Abstract: A high temperature resistive coating composition includes a pigmenting component, a binder component, and a hardening agent. The pigmenting component includes a spinel of the formula AB2O4, in which A is selected from the group consisting of Mg, Fe, Zn, Mn, Cu and Ni, or a combination thereof, and B is selected from the group consisting of Al, Fe and Cr, or a combination thereof. The binder component of the high temperature resistive coating is preferably a polysiloxane material, such as a silicon resin. Moreover, the hardening agent of the high temperature resistive coating includes a finely powdered material selected from the group consisting of diamond powder, BN, WC, SiC, Al2O3, AlN and SiO2. The resistive coating may be advantageously used for coating the interior of a self-cleaning oven, an oven rack, burner grates, and the like, particularly due to its ability to withstand high temperatures.

Abstract: A method of producing an electrode having a high performance in a simple and convenient manner which does not require the use of any of the medium, surfactant and pore-producing agent is disclosed. In the disclosed method, a layer including a catalyst powder is formed on a surface of a polymer electrolyte film or a porous conductive electrode substrate by supplying an electrostatically-charged catalyst powder to the polymer electrolyte film or the porous conductive electrode substrate. Alternatively, a layer including a catalyst powder is formed on a surface of a polymer electrolyte film or a porous conductive electrode substrate by spraying the catalyst powder on the surface of the polymer electrolyte film or the porous conductive electrode substrate together with a carrier gas, thereby to cause the catalyst powder to adhere to the surface.

Abstract: A corrosion-resistant coated strap is formed from an elongated metal strap base element having a width and a thickness and defining first and second sides and a pair of edge regions. A coating is sprayed and cured onto the base element. The coating has a substantially consistent thickness at the first and second sides and at about the edge regions. A method for making the coated strap includes providing a metal strap and conveying the strap through a coating apparatus. A powder is electrostatically applied on the first side of the strap, which covers the first side and the opposing edges. The powder is applied on the second side of the strap, covering the second side and the opposing edges. The powder is melted to form a flowable material and is cured on the strap. The coating method is carried out in an in-line strap manufacturing process.

Abstract: A method of depositing nano-particles in a gas stream for efficiently depositing nano-particles by irradiating an electron beam on charged nano-particles in the stream of a first gas species containing the nano-particles, as well as a method of modifying the surface of the nano-particles in a gas stream by mixing them with the first gas species in a gas mixing chamber thereby activating the second gas species, intended for providing a method of depositing nano-particles and a method of modifying the surface thereof in a gas stream, capable of efficiently depositing the nano-particles in a charged state in a gas stream and modifying the surface of the nano-particles which are extremely sensitive to defects and impurities caused by large exposure ratio of surface atoms in a gas stream at a good controllability.

Abstract: The invention relates to an apparatus (1) for distribution of hard particles to the surface of a paper web (20) impregnated with resin. The apparatus includes a feed hopper (3), a rotating doctor-roll (2) placed under the feed hopper (3). The doctor-roll (2) is in spaced relation to said paper web (20) fed under the doctor-roll (2). There is a means for releasing the particles from the doctor-roll (2) and distributing them evenly on the fed paper web. Said means comprises an electrode arrangement (4). The electrode arrangement (4) is enclosed by a casing (5) provided with a downwards direction sliding plate (7). The invention also includes a process where the apparatus is used as well as particle coated paper produced by the process.

Abstract: Method for applying powder to objects, such as electric motor stators and permeable substrates. The apparatus includes a first chamber having upper and lower portions. A powder fluidizing bed is disposed at the lower portion and receives and fluidizes a bed of powder to form a powder cloud within the first chamber. An opening is disposed at the upper portion of the first chamber and directs at least one stream of the powder from the powder cloud out of the first chamber. An object holder is disposed above the opening and is configured to hold at least one of the objects at a position for intersecting the stream of powder.

Abstract: A system and method for directing metal or ceramic particles toward a substrate (18) in a vacuum chamber includes a powder hopper (11), an enclosure (12) containing multiple differentially pumped vacuum chambers (19), a charging lamp (13), a tube (14), multiple charging and heating diodes 15, and an electromagnetic field generating device (EFGD) (17). The hopper (11) holds metal or ceramic particles, the chambers (19) propel the particles through the tube (14) towards substrate (18) positioned close to the tube, charging lamp (13) charges the particles, diodes (15) are used to heat the particles, and the EFGD (17) controls the direction of the particles propelled out of the tube.

Abstract: A method for treating at least a portion of an interior surface of a container comprises the steps of: (1) heating the interior surface of the container to a temperature suitable for melting a primer composition; (2) applying the primer to at least a portion of the interior surface of the container; (3) heating the treated portion of the container to the temperature suitable for melting the primer composition to facilitate bonding of the primer to the treated surface of the container; (4) delivering the thermoplastic material to the treated portion of the container; and (5) bonding the thermoplastic material by heating the treated portion of the container to a temperature suitable for melting the thermoplastic material. The application of the primer and the thermoplastic material are preferably applied to the portion of the interior surface of the container by electrostatic powder deposition and/or liquid dispersion.

Abstract: Method and apparatus for seeding silicon substrates with diamond particles by electrostatic seeding. Method further includes either application of heat to form the particles into a layer, or chemical vapor deposition of diamond layer onto the particles. Disclosed products include silicon substrate having electrostatically affixed diamond particles, silicon substrate having particles at a density of at least 1012 particles per cm2, and silicon substrate having polycrystalline layer having nucleation density of at least 1012 particles per cm2.

Abstract: The use of a solid state waveform generator together with a suitable non-inverting amplifier provides a very versatile system for depositing particles on a substrate by an upward deposition, or “UP”, technique.

Abstract: Spray coating apparatus comprising a spray nozzle (2) and a regulation system (16) to limit the high voltage and to limit the current, further to measure the electric spray current of the high-voltage electrode (10).

Abstract: An electrostatic powder coating apparatus including a housing with an interior coating area for receiving a workpiece. The interior coating area includes a vortex inducing surface and a pressurized air input device directs air against the surface to form a swirling pattern of air around the workpiece. A powder introducer directs charged powder into the swirling pattern of air and the powder is then electrostatically attracted to the workpiece. The powder introducer may be a powder fluidizing bed disposed in the housing or other suppliers, such as electrostatic powder spray guns. In alternative embodiments, vortex generators in the form of tubular structures connected proximate the housing inlet and outlet have tangential ports for introducing positive pressure air or inducing vacuum in the tubular structures.

Abstract: The use of a solid state waveform generator together with a suitable non-inverting amplifier provides a very versatile system for depositing particles on a substrate by an upward deposition, or “UP”, technique.

Abstract: A method of forming a film or a micro structure having high density and high strength by bonding brittle ultra fine particles without heating them. The brittle ultra fine particles blown to a substrate are applied with a mechanical impact force to break and bond them together.

Abstract: The device and method of the invention utilizes a vibratory trough or bed to triboelectrically charge powder paint particles. The trough is lined with polytetrafluorethylene or any other material having a dielectric constant sufficient to triboelectrically charge paint particles such that oscillation of the paint particles by a motor charges the particles. The motor has an unbalanced weight sufficient to cause a vibration on the trough. The fluidized and subsequently charged particles then attach to a grounded workpiece.

Abstract: A method for modifying a porous mechanical component by using an ER or MR substance including the steps of providing at least one porous component having a porosity sufficient to receive the MR substance within a plurality of pores and impregnating the component with the MR substance.

Abstract: A multilayer material for sliding elements with a metallic backing layer and a plastics overlay applied thereto achieves good adhesion to the substrate without the disadvantages of known PVDF-based bearing materials. The plastics overlay comprises a PVDF content of 60-95 vol. %, the remainder consisting of PTFE or PTFE and at least one further component with a density of <7 g/cm3. The content of this further component may amount to a maximum of 5 vol. %. The other components comprise fully or partially aromatic polymers such as PI, PAE, polyamides, PPS, PES, PEEK, PSU or polyester, carbon variants such as graphite, carbon black, C fibers or coke, as well as MoS2, BN or CaF2 or CaCo3. The production method consists in scattering a powder mixture of these components onto the metallic backing material and then heating it to above the softening point of the PVDF component to form the plastics overlay, the plastics overlay thereafter being rolled smooth.

Abstract: A laminar pigment which has an aluminum- or an aluminum-cerium oxide coating combined with a hydrolyzed silane coupling agent treated surface is used as a pigment for a powder coating composition. By combining the pigment with a powdery film-forming polymer, a film-forming composition which can be applied by electrostatic coating is produced.

Abstract: A photocatalytic oxidation purification system includes an ultra violet light source and a filter that comprises a pleated wire mesh substrate with a nanophase metal oxide oxidation catalyst suspended on the substrate, wherein the catalyst is applied without an adhesive using an electromechanical plating process. As a fluid containing organic contaminants is directed through the filter in the presence of ultra violet light from the light source, the catalyst oxidizes and decomposes the organic contaminants into environmentally harmless components. Methods of making the purification system including preparing a solution of catalyst and applying the catalyst without adhesive binding material to the filter substrate electromagnetically.

Abstract: The invention provides a method and related apparatus to link and/or pattern self-assembled first objects to a second object. Each of the first object (e.g., a nanoparticle) can be embedded in a mobile binder (i.e., a stabilizer). The invention applies energy to the first object and stabilizer, links this first object to the second object, and provides a controlled linkage of the first object with respect to the second object. Applying this procedure to many such objects results in a larger areal arrangement of these linked objects. An appropriate solvent may be used to remove non-linked objects, yielding a patterned array. Thermal annealing can be applied to control the physical and chemical properties of the array.

Abstract: Provided is a method using a dry deposition apparatus for depositing grains on a substrate comprising: an electrostatic chuck having one or more collection zones, wherein the substrate is layered on the chuck for processing; a charged grain delivery apparatus for directing charged grains for electrostatic deposition on the substrate at the locations of the collection zones; and an optical detection device for quantifying the amount of grains deposited.

Abstract: An electrostatic abrasive grain upward projection deposition process utilizing opposed electrodes produces a patterned abrasive surface by controlling the local intensity of the field by which the grain is projected on to a substrate.

Abstract: A method and a device involving an electric iris diaphragm/shutter are disclosed for controlling particle transfer of electrically charged medication powder particles from a source to a defined target area, of a substrate. Spatial distribution of particles onto the target area is achieved by an electro-dynamic field technique (320) applied to the distribution and deposition of particles in a dose forming process. An electric iris diaphragm/shutter (130) is located between a particle generator (110) and the substrate (140) such that all particles must pass the iris diaphragm for being transferred to the substrate. By adjusting amplitude and frequency of a superimposed AC potential (136) charged particles will oscillate in the created AC field such that only small light particles will emerge from the iris diaphragm/shutter for further transfer in the dose forming process.

Abstract: A method of depositing nano-particles in a gas stream for efficiently depositing nano-particles by irradiating an electron beam on charged nano-particles in the stream of a first gas species containing the nano-particles, as well as a method of modifying the surface of the nano-particles in a gas stream by mixing them with the first gas species in a gas mixing chamber thereby activating the second gas species, intended for providing a method of depositing nano-particles and a method of modifying the surface thereof in a gas stream, capable of efficiently depositing the nano-particles in a charged state in a gas stream and modifying the surface of the nano-particles which are extremely sensitive to defects and impurities caused by large exposure ratio of surface atoms in a gas stream at a good controllability.

Abstract: Fine abrasive powders can be made more free-flowing and better adapted to electrostatic upward projection deposition in the production of coated abrasives by the control of the volume resistivity of the powder to a level that is not greater than 1014 ohms.cm by incorporation of a silica powder.

Abstract: A method of coating a pharmaceutical substrate includes the steps of applying an active coating material to a surface of the substrate to form an active coating layer and applying a cover coating material onto the active coating layer to form a cover coating layer. The active coating layer is substantially completely covered by the cover coating layer.

Abstract: A liquid coating is formed on a substrate by electrostatically spraying drops of the liquid onto a liquid-wetted conductive transfer surface and transferring a portion of the thus-applied liquid from the transfer surface to the substrate. Optionally, one or more nip rolls force the substrate against the transfer surface, thereby decreasing the time required for the drops to spread and coalesce into the coating. Preferably, the coating is passed through an improvement station comprising two or more pick-and-place devices that improve the uniformity of the coating. The coating can be transferred from the conductive transfer surface to a second transfer surface and thence to the substrate. Insulative substrates such as plastic films can be coated without requiring substrate pre-charging or post-coating neutralization. Porous substrates such as woven and nonwoven webs can be coated without substantial penetration of the coating into or through the substrate pores.

Abstract: Apparatus for applying powder to objects, such as electric motor stators and permeable substrates. The apparatus includes a first chamber having upper and lower portions. A powder fluidizing bed is disposed at the lower portion and receives and fluidizes a bed of powder to form a powder cloud within the first chamber. An opening is disposed at the upper portion of the first chamber and directs at least one stream of the powder from the powder cloud out of the first chamber. An object holder is disposed above the opening and is configured to hold at least one of the objects at a position for intersecting the stream of powder.

Abstract: A liquid coating is formed by spraying drops of liquid onto a substrate or a transfer surface from an electrostatic spray head that produces a mist of drops and a wet coating in response to an electrostatic field. During spraying, the electrostatic field is repeatedly altered to change the pattern deposited by the drops. The wet coating can be contacted with two or more pick-and-place devices that improve the uniformity of the coating.

Abstract: A method for metering active ingredient in powder form onto a predetermined area is characterized in that

Abstract: A metal-composite hose having a wall including an innermost metal layer and a resin layer surrounding it, in which the metal layer has at each end portion of the hose an inner surface covered with a resin layer, an elastic rubber layer, or both. A process for manufacturing a metal-composite hose includes: forming a metal layer; covering the metal layer with an elastic rubber layer, if required; and after masking a specific portion of the metal layer, forming a thermoplastic resin layer thereon by powder or spray coating. The hose is preferably a corrugated one. It has high fluid impermeability, flexibility and strength, as well as high metal-rust resistance and sealing property at both ends.

Abstract: Apparatus and a concomitant method for electrostatically depositing select doses of medicament powder at select locations on a substrate. Specifically, the apparatus contains a charged particle emitter for generating charged particles that charge a predefined region of a substrate and a charge accumulation control circuit for computing the amount of charge accumulated upon the substrate and deactivating the emitter when a selected quantity of charge has accumulated. Additionally, a triboelectric charging apparatus charges the medicament powder and forms a charged medicament cloud proximate the charged region of the substrate. The medicament particles within the medicament cloud electrostatically adhere to the charged region. The quantity of charge accumulated on the substrate at the predefined region and the charge-to-mass ratio of the medicament powder in the cloud control the amount (dose) of medicament deposited and retained by the substrate.

Abstract: Materials for coating, coating compositions, methods and articles of manufacture comprising a nanoparticle system or employing the same to impart surface modifying benefits for all types of hard surfaces are disclosed. In some embodiments, dispersement of nanoparticles in a suitable carrier medium allows for the creation of coating compositions, methods and articles of manufacture that create multi-use benefits to modified hard surfaces. In some embodiments, actively curing the coating composition on the hard surfaces, including, but not limited to by radiative heating the air surrounding the hard surface with the coating thereon can be used to increase the durability of the hard surface coating.

Abstract: A method for manufacturing a resin thin film of the present invention includes supplying a liquid resin material and a gas to a two-fluid nozzle by pressure; ejecting the resin material in the form of atomized particles toward a heating member by the two-fluid nozzle, thereby adhering the resin material to the heating member; or mixing a liquid resin material with a gas; ejecting the resin material in form of atomized particles toward a heating member that is provided under reduced pressure, thereby adhering the resin material to the heating member; and evaporating the resin material on the heating member to obtain the evaporated resin material. Thus, the present invention can provide a resin thin film having a uniform thickness stably with simple means at a low cost. The resin thin film obtained by the present invention can be used in a wide range, for example a magnetic recording medium such as a magnetic tape, a wrapping material, and an electronic component.

Abstract: The present invention relates to a system and method for cleaning and/or treating a surface, preferably surfaces such as ceramic, steel, plastic, glass and/or painted surfaces such as the exterior surface of a vehicle.

Abstract: A method for electrostatic painting (coating) of a non-conductive polymer surface is disclosed, comprising applying a conductive layer on or adjacent to all or part of a side opposite the non-conductive polymer surface to be painted so as to provide sufficient conductivity to enable electrostatic painting of the non-conductive polymer surface. With the conductive layer in place the article can then be painted electrostatically. After painting, the conductive layer can optionally be removed without affecting the painted surface.

Abstract: A contiguous surface film for a composite strip, such as a weatherseal is disclosed, wherein the surface film is formed of a colliquefied powder coating. The surface film can be located on a carrier, sealing or trim portion of the weatherseal, wherein the surface film can be colored, and selected to provide a desired surface characteristic such as reduced coefficient of friction.

Abstract: An electrospraying apparatus and/or method is used to coat particles. For example, a flow including at least one liquid suspension may be provided through at least one opening at a spray dispenser end. The flow includes at least particles and a coating material. A spray of microdroplets suspending at least the particles is established forward of the spray dispenser end by creating a nonuniform electrical field between the spray dispenser end and an electrode electrically isolated therefrom. The particles are coated with at least a portion of the coating material as the microdroplet evaporates. For example, the suspension may include biological material particles.

Abstract: A corrosion-resistant coated strap is formed from an elongated metal strap base element having a width and a thickness and defining first and second sides and a pair of edge regions. A coating is applied and cured onto the base element. The coating has a substantially consistent thickness at the first and second sides and at about the edge regions. A method for making the coated strap includes providing a metal strap and conveying the strap through a coating apparatus. A powder is electrostatically applied on the first side of the strap, which covers the first side and the opposing edges. The powder is applied on the second side of the strap, covering the second side and the opposing edges. The powder is melted to form a flowable material and is cured on the strap. The coating method is carried out in an in-line strap manufacturing process.

Abstract: An electrostatic abrasive grain deposition process can be adapted to produce a patterned abrasive surface by controlling the local intensity of the field by which the grain is projected on to a substrate.

Abstract: Apparatus for applying powder to objects, such as electric motor stators and permeable substrates. The apparatus includes a first chamber having upper and lower portions. A powder fluidizing bed is disposed at the lower portion and receives and fluidizes a bed of powder to form a powder cloud within the first chamber. An opening is disposed at the upper portion of the first chamber and directs at least one stream of the powder from the powder cloud out of the first chamber. An object holder is disposed above the opening and is configured to hold at least one of the objects at a position for intersecting the stream of powder.

Abstract: An electrostatic powder coating apparatus including a housing with an interior coating area for receiving a workpiece. The interior coating area includes a vortex inducing surface and a pressurized air input device directs air against the surface to form a swirling pattern of air around the workpiece. A powder introducer directs charged powder into the swirling pattern of air and the powder is then electrostatically attracted to the workpiece. The powder introducer may be a powder fluidizing bed disposed in the housing or other suppliers, such as electrostatic powder spray guns. In alternative embodiments, vortex generators in the form of tubular structures connected proximate the housing inlet and outlet have tangential ports for introducing positive pressure air or inducing vacuum in the tubular structures.

Abstract: The present invention describes a process for the application of a powder coating to a non-conductive substrate by first exposing the non conductive substrate to a combination of steam and heat at temperatures between 70° C. and 140° C. for a period between 5 seconds and up to 10 minutes, followed by electrostatic application of a powder coating to the substrate which is grounded; this simple and reliable pre-treatment method allows an efficient application of powder coatings to non-conductive substrates resulting in uniform and even deposition of the powder coating over the whole surface including edges and with no adverse effects on the subsequent curing of the powder film.

Abstract: A method of manufacturing golf club heads comprises a process of coating golf club heads with a paint by passing the golf club heads through a space in which the paint is sprayed by an electrostatic spray coating machine so that the spray of the paint is electrified against the heads.

Abstract: A method for electrostatic painting (coating) of a non-conductive compatibilized poly(arylene ether)/polyamide polymer surface is disclosed, comprising applying a conductive layer on or adjacent to all or part of a side opposite the non-conductive polymer surface to be painted so as to provide sufficient conductivity to enable electrostatic painting of the non-conductive polymer surface. With the conductive layer in place the article can then be painted electrostatically. After painting, the conductive layer can optionally be removed without affecting the painted surface.

Abstract: A method of producing an electrode having a high performance in a simple and convenient manner which does not require the use of any of the medium, surfactant and pore-producing agent is disclosed. In the disclosed method, a layer including a catalyst powder is formed on a surface of a polymer electrolyte film or a porous conductive electrode substrate by supplying an electrostatically-charged catalyst powder to the polymer electrolyte film or the porous conductive electrode substrate. Alternatively, a layer including a catalyst powder is formed on a surface of a polymer electrolyte film or a porous conductive electrode substrate by spraying the catalyst powder on the surface of the polymer electrolyte film or the porous conductive electrode substrate together with a carrier gas, thereby to cause the catalyst powder to adhere to the surface.

Abstract: The present invention relates to film or coating deposition and powder formation.

Abstract: An electron-emitting device comprises an electroconductive film including an electron-emitting region disposed between a pair of electrodes arranged on a substrate. The electron-emitting region is formed close to the step portion formed by one of the electrodes and the substrate.

Abstract: An apparatus for applying powder to at least an interior surface of a hollow object includes a powder discharge device adapted to receive powder and discharge the powder through an outlet. An object holder is configured to hold the object such that the outlet is positioned within the hollow object adjacent the interior surface. A rotating mechanism is configured to engage and rotate the hollow object such that the powder discharged from the outlet coats the interior surface as the interior surface rotates past the outlet. The powder discharge device may be a powder fluidizing bed unit including a chamber with a powder discharge opening in the form of an elongate slot.

Abstract: A method of coating some or all of an underbody of a vehicle on a production line, comprising applying a polymeric coating powder to the underbody or the vehicle body part, sintering the powder to the underbody or the vehicle body part. The polymeric coating powder includes a mixture comprising a polyolefin having polar functionality, and one or more ethylene &agr;-olefln copolymers, the mixture having a melt flow index greater than 15 g/10 minutes (2.16 kg, 190° C.). The polymeric coating powder preferably has a melt flow index greater than 20 g/10 minutes. The ethylene &agr;-olefln copolymer should contain at least 50 mole % ethylene. The &agr;-olefin co-monomer may be chosen from propylene, butene, hexene or octene. The polymer having polar functionality may be a copolymer of ethylene with at least one polar monomer.