wolf, Giulio Lolli, Leslaw Mleczko, Oliver Felix-Karl Schlüter
  • Publication number: 20120202046
    Abstract: A densified silicon carbide body having excellent mechanical strength. This body is obtained by a method of densifying a porous silicon carbide substrate that includes the steps of impregnating a porous silicon carbide substrate with a curable silicone composition that contains a silicon carbide powder, curing the silicone composition, and thermally decomposing the cured product in a non-oxidizing atmosphere. The porous silicon carbide substrate can be densified and improved easily.
    Type: Application
    Filed: October 7, 2010
    Publication date: August 9, 2012
    Inventor: Yoshitaka Aoki
  • Publication number: 20120164448
    Abstract: A carbon fiber bundle dispersion method, which sequentially includes the following steps: a degumming step, an oxidation step, a surface impurity removing step, a film forming step, a first baking step, a carbonization reaction step, a slight acid neutralization step, an alkaline matter rinsing step, a second baking step and a rubbing step. Through the present invention, a carbon fiber bundle can be dispersed into thinner carbon fiber fine bundles, without need to be soaked in a special liquid to keep their dispersion state. In an ordinary air, the respective carbon fiber fine bundles can still maintain a separation state relative to each other, and thus are convenient to be used in a subsequent mixing process.
    Type: Application
    Filed: December 27, 2010
    Publication date: June 28, 2012
    Inventors: PAO-HWA YU, YUN-PING WANG, CHUNG-HUA CHEN
  • Publication number: 20120114874
    Abstract: Methods for producing a transition-metal-coated carbon material having a transition metal coating which has a high adhesion strength between the transition metal and the carbon material, and which is neither exfoliated nor detached in subsequent processing are provided. The transition-metal-coated carbon material may be obtained by adhering a compound containing transition metal ions onto a surface of a carbon material and by reducing the transition metal ions with carbon in the carbon material by a heat treatment, thereby to form elemental transition metal. Here, the transition metal is Fe, Co, Ni, Mn, Cu or Zn. Moreover, also provided is a carbon-metal composite material exhibiting an excellent mechanical strength and thermal conductivity, by improving affinity with a metal such as aluminium by use of the transition-metal-coated carbon material.
    Type: Application
    Filed: January 17, 2012
    Publication date: May 10, 2012
    Applicant: SHIMANE PREFECTURAL GOVERNMENT
    Inventors: Toshiyuki UENO, Katsumi YOSHINO
  • Patent number: 8173211
    Abstract: A method of production of carbon nanoparticles comprises the steps of: providing on substrate particles a transition metal compound which is decomposable to yield the transition metal under conditions permitting carbon nanoparticle formation, contacting a gaseous carbon source with the substrate particles, before, during or after said contacting step, decomposing the transition metal compound to yield the transition metal on the substrate particles, forming carbon nanoparticles by decomposition of the carbon source catalysed by the transition metal, and collecting the carbon nanoparticles formed.
    Type: Grant
    Filed: July 16, 2003
    Date of Patent: May 8, 2012
    Assignee: Cambridge University Technical Services Limited
    Inventors: Milo Sebastian Peter Shaffer, Alan H. Windle, Brian F. G. Johnson, Junfeng Geng, Douglas Shephard, Charanjeet Singh
  • Publication number: 20120079944
    Abstract: There is described a process for producing carbon membranes suitable for gas separation, comprising the steps of: a) coating a porous substrate with a solution of at least one organic polymer which can be converted to a carbon membrane by pyrolysis, b) drying the polymer coating on the porous substrate by removing the solvent, c) pyrolyzing the polymer coating on the porous substrate to form the carbon membrane suitable for gas separation, it being possible to conduct any of steps a) to c) or the sequence of steps a) to c) more than once, and the pyrolysis in step c) being effected at a temperature higher than the baking temperature of the porous substrate.
    Type: Application
    Filed: September 30, 2011
    Publication date: April 5, 2012
    Applicant: BASF SE
    Inventors: Hartwig VOß, Jörg Therre
  • Publication number: 20120082832
    Abstract: A composite article includes a substrate and a multilayer coating on the substrate. The multilayer coating includes an inner layer near the substrate, and outermost layer on the inner layer, and an intermediate layer between the inner layer and the outermost layer. The inner layer and outermost layer are boron-containing materials, and the intermediate layer is a silicon-containing ceramic material.
    Type: Application
    Filed: September 30, 2010
    Publication date: April 5, 2012
    Inventors: Brian K. Flandermeyer, Michael A. Kmetz
  • Publication number: 20120082787
    Abstract: The invention provides a graphene film producing method that can produce large-area graphene without requiring high temperature, an electronic element manufacturing method with which a resist FET circuit pattern can easily be formed on an element substrate, and that can be easily applied to an area-increasing process by integrating elements, and a method for transferring a graphene film to a substrate, whereby a large-area graphene film can be isolated, and a graphene film of a desired size can be transferred to a desired position of a substrate. The method is characterized by the step of contacting an amorphous carbon film to a liquid metal such as gallium to form a graphene film at the contact interface.
    Type: Application
    Filed: March 17, 2010
    Publication date: April 5, 2012
    Inventor: Jun-ichi Fujita
  • Patent number: 8147926
    Abstract: Laser gas assisted nitriding of alumina surfaces is a process for applying a nitride coating to an alumina or alumina-based composite surface. The method involves the step of applying a phenolic resin to the alumina surface in a thin, uniform film. The resin-coated alumina surface is maintained in a controlled chamber at about 8 bar pressure at a temperature of about 175° C. for about 2 hours. The surface is then heated at about 400° C. for several hours in an argon atmosphere. This converts the phenolic resin to carbon. The carbon coated alumina surface is then scanned by a 2 kW laser beam while applying nitrogen under pressure. The end result is the conversion of the alumina at the surface to aluminum nitride, the oxygen being released in the form of carbon dioxide.
    Type: Grant
    Filed: May 18, 2009
    Date of Patent: April 3, 2012
    Assignee: King Fahd University of Petroleum & Minerals
    Inventors: Bekir S. Yilbas, A. F. M. Arif, Cihan Karatas, Abdul Aleem B. Jabbar
  • Patent number: 8142861
    Abstract: The method of carbo-nitriding alumina surfaces is a process for applying a carbo-nitride coating to an alumina or alumina-based composite surface. The method involves the step of applying a phenolic resin to the alumina surface in a thin, uniform film. The resin-coated alumina surface is maintained in a controlled chamber at about 8 bar pressure at a temperature of about 175° C. for about 2 hours. The surface is then heated at about 400° C. for several hours in an argon atmosphere. This converts the phenolic resin to carbon. The carbon coated alumina surface is then scanned by a laser beam while applying nitrogen under pressure. The end result is the conversion of the alumina at the surface to aluminum carbo-nitride, the oxygen being released in the form of carbon dioxide.
    Type: Grant
    Filed: May 11, 2009
    Date of Patent: March 27, 2012
    Assignee: King Fahd University of Petroleum & Minerals
    Inventors: Bekir S. Yilbas, Naser M. Al-Aqeeli, Cihan Karatas
  • Patent number: 8118896
    Abstract: A method of coating ultrahard abrasive particles having vitreophilic surfaces, or treated to render their surfaces vitreophilic, are coated with an oxide precursor material, which is then heat treated to dry and purify the coats. The heat treated, coated ultrahard abrasive particles are further treated to convert the coats to an oxide, nitride, carbide, oxynitride, oxycarbide, or carbonitride thereof, or an elemental form thereof, or a glass.
    Type: Grant
    Filed: September 21, 2005
    Date of Patent: February 21, 2012
    Inventors: Antionette Can, Anna Emela Mochubele, Geoffrey John Davies, Johannes Lodewikus Myburgh
  • Publication number: 20120021250
    Abstract: A method of preparing a carbon thin film, and electronics including the carbon thin film.
    Type: Application
    Filed: July 21, 2011
    Publication date: January 26, 2012
    Applicant: POSTECH ACADEMY-INDUSTRY FOUNDATION
    Inventors: Tae-Woo Lee, Hee Cheul Choi, Sun Jung Byun
  • Publication number: 20110314840
    Abstract: This invention is comprised of the following innovations: various devices/instruments which may be used in the preparation of a compact monolayer [made up of a suitable organic material (or organic compound)] as well as the carbonization of the latter; efficient methods for preparing a compact monolayer which is free from all “other” materials that were used in the various processes involved in the said preparation of the said compact monolayer; various methods for carbonizing a compact monolayer by means of a suitable “heat source” (which allows the application of a sudden searing “heat” extremely quickly) in order to produce a graphene layer, where the said heat source may be a “hot surface” or a suitable “radiation type beam” such as a suitable laser beam, or a suitable maser beam, or a suitable electron beam; and finally, various methods to provide a protective layer for a graphene layer.
    Type: Application
    Filed: June 2, 2011
    Publication date: December 29, 2011
    Inventor: Hamid-Reza Jahangiri-Famenini
  • Publication number: 20110318486
    Abstract: A method for making a composite carbon nanotube structure is introduced. The method includes the following steps. A carbon nanotube structure and a polymer are provided. The polymer and the carbon nanotube structure are composited together. The composite carbon nanotube structure composited with polymer and the carbon nanotube is then graphitized.
    Type: Application
    Filed: December 6, 2010
    Publication date: December 29, 2011
    Applicants: HON HAI PRECISION INDUSTRY CO., LTD., TSINGHUA UNIVERSITY
    Inventors: KAI LIU, KAI-LI JIANG, YING-HUI SUN, SHOU-SHAN FAN
  • Patent number: 8075950
    Abstract: Provided are a process for economically preparing a graphene shell having a desired configuration which is applicable in various fields wherein in the process the thickness of the graphene shell can be controlled, and a graphene shell prepared by the process.
    Type: Grant
    Filed: June 3, 2008
    Date of Patent: December 13, 2011
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Jae-young Choi, Hyeon-Jin Shin, Seon-mi Yoon
  • Publication number: 20110244267
    Abstract: A method of manufacturing a surface-modified carbon material is provided that can form a layer of a metal or the like on the surface in a simple manner and with adhesion performance. The surface-modified carbon material is also provided. The method is characterized by heat-treating a carbon substrate together with a carbon member other than the carbon substrate, the carbon substrate embedded in a surface modifying agent comprising a pyrolytic hydrogen halide generating agent and metal particles containing a transition metal. More specifically, a carbon substrate (2) is embedded in powder (3) containing a pyrolytic hydrogen halide generating agent such as ammonium chloride and metal particles containing a transition metal such as stainless steel, and the carbon substrate (2) is heat-treated together with a carbon member other than the carbon substrate, such as a the graphite crucible (6).
    Type: Application
    Filed: December 2, 2009
    Publication date: October 6, 2011
    Applicant: TOYO TANSO CO., LTD.
    Inventor: Akiyoshi Takeda
  • Patent number: 8007907
    Abstract: A glass-containing molding composition is prepared by incorporating glass powder into a thermoplastic resin at a glass load ratio of 40 to 70 percent by weight, in which the glass powder is composed of solid spherical glass particles which have an average particle size of 10 to 40 ?m and whose surfaces are totally covered with a silane compound and which exhibits reduction ratios of melt flow rate on a parabolic curve with the increase of glass load ratios and has a reduction ratio of melt flow rate of 3/4 to 1/4 within a glass load ratio in a range of 40 to 64 percent by weight.
    Type: Grant
    Filed: October 3, 2008
    Date of Patent: August 30, 2011
    Inventor: Kenji Nakamura
  • Publication number: 20110201739
    Abstract: This disclosure includes a process that unexpectedly can produce very inexpensive graphene and a new compound called graphenol in particulate or dispersions in solvents. The process can also produce graphene layers on metallic and nonmetallic substrates. Further, the graphenol and graphene can be utilized to form nanocomposites that yield property improvements exceeding anything reported previously.
    Type: Application
    Filed: January 11, 2011
    Publication date: August 18, 2011
    Applicant: NATIONAL NANOMATERIALS, INC.
    Inventor: Gary W. Beall
  • Publication number: 20110168955
    Abstract: A method of growing carbon nanotubes uses a synthesized mesoporous silica template with approximately cylindrical pores being formed therein. The surfaces of the pores are coated with a carbon nanotube precursor, and the template with the surfaces of the pores so-coated is then heated until the carbon nanotube precursor in each pore is converted to a carbon nanotube.
    Type: Application
    Filed: January 30, 2007
    Publication date: July 14, 2011
    Applicant: USA as represented by the Administrator of the National Aeronautics and Space Administration
    Inventors: Tarek Abdel-Fattah, Emilie J. Siochi
  • Patent number: 7964240
    Abstract: This invention relates to a process for making carbon coated graphitic anode powders for use in batteries including rechargeable lithium-ion batteries wherein the process includes a side product isotropic pitch for use as a precursor in other products and more preferably, as a coating material for other powder or particle products. The process includes the steps of solvent extraction of volatile materials from high volatile material green coke powder. When a desirable amount of the volatile materials have been extracted, the solvent strength is altered to cause some of the volatile materials to precipitate on the powder particles to coat the same. The coated and solvent-extracted particles are then separated from the solvent and oxidatively stabilized, then carbonized and preferably graphitized. The volatile materials remaining in the solvent are valuable and are recovered for use in other processes and other products.
    Type: Grant
    Filed: January 19, 2009
    Date of Patent: June 21, 2011
    Assignee: ConocoPhillips Company
    Inventors: Mark W. Carel, Edward J. Nanni
  • Publication number: 20110139346
    Abstract: The carbon-carbon composite material is obtained by densification with a pyrolytic carbon matrix originating from a precursor in gaseous state at least in a main external phase of the matrix, and, at the end of the densification, final heat treatment is performed at a temperature lying in the range 1400° C. to 1800° C.
    Type: Application
    Filed: December 15, 2010
    Publication date: June 16, 2011
    Applicant: MESSIER-BUGATTI
    Inventors: Jean-Marie JOUIN, Eric LHERM, Philippe TURGIS
  • Publication number: 20110123858
    Abstract: The invention relates to a composite material comprising carbon fibers and complex oxide particles, wherein the carbon fibers and the complex oxide particles have a carbon coating on at least part of their surface, said carbon coating being a non powdery coating The material is prepared by a method comprising mixing a complex oxide or precursors thereof, an organic carbon precursor and carbon fibers, and subjecting the mixture to a heat treatment in an inert or reducing atmosphere for the decomposition of the precursors The material is useful as the cathode material in a battery
    Type: Application
    Filed: July 24, 2009
    Publication date: May 26, 2011
    Applicants: HYDRO-QUEBEC, SHOWA DENKO K.K.
    Inventors: Karim Zaghib, Chiaki Sotowa, Abdelbast Guerfi, Masataka Takeuchi, Patrick Charest
  • Publication number: 20110104442
    Abstract: A graphene sheet including graphene comprising ten or fewer wrinkles per 1,000 square micrometers of the graphene.
    Type: Application
    Filed: October 29, 2010
    Publication date: May 5, 2011
    Applicant: SAMSUNG ELECTRONICS CO., LTD.
    Inventors: Seon-mi YOON, Jae-young CHOI, Won-mook CHOI, Hyeon-jin SHIN
  • Publication number: 20110094823
    Abstract: A sound wave generator that exhibits more excellent output properties than conventional ones, based on the combination of a base layer and a heat-insulating layer that cannot be expected from conventional techniques is provided. The sound wave generator includes a base layer; a heat-insulating layer disposed on the base layer; and a heat pulse source that applies heat pulses to the heat-insulating layer. The base layer is composed of graphite or sapphire, and the heat-insulating layer is composed of crystalline fine particles containing silicon or germanium. The heat pulse source, for example, is a heat pulse-generating layer that is disposed on the surface of the heat-insulating layer opposite to the base layer and applies heat pulses to the heat-insulating layer.
    Type: Application
    Filed: December 29, 2010
    Publication date: April 28, 2011
    Applicant: PANASONIC CORPORATION
    Inventor: Akihiro ODAGAWA
  • Publication number: 20110073236
    Abstract: A mixture includes a silicon compound having a polycarbosilane backbone, and a powder having a plurality of individual powder grains, wherein each of the plurality of powder grains has a diameter substantially between 0.05 micrometers and 50 micrometers.
    Type: Application
    Filed: September 24, 2010
    Publication date: March 31, 2011
    Applicant: FERROTEC (USA) CORPORATION
    Inventor: Sang In Lee
  • Publication number: 20110059240
    Abstract: A method of producing a densified SiC article is provided. Near-net shape porous silicon carbide articles are produced and densified using the developed method. A substantial number of pores within the porous near-net shape silicon carbide article are filled (impregnated) with a carbon precursor, a silicon carbide precursor, or a mixture of both. The carbon precursor can be liquid or gas. The filled SiC preform is heated to convert the carbon or silicon carbide precursor to porous carbon or SiC preform inside the pores of the net-shape silicon carbide article. The impregnation/pyrolysis cycle is repeated until the desired amount of carbon and/or silicon carbide is achieved. In case of a carbon or a mixture of silicon carbide/carbon precursor is used, the pyrolyzed near-net shape silicon carbide article is then contacted with silicon in an inert atmosphere.
    Type: Application
    Filed: September 13, 2010
    Publication date: March 10, 2011
    Inventors: Abuagela H. Rashed, Rex G. Sheppard, Donald J. Bray
  • Publication number: 20110042649
    Abstract: The present invention relates to a thin-film transistor which comprises a conductive and predominantly continuous carbon-based layer (3) comprising predominantly planar graphene-like structures. The graphene-like structures may be in the following various forms: planar graphene-like nanoribbons oriented predominantly perpendicularly to the carbon-based layer surface or planar graphene-like sheets oriented predominantly parallel to the carbon-based layer surface. The carbon-based layer thickness is in the range from approximately 1 to 1000 nm.
    Type: Application
    Filed: February 16, 2009
    Publication date: February 24, 2011
    Inventors: Steven Grant Duvall, Pavel Khokhlov, Pavel I. Lazarev
  • Patent number: 7891499
    Abstract: A carbon membrane laminated body includes: a porous substrate, a first porous carbon membrane as a carbon membrane underlayer disposed on a surface of the porous substrate, and a second porous carbon membrane as a carbon membrane separation layer disposed on a surface of the carbon membrane underlayer, having a smaller film thickness, and a smaller average pore diameter, compared with those of the carbon membrane underlayer. It is preferable to form the carbon membrane underlayer and the carbon membrane separation layer by carbonizing a carbon membrane underlayer precursor disposed on a surface of the porous substrate and the carbon membrane separation layer precursor disposed on a surface of the carbon membrane underlayer precursor at 400 to 1000° C. in a non-oxidation atmosphere. The carbon membrane laminated body is a separation membrane excellent in both separation performance and flux when it is used as a separation membrane of a mixture.
    Type: Grant
    Filed: May 26, 2009
    Date of Patent: February 22, 2011
    Assignee: NGK Insulators, Ltd.
    Inventors: Akimasa Ichikawa, Miyuki Yabuki
  • Publication number: 20110034600
    Abstract: Carbon nanotubes were prepared by coating a substrate with a coating solution including a suitable solvent, a soluble polymer, a metal precursor having a first metal selected from iron, nickel, cobalt, and molybdenum, and optionally a second metal selected from aluminum and magnesium, and also a binding agent that forms a complex with the first metal and a complex with the second metal. The coated substrate was exposed to a reducing atmosphere at elevated temperature, and then to a hydrocarbon in the reducing atmosphere. The result was decomposition of the polymer and formation of carbon nanotubes on the substrate. The carbon nanotubes were often in the form of an array on the substrate.
    Type: Application
    Filed: December 23, 2009
    Publication date: February 10, 2011
    Applicant: LOS ALAMOS NATIONAL SECURITY, LLC
    Inventors: Hongmei Luo, Qingwen Li, Eve Bauer, Anthony Keiran Burrell, Thomas Mark McCleskey, Quanxi Jia
  • Patent number: 7790226
    Abstract: A method of making carbon thin films comprises depositing a catalyst on a substrate, depositing a hydrocarbon in contact with the catalyst and pyrolyzing the hydrocarbon. A method of controlling a carbon thin film density comprises etching a cavity into a substrate, depositing a hydrocarbon into the cavity, and pyrolyzing the hydrocarbon while in the cavity to form a carbon thin film. Controlling a carbon thin film density is achieved by changing the volume of the cavity. Methods of making carbon containing patterned structures are also provided. Carbon thin films and carbon containing patterned structures can be used in NEMS, MEMS, liquid chromatography, and sensor devices.
    Type: Grant
    Filed: January 24, 2005
    Date of Patent: September 7, 2010
    Assignee: California Institute of Technology
    Inventors: Yu-Chong Tai, Matthieu Liger, Theodore Harder, Satoshi Konishi, Scott Miserendino
  • Patent number: 7785661
    Abstract: A process for production of coated silicon-carbon composite particles includes providing a carbon residue-forming material, providing particles of a carbonaceous material, and coating in a liquid suspension mixture the particles of carbonaceous material with the carbon residue-forming material to form coated carbonaceous particles. Providing silicon particles added to the mixture, coating the silicon particles embedded on the coated carbonaceous particles to form silicon-carbon composite particle. Some embodiments utilize the composite particle in an anode of a battery.
    Type: Grant
    Filed: June 11, 2009
    Date of Patent: August 31, 2010
    Assignee: ConocoPhillips Company
    Inventors: Mark Carel, Zhenhua Mao
  • Patent number: 7781024
    Abstract: The invention relates to a method for producing ceramic layers by spraying. A cold gas spraying method is used to produce polymer ceramics from pre-ceramic polymers. According to said method, a cold gas stream, to which particles of the pre-ceramic polymers are added via a conduit, is generated by a spray gun. The energy for creating a layer on a substrate is produced by injecting a powerful kinetic energy into the cold gas stream, thus preventing or significantly restricting the thermal heating of the cold gas stream. This permits the heat-sensitive pre-ceramic polymers to be spray-applied as a coating on a substrate using a cold gas spraying method. Polymer ceramics can thus be used in an economic method for the rapid production of layers with a relatively large thickness. The invention allows for example armoured layers, thermal protection layers and other functional layers to be produced.
    Type: Grant
    Filed: June 23, 2006
    Date of Patent: August 24, 2010
    Assignee: Siemens Aktiengesellschaft
    Inventors: Ursus Krüger, Raymond Ullrich
  • Patent number: 7754003
    Abstract: The present invention provides a coating composition, which can simply produce a porous siliceous film having excellent mechanical strength and, at the same time, possessing a stable very low level of dielectric and good chemical resistance to various chemicals, and to provide a process for producing a siliceous material using the same. The coating composition according to the present invention comprises a polyalkylsilazane compound, an acetoxysilane compound, an organic solvent, and, if necessary, a pore forming material. The present invention also provides a siliceous material produced by firing the coating composition and a process for producing the same.
    Type: Grant
    Filed: August 4, 2004
    Date of Patent: July 13, 2010
    Assignee: AZ Electronic Materials USA Corp.
    Inventors: Tomoko Aoki, Hiroyuki Aoki
  • Publication number: 20100162887
    Abstract: A process for the production of a carbon membrane comprising: (i) reacting a mixture of cellulose and hemicellulose with an acid; (ii) casting the mixture to form a film, (iii) drying said film; and (iv) carbonising said film.
    Type: Application
    Filed: August 4, 2006
    Publication date: July 1, 2010
    Inventors: May-Britt Hagg, Jon Arvid Lie